Curtis PC-3D, PC-2D, PC-1D, HC-1D System Instructions

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Models Included

 PC-4D  PC-3D  PC-2D  PC-1D  HC-1D

WARNING HOT LIQUID, Scalding may occur. Avoid splashing.

WILBUR CURTIS COMPANY, INC.

Primo Cappuccino System Instructions

Important Safeguards/Conventions

This appliance is designed for commercial use. Any servicing other than cleaning and maintenance should be performed by an authorized Wilbur Curtis service center.

• Do NOT immerse the unit in water or any other liquid

• To reduce the risk of ﬁre or electric shock, do NOT open top panel. No user serviceable parts inside. Repair should be done only by authorized service personnel.

•

Keep hands and other items away from hot parts of unit during operation.

• Never clean with scouring powders or harsh implements.

Conventions

WARNINGS – To help avoid personal injury

Important Notes/Cautions – from the factory

Sanitation Requirements

CAUTION: Please use this setup procedure

before attempting to use this appliance. Failure to follow the instructions can result in injury or the

voiding of the warranty.

CAUTION: DO NOT

connect this unit to hot

water. The inlet valve is not rated for hot water.

WARNING, HOT LIQUID

Your Curtis ADS System is Factory Pre-Set and Ready to Go… Right from the Carton.

Following are the Factory Settings for your ALPHA™ DS Coffee Brewing Systems:

• Tank Temperature = 190°F

• Flavor Controls= Set at 100%

• Dispensing Mode Set for Manual Dispensing Generally there will never be a reason to change your ADS programming. However, should you need to make slight adjustments to meet your brewing needs, programming instructions are provided later in this manual.

System Requirements:

• Water Source 20 – 90 PSI (Minimum Flow Rate of 1 GPM)

• Electrical: See attached schematic for standard model or visit www.wilburcurtis.com for your model. Equipment to be installed to comply with applicable federal, state, or local plumbing/electrical codes having jurisdiction.

SETUP STEPS

The unit should be level (left to right and front to back), located on a solid counter top. Connect a water line from the water ﬁlter to the brewer. NOTE: Some type of water ﬁltration device must be used to maintain a trouble-free operation. (In areas with extremely hard water, we suggest that a sedimentary and taste & odor ﬁlter be installed.) This will prolong the life of your brewing system and enhance coffee quality.

The National Sanitation Foundation requires the following water connection:

1. A quick disconnect or additional coiled tubing (at least 2x the depth of the unit) so that the machine can be moved for cleaning underneath.

2. In some areas an approved backﬂow prevention device may be required between the brewer and the water supply.

1. Connect a water line from your facility to the 1/4” ﬂare water inlet ﬁtting of the valve, behind the machine. Water volume going to the machine should be stable. Use tubing sized sufﬁciently to provide a minimum ﬂow rate of one gallon per minute.

2. Plug the power cord into an electrical outlet rated at 20A.

3. Switch on the CONTROL switch that runs power to the components in the machine. The lights (display window & row of buttons) on the front door will activate and the heating tank will start to ﬁll.

4. Once the water level has risen and covered the heating element, turn on the power to the heating element at the HEATING ELEMENT switch behind the unit.

5. Water in the heating tank will require about 30 minutes to reach operating temperature (factory setting of 190°F). At this time the READY light will come on.

6. Remove and ﬁll the canisters with powdered cappuccino mixes.

OPERATION INSTRUCTIONS

1. Choose a ﬂavor. Place your cup under the spout beneath the desired ﬂavor.

2. Push the dispensing button for this ﬂavor.

3. Allow the Primo Cappuccino unit time to completely dispense the product.

ISO 9001 REGISTERED

WILBUR CURTIS COMPANY

Montebello, CA 90640

FILL CANISTERS DAILY

1. Open the front door to access canisters.

2. The canisters must be removed from the unit for ﬁlling. The rectangular canisters hold approximately four pounds of product. Each round cannister will hold approximately six pounds of product.

3. Reposition the canisters on the machine, aligning the gear socket with the motor shaft. The pin under the canister must align with the guide hole on the support shelf.

FOR THE LATEST SPECIFICATIONS AND INFORMATION GO TO WWW.WILBURCURTIS.COM

Control Board and Membrane Control Panel

FUNCTIONS OF THE CONTROL BOARD

1. GEAR MOTOR SPEED is a powder dispensing adjustment and is accessed by mode level no. 1 when programmed.

2. PRESET DISPENSING Product is dispensed at a measured amount when the PUSH button is pressed.

3. MANUAL DISPENSING allows the user to dispense product for as long as the PUSH button is pressed.

4. STOP will cancel a preset dispense cycle.

5. WASH CYCLE is used in conjunction with a PUSH button, to ﬂush the whipper chambers.

6. HOT WATER DISPENSING for tea, hot chocolate or other instant beverages (available on some models, not shown).

PROGRAMMING

Programming Mode PC-2D, PC-3D, PC-4D To enter the programming mode, press and hold any two of the PUSH buttons on the membrane control panel simultaneously, until all lights start blinking. Then release the buttons and choose any mode of operations for any of the PUSH buttons. Press STOP button if both PUSH buttons were not pressed simultaneously. Programming Mode PC-1D To enter the programming mode, press and hold the PUSH button and the STOP/WASH button on the membrane panel simultaneously, until the indicator light starts blinking. Then release the buttons and choose any mode of operation. Press STOP/WASH button if both buttons were not pressed simultaneously. While in the programming mode you may perform the following three functions:

1. Powder Dispensing Mode. Controls dispensing powder anywhere from 10% to 100% by volume. Press and hold the selected PUSH button for approximately one second, then release. The number of ﬂashes represent the set volume for this button (see table). To change the volume, press and hold the button until its light starts quick ﬂashing. Each quick ﬂash increases the volume by 10%. Release the button when the desired volume is achieved. After releasing the button, the number of blinks represent the new setting. To exit the Powder Dispensing Mode, push one of the other PUSH buttons.

2. Preset Liquid Dispensing Mode. This mode allows you to set the time for automatic dispensing. To select or change the timing while in the programming mode, press and hold the selected PUSH button until the liquid begins to ﬂow, then release. The timing starts when liquid begins to ﬂow. When the desired volume is achieved, press once again to stop the dispensing. You have now set the timing for this button and have exited the programming mode. If you press the selected button, it will dispense the liquid per your setting. To reset the timing, you must start from the programming mode.

3. Manual Liquid Dispensing Mode. While you are in the programming mode, press and hold the PUSH button, until the liquid stops ﬂowing, then release the button. At this time, you have selected the Manual Liquid Dispensing Mode and have exited the programming mode.

NO. OF

FLASHES

↓

VOLUME

10%

20%

30%

40%

↓

100%

Wash Cycle Mode. To wash a whipping chamber, hold the STOP/WASH button and press the PUSH button. Rinse water will dispense for as long as you hold in the STOP/WASH button. The STOP/WASH button stops the dispensing in automatic dispensing mode.

HEATING ELEMENT TOGGLE SWITCH

The heating element in the heating tank may be turned off in the Primo Cappuccino to allow the operator to use the unit for cold drinks. Located behind the unit are two toggle switches. The one on the bottom is the power switch for shutting down the complete unit. The top switch powers the heating ele ment. Flip down to turn it OFF. Up turns ON the element.

ADJUSTING THE TEMPERATURE: Factory Setting 190º

The water level/temperature circuit board, WC-3777, serves two functions. As the name implies, it is both a thermostat and water level control. This electronic board maintains the water level using a probe in the tank. Water temperature in the tank is controlled by a sensor bolted on the outside of the tank, just under the heating element terminals.

1. Open the front door. Remove the hinged top cover.

2. Remove the left side panel.

3. Locate the water level/temperature board, on the left side of the frame.

4. Near the center of the board you will ﬁnd a pair of tiny ‘shorting plugs’ attached to two pairs of pins (see

illustration, right). Just above this is a chart that displays the various combinations you may choose that will give you temperatures between 170º F and 200º F. Pull out or insert the shorting plug in any conﬁguration that

will result in the desired temperature.

5. Return the side panel and cover to on the unit.

DAILY CLEANING

1. Wipe all exterior surfaces with a damp cloth; removing any spills, dust or debris from the unit.

2. Pull out the drip drawer and screen. Wash out its contents. For hard to clean deposits, use a mild, nonabrasive solution of dishwashing detergent and water.

3. Clean around the dispensing area, wiping with a nontoxic cleaner.

PARTS DIAGRAMS

37A

Illustrated Parts List (PC-3D Model Shown)

Nº Part Nº Description

1A 1B 1C 2A 2B 2C 3A 3B 4A 4B 4C 4D 5A 5B 6 7 8 9 10 11 12 13 14 15 16A 16B 17 18 19A 19B 19C 19D 19E 20A 20B 21A 21B 21C 22 23

WC-6857 WC-6760 WC-6853 WC-6633 WC-6758 WC-6848 WC-6644 WC-6768 WC-6645 WC-6747 WC-6746 WC-58020 WC-6643 WC-6744 WC-43033 WC-37014 WC-37118 CA-1008-03 CA-1006-03 CA-1037B CA-1009-03 CA-1005-03 CA-1026-03 CA-1065 CA-1000 CA-1050 WC-39107-02 WC-43791 WC-39163 WC-39169 WC-39171 WC-39170 WC-39206 CA-1022 CA-1060

CA-1023-01 CA-1061-01 CA-1070-01 CA-1015

CA-1020

Drawer, Drip, PC-3D Drawer, Drip W/A PC-1D, 2D, HC-1D Drawer, Drip, PC-4D Screen, Drip Drawer PC-3D Screen, Drip Drwr PC-1D, PC-2D, HC-1D Screen, Drip Drawer PC-4D Panel Assy, Right Side Sub-Assy PC-3D Wrap Right, PC-1D, PC-2D, HC-1D Cover Assy, Top PC-3D Cover, Top Front, PC-1D/2D Cover, Top Back, PC-1D/2D Cover Assy, Top PC-4D Panel, Left Assy, PC-3D/PC-4D Panel, Left PC/HC-1D, PC-2D O’ Ring, .394 I.D., .551 O.D. .075 TH Kit, Motor WhipperRetroﬁt PC/CK/HC Kit, Whipper Plate (3/pkg) Propeller, Whipper PC/CK/HC Chamber, Whipper PC/CK/HC Tube, Extension 3.48” Long Blk All PCs Bowl, Mixing PC/CK/HC Steam Trap, PC/CK/HC Elbow, PC/CK/HC Bushing, Discharging 4lb Canister Canister Assy., 4 lb., 6.7cc/sec Canister Assy, Round 6 lb., PC/HC-1D Label, Adhesive Canister Gen Use Ring, Motor Shaft Plastic Membrane Control Panel, Curtis PC-3D Membrane Control Panel, PC-3DHW Membrane Control Panel, PC-1D, HC-1D Membrane Control Panel, PC-2D, 2DC1 Membrane Control Panel, PC-4D Window, Outer Clear PC-3D/PC-4D Window, Outer Clear PC/HC-1D, PC-2D Film, Std Curtis Logo PC-3D/PC-4D Film, Generic PC-1/2 Cappuccino Film, Standard Curtis HC-1D Transformer, 120V, 60 Hz, .18 A Starter, Fluorescent Lamp PC/CK/HC

Nº Part Nº Description

24 25 26 27A 27B 27C 27D 27E 28 29A 29B 29C 29D 30 31 32 33 34 35 36 37 37A 38 39 40 41 42 43 44 44A 45 46 47 48A 48B 48C 49 50 51

WC-5930 CA-1018 CA-1016 WC- 671 WC- 673 WC- 675 WC- 674 WC- 681 WC-39105-02 WC-5862 WC-5823 WC-5861 WC-5834 WC-3777 CA-1013 CA-1036 WC- 102 WC- 826L WC-3765L WC-37123 WC-3518 WC-3503 CA-1024-05 WC-4320 WC-5502 WC-4394 WC- 904-04 WC-5851 WC-3688 WC-3690 CA-1039 WC-3734 WC-43062 WC-54102 WC-54101 WC-54100 WC-6188 WC-1438 WC-5231

Panel, Door w/Assy PC/CK-3D Lamp, Fluorescent 8W FL8CW Holder, Fluorescent Lamp Control Board, 120V, PC-3D Control Board, 120V, PC-3DHW Control Board, 120V, PC-1D, HC-1D Control Board, 120V, PC-2D Control Board, 120V, PC-4D Label, Flavor Low Tack Door Gen Use Door, Complete PC-3D Door, Complete PC-2D Door, Complete PC-4D Door, Complete PC-1D Kit, Rpl Control Bd Wtr Lvl/Temp, 120/220V Motor, Gear Assy Gear, Plastic Use on CA-1013 Switch, Toggle 25A 125/250VAC Valve, Inlet 1GPM 120V 10W Kit, Inlet Valve Repair (Use on WC-826L) Kit, Extract Fan 29 CFM & Bracket Leg, Glide 3/8”-16 Stud Screw Leg, 3/8”-16 Stud Screw Bumper Pillar, Location Black All PCs O’ Ring, ½” I.D. Probe, Water Level Guard, Shock, Heating Element Element, Heat 1.6Kw, 120V W/Jam Nuts Cover Tank w/Notches Insulation, Wrap PC-3/3D & PC-4/4D Insulation, Wrap PC-1/1D & PC-2/2D O’ Ring, Dump Valve (WC-880) Kit, Rpl Dump Valve (WC-880E) Gasket, Tank Lid Heating Tank Complete PC-3D Heating Tank Complete PC-2D Heating Tank Complete PC-1D Heat Sink Assy, PC-3D Sensor, Heating Tank Compound, Silicone 5 oz. Tube

ELECTRICAL SCHEMATIC

PC-3D-10

WARRANTY We hereby certify that the products manufactured by the Wilbur Curtis Company, Inc., are, to thebest of our knowledge, free from all defects and faulty workmanship.

The following warranties and conditions are applicable:

• 90 Days for Labor and 1 Year Parts from Date of Purchase from Factory: This warranty covers all electrical parts, ﬁttings and tubing.

•

• 2 Years from Date of Purchase: This warranty covers electronic control boards and leaking or pitting of a stainless steel body of a Brewer or Urn.

• 90 Days from Date of Purchase: On replacement parts that have been installed on out of warranty equipment All in-warranty service calls must have prior authorization from the manufacturer. For an RMA (Return Merchandise Authorization) number, call the Technical Service Department at 1-800-995-0417. The Wilbur Curtis Company will allow up to 100 miles, round trip, per in-warranty service call.

CONDITIONS & EXCEPTIONS The warranty covers original equipment at time of purchase only. The Wilbur Curtis Company, Inc., assumes no responsibility for substitute replacement parts installed on Curtis equipment that have not been purchased from the Wilbur Curtis Company. Inc The Wilbur Curtis Company will not accept any responsibility if the following conditions are not met. The warranty does not cover and is void under these circumstances:

2) Improper installation of equipment. This equipment must be installed by a professional, certiﬁed technician and must comply with all local electrical, mechanical and plumbing codes.

3) Wilbur Curtis Company will not be responsible for the operation of equipment at other than the stated voltages on the serial plate.

4) Abuse or neglect (including failure to periodically clean or remove lime accumulations). Manufacturer is not responsible for variation in equipment operation due to excessive lime or local water conditions.

5) Replacement of items subject to normal use and wear. This shall include, but is not limited to, light bulbs, shear disks, “0” rings, gaskets, canister assemblies. whipper chambers and plates, mixing bowls, agitation assemblies and whipper propellers.

6) Any faults resulting from inadequate water supply. This includes, but is not limited to, excessive or low water pressure, and inadequate or ﬂuctuating water ﬂow rate.

7) All repairs and/or replacements are subject to our decision that the workmanship or parts were faulty and the defects showed up under normal use.

8) All labor shall be performed during regular working hours. Overtime charges are the responsibility of the owner.

9) Charges incurred by delays, waiting time, or operating restrictions that hinder the service technician’s ability to perform service is the responsibility of the owner of the equipment. This includes institutional and correctional facilities.

10) All claims under this warranty must be submitted to the Wilbur Curtis Company Technical Service Department before return of the unit to the factory.

11) All equipment returned to us must be repackaged properly in the original carton. No units will be accepted if they are damaged in transit due to improper packaging.

12) Damaged in transit.

13) The resetting of safety thermostats and circuit breakers, programming and temperature adjustments are the responsibility of the equipment owner.

NO UNITS OR PARTS WILL BE ACCEPTED WITHOUT A RETURN MERCHANDISE AUTHORIZATION (RMA). RMA NUMBER MUST BE MARKED ON THE CARTON OR SHIPPING LABEL.

All in-warranty service calls must be performed by an authorized service center, where service is

40 Months or 40, 000 Pounds of Coffee on a set of Grinding Burrs. (ADS Grinders)

1) Improper operation of equipment. The equipment must be used for its designed and intended purpose and function.

available. Call the factory for location near you.

WILBUR CURTIS CO., INC.

6913 Acco St., Montebello, CA 90640-5403 USA Phone: 800/421-6150 Fax: 323-837-2410

Technical Support Phone: 800/995-0417 (M-F 5:30A - 4:00P PST) E-Mail: techsupport@wilburcurtis.com Web Site: www.wilburcurtis.com

Printed in U.S.A. 11/06 F-2067-S Rev B

FOR THE LATEST SPECIFICATION INFORMATION GO TO WWW.WILBURCURTIS.COM

Curtis PC-3D, PC-2D, PC-1D, HC-1D System Instructions

Specifications and Main Features

Frequently Asked Questions

User Manual