Manual Revision #: 27112009PD
CUISINART™ C782IRSR
Assembly Manual
85-3034-0 (G51215) Propane
85-3035-8 (G51216) Natural Gas
LIMITED 5YEAR WARRANTY
Read and save manual for future reference.
Assemble your grill immediately.
Missing or damaged parts should be
claimed within 30 days of purchase.
For product inquiries, parts, warranty and troubleshooting support,
please call 1-800-309-3452.
www.cuisinartbbqs.com
TM
1
WARNING
Failure to follow all of the Manufacturer’s
instructions could result in hazardous res,
explosions, property damage, or serious
personal injury or even death.
Follow all leak check procedures carefully
prior to operation of barbecue, even if grill
was dealer assembled. Do not try to light
this barbecue without reading the Lighting
Instructions section of this manual.
THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES
CAUTION
Re ad and fo llow a ll safe ty st atem ents ,
as semb ly in stru cti ons, a nd us e a nd ca re
directions before attempting to assemble
and cook.
CAUTION
Sharp e dges. Wear glov es when as sembling
your grill.
THIS BARBECUE IS FOR OUTDOOR USE ONLY
CONTACT C ALL CENTRE IF ANY PARTS ARE MISSING
INSTALLER OR ASSEMBLER/CONSUMER
This manual should be kept with the BBQ at
all times.
HEAVY ARTICLE NEEDS 2 TO LIFT
Caution:
Sheet metal can cause injury. Wear gloves when installing the grill.
HARDWARE PACK
¼” - 20UNCX13 Screw
X 8
ø7 Lock Washer
X 20
ST4.2x10 Tapping Screw
X 4
¼” - 20UNCX38 Screw
X 4
ø7 Washer
X 20
ø5 Lock Washer
X 26
¼” - 20UNCX16 Screw
X 8
NO. 10-24UNC10 Screw
X 26
ø5 Washer
X 26
Wrench
X 1
NO. 8-32UNCx10 Screw
X 4
1
2 3 4
5 6
7
8
9
10
11 12
13
NO. 10 Nut
X 2
Control Knob
X 1
TOOLS NEEDED FOR ASSEMBLY
• #2 Phillips screwdriver (Long and short)
• ¼” Slotted screwdriver (Long and short)
• Adjustable wrench
• Pliers
• Rubber Mallot
Before assembling the barbecue, read these
instructions carefully.
Assemble the barbecue on a at, clean surface.
Grill is heavy.
Notes: Do not fully tighten all the nuts during this
initial stage.
No. Description Part Number Quantity
1 ¼"-20UNCX13 Screw 20120-13013-250 8
2 ¼"-20UNCX38 Screw 20120-13038-250 4
3 ¼"-20UNCX16 Screw 20120-13016-250 8
4 ø7 Lock Washer 41400-07000-250 20
5 ø7 Washer 40300-07000-250 20
6 NO.10-24UNCx10 Screw 20124-10010-250 26
7 ø 5 Lock Washer 41400-05000-250 26
8 ø 5 Washer 40300-05000-250 26
9 ST4.2x10 Tapping Screw 22500-42010-137 4
10 Wrench G413-0032-9082 1
11 NO.8-32UNCx10 Screw 20332-08010-250 4
12 Control Knob G412-4500-9000 1
13 NO. 10 Nut 30244-10000-250 2
14 ST4.2x20 Tapping Screw 22500-42018-250 1
15 NO. 8-32UNCx10 Screw 20132-08010-250 4
16 ø 4 Lock Washer 41400-04000-250 4
17 ø 4 Washer 40300-04000-250 4
18 NO. 8 Nut 30232-08000-250 4
14 15 16
17 18
ST4.2x20 Tapping Screw
X 1
NO.8-32UNCx10 Screw
X 1
ø4 Lock Washer
X 1
ø4 Washer
X 1
NO. 8 Nut
X 1
1-800-309-3452
To ORDER non-warranty replacement par ts or accessories, or to register your warranty,
please visit us on the web at
www.cuisinartbbqs.com
DANGER
1. If you smell Gas:
a. Shut o gas to the appliance
b. Extinguish any open ame
c. Open lid
d. If odor continues, keep away from
the appliance and immediately
call your gas supplier or your
re department
2. Requires two people to complete the
assembly process.
3. Beware of sharp edges.
WARNING
1. Do not store or use gasoline or other
ammable liquids or vapours in the
vicinity of this or any other appliance.
2. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
2 3
PARts List (PRoPAnE) foR 85-3034-0 (G51215) EXPLoDED DiAGRAM (PRoPAnE) foR 85-3034-0 (G51215)
Item Qty. Description Part No.
CN 1 Upper Back Panel G512-0071-01
CO 1 Heat Shield G512-0026-01
DA 1 Side Shelf Table- Left G512-9100-01
DB 1 Side Shelf Fascia- Left G512-0066-01
DC 1 Infrared Support Frame G512-9200-01
DD 1 Infrared Side Burner G512-B000-01
DE 1 Electrode Set, Infrared Zone G610-0009-01
DF1 1 Lid Infrared Zone G512-0074-01
DF2 1 Lid Handle Infrared Zone G512-0078-01
DG 1 Cooking Grate I nfrared Zone G512-0060-01
DH 1 Side Shelf Table-Right G512-9900-01
DI 1 Side Shelf Fascia-Right G512-0064-01
DJ 1 Infrared Wind Shield G512-0077-01
DK 1 Infrared Grease Tray G614-0075-01
DL 1 Infrared Side Burner Windshield G614-0073-01
EA 1 Cart Side Panel-Left G512-9500-01
EB 1 Cart Side Panel, Right G512-9600-01
EC 1 Pillar, Left G512-8000-01
ED 1 Pillar, Right G512-8700-01
EE 2 Magnet Assembly G501-0016-01
EF 1 Door Assembly G512-8800-01
EG 1 Bottom Shelf G512-9800-01
EH 2 Wheel with Lock G401-0061-01
EI 2 Wheel G606-0027-01
EJ 1 Towel Bar G512-0063-01
F1 1 Hardware Pack G512-B015-01
F2 1 Instruction Manual G512-M015-01
F3 1 Safe Use & Care Manual G412-M006-02
F4 1 Tank Screw G505-0047-01
Item Qty. Description Part No.
AA 1 Top Lid G512-7400-01
AB 1 Lid Handle G512-0053-01
AC 1 Thermometer G512-0052-01
AD 2 S crew for Top Lid G501-0005-02
AE 2 Lid Bumper G508-0063-01
BA 1 Burner Box Assembly G512-7600-02
BA1 1 Rotisserie Burner Brace G512-0015-01
BB 1 Upper Side Panel- Left G512-7700-01
BC 1 Upper Side Panel- Right G512-9300-01
BD 2 Main Burner-A G607-0700-A1
BE 1 Main Burner-B G502-1800-A1
BF 1 Carryover Assembly G502-0012-01
BG 3 Flame Tamer G617-0019-01
BH 3 Cooking Grate, Burner Box G512-0062-01
BI 1 Warming Rack G512-0004-01
BJ 1 Rotisserie Burner G617-2900-01
BK1 1 Electrode Set, Rotisserie Burner G411-0002-01
BK2 1 Ground Wire, Rotisserie Burner G411-0004-01
BK3 1 Wind Shield, Rotisserie G617-0036-01
BL 1 Match Holder G608-0019-01
CA 1 Manifold Assembly with Coupling G512-A800-01
CB 1 Regulator G433-0034-01
CC 1 Valve, Sideburner LP G512-0040-01
CD 1 M etal Hose, Sideburner G608-0039-01
CE1 1 Rotisseries Flexible Hose G601-0055-A1
CE2 1 Rotisserie LP Orice G411-0013-02
CF1 1 Electronic Igniter Assembly G512-0070-02
CF2 1 Electronic Ignition Button G512-0070-01
CG 1 Electrode Set, Main Burner G512-0059-01
CH 3 Control Knob Assy G512-7900-01
CI 1 Rotisserie Knob Assy G512-9400-01
CJ 1 Control Panel G512-0056-01
CK 1 Front Brace
G512-0072-01
CL 1 Grease Tray G512-A000-01
CM 1 Grease Cup G416-0015-01
BI
CD
CA
CC
CE1
CE2
CB
DF2
DF1
DC
DG
BB
DE
DD
DA
DK
DL
DJ
DB
EC
EE
EA
F1
F4 BL
F2
F3
CN
CK
CO
CJ
CI
AE
AD
BH
BG
BJ
BA1
BC
EF
BK1
+
BK2
BA
DH
DI
CL
CM
EB
EG
EI
EH
ED
EJ
CH
CG
CF2
CF1
BE
BF
BD
AA
AB
AC
Assembly
Manual
Safety & Care
Manual
Hardware
Pack
Extras
No.12
BK3
4 5
PARts List (nAtuRAL GAs) foR 85-3015-6 (G51211) EXPLoDED DiAGRAM (nAtuRAL GAs) foR 85-3035-8 (G51216)
Item Qty. Description Part No.
CN 1 Upper Back Panel G512-0071-01
CO 1 Heat Shield G512-0026-01
DA 1 Side Shelf Table- Left G512-9100-01
DB 1 Side Shelf Fascia- Left G512-0066-01
DC 1 Infrared Support Frame G512-9200-01
DD 1 Infrared Side Burner G512-B000-01
DE 1 Electrode Set, Infrared Zone G610-0009-01
DF1 1 Lid Infrared Zone G512-0074-01
DF2 1 Lid Handle Infrared Zone G512-0078-01
DG 1 Cooking Grate Infrared Zone G512-0060-01
DH 1 Side Shelf Table-Right G512-9900-01
DI 1 Side Shelf Fascia-Right G512-0064-01
DJ 1 Infrared Wind Shield G512-0077-01
DK 1 Infrared Grease Tray G614-0075-01
DL 1 Infrared Side Burner Windshield G614-0073-01
EA 1 Cart Side Panel-Left G512-9500-01
EB 1 Cart Side Panel, Right G512-9600-01
EC 1 Pillar, Left G512-8000-01
ED 1 Pillar, Right G512-8700-01
EE 2 Magnet Assembly G501-0016-01
EF 1 Door Assembly G512-8800-01
EG 1 Bottom Shelf G512-A700-01
EH 2 Wheel with Lock G401-0061-01
EI 2 Wheel G606-0027-01
EJ 1 Towel Bar G512-0063-01
F1 1 Hardware Pack G512-B015-01
F2 1 Instruction Manual G512-M015-01
F3 1 Safe Use & Care Manual G412-M006-02
Item Qty. Description Part No.
AA 1 Top Lid G512-7400-01
AB 1 Lid Handle G512-0053-01
AC 1 Thermometer G512-0052-01
AD 2 Screw for Top Lid G501-0005-02
AE 2 Lid Bumper G508-0063-01
BA 1 Burner Box Assembly G512-7600-02
BA1 1 Rotisserie Burner Brace G512-0015-01
BB 1 Upper Side Panel- Left G512-7700-01
BC 1 Upper Side Panel- Right G512-9300-01
BD 2 Main Burner-A G607-0700-A1
BE 1 Main Burner-B G502-1800-A1
BF 1 Carryover Assembly G502-0012-01
BG 3 Flame Tamer G617-0019-01
BH 3 Cooking Grate, Burner Box G512-0062-01
BI 1 Warming Rack G512-0004-01
BJ 1 Rotisserie Burner G617-2900-01
BK1 1 Electrode Set, Rotisserie Burner G411-0002-01
BK2 1 Ground Wire, Rotisserie Burner G411-0004-01
BK3 1 Wind Shield, Rotisserie G617-0036-01
BL 1 Match Holder G608-0019-01
CA 1 Manifold Assembly with Coupling G512-A900-01
CB 1 Natural Gas Hose G501-0099-01
CC 1 Valve, Sideburner LP G512-0041-01
CD 1 Metal Hose, Sideburner G608-0039-01
CE1 1 Rotisseries Flexible Hose G601-0055-A1
CE2 1 Rotisserie NG Orice G601-0072-02
CF1 1 Electronic Igniter Assembly G512-0070-02
CF2 1 Electronic Ignition Button G512-0070-01
CG 1 Electrode Set, Main Burner G512-0059-01
CH 3 Control Knob Assy G512-7900-01
CI 1 R otisserie Knob Assy G512-9400-01
CJ 1 Control Panel G512-0056-01
CK 1 Front Brace
G512-0072-01
CL 1 Grease Tray G512-A000-01
CM 1 Grease Cup G416-0015-01
BI
CD
CA
CC
CE1
CE2
DF2
DF1
DC
DG
BB
DE
DD
DA
DK
DB
EC
EE
EA
BL
F1
F2
F3
CN
CK
CO
CJ
CI
AE
AD
BH
BG
BJ
BA1
BC
EF
BK1
+
BK2
BA
DH
DI
CL
CM
EB
EG
EI
EH
ED
EJ
CH
CG
CF2
CF1
BE
BF
BD
AA
AB
AC
Assembly
Manual
Safety & Care
Manual
Hardware
Pack
Extras
No.12
BK3
CB
DJ
DL
6 7
1 3
2
4
AssEMBLY instRuCtions AssEMBLY instRuCtions
EI
EG
Back view
EH
Close up
EA
EB
EG
Front view
Ensure that the wheels are rmly locked in the
“ON” position before continuing.
Assemble the left side panel (EA) and the right
side panel (EB) to the bottom shelf (EG).
Close up
Attach the front brace (CK) to the Left and right
cart side panels (EA and EB)
TIP: One person should align the left side, while
the second person assembles the right side.
EB
CK
EA
Back view
Assemble the left and right pillars (EC and ED), to
the cart side panels, as shown in gure A and B.
Next, assemble the left and right pillars to the
front brace (CK) and the bottom shelf (EG), as
shown in gure C and D.
TIP: One person should align the left side, while
the second person assembles the right side.
Separate the 2 dierent types of wheels, 2
locking wheels (EH) and 2 regular wheels (EI).
Attach the locking wheels (EH) to the back of the
bottom shelf (EG) and the regular wheels (EI) to
the front of the bottom shelf (EG).
To secure the 4 wheels, hand tighten rst. Then,
tighten further using the wrench provided in the
hardware pack.
876
YOU WILL NEED:
1 4 5
X 6 X 6 X 6
876
YOU WILL NEED:
6 7 8
X 4 X 4 X 4
876
YOU WILL NEED:
6 7 8
X 8 X 8 X 8
6
10
X 1
C
A
EC
CK
D
CK
B
EG
8
9
5
6
A
ss
EMBLY
instRuCtions
A
ss
EMBLY
instRuCtions
7
8
a. Position the top lid and burner box assembly
(A and B) onto cart assembly (C) as shown.
b.
U
se the hardware to connect both parts, on
the left and right sides, at the three points
indicated in gure B and C.
THI
S S
TEP REQUIRE
S 3 OR MO
RE PE
OPLE.
D
O O ALO
.
H
E
AV Y.
B
C
A
Attach the upper back panel (CN) to both the left
and right side panels (EA and EB).
Only install hardware in the bottom portion of
the back panel (CN), as shown in gure B.
CN
Back view
EB
EA
B
Attach the right side shelf fascia (DI) to the right
side shelf table (DH), as shown.
DI
DH
TI
P:
To position the right side shelf, insert the two
hooks on the side shelf assembly into the two
openings located on the right upper side panel
(BC).
Assemble the right side shelf assembly to the cart
assembly, as shown in gure B.
DH
DI
*
B
BC
8
8
7
7
6
6
Y
O
U W
ILL
NEED
:
O
U W
NEED
:
6
6
6
6
7
7
7
8
8
8
8
X 6
X 3
X 6
X 3
X 6
X 3
O
U W
NEED
:
2 4 5
O
U W
NEED
:
A
A
B
B
B
B
B
2
3
445
5
A
B
C
10 11
AssEMBLY instRuCtions AssEMBLY instRuCtions
11
10
9
a. Attach the left shelf fascia (DB) to the left side shelf
table (DA).
b. Attach the Infrared Zone lid (DF1) to the left side
shelf table (DA).
c. Remove the hardware from the infrared support
frame (DC). Use the hardware to assemble the
infrared wind shield (DJ) onto the infrared support frame (DC).
DA
DA
Front
*
A
B
TIP: To position the left side shelf assembly, insert
the two hooks on the side shelf assembly into
the two openings located on the upper left side
panel (BB).
Assemble the left side shelf assembly to the cart
assembly, as shown in gure B.
Please note: It is recommended that a 3 ½” Phillips
screwdriver be used in this step, and that the
assembler positions themselves at rear of the side
shelf, to complete assembly.
BB
Remove the hardware that is pre-assembled to the
side burner valve bracket(CC), as shown in gure
A. Insert the side burner valve stem through the
rear of the left side shelf fascia(DB). Assemble the
side burner valve (cc) to the side shelf fascia (DB),
using the hardware removed.
Assemble the side burner control knob (#12) to
the side burner valve (CC).
Hardware may be included with the hardware
pack.
CC
A
8
8
7
7
6
6
YOU WILL NEED:
YOU WILL NEED:
6
15716817 18
X 3
X 4
X 3
X 4
X 3
X 4 X 4
YOU WILL NEED:
A
A
B
B
B
B
B
2
3
445
5
X 1X 1X 1
X 4 X 4 X 4
YOU WILL NEED:
12
X 1
DC
DA
DFI
DJ
DF1
DB
12
B
CC
DB
DA
DB
A
ss
12
A
ss
12
13
DD
DC
DL
DL
DD
DD
DC
CC
DA
DC
876
6
6
14
7
8 13
9
CO
DE
CO
DG
A
ss
14
EF
ED
11
A
ss
15
16
BH
BI
A
B
EF
EJ
876
1
4
5
BA1
BG
ss
17
18
CL
CM
CN
CF2
ss
19
20
A
For your families safety, do not
THE END
B
WA
In order to complete installa
CB
CC
A
EG
CM
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