Cuisinart 85-3058-4, Gourmet INFRARED 800, 85-3059-2, G52510, G52509 Assembly Manual

Manual Revision #: 10222013 PD

ASSEMBLY
MANUAL

READ AND SAVE MANUAL FOR FUTURE REFERENCE.

Assemble your grill immediately.

Missing or damaged parts should be claimed within 30 days of purchase.

For product inquiries, parts, warranty and troubleshooting support, please call 1-800-309-3452.

www.cuisinartbbqs.com

LIMITED 5-YEAR WARRANTY

Cuisinart® Gourmet INFRARED 800

85-3058-4 (G52509) Propane
85-3059-2 (G52510) Natural Gas

THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES

1-800-309-3452

HEAVY ARTICLE NEEDS 2 TO LIFT

To ORDER non-warranty replacement parts or accessories,

or to register your warranty, please visit us on the web at

www.cuisinartbbqs.com

THIS BARBECUE IS FOR OUTDOOR USE ONLY

CUISINART® CUSTOMER CARE HOTLINE

Sharp edges. Wear gloves when assembling
your grill.

Read and follow all safety statements,
assembly instructions, use and care directions
before attempting to assemble and cook.

This manual should be kept with the BBQ at
all times.

CAUTION DANGER

DANGER

CAUTION

CAUTION

Failure to follow all of the Manufacturer’s
instructions could result in hazardous fires,
explosions, property damage, or serious
personal injury or even death.

Follow all leak check procedures carefully prior
to operation of barbecue, even if grill was dealer
assembled. Do not try lighting this BBQ without
reading the Lighting Instructions section of the
Safety and Care Manual that accompanies this
grill.

WARNING

INSTALLER OR
ASSEMBLER/CONSUMER

1. If you smell Gas:
a. Shut off gas to the appliance
b. Extinguish any open flame
c. Open lid
d. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department

2. Do not store or use gasoline or other
flammable liquids or vapours in the vicinity of
this or any other appliance.

3. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.

1. Do not store or use gasoline or other
flammable liquids or vapours in the vicinity of
this or any other appliance.

2. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.

Avoid burns. The stainless steel and steel
surfaces of this barbecue can become extremely
hot, in direct sun and while the barbecue is in
operation.

1

Tools Needed for Assembly

• #2 Phillips screwdriver (long and short)

• ¼” Slotted screwdriver (long and short)

• Adjustable wrench

• Pliers

• Rubber Mallot

For correct hardware assembly, always
position the lock washer between the screw
and the flat washer.

Note: Do not fully tighten all the nuts
during this initial stage

HARDWARE PACK

1/4-20UNCx38 Screw

X 8

φ7 Lock Washer

X 24

NO.10-24UNCx10 Screw

X 4

ST4.2x10 Tapping Screw

X 10

1/4” Nut

X 4

NO.10-24UNCx30 Screw

X 2

NO.10-24UNC Nut

X 2

U Pin

X 1

1/4-20UNCx18 Screw

X 4

φ7 Washer

X 28

φ5 Lock Washer

X 4

ST4.2x20 Tapping Screw

X 1

1/4-20UNCx13 Screw

X 16

φ7 Fiber Washer

X 4

φ5 Washer

X 8

Control Knob

X 2

1

5

9

13

2

6

10

14

3

7

11

15

4

8

12

16

No. Description Part Number Qty.

1 1/4-20UNCx38 Screw 20120-13038-250 8
2 1/4-20UNCx18 Screw 20120-13018-250 4
3 1/4-20UNCx13 Screw 20120-13013-250 16
4 1/4" Nut 30220-13000-250 4
5 φ7 Lock Washer 41400-07000-250 24
6 φ7 Washer 40300-07000-250 28
7 φ7 Fiber Washer G501-0054-9100 4
8 NO.10-24UNCx30 Screw 20324-10030-250 2
9 NO.10-24UNCx10 Screw 20124-10010-250 4
10 φ5 Lock Washer 41400-05000-250 4
11 φ5 Washer 40300-05000-250 8
12 NO.10-24UNC Nut 30224-10000-250 2
13 ST4.2x10 Tapping Screw 22500-42010-137 10
14 ST4.2x20 Tapping Screw 22500-42020-137 1
15 Control Knob G525-0013-9000 2
16 U Pin G350-0026-9000 1

Caution:
Sheet metal can cause injury. Wear gloves when installing this grill.

BEFORE ASSEMBLING THE BARBECUE, READ THESE INSTRUCTIONS CAREFULLY.

Assemble the barbecue on a flat, clean surface. Grill is heavy. Two people are recommended
to complete assembly.

Lock Washer

Flat Washer

Screw

2

Item No. Qty. Description Part No.

AA 1 Top lid G525-2000-01

AB 1 Lid Handle G525-0033-01

AC 1 Thermometer G512-0085-01

AD 2 Screw for Top Lid G433-0002-01

AE 2 Lid Bumper G508-0063-01

AF 1 Logo G418-0002-01

BA1 1 Burner Box Assembly G525-3100-02

BA2 1 Burner Box Surround G525-2200-01

BB 3 Main Burner G525-3800-01

BC 1 Carryover Assembly G525-0003-01

BD 3 Flame Tamer G525-0015-01

BE 3 Cooking Grate,Burner Box G525-0016-01

BF 1 Warming Rack G525-0017-01

BG 1 Infrared Rotisserie Burner G525-2900-01

BH 1 Electrode Set, Rotisserie

Burner

G525-0046-01

BI 1 Wind Shield, Rotisserie Burner G525-0047-01

BJ 1 Match Holder G501-0068-01

BK 1 Rotisserie LP Valve G525-0042-01

BL 2 Lid Support Pin G525-0014-01

CA 1 Manifold Assembly - LP G525-6200-01

CB 1 Regulator G606-0008-01

CC 1 Side Burner Valve - LP G525-0054-01

CD 2 Metal Hose G508-0024-01

CE1 1 Rotisserie Flexible Hose G601-0055-A1

CE2 1 Rotisserie LP Orice G525-0032-01

CF1 1 Electronic Ignition Assembly G515-0030-03

CF2 1 Electronic Ignition Battery Cap G515-0030-01

CG 3 Electrode Set, Main Burner G525-0030-01

CH 5 Control Knob G525-0013-01

CI 5 Bezel, Control Knob G525-0012-01

CJ 1 Control Panel G525-0010-01

CK 1 Front Brace G525-5000-01

CL 1 Grease Tray G350-4400-01

CM 1 Upper Back Panel G525-0021-01

CN 1 Heat Shield G525-0022-01

CO 1 Left Track G515-0024-01

CP 1 Right Track G515-0025-01

CQ 1 Lower Back Panel G525-0052-01

PARTS LIST (PROPANE) FOR 85-3058-4 (G52509)

Item No. Qty. Description Part No.

DA 1 Side Shelf Table - Right G525-0600-01

DB 1 Side Shelf Fascia - Right G525-3900-01

DC 1 Infrared Support Frame G525-6700-01

DD 1 Infrared Zone Side Burner G614-8500-01

DE 1 Electrode Set, Infrared Zone G614-0092-01

DF 1 Lid, Infrared Zone G501-0070-01

DG 1 Cooking Grate, Infrared Zone G525-0055-01

DH 2 Towel Bar G525-0029-01

DI 1 Side Shelf Table - Left G525-0700-01

DJ 1 Side Shelf Fascia - Left G525-1100-01

DK 1 Multi Spark™ Ignition Button G525-0028-01

DL 1 Infrared Grease Tray G614-0075-01

DM 1 Infrared Side Burner Wind

shield

G614-0073-01

EA 1 Cart Side Panel - Left G525-0018-01

EB 1 Cart Side Panel - Right G525-0019-01

EC 1 Bottom Shelf - LP G525-2600-01

ED 2 Wheel with Lock G515-0082-01

EE 2 Wheel G350-0024-01

EF 1 Left Door Assembly G525-6100-01

EG 1 Right Door Assembly G525-7100-01

EH 2 Door Handle G525-0025-01

EI 4 Door Magnet Assembly G439-0035-01

F1 1 Hardware pack G525-B009-01

F2 1 Assembly Manual G525-M009-01

F3 1 Safety and Care Manual G525-M005-02

F4 1 Bottom Shelf Weight G412-0030-01

F5 1 Tank Screw G505-0047-01

3

EXPLODED DIAGRAM (PROPANE)
FOR 85-3058-4 (G52509)

Hardware

Pack

Tank

Screw

Assembly

Manual

Safe Use

& Care

Manual

EXTRAS

F1 F5F2 F3

BF

DG

DL

DF

DB

DA

DE

DI

DC

DD

CPCO

DM

BJ

EB

CJ

BA1

DH

CH

CI

BK CD

CA

CD

CC

CG

EG

EH

EC

EE

ED

F4

EF

EH

EA

CF2

CL

CF1

CQ

EI

EI

CN

BA2

BD

BL

BE

AB

AF

AC

AA

AD

AE

BI

DH

DJ

DK

CB

CK

CM

BG

BH

CE1

CE2

BC

BC

BB

4

PARTS LIST (NATURAL GAS) FOR 85-3059-2 (G52510)

Item No. Qty. Description Part No.

AA 1 Top lid G525-2000-01

AB 1 Lid Handle G525-0033-01

AC 1 Thermometer G512-0085-01

AD 2 Screw for Top Lid G433-0002-01

AE 2 Lid Bumper G508-0063-01

AF 1 Logo G418-0002-01

BA1 1 Burner Box Assembly G525-3100-02

BA2 1 Burner Box Surround G525-2200-01

BB 3 Main Burner G525-3800-01

BC 1 Carryover assembly G525-0003-01

BD 3 Flame Tamer G525-0015-01

BE 3 Cooking Grate,Burner Box G525-0016-01

BF 1 Warming Rack G525-0017-01

BG 1 Infrared Rotisserie Burner G525-2900-01

BH 1 Electrode Set, Rotisserie

Burner

G525-0046-01

BI 1 Wind Shield, Rotisserie Burner G525-0047-01

BJ 1 Match Holder G501-0068-01

BK 1 Rotisserie NG Valve G525-0049-01

BL 2 Lid Support Pin G525-0014-01

CA 1 Manifold Assembly - NG G525-6600-01

CB 1 Natural Gas Hose G501-0099-01

CC 1 Side Burner Valve - NG G525-0056-01

CD 2 Metal Hose G508-0024-01

CE1 1 Rotisserie Flexible Hose G601-0055-A1

CE2 1 Rotisserie NG orice G525-0050-01

CF1 1 Electronic Ignition Assembly G515-0030-03

CF2 1 Electronic Ignition Battery Cap G515-0030-01

CG 3 Electrode Set, Main Burner G525-0030-01

CH 5 Control Knob G525-0013-01

CI 5 Bezel, Control Knob G525-0012-01

CJ 1 Control Panel G525-0010-01

CK 1 Front Brace G525-5000-01

CL 1 Grease Tray G350-4400-01

CM 1 Upper Back Panel G525-0021-01

CN 1 Heat Shield G525-0022-01

CO 1 Left Track G515-0024-01

CP 1 Right Track G515-0025-01

CQ 1 Lower Back Panel G525-0052-01

Item No. Qty. Description Part No.

DA 1 Side Shelf Table - Right G525-0600-01

DB 1 Side Shelf Fascia - Right G525-3900-01

DC 1 Infrared Support Frame G525-6700-01

DD 1 Infrared Zone Side Burner G614-8500-01

DE 1 Electrode Set, Infrared Zone G614-0092-01

DF 1 Lid, Infrared Zone G501-0070-01

DG 1 Cooking Grate, Infrared Zone G525-0055-01

DH 2 Towel Bar G525-0029-01

DI 1 Side Shelf Table - Left G525-0700-01

DJ 1 Side Shelf Fascia - Left G525-1100-01

DK 1 Multi Spark™ Ignition Button G525-0028-01

DL 1 Infrared Grease Tray G614-0075-01

DM 1 Infrared Side Burner Wind

shield

G614-0073-01

EA 1 Cart Side Panel - Left G525-0018-01

EB 1 Cart Side Panel - Right G525-0019-01

EC 1 Bottom Shelf - NG G525-3700-01

ED 2 Wheel with Lock G515-0082-01

EE 2 Wheel G350-0024-01

EF 1 Left Door Assembly G525-6100-01

EG 1 Right Door Assembly G525-7100-01

EH 2 Door Handle G525-0025-01

EI 4 Door Magnet Assembly G439-0035-01

F1 1 Hardware pack G525-B009-01

F2 1 Assembly Manual G525-M009-01

F3 1 Safety and Care Manual G525-M005-02

F4 1 Bottom Shelf Weight G412-0030-01

5

BF

DG

DL

DF

CB

DB

DA

DE

DC

DD

CPCO

DM

BJ

CJ

BA1

DH

CH

CI

BK CD

CA

CD

CC

CG

EG

EH

EE

ED

F4

EF

EH

EA

CF2

CL

CF1

CQ

EI

EI

CN

BA2

BD

AB

AF

AC

AA

AD

AE

BI

DH

DJ

DK

CK

CM

BG

BH

CE1

CE2

BC

BC

BB

EXPLODED DIAGRAM (NATURAL GAS)
FOR 85-3059-2 (G52510)

Hardware

Pack

Assembly

Manual

Safe Use

& Care

Manual

EXTRAS

F1 F2 F3

DI

EB

EC

BL

BE

6

Separate the 2 different types of wheels, 2
Locking Wheels (ED) and 2 Regular Wheels
(EE).

Insert the U Pin (#16) into one of the Regular
Wheels (EE), as shown in image B. Attach the
Regular Wheel (EE) to the front of the Bottom
Shelf (EC), and use the U Pin (#16) to secure
and tighten.

Repeat for remaining 3 Wheels (EE & ED).

NOTE: Regular Wheels (EE) need to be

assembled to the front of the Bottom
Shelf (EC), and Wheels with Lock (ED)
need to be assembled to the back of
the Bottom Shelf (EC), as shown in
image A.

6

X 1

YOU WILL NEED:

1.

2.

Back view

Front view

Close up

Close up

ED

EE

EE

EB

EA

EB

16

EC

EC

16

B

B

A

A

ASSEMBLY INSTRUCTIONS

EC

a. Ensure that the wheels are firmly locked in
the “ON” position before continuing.

b. Assemble the Left Cart Side Panel (EA) and
the Right Cart Side Panel (EB) to the Bottom
Shelf (EC)

6

X 6 X 6 X 6

YOU WILL NEED:

3 5 6