Curtis PC-3GT, PC-4GT, PC-5GT Instruction Manual

FIND OUT MORE
ON
WWW.WILBURCURTIS.COM
Models Included
THE WEB
PC-3GT
PC-4GT
PC-5GT
WARNING HOT LIQUID, Scalding may occur. Avoid splashing.
CAUTION: Use this setup procedure
use this appliance. Failure to follow the instructions can result in injury or the voiding
of the warranty.
not rated for hot water.
before attempting to
CAUTION: DO NOT connect this unit to hot water. Inlet valve
WILBUR CURTIS COMPANY, INC.
Primo Cappuccino System Instructions
Important Safeguards/Conventions
This appliance is designed for commercial use. Any servicing other than cleaning and maintenance should be performed by an authorized Wilbur Curtis service center.
• Do NOT immerse the unit in water or any other liquid
• To reduce the risk of fire or electric shock, do NOT open top panel. No user serviceable parts inside. Repair should be done only by authorized service personnel.
• Keep hands and other items away from hot parts of unit during operation.
• Never clean with scouring powders or harsh implements.
Conventions
WARNINGS – To help avoid personal injury
Important Notes/Cautions – from the factory
Sanitation Requirements
Your Curtis ADS System is Factory Pre-Set and Ready to Go, Right from the Carton.
Following are the Factory Settings for your Primo Cappuccino Beverage System:
• Tank Temperature = 190°F
• Flavor Controls= Set at 45%
• Dispensing Mode Set for Manual Dispensing
Generally there will never be a reason to change your ADS programming. However, should you need to make slight adjustments to meet your dispensing needs, programming instructions are provided later in this manual.
System Requirements:
• Water Source 20 – 90 PSI (Minimum Flow Rate of 1 GPM)
• Electrical: See attached schematic for standard model or visit www.wilburcurtis.com for
your model.
WARNING, HOT LIQUID
C
ISO 9001 REGISTERED
WILBUR CURTIS COMPANY
Montebello, CA 90640
Equipment to be installed to comply with applicable federal, state, or local plumbing/electrical codes having jurisdiction.
SETUP STEPS
The unit should be level (left to right and front to back), located on a solid counter top. Connect a water line from the water filter to the brewer.
NOTE: Some type of water filtration device must be used to maintain a trouble-free operation. (In areas with extremely hard water, we suggest that a sedimentary and taste & odor filter be installed.) This will prolong the life of your dispensing system and enhance cappuccino product quality.
The National Sanitation Foundation requires the following water connection:
1. A quick disconnect or additional coiled tubing (at least 2x the depth of the unit) so that the machine can be moved for cleaning underneath.
2. In some areas an approved backflow prevention device may be required between the brewer and the water supply.
1. Connect a water line from your facility to the 1/4” flare water inlet fitting of the valve, behind the machine. Water volume going to the machine should be stable. Use tubing sized sufficiently to provide a minimum flow rate of one gallon per minute.
2. Plug the power cord into an electrical outlet rated at 20A.
3. Switch on the toggle switch, behind the unit, that runs power to the components in the machine. The lights (display window and row of buttons) on the front door will activate and the heating tank will start to fill.
4. Water in the heating tank will require about one hour to reach operating temperature (factory setting of 190°F). At this time the LCD will display “READY TO DISPENSE”.
5. Remove and fill the canisters with powdered cappuccino product.
FOR THE LATEST SPECIFICATIONS AND INFORMATION GO TO
WWW.WILBURCURTIS.COM
1
Operation Instructions
1. Choose a flavor. Place your cup under the spout beneath the desired flavor.
2. Push and hold the dispensing button for this flavor.
3. Release the button when the cup is ¾ full.
FILL CANISTERS DAILY
1. Open the front door to access canisters.
2. The canisters must be removed from the unit for filling. Turn the powder delivery elbows upward. The canisters hold five pounds of product. Larger canisters hold 10 pounds each.
3. Reposition the canisters on the machine, turning the powder delivery elbows downward and aligning the gear socket with the motor shaft.
Cleaning the Curtis Primo Cappuccino GT Hot Beverage Dispenser
CAUTION - Do not use cleansers, liquid bleach, powders or any other substance containing chlorine. These products
promote corrosion and will pit the stainless steel. THE USE OF THESE PRODUCTS WILL VOID YOUR WARRANTY.
II
I. EVERY 3 - 4 HOURS OR MORE OFTEN IF NECESSARY
II
A. Make sure power is ON. B. Place a container under the dispense spout to catch the rinse water. C. Locate the WASH button on the front control panel. D. Rinse each flavor by pushing and holding the WASH button, while at the same time
pressing one of the PUSH dispensing buttons on the control panel. Continue holding WASH until the water running from the spout runs clear.
STOP/WASH
DISPENSE
II. DAILY
A. Switch OFF the unit at the power toggle switch, located behind the unit. B. Wipe all exterior surfaces with a damp cloth, removing any spills, residue or dust from
the unit.
C. Remove both the drip drawer and louvered screen; then wash out its contents. For
hard to clean deposits, use a mild, nonabrasive detergent. Rinse with water.
D. Wipe and clean the dispensing area with a mild detergent cleaner.
III. WEEKLY OR MORE OFTEN IF NECESSARY
A. Clean the whipper chamber unit with warm water and a mild detergent.
1. Remove the upper mixing cup. a. Pull cup forward, twist to the left and lift it to separate the upper mixing cup from the lower mixing cup.
2. To remove the lower mixing cup: a. Pull mixing cup up and forward to free it from the hot water inlet fitting. b. Clean with a mild dishwashing solution.
3. Remove the dispensing nozzle from the whipper chamber. Clean the inside using a narrow brush.
4. Remove the whipper chamber. a. Take hold of the whipper chamber. Turn it clockwise to free it from the mounting plate. b. Remove whipper chamber from the unit and clean it thoroughly.
5. Pull the whipper propeller from the motor shaft and clean it.
IMPORTANT - When replacing the propeller, make sure the propeller is properly aligned and seated on the motor shaft. Some propellers may have an indicator; a wide, flat surface to lineup with the flat on the shaft (illustration, right). The newer propellers have an embossed D’, indicating how to position the propeller on the motor shaft.
Failure to push the propeller in all the way will cause the propeller to fuse with the whipper cham­ber. This condition will not be covered under warranty.
FLAT INDICATOR
D’ FLAT INDICATOR
6. Clean the mounting plate. a. Clean the shaft with a cloth and mild detergent before removing mounting plate. b. Twist the mounting plate clockwise and pull it from the motor shaft.
IMPORTANT - Do not remove pillars to take off mounting plate.
c. Clean the area behind the mounting plate. d. Clean the water inlet fitting. e. Lubricate the center seal of the mounting plate before reinstalling.
2
Steps to Programming
Your Curtis Generation 3 cappuccino dispenser is Factory Pre-Set for Optimum Performance.
Entering the Programing Menus
Press and hold STOP/WASH for about ten [10] seconds. Display will read Program Menus,(See Illustration).
Manual Dispense (Factory Default)
Press or > to go to Manual Dispense Select. Press ¤ to go to Manual Dispense Select Station. Choose the station and press, the display will read Saving Complete! To select another station for manual dispense, press to go to Manual Dispense Select Station or press > to continue to the next menu.
Program Menus
Select
Dispense By Time
The next screen is Dispense By Time < Select >. Press to select a station. Select the station and the screen will read To Begin Press Push. Press desired dispense button. Hot water will start to dispense and screen will display To Finish Press Push. When Push is pressed, time will be saved and you will exit back to Dispense by Time screen. Continue with additional selections or press > to continue to the next menu.
PROGRAMMING SELECTIONS
Temperature (Factory set at 190°F)
Press and screen will show Tank Temperature. Temperature is programmable from 170°F to 204°F in 2-degree increments. Press < or > to go up or down in degrees. Select desired temperature and then to set. Press > to continue to the next menu.
Powder % Ratio (Factory set at 45%)
Press and the screen will display Powder % Ratio Select Station. Press desired station. Powder ratio is programmable from 0% (Hot Water) to 100%, in 5% increments. Press < or > to increase or decrease ratio and then press to set. Press > to continue to the next menu.
Service Call (Phone number)
Press to display number and press change number or > to move places and EX to exit when complete This number will be displayed during a Heating system SENSOR ERROR or a WATER ERROR. Press > to continue to the next menu.
Banner Name
Press to display letters, press to change letters or > to move places and EX to exit when complete. This feature allows up to 14 letters to be programmed for company name or regional name. Programming all blanks disables Banner Name. If programmed, Banner Name is displayed every 5 sec. on and off. Press > to continue to the next menu.
Model Select
Press to select, < or > to select desired model (PC-1, 2, 3, 4, 5) . Press to set and exit program mode.
Exit
Press to select, exits program mode and returns unit to operation.
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Item NItem N
Item Nº
Item NItem N
arts Listarts List
arts List
arts Listarts List
WC-7348
1
WC-5863
2
WC-5864
2A
WC-5863-101
2B
WC-5864-101
2C
CA-1109-01
3
CA-1110-01
3A
CA-1127 **
4
WC-37126 **
5
WC-37127 **
5A
WC-37128 **
5B
WC-39349
6
WC-39350-01
7
WC-39351-01
7A
WC-39350-04**
8
CA-1098
9
CA-1115
9A
WC-8591 **
10
WC- 780
11*
WC-37123
12
CA-1039**
13
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DescriptionDescription
Description
DescriptionDescription
PANEL, LEFT SIDE PCGTs DOOR, COMPLETE PCGT-3 MAGNET SNAP-IN DOOR COMPLETE PCGT-4/5 MAGNET SNAP-IN DOOR COMPLETE PCGT3 WITH LATCH DOOR COMPLETE PCGT4/5 WITH LATCH FILM, CURTIS LOGO PCGT-3 FILM, CURTIS LOGO PCGT-4/5 LAMP COMPLETE, W/5K BULB KIT, UCM BOARD & LABEL PCGT3 KIT, UCM BOARD & LABEL PCGT4 KIT, UCM BOARD & LABEL PCGT5 LABEL ASSY, UCM & DOOR PCGT-3 LABEL, UCM PANEL PCGT4 CURTIS LABEL, UCM PANEL PCGT5 CURTIS MEMBRANE CNTRL PNL CURTIS PCGT4/5 COVER, ALCOVE PLASTIC PCGT-3 COVER, ALCOVE PLASTIC PCGT-4/5 CAPACITOR, X2 ALL ADS MODELS CONTROL, POWER MODULE CORK BRAKE FAN, EXTRACT O-RING, DUMP VALVE (WC-880)
Item NItem N
Item Nº
Item NItem N
14 15 16 17 18 19 20 21 21A 22 22A 23 23A 24 24A 24B 25 26 27 28 29
PP
art Nart N
P
art Nº
PP
art Nart N
WC-5661 WC-5502 ** WC-3734 ** WC- 904-04** WC-1438-101** WC- 523 ** WC- 102 ** CA-1100-101 CA-1106-101 CA-1099-101 CA-1105-101 WC-37215 WC-37216 CA-1112-05 CA-1113-05R CA-1113-05L CA-1011-05 CA-1065-03 CA-1026-03 CA-1005-03 ** CA-1009-03 **
DescriptionDescription
Description
DescriptionDescription
LID ASSY, TANK PROBE ASSY, WATER LEVEL KIT, RPL DUMP VALVE FOR WC-880E HEATING ELEMENT, 1.6KW W/JAMNUTS SENSOR, TEMERATURE TANK THERMOSTAT, MNL RESET 120/240V 25A SWITCH, TOGGLE NON LIT 25A 120/240V COVER, DRIP TRAY PLASTIC PCGT-3 COVER, DRIP TRAY PLASTIC PCGT-4/5 DRIP TRAY, PLASTIC PCGT-3 DRIP TRAY, PLASTIC PCGT-4/5 KIT, COVER DRIP TRAY & SCREEN PCGT-3 KIT, COVER DRIP TRAY & SCREEN PCGT-4/5 CANISTER ASSY, 5LB PCGTs CANISTER ASSY, 10LB RIGHT PCGTs CANISTER ASSY, 10LB LEFT PCGTs FITTING, BULKHEAD WATER BUSHING, DISCHARGE ELBOW, PC/CK/HC STEAM TRAP BOWL, MIXING
3
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