Culligan CSM Series, CSM-362R, CSM-242R, CSM-302R, CSM-202D Installation, Operating And Service Instructions

...

Download

Cat. No. 01016449

Rev. B 03/04/14

DCO # 014223

Installation,

Operating and

Service

Instructions

CULLIGAN® CSM SERIES

Commercial Filters

Printed in USA

Attention Culligan Customer:

Your local independently operated Culligan dealer employs trained service and maintenance personnel who are experienced in the installation, function and repair of Culligan equipment. This publication is written specifically for these individuals and is intended for their use.

We encourage Culligan users to learn about Culligan products, but we believe that product knowledge is best obtained by consulting with your Culligan dealer. Untrained individuals who use this manual assume the risk of any resulting property damage or personal injury.

NOTICE Please send any suggestions for improving this manual to productmanuals@culligan.com

WARNING! Electrical shock hazard! Prior to servicing equipment, disconnect power supply to prevent

electrical shock.

WARNING! If incorrectly installed, operated, or maintained, this product can cause severe injury.

Those who install, operate, or maintain this product should be trained in its proper use, warned of its dangers, and should read the entire manual before attempting to install, operate, or maintain this product. Failure to comply with any warning or caution that results in any damage will void the warranty.

CAUTION! This product is not to be used by children or persons with reduced physical, sensory or

mental capabilities, or lack of experience or knowledge, unless they have been given supervision or instruction.

CAUTION! Children should be instructed not to play with this appliance.

CAUTION! If the power cord from the transformer to the unit looks or becomes damaged, the cord

and transformer should be replaced by a Culligan Service Agent or similarly qualified person in order to avoid a hazard.

WARNING! This device complies with Part 15 of the FCC rules subject to the two following conditions:

1) This device may not cause harmful interference, and 2) This device must accept all interference received, including interference that may cause undesired operation.

This equipment complies with Part 15 of the FCC rules. Any changes or modifications not expressly approved by the manufacturer could void the user’s authority to operate the equipment. Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.

CAUTION! To reduce the risk of fire, use only No. 26 AWG or larger telecommunications line cord.

NOTE This system is not intended for use with water that is microbiologically unsafe or of unknown quality

without adequate disinfection either before or after the system.

NOTE Check with your public works department for applicable local plumbing and sanitation codes. Follow local

codes if they differ from the standards used in this manual. To ensure proper and efficient operation of the Culligan equipment to your full satisfaction, carefully follow the instructions in this manual.

Products manufactured and marketed by Culligan International Company (Culligan) and its affiliates are protected by patents issued or pending in the United States and other countries. Culligan reserves the right to change the specifications referred to in this literature at any time without prior notice. Culligan, Aqua-Sensor, Tripl-Hull, and SoftMinder are trademarks of Culligan

International Company or its affiliates.

Culligan International Company

9399 West Higgins Road, Suite 1100

Rosemont, Illinois 60018

1-847-430-2800

www.culliganmatrixsolutions.com

Installation,

Operating and

Service

Instructions

CULLIGAN® CSM SERIES

Commercial Filters

Contents

Introduction ........................................................................ 1

Performance Specications ............................................... 2

Basic Principles ................................................................. 4

Flow Diagram .................................................................... 5

Controller Features ............................................................ 7

Operation ........................................................................... 9

Installation ....................................................................... 10

Schematic ........................................................................ 25

Programming ................................................................... 32

Statistical Data................................................................. 44

Final Start-up ................................................................... 45

Suggested Preventative Maintenance ............................. 47

Appendix A Flow Device K-Factor Data ....................... 74

Appendix B Separate Source Assembly ...................... 75

Program Log .................................................................. 78

Diagnostics ....................................................50

Service .........................................................55

Service Parts ................................................................... 62

Cat. No. 01016449

This page intentionally left blank.

ii Culligan® CSM Series Filters

ii Cat. No. 01016449

Introduction

Read this Manual First

Before you operate the Culligan CSM Water Filter, read this manual to become familiar with the device and its capabilities.

The Culligan CSM Water Filters are tested and certified by WQA against NSF/ANSI 372 for low lead requirement.

About this Manual

This manual:

• Familiarizes the operator with the equipment

• Explains installation and setup procedures

• Provides basic programming information

• Explains the various modes of operation

• Gives specifications and troubleshooting information

Safe Practices

Throughout this manual there are paragraphs set off by special headings.

Notice

Notice is used to emphasize installation, operation or maintenance information which is important, but does not present any hazard. For example,

NOTICE The nipple must extend no more than 1 inch above the cover plate.

Caution

Caution is used when failure to follow directions could result in damage to equipment or property. For example,

CAUTION! Disassembly while under water pressure can result in flooding.

Warning

Warning is used to indicate a hazard which could cause injury or death if ignored. For example,

WARNING! Electrical shock hazard! Unplug the unit before removing the timer mechanism or

cover plates!

The CAUTION and WARNING paragraphs are not meant to cover all possible conditions and situations that may occur. It must be understood that common sense, caution, and careful attention are conditions which cannot be built into the equipment. These MUST be supplied by the personnel installing, operating, or maintaining the system.

Be sure to check and follow the applicable plumbing codes and ordinances when installing this equipment. Local codes may prohibit the discharge of sanitizing or descaling solutions to drain.

Use protective clothing and proper face or eye protection equipment when handling chemicals or power tools.

NOTE The Culligan CSM Water Filter is not intended for use with water that is microbiologically unsafe or of

unknown quality without adequate disinfection either before or after the system.

NOTE Check with your public works department for applicable local plumbing and sanitation codes. Follow

local codes if they differ from the standards used in this manual. To ensure proper and efficient operation of the Culligan CSM Water Filter to your full satisfaction, carefully follow the instructions in this manual.

Cat. No. 01016449

Introduction 1

Performance Specifications

When selecting and sizing a CSM filter for a specific application, the backwash flow rate should be taken into account prior to determining if the service flow rate is adequate. This is the most important function in the proper operation of a filter. Periodically, the accumulated impurities (iron, sediment, etc.) must be removed (backwashed) from the filter. Backwash flow rates are always much higher than service flow rates and therefore limit the size of filter that can be installed. As a general rule in sizing filters, select the largest filter that can be backwashed with the flow rate available at the point of filter installation. Then note the service flow rate for the filter selected. If it is not adequate for the flow to be treated, a twin or triple filter installed in parallel is required. A parallel installation will increase the service flow and yet permit each filter to be backwashed separately with the existing water supply.

Superior water quality is recommended for most filtering applications under all operating conditions. Operating at these service flow rates allows for the best quality of water, maximum time on line between backwashing, lowest pressure loss and recommended is for influent suspended solids loads up to and greater than 300 ppm.

High water quality is recommended for many filtering applications. Operating at these service flow rates allows for very good quality water, moderate time on line between backwashing, increased pressure loss and is recommended for influent suspended solids loads less than 300 ppm.

Utility water quality is operating at the peak design service flow rates of the filter system and operating at higher flow rates are not recommended. Operating at these service flow rates allows for satisfactory quality water, shorter time on line between backwashing, higher pressure loss and is recommended for influent suspended solids loads less than 150 ppm.

In order to function properly, some operational parameters must be followed. They include:

• An operating water pressure between 30 and 100 psi. If water pressure is greater, a pressure regulating valve should be installed ahead of the system. If water pressure is lower, additional equipment will be required to maintain a 30 psi minimum operating pressure.

• Operating temperature between 40° and 120°F or 4.4° to 48° C.

Multi-layered filters are capable of 10 micron effluent water quality or better, whereas, all other filter types are capable of 40 micron effluent water quality or better.

All pressure drop figures are based on new filter media and a water temperature of 60ºF.

NOTE The tanks are available with Non-A.S.M.E. code steel tanks (NC) or with A.S.M.E. code steel tanks (CD).

Table 1. Specifications Table for Activated Carbon Commercial Water Filters

Model Water Quality Backwash

Superior High Utility

Flow Rate

(gpm)

CSM-242R 13 2 19 3 26 5 30

CSM-302R 20 3 30 4 40 6 46

CSM-362R 29 2 42 4 57 7 69

CSM-422R 39 3 58 6 77 9 95

Pressure

Loss

(psi)

Flow Rate

(gpm)

Pressure

Loss

(psi)

Flow Rate

(gpm)

Pressure

Loss

(psi)

Flow Rate

(gpm)

Media Tank

Size & Floor

Space

Required

LxWxH

(inches)

24 x 54

25x33x74

30 x 60

31x40x90

36 x 60

37x46x90

42 x 60

43x53x92

Face

Piping

Size

(inches)

2 Culligan® CSM Series Filters

2 Cat. No. 01016449

Table 2. Specifications Table for Depth Commercial Water Filters

Model Water Quality Backwash

Superior High Utility

Flow Rate

(gpm)

CSM-202D 22 3 33 5 44 8 30 20 x 54

CSM-242D 32 4 48 8 63 13 46 24 x 54

CSM-302D 50 6 74 13 99 20 76 30 x 60

CSM-362D 71 9 107 17 142 27 105 36 x 60

CSM-422D 97 11 145 22 193 33 150 42 x 60

CSM-423D 97 6 145 11 193 16 150 42 x 60

Pressure

Loss

(psi)

Flow Rate

(gpm)

Pressure

Loss

(psi)

Flow Rate

(gpm)

Pressure

Loss

(psi)

Flow Rate

(gpm)

Media Tank

Size & Floor

Space

Required

LxWxH

(inches)

21x29x72

25x33x74

31x40x90

37x46x90

43x53x92

43x54x92

Face

Piping

Size

(inches)

Cat. No. 01016449

Performance Specifications 3

Basic Principles

Activated Carbon Filter

“Carbocleer” filters reduce unpleasant taste and odors from the water supply. In normal operation, the water passes through the multi-port valve into the top of the media tank. As it flows down through the mineral bed, sediment in the water is filtered out and objectionable dissolved gases are absorbed into the mineral. The clear water that leaves the bottom of the media tank and goes into the service lines is free from many disagreeable tastes and odors.

To keep the filter operating properly, it is necessary to periodically remove the accumulated sediment from the mineral bed. This is done by a three step cleaning process:

Backwash

The direction of flow through the tank is reversed and the mineral bed is “backwashed”. This action expands and agitates the bed, releasing the sediment which is then carried up and out to the drain.

Settle

The media tank is allowed to set idle to allow the Activated Carbon to settle. Water flow to drain will be present during the duration of this step.

Fast Rinse

A fast down flow “flush” repacks the mineral bed and washes out traces of sediment not removed by backwash.

Generally, backwashing once a week is adequate, however, more frequent cleaning is recommended for waters with high turbidity. Filters operated semi-automatically or automatically should be backwashed when the pressure drop across the bed is 8 to 10 psi higher than a normal clean filter bed.

Depth Filter

Depth filters filter both heavy sediment and suspended matter from the water supply. In normal operation, the water passes through the multi-port valve and into the top of the media tank. As the water flows down through the mineral bed, sediment in the water is filtered out, The clear water that leaves the bottom of the media tank and goes through the service lines is free from most sediment and suspended matter.

To keep the filter operating properly, it is necessary to periodically remove the accumulated sediment from the mineral bed. This is done by a three step cleaning process:

Backwash

The direction of flow through the bed is reversed and the mineral bed is “backwashed”. This action expands and agitates the bed, releasing the sediment which is then carried up and out to the drain.

Settle

The tank is allowed to set idle to allow the different types of media to restratify and settle. Water flow to drain will be present during the duration of this step.

Fast Rinse

A fast down flow “flush” repacks the mineral bed and the filter is again ready for service.

It is recommended that this cleaning process take place at least once a week. On units with pressure gauges, the differential pressure across the filter can be monitored. A depth filter should be cleaned when the differential pressure across the filter increases by 8-10 psi over the pressure differential across a clean filter bed.

4 Culligan® CSM Series Filters

4 Cat. No. 01016449

Flow Diagram

Flow Diagram - Service Step (H Position)

1. These diagrams illustrate the simplicity of the Brunermatic valve and positive control of flow direction.

2. Note that only diaphragm valves 1 & 4 are open and flow is directed to the top of media tank, through media bed, out bottom of tank into service line.

3. Pressure is directed to pilot valve which distributes pressure to other valves.

Flow DiagramBackwash Step (Position 1)

1. Expands and cleans the resin bed.

2. Pilot valve changes ports to direct water into bottom of resin bed and out the top of tank. Diaphragm valves 2, 5, and 17* are open.

3. Flow to drain is controlled by automatic backwash flow control assembly.

The backwash flow control assembly is accurate over a range of 30-100 psi and insures against media loss.

*Single tank systems requiring bypass of unfiltered water.

SERVICE

Position

Dial

Figure 1.

BACKWASH

Position

Dial

Figure 2.

Cat. No. 01016449

Flow Diagram 5

Flow Diagram - Settle Step (Position 2)

1. Diaphragm valve #6 opens.

2. Note that only two valves are open in this cycle (No. 6 and No. 17*).

3. Pressure directed through pilot valve holds other valves closed.

*Single tank systems requiring bypass of unfiltered water.

Flow Diagram - Flush Step (Position 3)

1. Diaphragm valve # 6 opens.

2. Note that only two valves are open in this cycle (No. 6 and No. 17*).

3. Pressure directed through pilot valve holds other valves closed.

SETTLE

Position

Dial

Figure 3.

FLUSH

Position

Dial

*Single tank systems requiring bypass of unfiltered water.

6 Culligan® CSM Series Filters

Figure 4.

6 Cat. No. 01016449

The Culligan MVP control’s (Figure 5) primary function is to initiate and control the regeneration process via methods that are most convenient and cost effective for the customer while offering many operation features and benefits.

Features

Power Source

Electrical power required for the control is 24-Volt 50/60 Hz AC current. A plug-in transformer (120v/24v) is provided

Battery Backup

Battery backup is available as an optional field add-on. The battery backup will maintain the time of day for a minimum of 4 weeks using a 3.6V 1/2AAlithium type battery as supplied by Culligan.

EEPROM

Saves programmed and statistical functions.

AC Outputs

Four AC outputs are found within the controller for the following purposes:

• Motor control

• Blocking Valve (blocks the flow of water to service)

• Two programmable outputs for various optional accessories

Controller Features

Figure 5.

One-Touch Program Update

Multiple controls can have their programs updated simply through the touch of a button on the primary or “Master” control eliminating the need to the programming process for each subsequent control in a system.

Lock/Unlock

Allows the control to be easily locked out from inadvertent program changes or abuse. This feature can be disabled if desired.

Time of Day

Displays current time in either 12 hour (AM/PM) or 24 hour format.

Current Day of Week Regeneration

This feature is available for single, time clock operated systems.

Regeneration Interval

Provides an ability to initiate a time clock operated system on a number of days (range from 1 to 99 days), hours (range 1 to 24 hours), or a specific day of the week (single, time clock systems).

Progressive Flow Trip Point

Use of this patented feature allows multiple tank systems operating with water meters to be brought on-line or off-line as facility flow demands increase or decrease.

Regeneration Start Delay

Allows a user determined number of hours (up to 9) to be input into the control for the purpose of increasing the amount of time between multiple regeneration initiations.

Cat. No. 01016449

Controller Features 7

Program Beeper

Emits an audible beep when key pads are depressed to help identify valid (short beep) or invalid (3 short beeps) key pad touches. Can be enabled or disabled as desired.

Screen Blanking

The screen can be programmed to go blank once programming is complete (After 5 minutes of no keypad activity).

Flow Meter/Sensor Input

Various types of Hall effect flow sensors can be used to measure the amount of treated water provided and initiate a regeneration sequence.

Auxiliary Input

The auxiliary input is capable of accepting a remote signal from a dry contact device such as an operator push-button for the purpose of initiating the regeneration sequence.

Home and Position Switch Inputs

The home and position switch inputs work to automatically detect the cycle position of the valve and properly configure the circuit board for operation with either a four or five-cycle valve. The inputs also assist the operator to troubleshoot many types of service problems.

Multiple Unit Communication Input/Output (RS485)

The communication input/output feature routinely recognizes when another controller within a multiple controller system is in a regeneration sequence, prohibiting the chance of multiple units regenerating simultaneously. Additionally, the Communication input/output feature provides the means to operate the controller in the Progressive Flow mode.

8 Culligan® CSM Series Filters

8 Cat. No. 01016449

Operation

Modes of Operation

Time Clock

The controller will initiate a regeneration based upon a time schedule of either hours (between 1 to 24 hours), intervals of days (i.e., every 3 days) or on a specific day of week schedule (i.e., Mondays, Wednesdays and Saturdays).

Differential Pressure

When combined with an optional differential pressure device, the Culligan MVP controller has the ability to initiate a backwashing sequence when the pressure differential across the media bed reaches a preset amount (usually 8 to 10 psi).

Progressive Flow

Used with up to six and as few as two mineral tanks in a system, the Progressive Flow mode allows more than one tank in a system to either be on-line or off-line depending upon the downstream flow demand. If flow demand is greater than the flow capability of the tank on-line, another tank can be brought on-line to help satisfy the excess demand. Once the demand has decreased, the second tank is returned to a standby mode and the system reverts to just one tank on-line providing treated water.

The progressive flow mode of operation relies on a user programmable set point or Trip Point. The Trip Point is a unit of flow (gallons or liters) on a per minute basis. Once attained the trip point will cause the second unit (in multiple resin tank system) to come on-line. Each additional resin tank in the system will subsequently be brought on-line as multiples of the trip point are attained. (Example: a 3 tank system with a trip point of 50 gpm will bring have two tanks on-line once the facility flow demands is equal to or greater than the 50 gpm trip point. Should the flow demand reach 100 gpm or more, the third tank shall be brought on-line.

Additional tanks shall be returned to stand-by once the facility flow demand is <95% of the trip point for two tank systems, <95% of 2X the trip point for triplex systems and <95% of 3X the trip point for quad systems, and remains there for 60 seconds.

Utilizing the progressive flow feature may allow the owner to use smaller water softening models, resulting in the potential for reduced capital and operation costs.

The Progressive Flow setting may be used in combination with differential pressure device.

Cat. No. 01016449

Operation 9

Installation

Figure 6.

Figure 7.

10 Culligan® CSM Series Filters

Figure 8.

10 Cat. No. 01016449

Make certain to follow each step carefully to insure that the filter runs trouble free. Also, be sure all plumbing practices conform to local plumbing codes.

Locate Filter

1. Check inside the tank to make sure that all of the plastic distributors and laterals (Figure 9) are tight.

CAUTION! Do Not Proceed if any distributors or laterals are broken.

Consult Culligan for assistance. If any are loose, hand tighten only. Do not use a wrench.

2. If the tank drain valve option kit was purchased, install it at this time.

3. Select a position near a floor drain that has adequate carrying capacity to han-

dle the filter’s backwash flow rate. Refer to section, “Performance Specifications”

on page 2 for specific backwash flow rate.

4. Erect the resin tank on a level firm foundation, preferably concrete. The valve

and piping normally face the front for easy access.

5. Level the system.

Figure 9.

DISTRIBUTORS AND LATERALS

Install Piping

1. Depending on the type of filter system (i.e. single, twin, etc.) and installation parameters, required pipe lengths

and piping accessories will vary. Sample layout drawings (Figure 6, Figure 7 and Figure 8 on page 10) are provided to aid the installation. If the layout drawings are not sufficient for your application, consult the equipment provider for specific installation guidelines.

The use of unions on the inlet and outlet isolation valves is recommended to facilitate service of the softener unit. It is recommended that a full flow by-pass line be provided.

NOTE All pipe fittings and assemblies should follow good plumbing practices

for installation.

They are:

• Check the threads and make certain that they are clean and free of foreign matter.

• Fittings must be free of cracks or chips.

• Prepare threads with either a pipe dope sealant or Teflon tape.

• Make certain that the fittings are not cross threaded during the assembly

process.

• Do not over-tighten fitting or threaded pipe being inserted into a cast or forged part.

CAUTION! Never connect two dissimilar metals (such as copper pipe and aluminum valves) togeth-

er when plumbing the vale to the piping system. The use of unions (dielectric unions if piping to cast iron valves) on copper or galvanized steel pipe followed by schedule 80PVC or CPVC short nipples to attach the piping to the control valve is strongly recommended to reduce the potential of corrosion by galvanic reaction.

2. Pipe a drain line from the backwash flow control assembly (left side of the Brunermatic valve) to the drain. Use a minimum of elbows and increase or decrease the pipe size in order to make a connection to the backwash flow control assembly. (see Figure 10) DO NOT install a valve in this line or use pipe smaller than listed in the

Table 3:

Figure 10.

Cat. No. 01016449

Installation 11

Table 3.

Carbon Filters Depth Filters

Tank Size

20 x 54 20 1-1/4 30 1-1/4

24 x 54 30 1-1/4 46 2

30 x 60 46 2 76 2-1/2

36 x 60 69 2 105 3

42 x 60 95 2-1/2 150 3

3. Install a union near the backwash flow control assembly to facilitate service when required.

DO NOT make a direct connection to the drain. Provide an air gap of at least four times the diameter of the drain pipe or conform to local sanitation codes and to permit the observation of the drain flow.

Backwash Rate

(gpm)

Drain Line Size

(in.)

Backwash Rate

(gpm)

Installation of the Flow Measuring Device (Option)

Drain Line Size

(in.)

Figure 11.

NOTE *interconnecting piping, bypass valve and isolation valves are not supplied.

NOTE Time or initiated regenerated systems do not necessarily require the use of a flow-measuring device.

Therefore your system may not utilize this portion of the manual.

12 Culligan® CSM Series Filters

12 Cat. No. 01016449

Two popular types of flow measuring devices can be used with the controller; paddlewheel flow sensors or the Culligan

Valve Prior to Flow Sensor

in-line turbine meter. Please refer to the following chart for the number of meters required for your system configuration.

Table 4.

System Configuration Paddlewheel Flow Sensor Turbine Meter

Single 1 1

Duplex Parallel/Progressive Flow 2 2

Duplex Alternating 1 1

Triplex Parallel/Progressive Flow 3 3

To properly measure flow accurately, the paddlewheel flow sensor(s) must be installed with a certain amount of straight pipe both before and after the paddlewheel flow sensor. The proper installation for these types of systems is shown on below and page 14. Turbine meters do not have the same installation requirements and therefore may be positioned immediately following the Brunermatic valve if the system is a single or parallel configuration or at any point in the common outlet header for alternating configurations.

Location of the Paddlewheel Flow Sensor Package

The flow sensor is to be mounted on the outlet piping of each filter for single and duplex and triplex parallel systems and in the common outlet piping of duplex alternating systems.

The piping that the flow sensor is being connected to should be the same diameter as the mounting fitting. The flow sensor must also be located in a free-flowing straight run of pipe. This straight run includes the upstream piping and downstream piping of the flow sensor.

The proper length of upstream and downstream straight piping is a minimum of 10 pipe diameters of free-flowing straight pipe upstream of the flow sensor and 5 pipe diameters of free-flowing straight pipe downstream.

EXAMPLE: A flow sensor that is installed on a length of 2” diameter straight pipe (see Figure 13).

Major obstructions will require considerably longer straight runs of upstream piping, due to the turbulence created by their presence.

EXAMPLE: A flow sensor on a length of 2” diameter pipe that has a 90° elbow upstream from the desired location (see Figure 14).

The examples below are intended as guide lines for the proper length of straight pipe required both upstream and downstream of the flow sensor installation point.

These recommendations are minimum requirements (see Figure 12).

10 x D5 x D

Straight Pipe Two Elbows in Same Plane

15 x D 40 x D

Reducer Prior to Flow Sensor Two Elbows in Different Planes

20 x D

Single Elbow Prior to Flow Sensor

5 x D

Figure 12.

25 x D

50 x D

5 x D

5 x D5 x D

Figure 13. Example: D = 2”

Cat. No. 01016449

10 x D = 20”

5 x D = 10”

5 x D

20 X D = 40”

Figure 14. Example: D = 2”

= 10”

Installation 13

Position of the Flow Sensor Package

The flow sensor position is also important to the accuracy of the output signal. When installing the flow sensor in a horizontal pipe, the optimum position of the flow sensor in the pipe is at 0 or 180 degrees, assuming the pipe is always full of liquid and contains no suspended solids. Air pockets or sediment in the pipe will disturb the rotation of the flow sensor, causing inaccuracy in the output signal.

Because of certain installation requirements due to space restrictions, it may be necessary to tilt the flow sensor slightly, (max. 45° angle). Excessive angles will cause bearing drag on the flow sensor rotor at lower flow rates (see Figure 15).

On a vertical pipe run, it is preferable to locate the flow sensor where the flow is upward. But, if downward flow is necessary, the system must be designed to prevent air/water vapor pockets from developing in the pipe which will affect the performance of the flow sensor.

The maximum distance that the flow sensor can be located from the MVP controller is 500’. Paddlewheel type flow sensors should be supported in the piping as required by local plumbing codes; typically 18” before and after each joint (in a horizontal run of pipe).

Figure 15.

Signet Flow Sensor Installation

NOTE Signet flow sensors must be installed as indicated. Failure to follow these instructions may result in

improper operation. Please refer to any supplemental instructions accompanying the flow sensor for additional information.

1. Once you have located the flow sensor package and confirmed it is the correct size and material type for the equipment at the site, proceed with installing the flow sensor mounting package.

2. You should follow good plumbing practices for all the installations. They are:

• Check the threads and make certain that they are clean and free of foreign matter.

• Fittings must be free of cracks and chips.

• Prepare threads with either a pipe sealant or Teflon tape.

• Make certain that the fittings are not cross threaded during the assembly process.

• Do not over-tighten the fittings or the threaded pipe that is being threaded into a casting or forging.

• Follow proper soldering processes as outlined in the plumbing code.

3. For each of the different types of installations, certain requirements must be followed to assure a proper installation.

a. Copper sweat tee - for use on copper tubing sizes. 1” 1-1/4”, 1-1/2”

and 2”. With the exception of the 1” copper sweat tee, all of the copper tees include a plastic insert which the flow sensor will attach to. This insert should be removed in order to properly solder the tee into the correct position. A tag is attached to the fitting to indicate the proper “H” dimension of the plastic insert when reassembling. This dimension is critical to the proper calibration of the flow sensor. Note the location of the notch to the pipe (see Figure 16).

b. Threaded galvanized tee - for use on galvanized/iron pipe sizes 1”, 1-1/4”,

1-1/2” and 2”. All tees are threaded with NPT threads and have a plastic insert to attach flow sensor. This insert is factory installed and should not be removed. It is necessary for determining the proper location for the flow sensor wheel when inserted into the fitting. Again this insert should not be removed from the tee assembly (see Figure 17).

Figure 16.

14 Culligan® CSM Series Filters

Figure 17.

14 Cat. No. 01016449

c. Copper brazolet - for use on copper pipe sizes 2-1/2” and 3”. The copper brazolet

should be installed by a certified welder. A hole will need to be drilled in the pipe at the desired location as described in this section. The hole size should be 1-7/16” and must be completely deburred and free of any projections. Prior to welding the brazolet, the plastic insert must be removed. A special tool is provided with each brazolet assembly for the removal and the replacement of the plastic insert. When the plastic insert is replaced (after the welding is complete), Teflon tape should be used on the threads. There is a special card that is attached to the insert, this card indicates the proper “H” dimension for the insert depth when you reassemble the insert back into the brazolet. This dimension is critical to the proper calibration of the flow sensor. Note the location of the notch to the pipe (see Figure 18).

d. Iron saddle - for use on steel pipe 2”, 2-1/2” and 3”. A 1-7/16” hole will

need to be drilled in the pipe at the desired location as described in this section. The assembly comes complete with a plastic insert which is factory installed and should not be removed. The assembly also comes with a rubber washer which must be installed between the clamp and pipe. Coat the rubber washer with a silicon lubricant and place it on the inside of the saddle and form it around the raised groove. With the flat side of the rubber washer facing the pipe surface, insert the plastic insert and saddle to the drilled hole. Using the saddle clamps, tighten the saddle into place.

e. PVC socket weld tee - for use on sizes 1”, 1-1/4”, 1-1/2”, 2”, 2-1/2”, 3”

and 4” schedule 80 PVC pipe. All tees are socket welded with a NPT threaded port containing a plastic insert to attach the flow sensor. This insert is factory installed and should not be removed. It is necessary in determining the proper location for the flow sensor wheel when inserted into the fitting. Again, this insert should not be removed from the tee assembly. Once the flow sensor installation is completed, locate the warning decal attached to the flow sensor. Apply the decal to a visible location near the flow sensor in the event service is required.

Figure 19.

Figure 18.

CAUTION! Be certain there is no pressure in pipe BEFORE removing or installing flow sensor.

Turbine Meter Installation

Turbine meters are less sensitive to position. They can be mounted horizontally or vertically but straight runs before and after the meter are best for accuracy. If mounted vertically, the water flow must be upward. Turbine meters however must be supported as required by local plumbing codes; typically 18” before and after each joint (in a horizontal run of pipe).

Figure 20.

Cat. No. 01016449

Installation 15

Loading the Media Tank

Installing the Gravel Support Bed

1. Verify that the correct type and amount of gravel for the system is on site. The proper amount of gravel is indicated in the following table. If the correct type and amount of gravel is not on site, DO NOT load the tank. Contact the equipment provider for assistance.

Table 5.

Underbedding, lbs.

Non-Code Tanks

Part Number (Qty)

Size

Layer 1

Med.

Gravel

Layer 1

Med.

Gravel

Layer 2

Cullsan U

Layer 2

Cullsan U

Carbon

Tank

Filters

CSM-242R 24 x 54 100 100 125 100 220 18.00 19.00

CSM-302R 30 x 60 150 150 200 150 330 26.25 26.50

CSM-362R 36 x 60 250 250 350 250 495 24.50 25.00

CSM-422R 42 x 60 350 350 550 350 660 25.50 25.00

Depth

Tank

Filters

CSM-202D 20 x 54 100 50 100 50 100 100 165 150 17.50 19.00

CSM-242D 24x 54 100 100 150 100 150 250 220 250 16.50 16.25

CSM-302D 30 x 60 200 150 250 150 200 200 330 350 25.00 25.50

CSM-362D 36 x 60 300 200 450 200 250 250 495 500 26.00 25.50

CSM-422D CSM-423D

42 x 60 450 300 700 300 350 350 660 700 19.00 24.50

Underbedding, lbs.

ASME-Code Tanks

Part Number (Qty)

Layer 1

Med.

Gravel

Layer 1

Med.

Layer 2

Cullsan U

Layer 2

Cullsan U

Gravel

Filter Media, lbs.

Part Number (Qty)

Layer 3

Cullar D+

Layer 3

Cullsan G50

NonCode

ASME

Code

Layer 4

Cullsan A

Layer 5

Cullcite

Freeboard

Dimension

“M” (in.)

Non

ASME

Code

Non

ASME

Code

2. Make sure all manual valves are closed. To prevent damage to the distribution system, add approximately 2 feet of water to the media tank with a hose (Figure 21). It is not recommended that the media tank be entered to receive and load the gravel. With water in the media tank, carefully pour the gravel slowly into the media tank, leveling as loading progresses. On media tanks with only a handhole in the top, it is recommended that a funnel be used to load the gravel into the media tank to help prevent spillage. When properly loaded, the gravel should cover the distributor system in the bottom of the tank. If it does not, contact your Culligan dealer before proceeding to Step 3.

Distributor System

CAUTION! Should it be necessary to enter the media tank, it is

recommended that a respirator be worn by any person entering the tank to load gravel. Wet the bags of gravel to reduce the amount of dust caused by the loading procedure.

Figure 21.

16 Culligan® CSM Series Filters

16 Cat. No. 01016449

3. Level the Gravel Support Bed. An easy way to determine the levelness of the gravel support bed is to add water

(Figure 22) to the surface of the gravel. It may be necessary to add or remove water to insure that the water level is at or near the same height of the gravel level. Make certain that no foreign materials are left in the tank. This includes the bags that the gravel is shipped in.

Installing Activated Carbon Filter Media

1. Before adding the Activated Carbon, verify that the correct type and amount of

Activated Carbon for the filter you are installing is on site. If the correct type and amount (Table 5) of Activated Carbon is not on site, contact the Culligan Dealer that sold you the filter.

2. Slowly pour in the Activated Carbon. It is recommended that a funnel be used on

those units with spin top and handhole covers, when loading Activated Carbon into the media tank. Make certain that no foreign material is left in the media tank.

3. With the MVP controller unpowered, rotate the position dial to the Backwash (#1) position. Slowly open the inlet

isolation valve and allow the media tank to slowly fill up with water until the water level covers the mineral bed. The freeboard dimension should be checked at this time. If the freeboard dimension is correct, rotate the position dial to the Home (H) position at this time.

4. Do not install the spin top, handhole or manhole cover(s) at this time. Allow 24 hours for the air to escape from

the media tank.

Figure 22.

Installing Depth Filter Media

1. Before loading the different types of media, verify that the correct type and amount (Table 5) of each media for

the filter you are installing is on site. If the correct type and amount of each media is not on site, contact the Culligan Dealer that sold you the filter. The media must be loaded into the mineral tank in the proper order to assure proper filter operation. It is recommended that a funnel be used on those units with spin top and handhole covers, when loading each layer of media into the media tank.

2. Layer 2 - Slowly pour in the 8-12 mesh garnet. Make certain that no foreign material is left in the media tank.

Carefully level this layer of media. With the MVP controller unpowered, rotate the position dial to the Backwash (#1) position. Slowly open the inlet isolation valve and allow the media tank to slowly fill up with water until the water level is just at the top of this layer of media. Close the inlet isolation valve and verify that this layer of media is level.

3. Layer 3 - Slowly pour in the 30-40 mesh garnet. Make certain that no foreign material is left in the media tank.

Carefully level this layer of media. Slowly open the inlet isolation valve and allow the media tank to slowly fill up with water until the water level is just at the top of this layer of media. Close the inlet isola-tion valve and verify that this layer of media is level.

4. Layer 4 - Slowly pour in the 0.35-0.45mm red flint sand. Make certain that no foreign material is left in the media

tank. Carefully level this layer of media. Slowly open the inlet isolation valve and allow the media tank to slowly fill up with water until the water level is just at the top of this layer of media. Close the inlet isolation valve and verify that this layer of media is level.

5. Layer 5 - Slowly pour in the 6-16 mesh carbon. Make certain that no foreign material is left n the media tank.

Carefully level this layer of media. Slowly open the inlet isolation valve and allow the media tank to slowly fill up with water until the water level is just at the top of this layer of media. Close the inlet isolation valve and verify that this layer of media is level.

6. The freeboard dimension should be checked at this time. If the freeboard dimension is correct, rotate the posi-

tion dial to the Home (H) position at this time.

7. Do not install the spin top, handhole or manhole cover(s) at this time.

Cat. No. 01016449

Installation 17

Controller Mounting

The MVP controller is shipped in its own box, complete with transformer assembly, tubing assembly, mounting bracket, and hardware.

1. Remove the controller mounting bracket from the shipping carton. If the conditioning cartridge option kit was ordered, follow the instructions included with the kit to install the cartridge assembly on the mounting bracket.

2. Install the controller to the mounting bracket using the supplied hardware. Refer to Figure

23.

3. Install the bracket mounted controller to the Brunermatic valve using the supplied hardware.

4. Retain the other items in the shipping carton for future use.

5. If a solenoid blocking valve kit was shipped with the system (for use in twin alternating systems), install to the controller. Follow instruction steps in following section and on page 28.

Figure 23.

Installation and Operation of the Blocking Solenoid Valve for Multi- Tank Alternating Operation

NOTE Proceed to page 20 if your system is a single tank configuration.

The solenoid valve is only required for multiple unit alternating or progressive flow systems.

The purpose of the solenoid valve (Figure 24) is to assist the controller in providing automatic alternation of multiple tank systems. Each Brunermatic multiport valve in the system will require its own solenoid valve. The solenoid should be mounted to the left side of the controller (see Figure 25). These solenoids are tubed as follows:

• From solenoid valve port number 1 to Brunermatic multiport valve port number 4.

• From solenoid valve port number 2, tee into the tubing that attaches to the “IN”

port on the pilot valve body.

• From solenoid valve port number 3 to port number 4 on the pilot valve body (Fig-

ure 26).

Blocking Solenoid for

Alternating Operation

18 Culligan® CSM Series Filters

Figure 24. Solenoid

Valve Kit

Figure 25.

18 Cat. No. 01016449

3/4

Brunermatic Valve

Figure 26. Alternating/Progressive Flow Parallel System w/ Plugged Bypass

Sequence of Operation

When a filter is in standby or a regeneration cycle, the MVP controller sends a signal to the P7 SOL-VIV terminal of the primary circuit board, activating the solenoid valve. The orange LED will be on at this time. When the solenoid valve is electrically activated, ports #1 and #2 of the solenoid (Figure 27) become common. This will direct pressure from the constant IN pressure supply to Brunermatic diaphragm valve #4, which prohibits the flow of water through the outlet of the Brunermatic valve.

Once the controller signals the unit to return to a Service status, the signal from P7Solvlv is removed and the solenoid valve is deactivated. When the solenoid valve is electrically deactivated, ports #1 and #3 of the solenoid become common. The orange LED will not be on at this time. This will vent pressure, from Brunermatic diaphragm valve to port #4 on the pilot valve body and then to drain. Brunermatic valve #4 opens which allows filtered water to flow through the outlet of the Brunermatic valve.

From

"IN"

Pilot Valve

Body

(pressurized)

Cat. No. 01016449

To port #2 on Pilot Valve Body (pressurized during regen, no pressure in standby mode)

Solenoid Valve

Solenoid Valve Energized

When Tank

in Regen or Standby

To port #2 on Pilot Valve Body

Port #4

(pressurized)

From

"IN"

Pilot Valve

Body

(pressurized)

(no pressure)

From

Port #4

Brunermatic

Valve

(no pressure)

Solenoid Valve

Solenoid Valve Not Energized

When Tank "Online"

Figure 27.

Installation 19

Figure 28.

Tubing Installation

The tubing assembly is shipped in the same carton as the controller. The tubing is suppled in lengths pre-cut to connect up to a 3” Brunermatic valve.

1. Using the tubing supplied, interconnect the controller, Brunermatic valve, and any accessory kits ordered with the system. Refer to Figure 31, Figure 32, and Figure 33 for system tubing diagrams.

2. For ease of installation, some tube fittings on the system are the push-in type. Tubing is simply inserted into the fitting collet to make a secure, leak free connection. Refer to Figure 29 and Figure 30 for details on proper connection and disconnection.

CONNECTION

To make a connection, simply push the tubing in by hand.

NOTE The fitting will grip before it seals. Make certain

the tubing is fully pushed into the tube stop.

TUBE STOP

Figure 29.

20 Culligan® CSM Series Filters

O -RING

COLLET

DISCONNECTION

To disconnect tubing, push in the collet against the face of the fitting. With the collet held against the face of the fitting, the tubing can be removed.

Figure 30.

20 Cat. No. 01016449

CAUTION! The port numbers on the Brunermatic valve may not coincide with the ports on the

Brunermatic

MVP pilot valve. Refer to Table 6 for cross-reference information.

Table 6. Cross Reference Port Chart

Pilot Valve Brunermatic Valve

1 1

3/4

Valve

3 2

2 4

4 5

5 6

6 17

Figure 31.

3/4

Brunermatic Valve

Figure 32. PARALLEL (Non-Progressive Flow) SYSTEM W/PLUGGED BYPASS

Cat. No. 01016449

Installation 21

3/4

Brunermatic Valve

Figure 33. ALTERNATING/PROGRESSIVE FLOW PARALLEL SYSTEM W/PLUGGED BYPASS

Electrical Installation

CAUTION! Observe the precautions listed below before electrical installation of your MVP control-

ler. Failure to do so may cause permanent damage to the controller.

• Follow the local electrical code requirements.

• Be sure electrical power is off and disconnected at the source before completing any wiring/cabling connections.

• Provide a dedicated 120-volt circuit for the MVP system to ensure maximum electrical protection.

• DO NOT include the MVP wiring cables in any conduit or raceway containing other 120-volt or higher circuits.

• Maintain a distance of at least 10 feet between the MVP controller and any electrical distribution panels, raceways

carrying 300 volts or more, and electrical motors of 1 horsepower or more.

• Use the cabling provided. Failure to do so may effect performance of the MVP controller adversely.

NOTE One transformer is required for each controller in the system. Do not attempt to operate multiple con-

trollers without a dedicated transformer for each or your system will experience operational difficulties.

22 Culligan® CSM Series Filters

22 Cat. No. 01016449

Wiring Procedures and Diagrams

Preparation:

1. Loosen the two screws securing the controller

access cover (Figure 34) on each controller provided.

2. Using a small screwdriver, loosen all the terminal

strip binding screws on the main circuit board that do not contain wires by turning counterclockwise until the wire clamp has been fully opened (see Figure 35).

Figure 35.

Figure 34.

Cat. No. 01016449

Installation 23

Cable Routing

All input and output connections to the circuit board are 24 volt or less. Non-shielded type cable is provided for installation. It is imperative that the correct type of cable is used to reduce the possibility of radiated electrical noise from entering the wiring. This precaution will insure reliable operation of the controller.

Although the cables do not have to be run in conduit, it is necessary that long runs of cable be supported or protected by strapping them to the equipment piping. If conduit will be used to route the shielded cables, three factors must be considered:

• DO NOT share the same conduit or raceway with 120 volt or higher circuits.

• Keep cables at least 6 inches away from 120 volt or higher electrical circuits.

• GROUND the conduit (if metallic) to a known “earth ground” location.

A series of holes are located on the sides of the controller (see Figure 36). Strain relief fittings are provided with the controller enclosure for interconnecting wiring. Install the plastic fittings as needed. Remove the compression nut and rubber sleeve from each fitting. Prior to connection of the shielded cable wires to the circuit board, slide the compression nut and sleeve over the cable for the wiring connections. When wiring is completed, apply a small amount of silicone to the rubber sleeve and reassemble. This will assure all wiring is secure and assist in making the tightening of the fitting easier. Insert the plugs provided to block any holes not used for wiring or other accessories.

Right Side View

Brine Reclaim Solenoid

Left Side View

Input Connection for Flow Sensor

Output Connection for Remote Accessories

Input Connection for Remote Accessories

24 Volt Power Input Connection

Blocking Solenoid for Alter-

nating Operation

Figure 36.

24 Culligan® CSM Series Filters

24 Cat. No. 01016449

Circuit Board Layout

Outputs

The circuit board supports four outputs:

• Motor control (P6 Motor)

• Blocking valve (P7 Sol Vlv)

• Two programmable auxiliary outputs (P5 Aux 1 and P8 Aux 2)

• Controller interface (communication between multiple controllers) (P3 Comm).

CAUTION! Do not connect the P3 communication cable to the P12 circuit board connection. Doing

so will damage the circuit board.

CAUTION! Connecting 24V to the 2.5VAC connection on the circuit board will damage the circuit

board.

Schematic

Cat. No. 01016449

Figure 37.

Schematic 25

24V Transformer

The MVP control is powered by a 24V/50VA transformer. If there are multiple controls in the system being installed, each control will require its own transformer. It is recommended that the transformer be plugged into a dedicated 120V circuit.

CAUTION! Connecting 24V to the 2.5V connection on the circuit board will damage the circuit board

1. Connect one of the wires from the 24V cable to one of the outermost 24V transformer screw terminals (Reference Figure 39). The other end of the wire should be connected to one of the 24 VAC terminals on the MVP control circuit board (Figure 38).

2. Repeat the process for the other 24V power supply cable attaching the second wire to the opposite terminal.

24V transformer connection

Power Supply

ONE transformer is required for each Control

Figure 38.

Power to circuit board 24V

26 Culligan® CSM Series Filters

Power to circuit board 2.5VAC only required for Aqua-Sensor installations. Not used for filtration systems.

Figure 39.

26 Cat. No. 01016449

Communication Cable and Blocking Solenoids - Multiple Units

NOTE Disregard this information and proceed to flow sensor schematic (optional) information when install-

ing single tank configurations.

CAUTION! Do not connect P3 communication cable to P12 circuit board connection. Doing so will

damage the circuit board.

Multiple units will require a communication cable. Refer to the following table for the quantity and cable part number required for your system configuration.

Table 7.

System Configuration Cable Part Number Qty Required

Alternating Duplex 01016342 1

Duplex Parallel/Progressive 01016327 1

Triplex Parallel/Progressive 01016327 2

Cat. No. 01016449

Figure 40.

Schematic 27

To Flow Meter Connection

To P3 Comm Port on MVP Circuit Board, #1

(on MVP Circuit Board).

To P3 Comm Port on MVP Ciruit Board, #1

To P3 Comm Port on MVP Ciruit Board, #2

Flow Meter Connector (from meter).

Figure 41. Duplex Alternating Cable (P/N 01016342)

To P3 Comm Port on MVP Circuit Board, #2

PARALLEL

CABLE 01016327

Figure 42. Parallel/Progressive Cable (P/N 01016327)

Blocking Solenoid - Alternating/Progressive Systems

Refer to page 18 for installation of the blocking valve to the MVP controller enclosure.

The end connector on the solenoid valve wiring attaches to the Sol Vlv (P7) output connection on the primary circuit board. See Figure 43.

On twin alternating systems, part number 01016369 duplex installation kit will be required. This kit contains:

• One (1) interconnect cable with end connectors.

• Two (2) solenoid valves with tubing and fittings.

To Flow Meter Connection on MVP Circuit Board.

Additional communication cable connections are used when there are 3 or more controls. Connect end of 2nd-(01016327) cable to this connector and other end of cable to P3 Comm Port on 3rd MVP Circuit Board.

28 Culligan® CSM Series Filters

Figure 43.

28 Cat. No. 01016449

Flow Sensor Meter Schematic (optional)

The MVP controller is capable of detecting the signal from a Hall effect sensor device to provide flow rate information, totalization and volume based regeneration initiation. The flow meter device is automatically detected when connected to the controller.

There are several different types of flow measuring devices and differences in the wiring of the devices to the MVP circuit board do exist. Refer to the following Figure 44.

Cat. No. 01016449

Figure 44.

Schematic 29

Auxiliary Output #1 & #2

The Auxiliary Output #1 & #2 (P5 Aux 1 & P8 Aux 2 - reference Figure 45) are output triacs that can be programmed to provide power to a “normally open” (normally no power to auxiliary output until power required) or a “normally closed” contact (user choice). These 24 vac outputs can be used for energizing a relay coil only.

Refer to the section on Programming (page 40) for additional information on the uses of this feature.

30 Culligan® CSM Series Filters

Figure 45.

30 Cat. No. 01016449

Auxiliary Input

One auxiliary input (P2 Aux In) input is provided for optional signal devices such as remote push buttons, differential pressure switches, hardness monitors, turbid meters, etc. for the purpose of receiving a regeneration signal.

Select an UN-POWERED contact within the remote device that will close when regeneration is desired. The duration of the switch closure can be as low as 0 seconds; 6 seconds is the recommended minimum and default but can be as long as 999 seconds. The contact must automatically open following the start of a regeneration sequence. Connect this contact to the P2 Aux In terminal shown in Figure 46.

LCD

SW6

Dip Switch

P11

Batt

Motor

P12

P9 Power

24VAC2.5VAC

Sol

Vlv

Differential Pressure Switch

Aux1

Aux2

Cam

Aqua

Snsr

Flow

Meter

P3 Comm

Aux

Cat. No. 01016449

Figure 46.

Schematic 31

Programming

NOTE Do not apply power to the controller(s) until instructed to do so. If power has been applied, simply

unplug the controller(s).

DIP Switches

The Culligan MVP controller uses a series of ten (10) DIP Switches to streamline the programming process. Figure 47

shows the DIP Switch strip placement on the circuit board and the abbreviated text indicating the function of each switch.

32 Culligan® CSM Series Filters

Figure 47. Dip Switches

32 Cat. No. 01016449

Switch Definitions

The circuit board is shipped with all DIP switches in the off position. Prior to programming the controller some DIP switches may need to be moved to the ON position. Because each switch serves a specific purpose, please review the following information, moving the required switches to an ON position as necessary for each controller in the system. The definitions and purpose are as follows:

Table 8. Switch Definitions

Switch # Abbreviation Definition Purpose

1 R/T Run/Test Off - Allows controller to function in a normal, operational mode.

2 0/00 Times 10/

Times 100

3 P/A Parallel/

Alternating

4 D/I Delayed/

Immediate

5 12/24 12 Hour

Clock/ 24

Hour Clock

6 -/TCB Time Clock

Backup

Disabled/

Enabled

7 SO/FI Softener/Filter Off - The unit shall be operated as a softener. Default time programmed for cycle

8 D/H Days/Hours Off - Time clock initiated regenerations will be programmed with an interval of

9 -/M Master Off/

Master On

10 -/BR Brine Reclaim

Off/On

On - Places controller in test mode to verify operation of the board components.

Off - The Maximum Capacity (maximum amount of water that can be treated),

Batch Sizes (volume of water to be treated), Batch (capacity) remaining and Total Volume of Flow through the unit are displayed and should be multiplied by 10. The X10 icon in the display will be illuminated. On - The Maximum Capacity (maximum amount of water that can be treated), Batch Sizes (volume of water to be treated), Batch (capacity) remaining and Total Volume of Flow through the unit are displayed and should be multiplied by 100. The X100 icon in the display will be illuminated.

Off - Allows multiple units to be capable of being online simultaneously. This switch must be in the off position if the progressive flow feature is desired or if a parallel mode of operation is required. On - Indicates the controller will work with another to place one tank in standby at any given time. If more than 2 units are connected one unit will be offline (standby) at all times.

Off - Regeneration of a unit will occur at a user-selected time of day. On - Regeneration shall occur immediately upon a controller receiving a valid regeneration initiation signal, regardless of the time of day.

Off - All time keeping functions shall be based on an AM/PM basis. The AM or PM icon shall be lit in the display as appropriate. On - Time keeping functions shall work on a 24-hour clock (military time). The AM/PM display icons will be disabled.

Off - The time clock backup option is disabled. On - Allows the user to enable the time clock function of the control as a backup

regeneration initiation option. This feature is used as a back up to a primary device such as a flow meter, Aqua-Sensor or auxiliary input to ensure a regeneration is initiated after a user specified period of time if the primary device does not initiate the regeneration first.

#2 shall be 60 minutes. (If AquaSensor is connected default shall be 99 minutes.) On - The unit shall function as a filter. The default time programmed for cycle #2 shall be 2 minutes

days (ranging from 1 to 99). On - Time clock initiated regenerations will be programmed with an interval of hours (ranging from 1 to 24). (Day of the week disabled)

Off - Single system operation only. Anytime multiple units are connected, one unit must have the switch set to ON

On - Enables the progressive flow feature and multiple communication setup.

Only one controller in a multiple system should be designated as the Master control.

Off - Brine reclaim option not enabled. Cycle two shall have a default value of 60

minutes (if Aqua-Sensor is connected default shall be 99 minutes). On - Brine reclaim option is enabled. Cycle two shall be displayed as three sub-cycles; BR1 - Brine Draw/Slow Rinse (10 minute default time); BR2 - Brine Reclaim/ Slow Rinse (10 minute default time); BR3- Slow Rinse (10 minute default time).

Once the DIP switches have been properly selected for each controller, power may be applied and programming of the control(s) continued.

Cat. No. 01016449

Programming 33

Programming - Key Pad Familiarization

Once the DIP switch settings have been established the Culligan MVP control is ready to accept user input. User input is done through the keypad on the front of the MVP circuit board. Refer to Figure 48 for a description of the layout of the keypad.

Display

Regeneration Key

Status Key

Statistics Key

Stand By Indicator

Toggle Up

Toggle Down

Figure 48.

Table 9.

Display Back lit LCD display. Six 12 segmented alpha-numeric characters with a decimal separating the first

and second character, a colon separating the second and third character positions and AM, PM, REGEN, Lock, x10, x100, RECLAIM, AUX 1, AUX 2, and MASTER icons.

Status Key Depress to enter and move through the programming steps.

Regeneration Key

Statistics Key Each time depressed, the Statistics key will display statistical information such a flow rate, time of

Toggle Down Key

Toggle Up Key In the programming mode this key will move the user through the programming function in an ascend-

Stand By Indicator

34 Culligan® CSM Series Filters

Press and hold the key for five (5) seconds to initiate an immediate regeneration. When pressed during programming the time of day or time of regeneration, this key will allow the user to toggle between the hours and minutes setting of timing program segments.

day. Use with the Toggle Down key to display other statistical information.

In the programming mode this key will move the user through the programming function in a descending mode. If depressed for greater than three seconds, the rate at which the display scrolls through data will increase.

ing mode. If depressed for greater than five seconds, the rate at which the display scrolls through the data will increase.

This key will also allow the user to manually step through the cycles of regeneration. When lit, indicates the controller is in an off line or stand by mode. If lit and the display shows the REGEN icon, then the system is in a regeneration mode of operation.

34 Cat. No. 01016449

Multiple Unit Communication Setup

Anytime two or more units are connected, each must have a specific ID # assigned. When new, a circuit board does not have an ID #. Once used, a board will have an ID # assigned and saved in EEPROM. Please refer to the appropriate paragraph concerning the establishment or re-establishment of a board ID#.

Boards With No ID# Established (Initial Programming)

1. Verify communication cable is properly connected to each board in the system.

2. One (and only one) circuit board in the system should have the #9 DIP switch (MASTER) setting turn to the ON

position.

3. On the Master unit, press Statistics once and then press “-” until “Unit 1 Master” is displayed. Wait a few sec-

onds for all other units to display, “Set ID”. This will be followed by the term “take 2” in the display.

4. Press Status on the second unit. The second unit display will show “ID 2” which indicates it now has a recog-

nized ID#. Once this occurs, the Master unit will display “Unit 2 Master” and all remaining units needing an ID # will display “take 3”.

5. Repeat step four for each unit in the system and until all units have ID#’s and the Master unit shows all other

units accounted for.

6. When done assigning ID #’s, press Statistics once on the Master unit. This returns all other controllers back to

a time clock display.

7. The Master unit can now be programmed.

Establishing a New ID#

When adding a board to a new or existing system follow these steps to re-establish an ID# if the existing ID# matches that of another board. (Multiple boards with identical ID#’s will initiate an error code of “ERR 4” in the display of the offending board).

1. “ERR 4” will be displayed. On this unit, press and hold Status for (10) seconds. This will reset the board,

remove the error from the display and erase the ID# from EEPROM.

2. The board can now accept a new ID#.

3. Press Statistics once on the Master unit, then press “-” until “Unit # Master” is displayed (‘#’ represents how

many units are connected). After a few moments all units that require an ID# will display “Set ID” followed by the display, “take #”. Those units that have an ID# will display “net ID” followed by “ID#”.

4. Pressing Status on the unit that requires an ID# will assign one.

5. Repeat the process for each unit requiring an ID#.

6. When done assigning ID #’s, press Statistics once on the Master unit. This returns all other controllers back to

a time clock display.

7. The Master unit can now be programmed.

Single Unit Communication Set Up

Erasing an ID# from a board to be used to operate a single unit.

1. If attached, disconnect communication cable from the desired unit. (If that unit happens to be the one with the

#9 DIP switch ON, then switch it off).

2. Wait 60 seconds (If the MASTER icon was indicated in the display, it will disappear).

3. Press the Statistics key once and then press “-” until “Unit 1 MASTER” is displayed.

4. Press and hold the Regeneration key for (3) seconds. The unit will home and the ID# will have been success-

fully erased.

Cat. No. 01016449

Programming 35

Program Data Input

There are a couple of items to note that can make the programming the Culligan MVP control a little easier. They are:

Slew Rates This term refers to the speed at which the display moves through the input of material. For exam-

ple, holding down the “+” key for (5) seconds when inputting minutes for Time of Day will cause the minutes to pass in (10) minute blocks of time. Pressing the “+” or “-” keys for shorter periods (less than 5 seconds) will slow the rate. To move through the programming slowly, do not hold down the “+” or the “-” keys.

Beeper A beeper is available (normally on) to assist the user by providing an audible tone (about 70

decibels) to signify valid (one beep) and invalid (three beeps) key presses. The beeper can be deactivated in the programming mode. (If error occurs, beep will still be ON even if set to “NO” programming.)

Programming Mode Timeout

Program Input Acceptance

NOTE Program steps marked with an asterisk (*) will be saved in EEPROM.

To begin programming, be sure all previous steps have been followed. Be sure power is supplied to the controller. Press the Status key to begin and to move on from one completed programming step to another.

1. Time of Day* - (Always available)

Establishes the current time of day. The display indicates “tod” as shown in Figure 49 before changing to “12:00 PM”.

To adjust the minutes or the hour setting, depress the Regeneration key until the appropriate digits flash (Figure 50) then use the “-” or “+” keys to scroll to the desired time. Pressing the “-” or “+” keys for 5 seconds or more will cause the digits to scroll rapidly and at intervals greater than one at a time. Pressing the Status key will save the setting and move to the next programming step.

2. Time of Regeneration* - (Delay mode only, DIP switch 4 off or DIP 4 on when DIP 6 is off.)

For delayed regeneration purposes. The display indicates “tor” as shown in Figure 51. The default time is 2:00 AM. This function is adjustable in 30-minute increments.

To adjust the minutes or the hour setting, depress the Regeneration key until the appropriate digits flash then use the “-” or “+” keys to scroll to the desired time. Pressing the “-” or “+” keys for 3 seconds or more will cause the digits to scroll rapidly and at intervals greater than one at a time. Pressing the Status key will save the setting and move to the next programming step.

3. Meter “K” Factor* - (Only active when a flow meter is attached)

Data input is the number of pulses a flow device emits to represents a volume of water (gallons or liters). Initial display is “METEr” (Figure 52). Refer to the information in Appendix A on page 73 for the appropriate “K” factor for the flow-measuring device being used. The default setting is

50.0.

To adjust the “K” factor setting, depress the Regeneration key until the appropriate digits flash (Figure 53) then use the “-” or “+” keys to scroll to the desired setting. (Adjustable from 0.5 to 500). Pressing the “-” or “+” keys for 3 seconds or more will cause the digits to scroll rapidly and at intervals greater than one at a time. Pressing the Status key will save the setting and move to the next programming step.

If there is no keypad activity for a (3) minute period while in the programming mode, the controller will exit the programming mode and return to a Time of Day display. Any setting that was changed prior to the control timing out will revert back to the original value. Pressing the status key saves the setting.

For programming information to be accepted, the Status key must be depressed prior to Programming mode timeout.

Figure 49.

Flashing Minutes

Figure 50.

Figure 51.

Figure 52.

Figure 53.

36 Culligan® CSM Series Filters

36 Cat. No. 01016449

4. Auxiliary Input Delay* - (All modes)

“AUX IN” (Figure 54) programming is required only if the AUX In terminal is being used (Such as with a differential pressure switch). This establishes the uninterrupted period of time (in seconds) that a signal must be received through the auxiliary input before the controller is to react by initiating a regeneration sequence. The default time is (6) seconds.

Figure 54.

Note that this feature is ignored if nothing is connected to the AUX input terminal.

To adjust the seconds setting, use the “-” or “+” keys to scroll to the desired number of seconds. (Adjustable from 0 to 999 seconds). Pressing the “-” or “+” keys for 3 seconds or more will cause the digits to scroll rap-

idly and at intervals greater than one at a time. Pressing the Status

key will save the setting and move to the next programming step.

Figure 55.

5. Cycle 1 Time* - (All modes)

The backwash cycle is represented by “bw 10” (Figure 55) in the display. The default duration of cycle 1 is 10 minutes. To adjust the minutes setting, use the “-” or “+” keys to scroll to the desired number of minutes. (Adjustable from 1 to 99 minutes). Pressing the “-” or “+” keys for 3 seconds or more will cause the digits to scroll rapidly and at intervals greater

Figure 56. than one at a time. Pressing the Status key will save the setting and move to the next programming step.

6. Cycle 2 Time* - (All modes except if Brine Reclaim DIP switch 10 is set

to ON)

The brine/slow rinse cycle is represented by “br 60” (Figure 56) in the display. The default duration of cycle 2 is 60 minutes if the DIP switch #7 is OFF (softener) or 2 minutes if DIP switch #7 is ON (filter). To adjust the

Figure 57.

minutes setting, use the “-” or “+” keys to scroll to the desired number of minutes. Pressing the “-” or “+” keys for 3 seconds or more will cause the digits to scroll rapidly and at intervals greater than one at a time. Pressing the Status key will save the setting and move to the next programming step.

7. Cycle 3 Time* - (All modes)

The fast rinse cycle is represented by “Fr 10” (Figure 57) in the display. The default duration of cycle 3 is 10 minutes. To adjust the minutes setting, use the “-” or “+” keys to scroll to the desired number of minutes. (Adjustable from 1 to 99 minutes). Pressing the “-” or “+” keys for 3 seconds or more will cause the digits to scroll rapidly and at intervals greater

Figure 58.

than one at a time. Pressing the Status key will save the setting and move to the next programming step.

8. Regeneration Interval* - Active only if no meter and/or Aqua-Sensor is

detected OR if DIP switch #6 is ON.

The display will show the REGEN icon and “days 03” (Figure 58) (if DIP switch 8 is OFF) or REGEN and “Hour 12” if DIP switch 8 is ON.

Figure 59.

The default setting for “days” is “03” while the “Hour” default is “12” (Figure 59).

To adjust the “day” or “Hour” setting, use the “-” or “+” keys to scroll to the desired setting. (Adjustable from 1 to 99 days or 1 to 24 hours). Pressing the “-” or “+” keys for 3 seconds or more will cause the digits to scroll rapidly and at intervals greater than one at a time. Pressing the

Figure 60.

Status key will save the setting and move to the next programming step.

NOTE Single systems that are set with DIP switch 8 OFF and without a meter or Aqua-Sensor device con-

nected will offer the following OPTIONAL time clock setting to be displayed. (Figure 60)

Cat. No. 01016449

Programming 37

This display will be followed (2) seconds later by Figure 61.

The “+” or “-” keys are used to toggle the display between “yes” or “NO” (the default is “NO”). A “yes” response will indicate that the control is to perform a regeneration on specific days of the week. If this feature is not desired, set the display to “NO” press the Status key and move on to step #8. If the feature is desired, set the display to “yes” and move to program step 8A.

a. Specific Day(s) of Week Regeneration* - (Only for single sys-

tems that are set with DIP switch 8 OFF and without a meter or Aqua-Sensor device connected as described in the previous NOTE).

The display will show “day” and the REGEN icon (Figure 62) for two seconds followed by “SUN N” (Figure 63). The “+” and “-” keys are used to toggle between a “Y” or “N” in the display next to the abbreviated day. To allow a regeneration to occur on the day shown, toggle the display to “Y”. If no regeneration is desired, the display should indicate “N”.

To advance to the next day in the program sequence, use the Regeneration key and repeat the steps from the previous paragraph for each day of the week. When complete, press the Status key once to advance to the next step.

b. Current Day of the Week* - If any of the days from step 9A.

were set to “Y”, the display will show “SetdAY” (Figure 64) followed by “SUN” (Figure 65). Use the “+” or “-” keys to scroll the display to the current day of the week.

Figure 61.

Figure 62.

Figure 63.

Figure 64.

If all of the days were set to “N” then “days 03” will appear as shown in Figure 58 and the regeneration interval will be established as an interval schedule instead of on selected days.

Press the Status key to save the setting and advance to the next programming step.

Figure 65.

NOTE 1. If any day of the week is set to “Y”, then the step 9 display “days 03” will no longer appear when

scrolling, in the future, through the programming menu. To return to a schedule based on an interval of a specific number of days, chose “NO” after the “dAYoWK” text is displayed.

NOTE 2. If a DIP switch is changed anytime after the control has been programmed to regenerate on a spe-

cific day, all settings will revert back to default; specific days to regenerate and current day will require reprogramming.

9. Batch Set Point* - (Only active when a flow meter is attached)

This portion of the program established how many units (e.g. gallons or liters) of water can be treated prior to regeneration being initiated. The amount to be inputted shall be dependent on the setting of DIP switch 2 (multiplied by 10 or 100).

Figure 66.

The display will show the “REGEN” icon and “bAtch” (Figure 66) followed (2) seconds later by the “X10” or “X100” icon and “000087” (the default setting) in the display (Figure 67). To adjust the gallons setting, use the “-” or “+” keys to scroll to the desired number. (Adjustable from 0 to

999999). Pressing the “-” or “+” keys for 3 seconds or more will cause the digits to scroll rapidly and at intervals greater than one at a time.

Pressing the Status key will save the setting and move to the next pro-

Figure 67.

gramming step.

38 Culligan® CSM Series Filters

38 Cat. No. 01016449

10. Maximum Capacity Set Point* - Only active when a flow meter is attached.

Program the value that corresponds to the maximum capacity that can be expected from a unit before it is completely exhausted. If the unit reaches this set point, an immediate regeneration will occur even if the control is set to delay mode. The amount to be inputted shall be dependent on the setting of DIP switch 2 (multiplied by 10 or 100).

The display will show the “REGEN” icon and “MAxCAP” (Figure 68) fol-

Figure 68.

lowed (2) seconds later by the “X10” or “X100” icon and “999999” (Figure

69) (the default setting) in the display. To adjust the gallons setting, use the “-” or “+” keys to scroll to the desired number. (Adjustable from 0 to

999999). Pressing the “-” or “+” keys for 3 seconds or more will cause the digits to scroll rapidly and at intervals greater than one at a time.

Pressing the Status key will save the setting and move to the next pro-

Figure 69.

gramming step.

11. Progressive Trip Point* - (Only active when a flow meter and communication cable are attached. Will only

appear on the controller that has DIP switch 9, Master, set to ON).

This setting establishes a flow rate which, when attained, will cause another unit to come on-line until the total flow rate is less than the established trip point for 60 seconds. Should the flow demand exceed the trip point by a rate equal to or greater than two times the trip point, another unit shall be brought on-line (assuming the system has more than two units in total). Each subsequent equivalent increase in flow demand shall continue to bring additional units on line (up to six total units if the

Figure 70.

flow demand is six times the “tRIP” amount). Units shall be returned to a stand-by mode in the reverse order as the system flow decreases by a rate equal to or greater than the trip point.

While the trip points will vary by equipment size and type, it is suggested that the trip point be equal to or less that the normal unit flow rate (whether superior, high or utility grade water is desired). Refer to the tables on pages 1 or 2 for more information on these flow rates.

Figure 71.

The unit designated as the MASTER unit shall show the MASTER icon in the display along with “tRIP” (Figure

70). This shall be followed (2) seconds later by “0 00” (Figure 71) at which time the display value can be adjusted with the “-” or “+” keys. (Adjustable from 0 to 999). Pressing the “-” or “+” keys for 3 seconds or more will cause the digits to scroll rapidly and at intervals greater than one at a time.

NOTE If the “tRIP” is set to “0 00”, all units shall be on line simultaneously. Conversely, setting the “tRIP”

to “9 99” will cause the system to operate as an alternating system with only one unit on line at a time (unless the unlikely occurrence that the flow actually reaches 999 units per minute).

Pressing the Status key will save the setting and move to the next programming step.

12. Regeneration Start Delay* - (Always available)

In the event back to back regenerations must be avoided (as might be the case with multiple units sharing a separate regeneration source) this setting allows a delay to be programmed. The delay prohibits another unit from entering the regeneration process until the delay period has expired.

The display will show the REGEN icon and “dELY 0” (Figure 72). The delay period is based upon hours (ranging from 0 to 9). To adjust the set-

Figure 72.

ting, use the “-” or “+” keys to scroll to the desired number of hours. Pressing the “-” or “+” keys for 3 seconds or more will cause the digits to scroll rapidly and at intervals greater than one at a time. Pressing the Status key will save the setting and move to the next programming step.

Cat. No. 01016449

Programming 39

13. Auxiliary Output#1 Contact Status/Cycle Number* (Used only if a device is wired to the AUX 1 terminal on

the circuit board).

This setting controls the AUX 1 output. The display will show “AUX 1” for two seconds and then flash the contact status display (Figure 73). The contact cycle status default setting is “OFF” (Figure 74) but can be toggled from “OFF” to “NO” (NO designates the contact as Normally Open) or “NC” (Normally Closed contact) with the “+” or “-” keys.

Figure 73.

If programmed to “OFF”, the circuit board triac is not powered at any time.

Once the contact status is established, press the REGEN key. If the program indicates a “NO” or “NC” setting, the active cycle setting (Figure 75) will flash H (meaning Home or service), 1 (for cycle 1), 2 (for cycle 2), 3 (for cycle 3) or 4 (only if the valve is a five cycle valve). Whichever cycle is selected means the AUX 1 triac will send a 24vac signal to the device

Figure 74. wired to it during the cycle indicated. To change the cycle use the “+” or “-” keys.

Once the cycle has been selected, press the REGEN key to adjust the minutes (adjustable from 1 to 99). The minutes setting indicates the period of time, in minutes, that the AUX 1 output triac is powered for “NO” (Normally Open) or inactive for “NC” (Normally Closed). Press the REGEN key to revert back to the contact status programming or the STATUS key to save the setting and move on to the next programming step.

Example of display showing Normally Closed,

active in Home cycle for 10 minutes.

Figure 75.

When powered, the AUX 1 icon shall be lit in the display.

14. Auxiliary Output#2 Contact Status/Cycle Number* (Used only if a device is wired to the AUX 2 terminal on

the circuit board).

This programming step is identical to step 13. To program, repeat the process identified in programming step 13.

Press the STATUS key to save the setting and move on to the next programming step.

15. Beeper Setting* - (All programs)

The display will show “bEEP Y” (Figure 76) as the default setting. Changing the setting to “bEEP N” will deactivate the beeper from sounding. When active the beeper is active, the user will hear an audible tone (~70dBA) of one beep for a valid key entry and three beeps for invalid entries.

Figure 76.

16. Screen Blanking & Lock/Unlock - (All Programs)

This setting allows the user to chose to have the MVP display turned on/

Lock Icon

un-blanked (“UbLANK”) or off/blanked (“bLANK”). If set to “bLANK”, the display will go dark after 5 minutes of no keypad activity. If “UbLANK” is chosen, the display will always be active. To chose, toggle between the settings using the “+” or “-” keys.

This program will also allow the programming of the control to be restricted. Restricting the control will allow only the Time of Day and the lock/

Figure 77.

unlock features to be accessed without first unlocking the programming restriction.

To enable the lockout feature, press the “+” and “-” keys simultaneously while in the Screen Blanking mode. When the lockout feature is active the display will show the lock icon (Figure 77).

To unlock the control, press the Status key. Using the Status key scroll

Figure 78. through the program until the “bLANK”/”UbLANK” (Figure 78) screen is displayed. Press the “+” and “-” keys simultaneously until the lock icon is no longer displayed.

NOTE Pressing the Status key will save the setting, exit the programming mode and return to the current

time display. If one control has been designated as the MASTER unit, the programming will continue as described in step 17.

40 Culligan® CSM Series Filters

40 Cat. No. 01016449

17. Programming Connected Controls - (Multiple Units using Communication Cabling)

If multiple units are connected with the multiple communication cable AND one of the controls is designated as MASTER (DIP switch 9 set ON), the MASTER control shall be able to update the programs of other, connected controls, if the controller ID number’s have been established. (See page 35)

Figure 79. Once the Status key is pressed following the Screen Blanking step of the programming, the display will show “UpdAtE” (Figure 79) for 2 seconds and then display a default of “YES”. The MASTER icon will also be lit while in these two display screens. The “YES” (Figure 80) and “NO” settings are toggled using the “+” or the “-” keys. If a “YES” response is programmed, the program settings from the MASTER unit will be sent and copied to the other MVP control boards once the status key is pressed to

Figure 80. return to the time of day display. A “NO” response followed by a press of the Status key ends the programming mode for that particular controller and returns the control display to a time of day display.

This feature may be used at any time to update the program of all controls in a system. Simply repeat the programming steps (1-17) that apply to your system. If enabled, you will be prompted to update all other controls upon reaching step 17.

Once all programming has been completed, the system is ready to provide treated water.

Cat. No. 01016449

Programming 41

Program Log

Use this section to record the program settings for this system. It is also suggested that additional copies be made and kept on file near the installation and with the local Culligan dealer.

Program Date: Installer: Site Location:

Dip Switch Settings (circle setting)

Board #1

Switch # Abbreviation Setting

1 R/T Off / On

2 0/00 Off / On

3 P/A Off / On

4 D/I Off / On

5 12/24 Off / On

6 -/TCB Off / On

7 SO/FI Off / On

8 D/H Off / On

9 -/M Off / On

10 -/BR Off / On

Regeneration Initiation (check all that apply): Time Clock  Meter Aqua-Sensor Other

Other Boards - Use if Multiple Tanks

(circle setting)

Switch # Abbreviation Setting

1 R/T Off / On

2 0/00 Off / On

3 P/A Off / On

4 D/I Off / On

5 12/24 Off / On

6 -/TCB Off / On

7 SO/FI Off / On

8 D/H Off / On

9 -/M Off / On

10 -/BR Off / On

Program Step Program Name Program Setting Notes

1 Time of Day Current Time Dependent on actual Time. Do not record.

2 Time of Regeneration Only active if DIP switch 4 is off or if 6 is ON.

3 Meter “K” Factor Only active if flow meter is attached to board.

4 Auxiliary Input Delay Only active if AUX IN is used.

5 Cycle 1 Time

6 Cycle 2 Time

6A Cycle 2A Time Only active if DIP switch 10 is ON

6B Cycle 2B Time Only active if DIP switch 10 is ON

6C Cycle 2C Time Only active if DIP switch 10 is ON

7 Cycle 3 Time

8 Cycle 4 Time Only active if valve is a 5 cycle valve.

9 Regeneration Interval Only active if no flow meter and/or Aqua-Sensor is

9A Specific Day(s) of Week

Regen

9B Current Day of Week Only active if 9A is programmed.

10 Batch Set Point Only active if a flow meter is detected.

11 Maximum Capacity Set

Point

12 Progressive Trip Point Only active if a flow meter and communication cable are at-

13 Regeneration Start Delay

14 Auxiliary Output #1Contact

Status/Cycle Number

15 Auxiliary Output #2 Contact

Status/Cycle Number

16 Beeper Setting

17 Screen Blanking

detected OR if DIP switch 6 is ON.

Only active on single units not using a flow meter and/or Aqua-Sensor.

Only active if a flow meter is detected.

tached AND DIP switch 9 is ON.

Only active if a device is wired to AUX 1 terminal.

Only active if a device is wired to AUX 2 terminal AND DIP switch 10 is OFF.

42 Culligan® CSM Series Filters

42 Cat. No. 01016449

Initiating A Regeneration Cycle

After all programming has been completed, the operator may elect to step each MVP control through a regeneration cycle to verify the proper operation. Perform the following steps, completing one controller at a time before moving on to the next controller (if there are more than one in the system).

NOTE For Multiple Tank Systems: If the Regeneration Start Delay (Step

12 of the programming) has been programmed, it is advisable to temporarily re-program that portion for zero (0) minutes. Once a regeneration has been initiated, the Regeneration Start Delay cannot be overridden (other than through a loss of power).

1. While in the service mode press the Statistics key.

2. Press the “+” key to display the current motor position i.e.: “H 00”

3. Press the Regeneration key on the MVP keypad once for five seconds. The Stand By Indicator light will come on and the REGEN icon will blink. The position dial should rotate clockwise to the #1 cycle within 1 minute. There will be a flow of water to drain (Figure 81).

4. If desired, the unit will automatically advance through the regeneration process in about 22 minutes (depending on the total amount of time programmed into the regeneration cycles). To simply move through each cycle of the regeneration sequence, proceed to step five. Otherwise the controller shall automatically display the regeneration step, time remaining of the cycle and, if active (in motion) a hyphen (Figure 82, Figure 84, and Figure 86) to indicate the motor is rotating.

NOTE The colon (:) between the cycle number and time will only appear

if a flow device is present.

5. To move to cycle #2, press the “+” key one time. The display will change and the pilot will rotate.

6. Once the pilot has completed its rotation, press the “+” key again to move the pilot to cycle #3 of the regeneration sequence.

7. After the pilot stops in cycle #3, one more push of the “+” key will advance the pilot and program back to the home (service) position. If the unit is part of a multiple unit system, the Stand By Indicator light should illuminate until the unit is brought online.

Cam advances to backwash position.

Figure 81.

Figure 82.

Figure 83.

Figure 84.

NOTE If the “-” key is pressed at any time, the control will move back to

the first statistics menus. Pressing the “+” key from the Statistics menu will move the display back to the current diagnostic cycle.

The “+” key will be ignored once the control returns to the H or home position.

Cat. No. 01016449

Figure 85.

Figure 86.

Programming 43

Statistical Data

Culligan MVP Control Statistic Functions

The Culligan MVP control has the ability to provide statistical information about the system. This data is accessed through the Statistics key. To move through the statistical data available, use the “-” key. Each push of the “-” key will display new information. The following table briefly defines the data available while in this mode. The actual data to be displayed will depend on your type of system (for example, flow data is only show on units utilizing a flow meter).

Display One Display Two (Example) Display Description

Flow rate of water passing through the unit. Display 1 will be shown

for 2 seconds followed for 10 seconds by Display 2. It will repeat this cycle as long as the “-” or Statistics key(s) are not pressed. Flow rate is determined using the following formula: Pulses per minute/ “K” factor per unit = Displayed Flow Rate.

None

NOTE The MASTER unit will display the total system flow of

all online units.

Capacity Remaining - The capacity remaining in the batch before

regeneration will be initiated. The display will show Display 1 for 2 seconds then show the remaining capacity (Display 2) for 10 seconds. It will repeat this cycle as long as the “-” or Statistics key(s) are not pressed.The X10 or X100 icon shall also be illuminated (depending on DIP switch 2).

Total Flow Since Installation - The flow totalizer. This shows the total amount of water that has passed through the individual unit since the unit was installed. Display 1 will be shown for 2 seconds followed by the total flow data (Display 2) for 10 seconds. The X10 or X100 icon shall also be illuminated (depending on DIP switch 2).

Number of Regenerations in the Last 14 Days - Display 1 will illuminate for 2 seconds followed by the number of regenerations that the unit has completed in the last 14 days (Display 2) for 10 seconds. The controller will not count regenerations if stepped past the last cycle manually.

Number of Days Since Last Regeneration - Display 1 will illuminate to indicate the number of days that have passed since the last regeneration was completed. There is no Display 2. The controller will not count regenerations if stepped past the last cycle manually.

Total Number of Regenerations for Life of Unit - Display 1 will illuminate for 2 seconds followed by the number of regenerations that the unit has completed since it was installed (Display 2) for 10 seconds.

44 Culligan® CSM Series Filters

None

Current Day of Week - If operating as a single unit and the unit is programmed to regenerate on a specific day of the week, Display 1 will illuminate for 2 seconds followed by the current day of the week (Display 2).

Last Slow Rinse Time - If operating with an Aqua-Sensor Display 1 will illuminate and indicate the number of minutes of the last slow rinse cycle as controlled by the Aqua-Sensor device.

# Connected Units - The display indicates the number of controls in the system. It will only be displayed if ID#’s have been assigned and saved in EEPROM, if DIP switch 9 is ON or if the control is the MASTER unit in a multiple control system.

Progressive Flow Trip Point - This shows the programmed trip point for the progressive flow feature only in a MASTER unit. Display 1 will be shown for 2 seconds followed by the trip point in flow units per minute (Display 2).

44 Cat. No. 01016449

Final Start-up

Pressurize the Media Tank

1. Slowly open the manual inlet isolation valve about 1/3 open and allow the media tank to slowly fill with water to the top access opening. Some flow to the drain may occur since the pilot valve is not yet pressurized. Then close the manual inlet isolation valve.

2. Replace the top access opening and secure it closed.

3. Make sure the position dial on the pilot valve is in the H (Home) position. If it is not in the H (Home) position, rotate the position dial by hand to the H (Home) position. Rotate the dial only in the direction indicated on the position dial.

4. Slowly open the manual inlet isolation valve about 1/3 open and allow media tank to pressurize.

5. Check the media tank and piping for leaks. If leaks occur shut the system down and depressurize the unit, following the instructions on page 55 for depressurization procedures. Once the filter has been depressurized and the media tank has been drained, disconnect the piping at the source of the leak and apply either Teflon tape or sealant paste on the piping threads.

6. Re-pressurize the system, per steps 1 through 4 above.

7. Open the manual inlet isolation valve completely. Re-tighten hand-hole or manhole covers that utilize a nut and bolt type attachment, since these fasteners may loosen when the media tank is pressurized.

Bleeding the Air from the System

At start-up, it is desirable to bleed air from the controller pilot valve tubing by loosening the tubing nut (brass fittings) or disconnecting the tubing from the fitting (push-in fittings) at the Brunermatic valve diaphragm caps, while under pressure. When water squirts from the fitting, tighten or reconnect the tubing to the fitting. DO NOT excessively tighten the nuts on the brass fittings.

Bleed the valves in the following sequence:

1. Insure the position dial is in the H (Home) position. Bleed valves 2, 5, 6 and 17.

2. Manually rotate the position dial to position #1. Bleed valves 1 and 4.

3. Manually rotate the position dial back to the H (Home) position.

Initial Backwash of the System

1. Manually rotate the position dial to the #1 position. Backwash the media for 10 minutes or until the drain water is clear.

2. After the backwash is complete, manually rotate the position dial back to the H (Home) position.

Before Leaving the Installation Site

1. Retighten the nuts on all hand-hole covers, if applicable.

2. Clean up the unit and the installation site, removing any soldering or pipe threading residues from the equipment with a damp towel.

3. For units with steel tanks, place the Culligan label (packed with the media tank) on the front of the tank.

4. Explain the operation of the filter and bypass valves to the customer.

Cat. No. 01016449

Final Start-up 45

Wrap Up Checklist

Once you have completed the installation the system is ready to be placed in service. Prior to placing the system in service review the following checklist to be sure the system is properly installed.

Check List

 The media tank(s) has been properly loaded with gravel and media.

 Retighten the nuts on all hand-hole covers, if applicable. The drain line has been properly installed.

 All option kits have been properly installed.

 The system has been properly piped and tubed.

 Air has been bled from the MVP controller pilot valve tubing and the system has been properly pressurized.

 Each media tank has been backwashed manually.

 The MVP controller(s) have been correctly and completely wired, including differential pressure switches if

equipped.

 All MVP controllers have been properly programmed and are active (power on).

 All manual isolation valves are open and system by-pass valves are closed.

 Clean up the unit and the installation site, removing any soldering or pipe threading residues from the equipment

with a damp towel.

 For units with steel tanks, place the Culligan label (packed with the media tank) on the front of the tank.

 Explain the operation of the system and the Suggested Preventative Maintenance Inspection Schedule (page

49) to the customer.

46 Culligan® CSM Series Filters

46 Cat. No. 01016449

Suggested Preventative Maintenance

Sanitizing Procedure

The filter should be sanitized after installation. The method of sanitization depends on the filter medium:

Cullsan® media (depth filter) Household bleach (5.25% sodium hypochloride)

Cullar® media (carbon filter) Caustic soda (sodium hydroxide)

Preparation

Prepare the filter for sanitization by depressurizing the system as indicated on page 55. Turn off the power to the MVP controller.

Once the system has been depressurized, remove the top access opening and a sufficient amount of water to make room for the sanitizing solution to be prepared in the following steps.

CAUTION! Failure to depressurize the system before removing a tank access opening may result in

injury and/or property damage!

Filters with Cullsan Media (Depth Filter)

Prepare a bleach solution in a 5-gallon container.

1. Fill the container about 1/2 full with water.

2. Add the amount of household bleach (5.25% sodium hypochloride) as shown in Table 10. Mix thoroughly.

3. Pour the bleach solution into the tank through the access opening in the top of the tank.

Filters with Cullar Media (Carbon Filter)

Since Cullar media removes chlorine from water, chlorine bleach is not an effective sanitizing agent. Instead, sanitize a Cullar filter by raising the pH within the filter by at least 2 pH points with caustic soda (sodium hydroxide). The filter and its components will not be harmed by short-term exposure to sodium hydroxide.

Table 10.

Tank Diameter

(inches)

20 32 24 14

24 48 30 18

30 72 44 26

36 104 68 40

42 140 88 52

CAUTION! Sodium hypochloride is a very caustic chemical that causes burns and damage to many

Prepare a sodium hydroxide solution in a 5-gallon plastic container. 30% or 50% liquid sodium hydroxide is recommended because it is easier to use than its solid form.

1. Fill the container about half full with warm, (preferably soft) water.

2. Slowly add the amount of 30% liquid or 50% liquid sodium hydroxide shown in Table 10. Mix thoroughly.

5.25% Bleach Fluid Ounces

materials. Wear rubber gloves, rubber apron and rubber shoes and a full-face shield when handling this material. Observe all directions and warnings on the container label. A material safety data sheet (MSDS) is available from the chemical supplier on request.

30% Sodium Hydroxide

Fluid Ounces

50% Sodium Hydroxide

Fluid Ounces

Cat. No. 01016449

Suggested Preventative Maintenance 47

CAUTION! Always add concentrated chemicals to water, never the other way around. Adding water

to concentrated chemicals can create a vigorous reaction that can cause chemical to splatter.

3. Pour the sodium hydroxide solution into the tank through the fill port.

Rinse-out

1. Close the access opening and repressurize the system (see page 45). Keep any valves allowing water to leave the filter closed.

2. Manually rotate the pilot valve position dial to the #3 - Fast Rinse position.

3. Open the inlet valve to the filter allowing water to flow through the system and out to drain until the sanitizing chemical is detected:

• chlorine odor (Cullsan media filters)

• A rise of at least 2 pH points (Cullar media filters) as verified by a pH test.

4. Close the unit’s inlet valve and soak the media for at least 30 minutes.

5. Open the inlet valve and allow water to run to drain until the water is free of:

• chlorine odor (Cullsan media filters)

• pH is less than 8.5 or equal to raw water pH (Cullar media filters) as verified by pH test.

6. Rotate the pilot valve position dial back to the “H” (Home) position

7. Restore power to the MVP controller.

8. Re-open the outlet valve. The system has now been returned to service.

Regular sanitization is usually not needed after the equipment has been installed as specified on a water supply of known acceptable bacterial quality. If, however, the filter stands idle for more than a few days or if taste or odor appear (possibly the result of otherwise harmless bacteria) sanitize the unit before returning it to service.

If tastes or odor persist after sanitization, have the water tested by a qualified water analysis laboratory to verify bacterial quality. Additional treatment may be required to correct persistent bacteria problems. Contact the factory for assistance.

Analyzing the System

Analyzing the problem involves three basic steps:

1. Check the system in all cycle positions.

2. Compare the data to normal operating data.

3. Determine which component may cause the problem (troubleshooting).

4. If steps 1-3 did not reveal the problem, initiate a regeneration cycle and manually cycle the valve to brine draw (#2 position). Allow the unit to complete the brine draw cycle and observe how the system reacts.

Although it may be possible to solve a specific problem simply by changing a component, analyzing the entire system can reveal additional problems which would otherwise require extra service calls. “Parts changing” is not the same as service.

Check the System

The following tools are needed to collect data:

• Thermometer

• Pressure gauge, 0-120 psi

• 5-Gallon bucket and watch

• Calculator

The customer can provide most data. By collecting data prior to a service call, a “first guess” about the cause of the problem can be made and the need for any special parts can be determined. At the end of Appendix A is a recommended system data sheet that will assist the troubleshoot process.

48 Culligan® CSM Series Filters

48 Cat. No. 01016449

Application Problems

Many service problems are not due to equipment malfunction, but rather to misapplication or environmental conditions.

The Operation & Performance Specifications

This (page 2 of this manual) provides the limits of water characteristics for the CSM Series water filters. If the water characteristics fall outside these limits, additional water treatment equipment may be required, or the water characteristics should be brought inside the limits. The system flow rates and exchange capacities are also listed.

Table 1 or Table 2 - Specification Tables.

The backwash flows should not differ from those in Table 1 on page 2 or Table 2 on page 3 by more than 15%.

If there are no apparent general problems or environmental problems, refer to “Troubleshooting Guide” on page 52.

Suggested Preventative Maintenance Inspection Schedule

The Culligan CSM series commercial filter has been designed to provide a good, consistent service life. Routinely inspecting the system may help avoid potentially costly breakdowns related to circumstances outside of the control of the dealer and/or user.

Component Suggested Inspection

Reason for Maintenance

Frequency

Entire System At Start-up, after infrequent

use (idle for one week or more) or every 3 - 6 months if on a private water supply.

Backwash Flow Controller

Pilot Valve Assembly

Brunermatic Valve Every 6-12 months or every

Pilot Strainer Every 6-12 months or every

Filtration Media Every 6-12 months or every

Every 12 months or every time service is performed on the system.

Every 6-12 months or every time service is performed on the system.

time service is performed on the system.

time service is performed on the system

On private supplies, the appearance of off-tastes and odors, particularly if musty or “rotten egg” (caused by harmless sulfatereducing bacteria) may indicate a need for the system to be sanitized. See page 47

Build up of sediment, iron and/or other foreign materials (found in some water supplies but not necessarily all) could negatively affect system performance.Monitor item for normal (or unexpected) wear.

Build up of sediment, iron and/or other foreign materials could negatively affect system performance.

Carbon media will eventually require replacement. (Expected life is typically between 18 & 36 months.)

Cat. No. 01016449

Suggested Preventative Maintenance 49

Diagnostics

Culligan MVP Control Test Functions

The Culligan MVP control has a diagnostic feature that allows the user to verify the operation of the board components. Moving DIP switch 1 from “R” (Run) to “T” (Test) or the ON position enters the test mode. (See Figure 47 on page 32 or

Table 8 on page 33).

The program settings and statistical data will be stored in EEPROM. Before proceeding it is recommended that the current DIP switch settings be noted so they can be restored before exiting the test mode.

NOTE DIP switch settings can be changed during the test mode to verify their operation. If a flow device is

disconnected DURING the test process, it should be reconnected before exiting the test mode. Moving DIP switch 1 to an ON position begins the test mode. Moving DIP switch 1 to OFF ends the test mode and the program is re-established using the data written to EEPROM (unless a DIP switch setting or board connection is different from when entering the test mode.

Figure 87 illustrates the various icons and information to be illuminated in the controller display using the test process. Refer to the chart on the following page for specific icons and information to be illuminated during each step of the test process.

Figure 87.

When testing is complete, the unit will home the control and return to service (on line) or stand by (off line).

50 Culligan® CSM Series Filters

50 Cat. No. 01016449

The following chart provides a description, display information and the required action to trigger the next step of the test mode.

Test Description Display Information Action Trigger

Start Test Mode All LCD segments lit DIP switch #1 set to on, all others off

Verify software version

Enter test mode Blank Display Press a key after displaying the soft-

DIP switch #2 Display to show “2” Turn on DIP switch # 2

DIP switch #3 Display to show “3” Turn on DIP switch # 3

DIP switch #4 Display to show “4” Turn on DIP switch # 4

DIP switch #5 Display to show “5” Turn on DIP switch # 5

DIP switch #6 Display to show “6” Turn on DIP switch # 6

DIP switch #7 Display to show “7” Turn on DIP switch # 7

DIP switch #8 Display to show “8” Turn on DIP switch # 8

DIP switch #9 Display to show “9” Turn on DIP switch # 9

DIP switch #10 Display to show “10” Turn on DIP switch # 10

DIP switches #7 & #10 together

Status Key Display to show “11” and motor to run for 15 seconds Press Status key

+ Key Display to show “12” and blocking valve triac to power for 15 seconds Press + key

- Key Display to show “13” and auxiliary #1 triac to power for 15 seconds Press - key

Regen Key Display to show “14” and auxiliary #2 triac to power for 15 seconds Press Regen key

Statistics Key Display to show “15” Press Statistics key

Auxiliary Input Display to show “16” when auxiliary input is closed Close Auxiliary Input

Home Switch Display to show “H” when Home switch closed Close Home Switch

Position Switch Display to show “P” when position switch closed Close Position Switch

Flow Meter Display to show x10 icon when flow meter is connected Connect Flow Meter

Aqua-Sensor Display to show “REGEN” icon when Aqua-Sensor is connected & balanced Connect & Balance Aqua-Sensor

Software version # Press a key after entering test mode

as above

ware version #.

Display to Blank Turn off DIP switch #2

Display to Blank Turn off DIP switch #3

Display to Blank Turn off DIP switch #4

Display to Blank Turn off DIP switch #5

Display to Blank Turn off DIP switch #6

Display to Blank Turn off DIP switch #7

Display to Blank Turn off DIP switch #8

Display to Blank Turn off DIP switch #9

Display to Blank Turn off DIP switch #10

Status LED to flash- (COMM TX) - Board transmits a signal Turn on DIP switches #7 & #10

Status LED to stay on- (COMM RX) - If board receives a signal the LED will flash Turn off DIP switches #7 & #10

Display to Blank when open Open Auxiliary Input

Display to Blank when open Open Home Switch

Display to Blank when open Open Position Switch

Display to blink x10 icon when meter is sending pulses Spin Flow Meter

Display to blink “REGEN” icon when unbalanced signal received Unbalance Aqua-Sensor

Cat. No. 01016449

Diagnostics 51

Troubleshooting Guide

PROBLEM OR

SYMPTOM

Slight Leak to Drain Disconnect pilot valve tubing at back-

High Flow to Drain During Service

Diaphragm Valve Does Not Close.

CAUTION: make certain that the water pressure is relieved from the system before removing any diaphragm valve cover.

Diaphragm Does Not Open

Unfiltered Water Leakage Into the Service Lines.

CAUTION: make certain that the water pressure is relieved from the system before removing any diaphragm valve cover.

Restricted or No Service Flow

Restricted or No Drain Flow During Backwash

CHECK PROCEDURE CAUSE

wash control.

If pilot valve is not leaking, use a test kit and check for hard water at the drain.

Check position dial pilot. If not in the H (Home) position, rotate the dial in

Check diaphragm of valve ports 5 & 6 Possible ruptured diaphragm.

Loosen the tubing from the valve port cover. Turn off the water pressure and disassemble the diaphragm valve.

Loosen the tubing from the valve port cover.

Loosen the tubing on the Brunermatic bypass valve #17. Close the inlet and outlet valves and inspect the Brunermatic bypass valve.

Check that valve #2 is seating. Build-up on the inside of the valve cavity may be

Either valves #1 or #4 are not opening fully. To determine which one, turn the pilot to position #1. Observe the flow to the drain. Rotate the pilot to position #3 and compare the flow of water in position #3 to the flow in position #1. Return the pilot to H (Home).

Potentially clogged distributors or compacted media bed.

Turn the pilot to Position #1 and then to position #3, comparing the rate of flow to the drain. Return the pilot to H (Home).

Flow from tubing indicates leaky seal in pilot valve spool.

Possible ruptured diaphragm. If water tests soft then valve #6 is open. If the water tests hard then valve #5 is open.

the direction of the arrow indicator on the dial to the home position. If the flow stops, check the pilot drive assembly.

If there is no flow from the tubing, the pilot strainer may be plugged.

• Seat washer may be dirty, worn or loose.

• Seat may be eroded.

• Diaphragm may be ruptured.

If there is flow from the tubing the pilot valve spool seal is leaking.If there is no flow, verify that the tubing from the diaphragm valve cover to the pilot body is not plugged.

If no flow from the tubing the pilot strainer is probably plugged.

• Seat washer may be dirty, worn or loose.

• Seat may be rough or eroded.

• Diaphragm may be ruptured.

preventing the diaphragm assembly from seating in the guide cage.

Flow should be the same for both positions but if not:

• Valve #4 is not opening properly.

• If backwash (position #1) is higher, then valve

#1 is not responding properly.

Failed distributors. Contamination of resin bed.

Flow should be the same. If not:

• If the flow in position #3 is low, see Restricted or No Service Flow Check Procedures and causes.

• Inlet water pressure may be low.

• Backwash flow control may be plugged.

• If flow rate in position 3 is greater than position

1 then valves #2 and #5 are not functioning properly.

52 Culligan® CSM Series Filters

52 Cat. No. 01016449

PROBLEM OR

CHECK PROCEDURE CAUSE

SYMPTOM

Media to Service Check tank distribution system Broken lateral

Bad distributor.

Media to Drain High flow of water to drain. Check/replace backwash flow control washer(s).

Air in system Air from source other than water softener. Elimi-

nate source of air or install air vent in top of tank.

Leak From End of Pilot Body

Pilot Does Not Pressurize or Vent Valve Ports Properly

Filter Tank Does Not Remain in Stand By Mode or Will Not Provide Water Thru the Outlet of the Brunermatic Valve When in Service (Only systems using blocking valves)

Visually inspect u-cup and seals on pilot valve spool.

Check Screen on Pilot Strainer Clogged Screen prevents control pressure from

1. Manually rotate the pilot (in the proper direction) as required until the valve(s) in question should be closed. (Refer to the valve flow diagrams on page 56). Remove the control tubing from the valve port cover and check for water from the tube.

2. Manually return the pilot to the H (Home) position.

1. While in the H (Home) position and not in stand by (multiple units with blocking solenoids), remove the control tubing from the valve port covers 1#1 and #4.

2. Reconnect the tubing removed in step #1. Manually rotate the pilot (in the proper direction) to the #1 position. Remove the control tubing from valve port covers #2 and #5. Also remove the control tubing from port #17 on units with the Brunermatic bypass valve operated by the pilot.

3. Reconnect the tubing removed in step #2. Manually advance the pilot (in the proper direction) to the #2 position. Remove the control tubing from valve port cover #6.

4. Reconnect the tubing removed in step #3. Manually advance the pilot (in the proper direction) to the H (Home) position).

Verify operation of the solenoid valve operation port #4 of the Brunermatic valve.

Worn or pinched u-cup or a scratch on the pilot valve spool.

reaching pilot valve (and solenoid valves if applicable).

If water flows out of the control tubing, check the fitting in the valve port cover for an obstruction.If water does not flow out of the control tubing, check the control tubing and fitting in the pilot body for an obstruction.

1a. If water flows from the control tubing, perform service on the pilot valve (and/or blocking solenoid valve(s) if used).

1b. If water flows from the valve port cover(s) perform service on the diaphragm valve assembly(ies).

2 & 3a. If water flow from the control tubing, perform service on the pilot valve.

2 & 3b. If water flows from the valve port cover(s) perform service on the diaphragm valve assembly(ies).

Solenoid valve may not be properly wired or water hardness scale build-up inside solenoid is causing malfunction.

Cat. No. 01016449

Diagnostics 53

Problem or Symptom Error

MVP Control Display

Error ERR1

(The control will not function while an Error is displayed or detected.)

To clear an alarm condition after correction, press and hold the Status key for 10 seconds. The control will then cycle the valve to the home position.

You may also power down the control for 60 seconds or toggle a DIP switch. If the problem is still present after attempting to clear the error code, the code will remain in the display.

MVP Control Display

Error ERR2

To clear an alarm condition after correction, press and hold the Status key for 10 seconds. The control will then cycle the valve to the home position.

You may also power down the control for 60 seconds or toggle a DIP switch. If the problem is still present after attempting to clear the error code, the code will remain in the display.

MVP Control Display

Error ERR3

To clear an alarm condition after correction, press and hold the Status key for 10 seconds. The control will then cycle the valve to the home position.

You may also power down the control for 60 seconds or toggle a DIP switch. If the problem is still present after attempting to clear the error code, the code will remain in the display.

MVP Control Display

Error ERR4

To clear an alarm condition after correction, press and hold the Status key for 10 seconds. The control will then cycle the valve to the home position. You may also power down the control for 60 seconds or toggle a DIP switch. If the problem is still present after attempting to clear the error code, the code will remain in the display.

Description

Motor Failure to Start

Motor Failure to Stop

Incorrect Cycle Position

Units Have the Same ID

Mode of Detection Possible Cause/Remedies

The error will occur if the valve fails to reach the desired state within 70 seconds of driving the motor. The control will attempt to start the motor 3 times for 70 seconds each time with a 60-second off period between each attempt.The control will power down all triacs until the problem is corrected. The control beeper will sound 3 times per second every 30 seconds until any key is pressed.

If the control detects changes in the cam inputs when the motor is not supposed to be turning.

The control expects to be in a different position than that indicated by the cam switch closures.

The error occurs when multiple units are connected and an ID number is shared between multiple controls.

• Poor motor - Replace

• Bad Cam - Inspect/Replace.

• Bad/loose wiring-Inspect/

Repair.

• Problem with MVP circuit board - run Test program to verify operation of board components.

• Pilot spool is bound, prohibiting motor from movingInspect/Repair.

• Micro-switches not functioning/sticking -Inspect/Replace

• Poor motor - Replace

• Problem with MVP circuit

board - run Test program to verify operation of board components.

• Micro-switches not functioning/sticking -Inspect/Replace.

• Poor motor - Replace

• Bad Cam - Inspect/Replace.

• Bad/loose wiring - Inspect/

Repair.

• Problem with MVP circuit board - run Test program to verify operation of board components.

• Pilot spool is bound, prohibiting motor from moving. Inspect/Repair.

• Micro-switches not functioning/sticking -Inspect/Replace.

Refer to page 35 and the section on Multiple Unit Communication Setup and re-establish ID’s.

54 Culligan® CSM Series Filters

54 Cat. No. 01016449

Service

Procedure for Depressurizing the Brunermatic Valve and System for Service

Complete shut down procedure is as follows:

1. Disconnect the electrical power to the MVP controller.

2. Make certain that the lines you shut off are for the system you are performing service on.

a. Open by-pass valve if one is available.

b. Close the inlet isolation valve.

c. Close the outlet isolation valve.

d. Close the manual brine valve (If installed).

e. Close the separate source isolation valve if one is available.

f. Any external source of pressure to the pilot valve.

3. Rotate the position dial on the pilot valve to position #1.

4. Open the treated water sample cock.

5. Make certain that there is no pressurized water coming out of the sample cock. If pressurized water is flowing from the sample cock, retrace your steps.

6. Once the tank has been depressurized, open the resin tank cover and allow the tank to drain down so the water level is below the valve height. Be prepared to replace hand-hole O-ring or cover gasket (ASME code tanks) or manhole cover gasket.

7. Proceed with servicing the CSM System.

We suggest the use of “a mild cleaning solvent” and a “silicone lubricant.” We suggest the following brands or their equivalents:

Solvent: Simple Green – water soluble for removing corrosion and dirt.

Lubricant: Dow Corning #111 – silicone grease.

Cat. No. 01016449

Service 55

Brunermatic Valve Flow Diagrams & Flow Control Assembly Service

Flow patterns for the regeneration and service cycles are governed by the individual diaphragm valves. These valves close when under pressure and open when pressure is vented. Each is identified by a number cast on the front of the main valve body.

Control tubing connects each numbered valve with the MVP Controller.

SERVICE

FLUSH

BACKWASH

Figure 88.

Table 11.

Position Valves

(Vented)

Service 1, 4 2, 5, 6, 17

Backwash 2, 5, 17 1, 4, 6

Brine Draw/Slow Rinse 6, 17 1, 2, 5, 4

Flush 1, 6, 17 2, 5, 4

NOTE #17 should always be closed on multiple tank systems.

NOTE The system provided may utilize an older version of pilot valve and/or Brunermatic Valve port number-

ing. Evidence of the old numbering scheme is noted by the use of port number 17 on the pilot valve and/or Brunermatic valve. If the numbering scheme of the pilot valve does not completely match the Brunermatic valve, the following chart should be referred to for conversion purposes.

56 Culligan® CSM Series Filters

Valves

(Pressurized)

BRINE DRAW SLOW RINSE

Table 12. Port Conversion Chart

Old (Bruner) New (Culligan)

1 1

2 3

4 2

5 4

6 5

17 6

56 Cat. No. 01016449

Backwash Flow Controllers - Theory of Operation and Service

Flexible Flow Wa

High Inlet Pressure, Orifice

Located on the drain connection of the Brunermatic valve, the purpose of the backwash flow controller is to regulate the up flow backwash required to expand and agitate the media in the filter. The filter will allow maximum expansion of the media, while preventing any loss to the drain.

Direction of

sher

Flow

No Flow, Washer Relaxed

The flow control principle is simple and trouble free. The specified rate of flow will be constant regardless of inlet pressure variations. This is accomplished by the automatic change in orifice size of the flow washer as inlet pressure varies.

The flow washer pictured above is installed, either in a single or multiple configuration within a special nipple. The selection and the number of flow washers can achieve any desired backwash flow rate.

Low Inlet Pressure, Orifice

Slightly Contracted

Figure 89.

Highly Contracted

TYPICAL BACKWASH CONTROL ASSEMBLIES

Figure 90.

Occasionally, the Backwash Flow Controller may become plugged with scale, rust, or other foreign material. If this occurs, cleaning is required. This can be done while the softener is in SERVICE and under pressure.

Cat. No. 01016449

Service 57

Backwash Flow Controller Disassembly

1. Remove clean-out plug and inspect the flow washer area (Figure

91).

2. Remove any foreign material lodged in or near the flow washer(s) (Figure 92).

NOTE AVOID USING A SHARP OBJECT WHICH MIGHT CUT OR

DAMAGE THE RUBBER FLOW WASHER(S). SHOULD IT NOT BE POSSIBLE TO CLEAR THE CONTROLLER THROUGH THE CLEAN OUT PLUG, REMOVAL OF THE FLOW CONTROL NIPPLE WILL BE REQUIRED TO GAIN BETTER ACCESS TO THE FLOW WASHER AREA.

If removal of the Backwash Flow Control nipple is necessary, disconnect the flexible tubing from the compression fitting. Carefully separate the nipple from both the drain line and the Brunermatic valve (Figure 93). Inspect and clean flow washer(s) (Figure 94 and Figure 95).

BACKWASH FLOW CONTROLLER REASSEMBLY

1. When replacing the Backwash Flow Control nipple, make certain the compression fitting is downstream of the flow washer.

2. Connect the flexible tubing to the compression fitting located in the side of the Backwash Flow Control nipple.

3. Insert and tighten clean-out plug. (Figure 91)

Figure 91.

Figure 92.

58 Culligan® CSM Series Filters

Figure 94.

Figure 93.

Figure 95.

58 Cat. No. 01016449

Pilot Valve Spool Removal & Replacement

Retaining

1. Close the manual inlet isolation valve, the manual outlet isolation valve, and any external source of pressure to

the pilot valve assembly. Follow the instructions on page 55 for depressurizing the system before proceeding.

2. Disconnect the power to the MVP controller.

3. Manually rotate the position dial on the pilot valve clockwise to position #1 to relieve pressure. Allow the flow of

water to drain to stop before proceeding.

4. Remove the panhead retaining screw located at the bottom front portion of the pilot valve body (refer to Figure

96). Grasp the position dial and pull the pilot valve spool assembly from the pilot valve body.

5. A retaining clip on the rear of the position dial secures the pilot valve spool assembly to the position dial. Using

a screw driver, gently pry the retaining clip off of the pilot valve spool.

6. LIGHTLY lubricate all seals on the replacement pilot valve spool with Dow Corning #11 silicone grease and

assemble the position dial onto the pilot valve spool assembly.

NOTE When inserting the pilot valve spool assembly on to the position dial, the larger flat portion of the pilot

valve spool assembly must align with the ALIGN TO FLAT indicating arrow.

7. Insert the new pilot valve spool assembly into the pilot valve body. Make sure that the #1 on the position dial

aligns with the pilot valve body position indicator arrow.

8. Replace the small panhead retaining screw to secure the pilot valve spool assembly into the pilot valve body.

Open the manual inlet isolation valve.

9. With the pilot in position #1, bleed the air from valves 1 and 4 of the Brunermatic valve. Allow Backwash to con-

tinue for 10 minutes.

10. Slowly rotate the position dial clockwise to the H position. Bleed the air from valves 2, 5, 6, and 17 of the

Brunermatic valve.

11. Once the system has been repressurized, open the manual outlet isolation valve, and manual separate source

isolation valve (if installed). Close the external by-pass valve and restore power to the MVP controller.

Cat. No. 01016449

Screw

Figure 96.

Service 59

Pilot Valve Assembly Removal

1. Refer to steps 1 thru 3 under “Pilot Valve Spool Removal & Replacement” on page 59.

2. Mark and remove all pilot valve tube connections from the pilot valve body.

3. Disconnect the four quick connect wire leads from the microswitches. Also disconnect the two motor leads from the circuit board. See Figure 97 and Figure 98.

4. Remove the 2 large panhead screws with nuts located at the bottom of the enclosure that secure the pilot valve body assembly. The pilot body assembly will now separate from the enclosure.

5. Refer to “Pilot Valve Assembly Replacement” on page 61 for reinstallation instructions.

Figure 97. Figure 98.

Pilot Drive Motor Assembly Replacement

1. Refer to steps 1 thru 5 under “Pilot Valve Assembly Removal”.

2. The pilot valve drive motor assembly is held in place with 3 panhead screws. Remove the screws and disconnect the motor leads.

NOTE At this point it is also advisable to visually inspect the cam gear and microswitches for any wear indi-

cating the need for replacement.

3. Install the replacement pilot valve drive motor assembly making certain that the gears and assembly are properly engaged. Securely tighten the 3 screws and reconnect the motor leads (Figure 98).

4. Reinstall the pilot valve body assembly in the enclosure. Make certain the pilot valve position faces left when viewed from the front of the controller. Reconnect the four quick connect wire leads to the microswitches. Connect the two motor leads to the circuit board. Reconnect all pilot valve tube connections.

60 Culligan® CSM Series Filters

60 Cat. No. 01016449

Pilot Valve Assembly Replacement

NOTE The cam gear is designed to only be installed one way onto the pilot valve spool.

1. The flat portion of the pilot valve spool must align with the flat side of the cam gear’s pilot receptacle. When

properly positioned, the cam will snap into place on the pilot valve spool.

2. Replace the pilot drive motor assembly making certain that the gears are properly engaged. Securely tighten

the three screws.

3. When installing the replacement pilot valve body to the bottom of the MVP enclosure, make certain the word

POSITION faces the left side when viewed from the front. Securely tighten the two panhead machine screws with nuts removed in step 4 of the “Pilot Valve Assembly Removal” on page 60 procedure.

4. Reconnect the four quick connect wire leads to the appropriate microswitches and the motor leads to the pri-

mary circuit board.

5. Reconnect the pilot valve tubing to the pilot valve body.

NOTE Refer to the appropriate tubing diagram located in this manual.

6. Slowly open the manual inlet isolation valve.

7. Slowly manually rotate the position dial clockwise back to position #1 allowing water to flow to the drain. Bleed

the air from valves 1 and 4 of the Brunermatic valve. Allow Backwash to continue for 10 minutes.

8. Rotate the position dial slowly clockwise to the H position. Bleed the air from valves 2, 5, 6, and 17 of the

Brunermatic valve.

9. Once the system has been repressurized, open the manual outlet isolation valve, manual separate source isola-

tion valve (if available) and manual brine valve. Close the external by-pass valve and restore power to the MVP controller.

Cat. No. 01016449

Service 61

Service Parts

CSM Series Filter Parts List

The following section includes all available replacement parts for the CSM product line.

This list is divided into the following sections:

Section 1 - Replacement Media Tank and Supporting Parts.

Section 2 - Brunermatic Valve, and Backwash Flow Controller.

Section 3 - Brunermatic Multiport Valve 1 1/4”, 2”, & 3”

Section 4 - Culligan MVP Controller.

Section #4

Section #2

Section #1

Sections #2 & #3

62 Culligan® CSM Series Filters

Figure 99.

62 Cat. No. 01016449

Section 1 - Replacement Resin Tank and Support Parts

Standard Replacement Tank Assembly*

Tanks 20-30” are supplied with a hand-hole in the top and lower sideshell. Tanks 36” diameter and larger are supplied with a manhole in the top and no hand-hole in the side. All tanks are equipped with nonadjustable steel legs welded to tank and come with upper distributor and hub radial lower distributor system installed in the tank. Refer to the chart for available tank types.

NOTE *The gravel support bed must be ordered separately

and installed on-site. Refer to “Replacement Media” on

page 64 for the required quantity.

Item #1 Hub

Carbon Filters Part No. Description

CSM-242R 01020100 Hub, Lower distributor

CSM-302R 01020100 Hub, Lower distributor

CSM-362R 01020100 Hub, Lower distributor

CSM-422R 01020100 Hub, Lower distributor

Depth Filters Part No. Description

CSM-202D 01020100 Hub, Lower distributor

CSM-242D 01020100 Hub, Lower distributor

CSM-302D 01020100 Hub, Lower distributor

CSM-362D 01020100 Hub, Lower distributor

CSM-422D 01020100 Hub, Lower distributor

CSM-423D 01020101 Hub

Item #2 Tank Closures and Gaskets

Applications Part No. Description Contents

20” - 30” Diameter NonCode Tanks

20” - 30” Diameter ASME Code Tanks

36-42” Diameter Non-Code Tanks

36-42” Diameter ASME Code Tanks

Consult Factory

Spin Top Cover Kit (1) cover and (1) O-Ring

Replacement O-Ring Kit (4) O-Rings

4 x 6 Hand-hole Cover Kit (1) cover, (1) gasket, and

(1) yoke

Replacement Gasket Kit (4) gaskets

11 x 15 Manhole Cover Kit (1) cover, (1) gasket, (1)

yoke and (1) nut

Replacement Gasket Kit (4) gaskets

11 x 15 Manhole Cover Kit (1) cover, (1) gasket, (2)

yokes and (2) nuts

Replacement Gasket Kit (4) gaskets

Cat. No. 01016449

Service Parts 63

Filter Media, lbs.

Part Number (Qty)

Layer 3

Cullar D+

220

330

00162700 (4)

495

660

00162700 (6)

00162700 (9)

Layer 5

Cullcite

Layer 4

Cullsan A

ASME

Layer 3

Cullsan G50

00162700 (12)

150

01001296 (3)

165

00163210 (3)

100

Code

01001345 (2)

100

01001345 (2)

Non-Code

250

350

01001296 (5)

220

330

00163210 (4)

250

200

01001345 (5)

150

200

01001345 (3)

500

700

01001296 (7)

01001296 (10)

495

660

00163210 (6)

00163210 (9)

250

350

01001345 (4)

01001345 (5)

250

350

01001345 (4)

01001345 (5)

01001296 (14)

00163210 (12)

01001345 (7)

ASME Code

Epoxy Lined Interior

125 PSI Working Pressure

Tank Type

Non-ASME Code

Epoxy Lined Interior

100 PSI Working Pressure

100

150

Layer 2

Part Number (Qty)

Underbedding, lbs.

Finish Painted Exterior

Layer 1

Layer 2

Part Number (Qty)

Underbedding, lbs.

Finish Painted Exterior

Layer 1

Tank

00163811 (2)

Med. Gravel

125

Med. Gravel

100

Med. Gravel

100

Med. Gravel

00163811 (3)

200

00162110 (3)

00162110 (4)

150

00163811 (2)

00163811 (3)

150

00162110 (2)

00162110 (3)

Size

250

350

00163811 (5)

350

550

00162110 (7)

250

350

00163811 (5)

250

350

00162110 (5)

Layer 2

00163811 (7)

Cullsan U

Layer 1

00162110 (11)

00163811 (7)

00162110 (7)

Med. Gravel

Layer 2

Cullsan U

Layer 1

Med. Gravel

Size

Tank

100

00163811 (1)

100

150

00162110 (2)

100

00163811 (1)

100

00162110 (2)

150

200

00163811 (2)

00163811 (3)

250

450

00162110 (3)

00162110 (5)

150

200

00163811 (2)

00163811 (3)

200

300

00162110 (2)

00162110 (4)

300

00163811 (4)

00163811 (6)

700

00162110 (9)

00162110 (14)

300

00163811 (4)

00163811 (6)

450

00162110 (6)

00162110 (9)

42 x 60

Replacement Media

64 Culligan® CSM Series Filters

Filters

Carbon

CSM-242R 24 x 54

CSM-302R 30 x 60

CSM-362R 36 x 60

CSM-422R 42 x 60

Depth

Filters

CSM-202D 20 x 54

CSM-242D 24 x 50

CSM-302D 30 x 60

CSM-362D 36 x 60

CSM-422D

CSM-423D

64 Cat. No. 01016449

Tank Internals

Item #3 Tank Assy

Carbon Filters

Item #4 Laterals - Qty

Non-Code ASME Code

CSM-242R 01020121 01020129 01020033-8

CSM-302R 01020122 01020130 01020034-8

CSM-362R 01020124 01020132 01020035-8

CSM-422R 01020126 01020134 01020036-8

Item #3 Tank Assy

Depth Filters

Item #4 Laterals - Qty

Non-Code ASME Code

CSM-202D 01020120 01020128 01020032-8

CSM-242D 01020121 01020129 01020033-8

CSM-302D 01020122 01020130 01020034-8

CSM-362D 01020124 01020132 01020035-8

CSM-422D 01020126 0102134 01020036-8

CSM-423D 01020126 0102134 01020036-16

Cat. No. 01016449

Service Parts 65

Section 2 - Replacement Brunermatic Valve, and Automatic Backwash Flow Controller

NOTE For details on repair kits & parts for the Brunermatic valve refer to page 67 - page 70.

Additional service information concerning servicing the Brunermatic valve can be found in manual A2725239.

Carbon Filter

Model

Brunermatic

Replacement Valve

Pipe

Size

Backwash Flow

Controller Assembly

Backwash Flow

Controller Description

Assembly

CSM-242R 01017241 2” A1127006 30 GPM

CSM-302R 01017241 2” A1128020 45 GPM

CSM-362R 01017241 2” A1128025 70 GPM

CSM-422R 01017241 2” 01011851 95 GPM

Depth Filter

Model

Brunermatic

Replacement Valve

Pipe

Size

Backwash Flow

Controller Assembly

Backwash Flow

Controller Description

Assembly

CSM-202D 01017241 2” A1127006 30 GPM

CSM-242D 01017241 2” A1128020 45 GPM

CSM-302D 01017241 2” A1128026 75 GPM

CSM-362D 01017241 2” 01011852 105 GPM

CSM-422D 01017241 2” 01011854 150 GPM

CSM-423D 01017242 3” 01011854 150 GPM

66 Culligan® CSM Series Filters

66 Cat. No. 01016449

Section 3

Brunermatic® D-180 Multiport Valve 2”

The Brunermatic® D-180 Multiport Valve assemblies that are covered in this section are listed below. All valve assemblies listed are for cold water application only.

Valve Part No. Thread Size Type of Thread

01017241 2” NPT

Cat. No. 01016449

Figure 100. 2” Valve Assembly

Service Parts 67

Replacement Parts and Repair Kits - 2” Brunermatic® D-180 Multiport Valve Assembly

Qty

Item

Needed

Per

Description

Valve

1 1

2 1 Pilot Strainer Assembly, Universal A1013390 1

4 1 Soft Water Sample Cock A1013389 1

5 5 Diaphragm Assembly A1013354 1 A1013355 5

6 5

7 1

8 1

9 1

10 1

11 5

12 1

2” Brunermatic Valve Assembly without Injector Assembly or Pilot Strainer Assembly

Kit, Guide Cage Assembly, Includes Cage and O-Ring

Kit, By-pass Valve Port Diaphragm, Includes 1 ea. Diaphragm Assembly and Spring

Kit, By-pass Guide Cage Assembly, Includes Cage and O-Ring

Kit, By-pass Diaphragm Cover, Includes Cover, Fitting and Hardware

Kit, Guide and Springs for Diaphragm Assemblies, Includes 4 Springs for ports 1, 2, 4, 5 and Spring for port 6. Also, 5 Spring Guides.

Kit, Diaphragm Cover, Includes Cover, Fitting and Hardware

Kit, O-Ring Replacement, Guide Cage, Includes 5 ea. O-Rings for Diaphragm Guide Cages and 1 ea. O-Ring for the By-pass Guide Cage.

Replacement Kit

Part No.

01017241 1

A1013360 1 A1013361 5

A1013379 1

A1013380 1

01017406 1

A1013369 1

01017403 1 01017407 5

A1013387 1 N/A

Qty Per

Pkg

Combination

Replacement Kit

Part No.

N/A

Qty Per

Pkg

68 Culligan® CSM Series Filters

68 Cat. No. 01016449

Brunermatic® D-180 Multiport Valve 3”

The Brunermatic® D-180 Multiport Valve assemblies that are covered in this section are listed below. All valve assemblies listed are for cold water application only.

VALVE PART NO. THREAD SIZE TYPE OF THREAD

01017242 3” NPT

Cat. No. 01016449

Figure 101. 3” Valve Assembly

Service Parts 69

Replacement Parts and Repair Kits - 3” Brunermatic® D-180 Multiport Valve Assembly

Qty

Item

Needed

Per

Description

Valve

1 1

2 1 Pilot Strainer Assembly, Universal A1013390 1

4 1 Soft Water Sample Cock A1013389 1

5 5 Diaphragm Assembly A1013356 1 A1013357 5

6 5

7 1

8 1

9 1

10 1

11 5

12 1

3” Brunermatic Valve Assembly without Injector Assembly or Pilot Strainer Assembly

Kit, Guide Cage Assembly, Includes Cage and O-Ring

Kit, By-pass Valve Port Diaphragm, Includes 1 ea. Diaphragm Assembly, Spring and Guide

Kit, By-pass Guide Cage Assembly, Includes Cage and O-Ring

Kit, By-pass Diaphragm Cover, Includes Cover, Fitting and Hardware

Kit, Guide and Springs for Diaphragm Assemblies, Includes 4 Springs for ports 1, 2, 4, 5 and Spring for port 6. Also, 5 Spring Guides.

Kit, Diaphragm Cover, Includes Cover, Fitting and Hardware

Kit, O-Ring Replacement, Guide Cage, Includes 5 O-Rings for Diaphragm Guide Cages and 1 O-Ring for the Bypass Guide Cage.

Replacement Kit

Qty Per

Pkg

1 N/A

Part No.

01017242 1

A1013362 1 A1013363 5

A1013382 1

A1013383 1

01017401

A1013370 1

01017404 1 01017405 5

A1013388

Combination

Replacement Kit

Part No.

N/A

Qty Per

Pkg

70 Culligan® CSM Series Filters

70 Cat. No. 01016449

Section 4

Culligan MVP Valve Mounted Controller

Cat. No. 01016449

Service Parts 71

Culligan MVP Valve Mounted Controller Parts List

Item Qty. Needed

Per Controller

1 — Controller - Complete (Does not include items 11 or

12)

2 1 Controller - Enclosure with Plugs & Membrane Switch

less Pilot Valve Assembly

3 1 Membrane Switch (Key Pad) 01016367 1

4 1 Pilot Drive Assembly A1013634 1

5 1 Pilot Drive Motor Assembly with Homing Switch A1013635 1

6 1 Cam Gear & Microswitch A1013636 1

7 1 Pilot Valve Body & Spool Assembly A1013637 1

8 1 Pilot Valve Spool Assembly w/ Seals 1 Piece/6 Piece A1013516/

9 1 Position Dial w/ Retaining Clip 01020619 1

10 1 Motor to Board Wire Harness 01015087 1

11a * Communication Cable - for Multiple, Parallel Systems 01016327 1

11b * Communication Cable - for Duplex, Alternating

Systems

12 1 Blocking Solenoid w/ Fittings 01016331 1

13 1 Transformer A1013642 1

14 1 Gasket A0710007 1

*See page 27 for more information about communication cables.

Description Replacement Kit

Part # Qty. Per Package

01016170 1

01016368 1

A1013517

01016342 1

1/6

72 Culligan® CSM Series Filters

72 Cat. No. 01016449

Appendix A Flow Device K-Factor Data

Figure 102. Turbine Meter Figure 103. Blue Nut

Meter

Type

Turbine N/A 1.5” 1 - 60 67.0 (if installed 16” or more from valve)

Turbine N/A 1.5” 1 - 60 72.0 (if attached to valve)

SeaMetrics

Paddlewheel

Signet

Paddlewheel

(Blue Nut)

Installation Fitting

Type (if applicable)

All 2” 3.1 - 195.8 18

All 3” 6.6 - 440.6 11

All 4” 11.74 - 783.2 6.5

Sch. 80 PVC Tee 1” 0.6 - 42.0 352.4

Sch. 40 Galvanized Tee 1” 0.7 - 44.0 213.0

Type K Copper Tee 1” 0.7 - 48.0 256.4

Type L Copper Tee 1” 0.8 - 51.0 241.6

Sch. 40 Steel Pipe Saddle 2.5” 4.5 - 298.0 37.6

Sch. 80 PVC Saddle 2.5’ 3.9 - 256.0 43.0

Brazolet

-Sch. 40 Copper Pipe

- Sch. 40 Bronze Pipe

- Sch. 40 Brass Pipe Weldolet

- Sch. 40 Steel Pipe

Pipe

Flow Range (Gal Per Min) K-Factor - Gallons

Size

1.25” 1.2 -77.0 177.2

1.5” 1.6 - 106.0 117.9

2” 2.7 - 179 66.7

2.5” 3.8 - 256.0 43.0

3” 6.0 - 401.0 26.7

1.25” 1.2 -80.0 127.7

1.5” 1.7 -110.0 94.4

2” 2.8 - 184.0 58.4

1.25” 1.1 - 75.0 176.4

1.5” 1.6 - 107.0 115.7

2” 2.8 - 187.0 63.4

1.25” 1.2 - 78.0 170.9

1.5” 1.7 - 110.0 112.0

2’ 2.9 - 192.0 61.7

3” 6.9 - 460.0 23.2

4” 11.9 - 793.0 13.3

3” 6.0 - 401.0 26.7

4” 10.5 - 701.0 15.0

2.5” 4.0 - 264.0 37.6

3” 6.2 - 411.0 24.3

4” 10.8 - 716.0 13.9

Cat. No. 01016449

Service Parts 73

Appendix B Separate Source Assembly

Separate Source Assembly

Purpose

The separate source assembly is used on systems where an alternate source of water is desired for use during the regeneration cycle.

Sequence of Operation:

During SERVICE, the main inlet water diaphragm valve on the separate source assembly is open, due to a lack of pressure in the control tubing routed to this valve. The separate source water diaphragm valve is closed due to pressure from pilot port #17 being directed to the diaphragm valve.

During REGENERATION, pilot port #4 becomes pressurized, causing the main inlet water diaphragm valve on the separate source assembly to close. Pilot port #17 becomes vented, allowing the separate source water diaphragm valve to open.

During all operating steps, the “in” port of the pilot valve is furnished with control pressure from the diaphragm valve in the separate source assembly that has the higher pressure. This is accomplished by two check valves on the control tubing assembly — one on each diaphragm valve, both routed to the “in” port on the pilot valve.

Installation:

The kit is shipped complete with all valves, fittings, and tubing needed. The kit may contain some extra fittings not used for this application.

Install piping as shown in Figure 104 - Figure 106 below. Observe the flow direction arrows indicated in the illustration for the included diaphragm valves and check valves. Cut the included control tubing to length, and connect as shown in the illustrations on following page (Figure 107 & Figure 108).

Figure 104. Figure 105. Figure 106.

NOTE These four fittings are assembled hand tight for reassembly on site.

74 Culligan® CSM Series Filters

74 Cat. No. 01016449

MAIN INLET

WATER

MAIN INLET

PILOT VALVE

DIAPHRAGM

CHECK VALVE

Figure 107. Single System with Bypass

WATER

INLET ISOLATION VALVE*

VALVE

SEPARATE

SOURCE

INLET

ISOLATION

VALVE*

WATER

CHECK VALVE

Figure 108. Twin Parallel System with Plugged Bypass

NOTE The flow direction arrows on the check valves must be in the same direction as the flow.

Cat. No. 01016449

INLET ISOLATION VALVE

DIAPHRAGM

VALVE

INLET ISOLATION VALVE

SEPARATE SOURCE WATER VALVE

Service Parts 75

Program Log

Use this section to record the program settings for this system. It is also suggested that additional copies be made and kept on file near the installation and with the local Culligan dealer.

Program Date: Installer: Site Location:

Dip Switch Settings (circle setting)

Board #1

Switch # Abbreviation Setting

1 R/T Off / On

2 0/00 Off / On

3 P/A Off / On

4 D/I Off / On

5 12/24 Off / On

6 -/TCB Off / On

7 SO/FI Off / On

8 D/H Off / On

9 -/M Off / On

10 -/BR Off / On

Regeneration Initiation (check all that apply): Time Clock  Meter Aqua-Sensor Other

Other Boards - Use if Multiple Tanks

(circle setting)

Switch # Abbreviation Setting

1 R/T Off / On

2 0/00 Off / On

3 P/A Off / On

4 D/I Off / On

5 12/24 Off / On

6 -/TCB Off / On

7 SO/FI Off / On

8 D/H Off / On

9 -/M Off / On

10 -/BR Off / On

Program Step Program Name Program Setting Notes

1 Time of Day Current Time Dependent on actual Time. Do not record.

2 Time of Regeneration Only active if DIP switch 4 is off or if 6 is ON.

3 Meter “K” Factor Only active if flow meter is attached to board.

4 Auxiliary Input Delay Only active if AUX IN is used.

5 Cycle 1 Time

6 Cycle 2 Time

6A Cycle 2A Time Only active if DIP switch 10 is ON

6B Cycle 2B Time Only active if DIP switch 10 is ON

6C Cycle 2C Time Only active if DIP switch 10 is ON

7 Cycle 3 Time

8 Cycle 4 Time Only active if valve is a 5 cycle valve.

9 Regeneration Interval Only active if no flow meter and/or Aqua-Sensor is

9A Specific Day(s) of Week

Regen

9B Current Day of Week Only active if 9A is programmed.

10 Batch Set Point Only active if a flow meter is detected.

11 Maximum Capacity Set

Point

12 Progressive Trip Point Only active if a flow meter and communication cable are at-

13 Regeneration Start Delay

14 Auxiliary Output #1Contact

Status/Cycle Number

15 Auxiliary Output #2 Contact

Status/Cycle Number

16 Beeper Setting

17 Screen Blanking

detected OR if DIP switch 6 is ON.

Only active on single units not using a flow meter and/or Aqua-Sensor.

Only active if a flow meter is detected.

tached AND DIP switch 9 is ON.

Only active if a device is wired to AUX 1 terminal.

Only active if a device is wired to AUX 2 terminal AND DIP switch 10 is OFF.

76 Culligan® CSM Series Filters

76 Cat. No. 01016449

Notes

Cat. No. 01016449

Notes 77

78 Culligan® CSM Series Filters

78 Cat. No. 01016449

Culligan CSM Series, CSM-362R, CSM-242R, CSM-302R, CSM-202D Installation, Operating And Service Instructions

Specifications and Main Features

Frequently Asked Questions

User Manual