Cuisinart CERAMIC 900, 85-3086-6, G61803, 85-3087-4, G61804 Assembly Manual

Manual Revision #: 12092013 PD

ASSEMBLY
MANUAL

READ AND SAVE MANUAL FOR FUTURE REFERENCE.

Assemble your grill immediately.

Missing or damaged parts should be claimed within 30 days of purchase.

For product inquiries, parts, warranty and troubleshooting support, please call 1-800-309-3452.

www.cuisinartbbqs.com

LIMITED 5-YEAR WARRANTY

Cuisinart®

CERAMIC 900

85-3086-6 (G61803) Propane
85-3087-4 (G61804) Natural Gas

THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES

1-800-309-3452

HEAVY ARTICLE NEEDS 2 TO LIFT

To ORDER non-warranty replacement parts or accessories,

or to register your warranty, please visit us on the web at

www.cuisinartbbqs.com

THIS BARBECUE IS FOR OUTDOOR USE ONLY

CUISINART® CUSTOMER CARE HOTLINE

Sharp edges. Wear gloves when assembling
your grill.

Read and follow all safety statements,
assembly instructions, use and care directions
before attempting to assemble and cook.

This manual should be kept with the BBQ at
all times.

CAUTION DANGER

DANGER

CAUTION

CAUTION

Failure to follow all of the Manufacturer’s
instructions could result in hazardous fires,
explosions, property damage, or serious
personal injury or even death.

Follow all leak check procedures carefully prior
to operation of barbecue, even if grill was dealer
assembled. Do not try lighting this BBQ without
reading the Lighting Instructions section of the
Safety and Care Manual that accompanies this
grill.

WARNING

INSTALLER OR
ASSEMBLER/CONSUMER

1. If you smell Gas:
a. Shut off gas to the appliance
b. Extinguish any open flame
c. Open lid
d. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department

2. Do not store or use gasoline or other
flammable liquids or vapours in the vicinity of
this or any other appliance.

3. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.

1. Do not store or use gasoline or other
flammable liquids or vapours in the vicinity of
this or any other appliance.

2. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.

Avoid burns. The stainless steel and steel
surfaces of this barbecue can become extremely
hot, in direct sun and while the barbecue is in
operation.

1

HARDWARE PACK

No. Description Part Number Qty.

1 1/4"-20UNCx38 Screw 20120-13038-250 12
2 1/4"-20UNCx13 Screw 20120-13013-250 20
3 φ7 Lock Washer 41400-07000-250 32
4 φ7 Washer 40300-07000-250 32
5 NO.10-24UNC x10 Screw 20124-10010-250 14
6 NO.10-24UNC x13 Screw 20124-10013-250 6
7 φ5 Lock Washer 41400-05000-250 22
8 φ5 Washer 40300-05000-250 16
9 NO.10-24UNC Nut 30224-10000-250 2
10 Fiber Washer G501-0033-9100 4
11 Side Burner Lid Screw G523-0055-9000 2
12 ST4.2X10 Tapping Screw 22500-42010-137 12
13 ST4.2X20 Tapping Screw 22500-42020-137 1
14 Knob G618-0014-9000 2
15 U-Pin Tool G350-0026-9000 1
16 1/4” Nut 30220-13000-250 4

1/4”-20UNCx38 Screw

X 12

φ7 Washer

X 32

NO.10-24UNC Nut

X 2

1/4”-20UNCx13 Screw

X 20

NO.10-24UNC x10 Screw

X 14

U-Pin Tool

X 1

φ5 Lock Washer

X 22

φ7 Lock Washer

X 32

NO.10-24UNC x13 Screw

X 6

φ5 Washer

X 16

Fiber Washer

X 4

Side Burner Lid Screw

X 2

1 2 3

4 5

16

6

7 8 9

10 11 12

13 14 15

ST4.2X10 Tapping Screw

X 12

ST4.2X20 Tapping Screw

X 1

Knob

X 2

1/4” Nut

X 4

Tools Needed for Assembly

• #2 Phillips screwdriver (long and short)

• ¼” Slotted screwdriver (long and short)

• Adjustable wrench

• Pliers

• Rubber Mallot

For correct hardware assembly, always
position the lock washer between the screw
and the flat washer.

Note: Do not fully tighten all the nuts
during this initial stage

Caution:
Sheet metal can cause injury. Wear gloves when installing this grill.

Lock Washer

Flat Washer

Screw

BEFORE ASSEMBLING THE BARBECUE, READ THESE INSTRUCTIONS CAREFULLY.

Assemble the barbecue on a flat, clean surface. Grill is heavy. Two people are recommended
to complete assembly.

2

Item No. Qty. Description Part No.

AA 1 Top Lid G618-2000-01

AB 1 Lid Handle G618-0003-01

AC 2 Lid Handle End Cap G618-0004-01

AD 1 Thermometer G512-0085-01

AE 2 Screw for Top Lid G433-0002-01

AF 2 Lid Bumper G508-0063-01

AG 1 Logo G618-0054-01

BA1 1 Burner Box Assembly G618-4000-01

BA2 1 Burner Box Rear Surround G618-4000-02

BB 4 Main Burner G525-3800-01

BC 1 Carryover Assembly G618-0008-02

BD 4 3-Pc. Stainless Steel Radiant G618-0056-01

BE 32 Ceramic Stone G618-0057-01

BF 3 Cooking Grate, Burner Box G617-0020-01

BG 1 Warming Rack G618-0060-01

BH 1 Infrared Rotisserie Burner G618-7000-01

BI 1 Electrode Set, Rotisserie

Burner

G525-0046-01

BJ 1 Wind Shield,Rotisserie G618-0017-01

BK 1 Match holder G508-0039-01

BL 1 Rotisserie Valve, LP G525-0042-01

BM 1 Heat Plate Brace, Front G618-0061-01

BN 1 Heat Plate Brace, Back G618-0062-01

BO 2 Lid Support Pin G525-0014-01

CA 1 Manifold assembly - LP G618-6000-01

CB 1 Regulator G606-0008-01

CC 1 Side Burner Valve - LP G618-0045-01

CD 2 Metal Hose G516-0029-01

CE1 1 Rotisserie Flexible Hose G601-0055-A1

CE2 1 Rotisserie LP orice G523-0059-01

CF1 1 Electronic Ignition Assembly G513-0021-01

CF2 1 Electronic Ignition Battery Cap G513-0021-02

CG 4 Electrode Set, Main Burner G525-0030-02

CH 6 Control Knob G618-0014-01

CI 6 Bezel, Control Knob G525-0012-01

CJ 1 Control Panel G618-0055-01

CK 1 Front Brace G618-0022-01

CL 1 Grease Tray G618-0600-01

CM 1 Grease Cup G416-0015-01

CN 1 Upper Back Panel G618-0024-01

CO 1 Lower Back Panel G618-0023-01

CP 1 Right Heat Shield G618-0028-01

CQ 1 Interior Cart Side Panel G618-0025-01

CR 1 Interior Cart Shelf G618-0026-01

CS 1 Left Heat Shield G618-0027-01

PARTS LIST (PROPANE) FOR 85-3086-6 (G61803)

Item No. Qty. Description Part No.

DA 1 Side Shelf Table - Right G618-0700-01

DB 1 Side Shelf Fascia - Right G618-0032-01

DC 1 Infrared Zone Support Frame G618-0800-01

DD 1 Infrared Zone Side Burner G618-2200-01

DE 1 Electrode Set, Infrared Zone G610-0009-01

DF 1 Infrared Side Burner Wind

Shield

G618-0047-01

DG 1 Lid, Infrared Zone G618-0033-01

DH 2 Lid Bumper, Infrared Zone G501-0066-01

DI 2 Towel Bar G618-0031-01

DJ 1 Cooking Grate, Infrared Zone G618-0059-01

DK 1 Infrared Grease Tray G618-0035-01

DL 1 Side Shelf Table - Left G618-0029-01

DM 1 Side Shelf Fascia - Left G618-0030-01

DN 1 Multi-Spark™ Ignition G525-0028-01

EA 1 Cart Side Panel - Left G618-0020-01

EB 1 Cart Side Panel - Right G618-0021-01

EC 1 Bottom Shelf - LP G618-0500-01

ED 2 Wheel with Lock G515-0082-01

EE 2 Wheel G350-0024-01

EF 1 Left Door Assembly G618-2300-01

EG 1 Right Door Assembly G618-2400-01

EH 2 Door Handle G518-0032-01

EI 4 Door Magnet Assembly G501-00F2-03

EJ 2 Condiment Basket G618-0043-01

F1 1 Hardware Pack G618-B001-01

F2 1 Assembly Manual G618-M003-01

F3 1 Safety and Care Manual G525-M005-02

F4 1 Tank Screw G505-0047-01

F5 1 Ceramic Heat Plate Guide G618-M003-02

3

EXPLODED DIAGRAM (PROPANE)
FOR 85-3086-6 (G61803)

Hardware

Pack

Tank

Screw

Assembly

Manual

Safe Use

& Care

Manual

Ceramic

Heat Plate

Guide

EXTRAS

F1 F4F2 F3 F5

AD

BG

DC

DG

DK

BH

DB

DL

EF

CS

CR

CP

EC

AA

DA

DF

EJ

EB

EH

EG

CB

BK

CO

CJ

DI

DD

DJ

DE

DH

BI

CM

BA1

BJ

BO

CE2

CF2

CA

CD CC

CD

BL

CE1

CF1

EA

EI

EI

EE

ED

BA2

BM

BC

BN

BD

BE

BF

CG

BB

AG

CN

DN

DM

CL

EJ

EH

CK

CQ

AE

AF

CI

CH

AB AC

AC

DI

4

PARTS LIST (NATURAL GAS) FOR 85-3087-4 (G61804)

Item No. Qty. Description Part No.

AA 1 Top Lid G618-2000-01

AB 1 Lid Handle G618-0003-01

AC 2 Lid Handle End Cap G618-0004-01

AD 1 Thermometer G512-0085-01

AE 2 Screw for Top Lid G433-0002-01

AF 2 Lid Bumper G508-0063-01

AG 1 Logo G618-0054-01

BA1 1 Burner Box Assembly G618-4000-01

BA2 1 Burner Box Surround G618-4000-02

BB 4 Main Burner G525-3800-01

BC 1 Carryover Assembly G618-0008-02

BD 4 3-Pc. Stainless Steel Radiant G618-0056-01

BE 32 Ceramic Stone G618-0057-01

BF 3 Cooking Grate, Burner Box G617-0020-01

BG 1 Warming Rack G618-0060-01

BH 1 Infrared Rotisserie Burner G618-7000-01

BI 1 Electrode Set, Rotisserie

Burner

G525-0046-01

BJ 1 Wind Shield,Rotisserie G618-0017-01

BK 1 Match holder G508-0039-01

BL 1 Rotisserie Valve, NG G525-0049-01

BM 1 Heat Plate Brace, Front G618-0061-01

BN 1 Heat Plate Brace, Back G618-0062-01

BO 2 Lid Support Pin G525-0014-01

CA 1 Manifold assembly - NG G618-2700-01

CB 1 Natural Gas Hose G501-0099-01

CC 1 Side Burner Valve - NG G618-0046-01

CD 2 Metal Hose G516-0029-01

CE1 1 Rotisserie Flexible Hose G601-0055-A1

CE2 1 Rotisserie NG orice G525-0050-01

CF1 1 Electronic Ignition Assembly G513-0021-01

CF2 1 Electronic Ignition Battery Cap G513-0021-02

CG 4 Electrode Set, Main Burner G525-0030-02

CH 6 Control Knob G618-0014-01

CI 6 Bezel, Control Knob G525-0012-01

CJ 1 Control Panel G618-0055-01

CK 1 Front Brace G618-0022-01

CL 1 Grease Tray G618-0600-01

CM 1 Grease Cup G416-0015-01

CN 1 Upper Back Panel G618-0024-01

CO 1 Lower Back Panel G618-0023-01

CP 1 Right Heat Shield G618-0028-01

CQ 1 Interior Cart Side Panel G618-0025-01

CR 1 Interior Cart Shelf G618-0026-01

CS 1 Left Heat Shield G618-0027-01

Item No. Qty. Description Part No.

DA 1 Side Shelf Table - Right G618-0700-01

DB 1 Side Shelf Fascia - Right G618-0032-01

DC 1 Infrared Zone Support Frame G618-0800-01

DD 1 Infrared Zone Side Burner G618-2200-01

DE 1 Electrode Set, Infrared Zone G610-0009-01

DF 1 Infrared Side Burner Wind

Shield

G618-0047-01

DG 1 Lid, Infrared Zone G618-0033-01

DH 2 Lid Bumper, Infrared Zone G501-0066-01

DI 2 Towel Bar G618-0031-01

DJ 1 Cooking Grate, Infrared Zone G618-0059-01

DK 1 Infrared Grease Tray G618-0035-01

DL 1 Side Shelf Table - Left G618-0029-01

DM 1 Side Shelf Fascia - Left G618-0030-01

DN 1 Multi-Spark™ Ignition G525-0028-01

EA 1 Cart Side Panel - Left G618-0020-01

EB 1 Cart Side Panel - Right G618-0021-01

EC 1 Bottom Shelf - NG G618-1000-01

ED 2 Wheel with Lock G515-0082-01

EE 2 Wheel G350-0024-01

EF 1 Left Door Assembly G618-2300-01

EG 1 Right Door Assembly G618-2400-01

EH 2 Door Handle G518-0032-01

EI 4 Door Magnet Assembly G501-00F2-03

EJ 2 Condiment Basket G618-0043-01

F1 1 Hardware Pack G618-B001-01

F2 1 Assembly Manual G618-M003-01

F3 1 Safety and Care Manual G525-M005-02

F4 1 Ceramic Heat Plate Guide G618-M003-02

5

AD

BG

DC

DG

DK

BH

DB

DL

CB

EF

CS

CR

CP

EC

AA

DA

DF

EJ

EB

EH

EG

BK

CO

CJ

DI

DD

DJ

DE

DH

BI

CM

BA1

BJ

BO

CE2

CF2

CA

CD CC

CD

BL

CE1

CF1

EA

EI

EI

EE

ED

BA2

BM

BC

BN

BD

BE

BF

CG

BB

DI

CN

DN

DM

CL

EJ

EH

CK

CQ

AE

AF

CI

CH

AB AC

AC

EXPLODED DIAGRAM (NATURAL GAS)
FOR 85-3087-4 (G61804)

Hardware

Pack

Assembly

Manual

Safe Use

& Care

Manual

EXTRAS

F1 F2 F3

AG

Ceramic

Heat Plate

Guide

F4

6

Separate the 2 different types of Wheels,
2 Locking Wheels (ED) and 2 Regular Wheels
(EE).

Insert the U Pin Tool (#15) into one of the
Regular Wheels (EE), as shown in image B.
Attach the Regular Wheel (EE) to the front of
the Bottom Shelf (EC), and use the U Pin Tool
(#15) to secure and tighten.

Repeat for remaining 3 wheels (EE & ED).

NOTE: Regular Wheels (EE) need to be

assembled to the front of the Bottom
Shelf (EC), and Wheels with Lock (ED)
need to be assembled to the back of
the Bottom Shelf (EC), as shown in
image A.

Ensure that the wheels are firmly locked in the
“ON” position before continuing.

Assemble the Left Cart Side Panel (EA) and the
Right Cart Side Panel (EB) to the Bottom Shelf
(EC).

6

6

X 1

X 6 X 6 X 6

YOU WILL NEED:

YOU WILL NEED:

1.

2.

Back view

Front view

Close up

Close up

ED

EE

EE

EB

EA

EC

15

EC

EA

15

2 3 4

B

B

A

A

ASSEMBLY INSTRUCTIONS

EC

7

Assemble the Lower Back Panel (CO) to the
Left and Right Cart Side Panel (EA and EB).

6

X 4 X 4 X 4

YOU WILL NEED:

3.

Front View

Front view

Close up

Close up

CO

CO

EB

EB

EA

CQ

EC

EA

EA

EC

CO

CQ

CO

2 3 4

B

A

A

ASSEMBLY INSTRUCTIONS

4.

a. Assemble the bottom of the Interior Cart

Divide (CQ) to the Bottom Shelf (EC),
as shown.

EC

6

X 2 X 2 X 2

YOU WILL NEED:

5 7 8