Cub Cadet CLT-180 User Manual

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Operator’s Manual

Hydrostatic Lawn Tractor

Model: CLT-180

IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY

CADET, 60 OTTAWA STREET SOUTH, KITCHENER, ONT. N2G 3S7

PRINTED IN UNITED-STATES

772C0701

(1/04)

TABLE OF CONTENTS

PAGE

FINDING YOUR MODEL NUMBER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

CALLING CUSTOMER SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

IMPORTANT SAFE OPERATION PRACTICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

SAFETY LABELS FOUND ON YOUR UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

ATTACHMENTS & ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

SLOPE GAUGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

TRACTOR SET-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

ADJUSTMENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

OFF-SEASON STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

TROUBLESHOOTING GUIDE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

PARTS LIST/PIÈCES DÉTACHÉES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

FINDING MODEL NUMBER

This Operator’s Manual is an important part of your new lawn tractor. It will help you assemble, prepare and maintain the unit for best performan ce. Please read and underst and what it says.

Before you start assembling your new equipment, please locate the model plate on the equipment and copy the information from it in the space provide d below. The information on the model plate is very important if you need help from your authorized dealer.

• You can locate the model number by looking beneath the seat. A sample model plate is explained below.

This is where your model number will be.

Model Number Numéro de modèle

XXX-XXXXXX

Serial Number Numéro de série

XXXXXXXXXXX

This is where your serial number will be.

Copy the model number here:

CUB CADET CANADA KITCHENER, ON N2G 4J1

Copy the serial number here:

CALLING CUSTOMER SUPPORT

If you are having difficulty assembling this product or if you have any question regarding the controls, operation or maintenance of this unit, please call your service dealer.

Please have your unit’s model number and serial number ready when you call.

SECTION 1: IMPORTANT SAFE OPERATION PRACTICES

WARNING: This symbol points out important safety instructions which, if not followed, could endanger

the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instr uctions may result in persona l injury. When you see this symbol—heed its warning.

DANGER: This machine was built to be operated according to the rules for safe operation in this man-

ual. As with any type of power equipme nt, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

GENERAL OPERATION

1. Read, understand, and follow all instructions on the machine and in the manual(s) before attempti ng to assemble and operate. Keep this manual in a safe place for future and regu lar reference a nd for ordering replacement parts.

2. Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them quickly.

3. Never allow children under 14 years old to oper ate this machine. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.

4. Never allow adults to operate this m achine without proper instruction.

5. To help avoid blade contact or a thrown object injury, keep bystanders, helpers, children an d pets at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area.

6. Thoroughly inspect the area where the equipment is to be used. Remove all stones, sticks, wire, bones, toys, and other foreign object s which could be picked up and thrown by the blade(s). Thr own objects can cause serious personal injury.

7. Plan your mowing pattern to avoid discharge of material toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator.

8. Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair to protect your eyes. Thrown objects which ricochet can cause serious injury to the eyes.

9. Wear sturdy, rough-soled work shoes a nd closefitting slacks and shirts. Loose fitting clothes and jewelry can be caught in movable parts. Never operate this machine in bare feet or sand als.

10. Be aware of the mower and attachment discharge direction and do not point it at anyone. Do not operate the mower without the discharge cover or entire grass catcher in its proper place.

11. Do not put hands or feet near rotating parts or under the cutting deck. Contact with t he blade(s) can amputate hands and feet.

12. A missing or damaged discharge cover can cause blade contact or thrown object injuries.

13. Stop the blade(s) when crossing gravel d rives, walks, or roads and while not cutting grass.

14. Watch for traffic when operating near or crossing roadways. This machine is not intended for use on any public roadway.

15. Do not operate the machine while under the influence of alcohol or drugs.

16. Mow only in daylight or good artificial light.

17. Never carry passengers.

18. Disengage blade(s) before shifting into reverse. Back up slowly. Always look down and behind before and while backing to avoid a back-over accident.

19. Slow down before turning. Operate the mach ine smoothly. Avoid erratic operation and excessive speed.

20. Disengage blade(s), set parking brake, stop engine and wait until the blade(s) come to a complete stop before removing grass catcher, emptying grass, unclogging chute, removing any grass or debris, or making any adjustments.

21. Never leave a running machine unattended. Always turn off blade(s), place transmission in neu tral, set parking brake, stop engine and remove key before dismounting.

22. Use extra care when loading or unloading the machine into a trailer or truck. This unit should not be driven up or down ramp(s), because the unit could tip over, causing serious personal injury. The unit must be pushed manually on ramp(s) to load or unload properly.

23. Muffler and engine become hot and can cause a burn. Do not touch.

24. Check overhead clearances carefully before driving under low hanging tree branches, wires, door openings etc., where the operator may be struck or pulled from the unit, which could result in serious injury.

25. Disengage all attachment clutches, depress the brake pedal completely and shift into neutral before attempting to start engine.

26. Your machine is designed to cut normal residential grass of a height no more than 10”. Do not attempt to mow through unusually tall, dry gr ass (e.g., pasture) or piles of dry leaves. Dry grass or leaves may contact the engine exhaust and/or build up on the mower deck presenting a potential fire hazard.

27. Use only accessories and attachments approved for this machine by the machine manufacturer. Read, understand and follow all instructions provided with the approved accessory or attachment.

28. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and other s from serious injury.

29. If situations occur which are not covered in this manual, use care and good judgment. Contact your authorized dealer for assistance.

SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do n ot mow it.

For your safety, use the slope gauge included as part o f this manual to measure slopes before operating this unit on a sloped or hilly area. If the slope is greater than 15 degrees as shown on the slope gauge, do not operate this unit on that area or serious injury could result.

DO:

1. Mow up and down slopes, not across. Exercise extreme caution when changing direction on slopes.

2. Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

3. Use slow speed. Choose a low enough speed setting so that you will not have to stop or shift while on the slope. Tires may lose traction on slope s even though the brakes are functioning properly. Always keep machine in gear when going down slopes to take advantage of engine braking action.

4. Follow the manufacturer’s recommendation s for wheel weights or counterweights to improve stability.

5. Use extra care with grass catchers or other attachments. These can change the stability of the machine.

6. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direct ion. Rapid engagement or braking could cause the f ront of the machine to lift and rapidly flip over backwards which could cause serious injury.

7. Avoid starting or stopping on a slope. If ti res lose traction, disengage the blade(s) and proceed slowly straight down the slope.

DO NOT:

1. Do not turn on slopes unless necessary; then, turn slowly and gradually downhill, if possible.

2. Do not mow near drop-offs, ditches or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff, ditch, or if an edge caves in.

3. Do not try to stabilize the machine by putting your foot on the ground.

4. Do not use a grass catcher on steep slopes.

5. Do not mow on wet grass. Reduced tractio n could cause sliding.

6. Do not shift to neutral and coast downhill. Overspeeding may cause the operator to lose control of the machine resulting in serious injury or death.

7. Do not tow heavy pull behind attachments (e.g. loaded dump cart, lawn roller, etc.) on slopes greater than 5 degrees. When going down hill, the extra weight tends to push the tractor and may cause you to loose control. (e.g. tractor may speed up, braking and steering ability are reduced, attachment may jack-knife and cause tr actor to overturn).

CHILDREN

1. Tragic accidents can occur if the operator is not alert to the presence of children. Children ar e often attracted to the machine and the mowing activity. They do not understand the dangers. Never assume that children will remain where you last saw them.

a. Keep children out of the mowing area and in

watchful care of a responsible adult other than the operator.

b. Be alert and turn machine off if a child enters

the area.

c. Before and while backing, look behind and

down for small children.

d. Never carry children, even with the blade(s)

shut off. They may fall off and be seriously injured or interfere with safe machine operation.

e. Use extreme care when approaching blind

corners, doorways, shrubs, trees or ot her objects that may block your vision of a child who may run into the machine.

f. Disengage the cutting blade(s) befor e

shifting in reverse. The “No-Cut-In Reverse”

feature is a reminder not to cut in reverse and to help avoid back over accidents. Do not defeat it.

g. Keep children away from hot or running

engines. They can suffer burns from a hot muffler.

h. Remove key when machine is unattended to

prevent unauthorized operat ion.

i. Never allow children under 14 years old to

operate the machine. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.

TOWING

1. Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.

2. Follow the manufacturers recommendation for weight limits for towed equipment and towing on slopes.

3. Never allow children or others in or on towed equipment.

4. On slopes, the weight of the towed equipment may cause loss of traction and loss of control.

5. Travel slowly and allow extra distance to stop.

6. Do not shift to neutral and coast downhill.

SERVICE

SAFE HANDLING OF GASOLINE:

1. To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious personal injury can occur when g asoline is spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately.

a. Use only an approved gasoline container. b. Never fill containers inside a vehicle or on a

truck or trailer bed with a plastic liner. Always place containers on the gro und away from your vehicle before filling.

c. When practical, remove gas-powered

equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer wit h a portable container, rather than fro m a gasoline dispenser nozzle.

d. Keep the nozzle in contact with the rim of the

fuel tank or container opening at a ll times until fueling is complete. Do not use a nozzle lockopen device.

e. Extinguish all cigarettes, cigars, pipes and

other sources of ignition. f. Never fuel machine indoors. g. Never remove gas cap or add fuel while the

engine is hot or running. Allow engine to cool

at least two minutes before refueling.

h. Never over fill fuel tank. Fill tank to no more

than ½ inch below bottom of filler neck to

allow space for fuel expansion. i. Replace gasoline cap and tighten securely. j. If gasoline is spilled, wipe it off the engine and

equipment. Move unit to another area. Wait 5

minutes before starting the engine. k. To reduce fire hazards, keep machine free of

grass, leaves, or other debris build-up. Clean

up oil or fuel spillage and remove any fuel

soaked debris. l. Never store the machine or fuel container

inside where there is an open flame, spar k or

pilot light as on a water heater, space heater,

furnace, clothes dryer or other gas

appliances. m. Allow a machine to cool at least 5 minutes

before storing.

GENERAL SERVICE:

1. Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless, and deadly gas.

2. Before cleaning, repairing, or inspecti ng, make certain the blade(s) and all moving parts have stopped. Disconnect the spar k plug wire and ground against the engine to prevent unintended starting.

3. Periodically check to make sure the blades come to complete stop within approximately (5) five seconds after operating the blade disengage ment control. If the blades do not stop within the this time frame, your unit should be serviced professionally b y an authorized dealer.

4. Check brake operation frequently as it is subjected to wear during normal operation. Adjust and service as required.

5. Check the blade(s) and engine mounting bolts at frequent intervals for proper tightn ess. Also, visually inspect blade(s) for damage (e.g., excessive wear, bent, cracked). Replace the blade(s) with the origin al equipment manufacturer’s (O.E.M.) blade(s) only, listed in this manual. “Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!”

6. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.

7. Keep all nuts, bolts, and screws tight t o be sure the equipment is in safe working condition.

8. Never tamper with the safety interlock system or other safety devices. Check their proper operation regularly.

9. After striking a foreign object, stop t he engine, disconnect the spark plug wire(s) and grou nd against the engine. Thoroughly inspect the machine for any damage. Repair the damage before st arting and operating.

10. Never attempt to make adjustments or repairs to the machine while the engine is running.

11. Grass catcher components and the discharge cover are subject to wear and damage which could expose moving parts or allow objects to be thrown. For saf ety protection, frequently check componen ts and replace immediately with original equipment manufacturer’s (O.E.M.) parts only, listed in this manual. “Use of parts which do not meet the origi-

WARNING: YOUR RESPONSIBILITY Restrict the use of this power machine to persons who read,

understand and follow the warnings and instruct ions in this manual and on the machine.

nal equipment specifications may lead to improper performance and compromise safety!”

12. Do not change the engine governor setting s or over-speed the engine. The governor contr ols the maximum safe operating speed of the engine.

13. Maintain or replace safety and instruction labels, as necessary.

14. Observe proper disposal laws and regulatio ns for gas, oil, etc. to protect the environment.

S30544

S30011

MAX 20

Safety Labels found on your unit

SECTION 2: ATTACHMENTS & ACCESSORIES

The following attachments and accessories are com patible for your la wn tractor. See t he your authorized dealer for information regarding price and availability.

NOTE: Your lawn tractor is NOT designed for use with any type of ground-engaging attachments (e.g. tiller or

plow). Use of this type of equipment WILL void the tractor’s warranty.

MODEL DESCRIPTION

OEM-190-116 Mulch Kit (For 38” and 42” Decks) OEM-190-118 Mulch Kit (For 46” Decks) OEM-190-180 Twin Bagger Grass Collector 38” and 42” Decks OEM-190-182 Twin Bagger Grass Collector 46” Decks OEM-190-603 FastAttach OEM-190-604 TracPac OEM-190-607 Deluxe Sunshade OEM-190-822 FastAttach OEM-190-823 42-inch Two-stage Snow Thrower

™

Grille Guard (mounts on front of tractor)

™

Storage Container (mounts on rear of tractor)

™

46-inch Front Dozer Blade

SECTION 3: SLOPE GAUGE

extremely difficult to maintain your footing and you could slip, resulting in serious injury.

riding mower could overturn and cause serious injury. If operating a walk-behind mower on such a slope, it is

Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). A

15°

WARNING

Operate RIDING mowers up and down slopes, never across the face of slopes.

USE THIS PAGE AS A GUIDE TO DETERMINE SLOPES WHERE YOU MAY NOT OPERATE SAFELY.

A CORNER OF A BUILDING

OR A FENCE POST

SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE

A POWER POLE

SECTION 4: TRACTOR SET-UP

Steering

Hex Bolt

Steering

Shaft

& Washer

Wheel Cap

NOTE: Reference to RIGHT or LEFT side of the

tractor in this manual is observed from operator’s position.

A TTACHING THE BATTER Y CABLES NOTE:

attached on your unit. If the cables are not attached, please follow the instructions below.

The battery cables may or may not be

NOTE: The pos itive battery terminal is marked Pos.

(+). The negative battery terminal is marked Neg. (–).

• The positive cable (heavy red wire) is secured to the positive battery terminal (+) w ith a hex bolt and hex nut at the factory. Make certain that the rubber boot covers the terminal to help protect it from corrosion.

• Remove the hex bolt and wing nut from the negative cable.

• Remove the black plastic cover, if present, from the negative battery terminal and attach the negative cable (heavy black wire) to the negative battery terminal (–) with the bolt and wing nut.

• Make certain the battery retainer rod is in position over the battery, securing it in place. See Figure 1.

A TTACHING THE STEERING WHEEL

In the event your tractor was crated with the steering wheel and the seat removed for shippin g reasons, use the following instructions to properly assemble the parts.

WARNING: Do NOT operate the tractor

without first attaching both the steering wheel AND the seat. Doing so could result in serious injury to the operator.

NOTE: There are two different styles of steering

wheel cap. See Figure 2. Styles vary by model.

• Using your hands, place the tractor’s front tires in position for straight-ahead travel.

• Remove the steering wheel cap from the center of the steering wheel. Be careful not to lose the hex screw and bell washer found beneath it.

• Place the steering wheel (in position for straightahead travel) directly onto the ste ering shaft found in the center of the tractor’s dash.

• Place the bell washer (cupped side DOWN) over the steering shaft.

• Thread the hex screw into the steering shaft and tighten securely.

• Reinsert the steering wheel cap in the center of the

steering wheel. Refer to Figure 2

Rubber

Positive Terminal

Wing

Negative Terminal

Shoulder Bolt

Battery

Battery Retainer Rod

Figure 1

NOTE: If the b attery is put into servic e after the date

shown on top of battery, charge the battery as instructed on page 23 of this manual prior to operating the tractor.

Figure 2

A TTACHING THE SEA T

Seat styles vary by tractor model and there are three different styles available:

• Standard Adjustment

• Quick Adjustment

• Knob Adjustment Refer to Figure 3, Figure 4 and Figure 5 to identify yo ur

tractor’s seat style and follow applicable instructions.

Standard Adjustment

Hex Screws

Shoulder Screws

Opening in Slot

NOTE: For shipping reasons, seats are either

fastened to the tractor seat’s p ivot bracket wit h a plastic tie, or mounted backward to the pivot bracket. In either case, free the seat from its shipping position and remove the two hex screws (or knobs, on models so equipped) from the bottom of seat before proceeding with applicable instructions below

Standard Adjustment Seat

1. Position the shoulder screws (found on the base of the seat) inside the slot openings in the seat pivot bracket. See Figure 3.

2. Slide the seat slightly rearward in the seat pivot bracket, lining up the rear slots in the pivot bracket with the remaining two holes in the seat’s base.

3. Select desired position for the seat, and se cure with the two hex screws removed earlier. See Figure 3.

Quick Adjustment Seat NOTE:

on the seat pivot bracket, pull out the tab found on the seat stop and hold it open while sliding the seat off the seat pivot bracket. See Figure 4.

1. Line up the plastic seat spacers with the slots in

2. Slide seat in until front seat spacer engages the

If your seat was shipped mounted backwards

seat pivot bracket. seat stop.See Figure 4.

Pivot Bracket

Quick Adjustment

Seat Stop

Tab

Pivot Bracket

Knob Adjustment

Knobs

Shoulder Screws

Figure 3

Figure 4

WARNING: Before operating this machine,

make sure the seat is engaged in the seat stop, stand behind the machine and pull back on seat until fully engaged into stop

Knob Adjustment Seat

1. Position the shoulder screws (found on the base of the seat) inside the slot openings in the seat pivot bracket. See Figure 5.

2. Slide the seat slightly rearward in the seat pivot bracket, lining up the rear slots in the pivot bracket with the remaining two holes in the seat’s base.

3. Select desired position for the seat, and se cure with the two knobs removed earlier. See Figure 5.

Opening in Slot

Pivot Bracket

Figure 5

GAS AND OIL FILL-UP

Plastic Wing Nut

Mulch Plug

The gasoline tank is located under the hood and has a capacity of either two or three gallons. Do not overfill.

WARNING: Use extreme care when

handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Never fuel machine indoors or while the engine is hot or running. Extinguish cigarettes, cigars, pipes, and other sour ces of ignition.

Service the engine with gasoline and oil as instructed in the separate engine manual packed with your tractor. Read instructions car efully.

IMPORTANT: Your tractor is shipped with oil;

however, you MUST check the oil level before operating. Be careful not to overfill. Overfilling with oil may cause the engine to smoke. This will result in poor engine performance and could cause permanent engine damage.

SHIPPING BRACE REMO VAL

WARNING:

engine is off, set the parking brake and remove the ignition key before removing the shipping brace

• Locate the shipping brace and warning tag found on the right side of the cutting deck. See Figure 6.

Make sure the riding mower’s

WARNING: The mowing deck is capable of

throwing objects. Failure to operate the riding mower without the discharge cover in the proper operating position could result in serious personal injury and/or property damage.

TIRE PRESSURE

WARNING:

any circumstances is 30 p.s.i. Equal tire pressure should be maintained at all times.

The tires on your unit may be over-inflated for shipping purposes. Reduce the tire pressure before operating the tractor. Recommended operating tire pressure is approximately 10 p.s.i for the rear tires & 14 p.s.i. for the front tires. Check the sidewall of tire for maximu m p.s.i.

Maximum tire pressure under

IDENTIFYING THE MULCH PLUG (if so equipped)

On tractor models with 42-inch decks so e quipped, a mulch plug can be found within the cutting deck’s discharge opening.

NOTE: Refer to '”Mulching“ on page 17 for more de tailed

information.

If you’d prefer to operate the cutting deck without mulching, simply remove the mulch plug by unthreading the plastic wing nut which fastens it to the cutting deck. This will allow the clippings to discharge out of the discharge opening during operation. See Figure 7.

Shipping Brace

Warning Tag

Figure 6

• While holding the discharge chute with your left hand, remove the shipping brace with your right hand by grasping it between your thumb and index finger and rotating it clockwise.

WARNING: The shipping brace, used for

packaging purposes only, must be removed and discarded before operating your riding mower.

Figure 7

SECTION 5: CONTROLS

B A

K L

NOTE: Steering Wheel not shown for clarity.

A* PTO (Power Take-off) Lever (Models with manual PTO) G Cruise Control Button

PTO (Power Take-off) Knob (Models with ele ctrique PTO) H Ignition Switch B Systems Indicator Monitor/Hour Meter I Brake Pedal C Choke Control J Drive Pedal D Cup Holder K Cargo Net (Not Shown) E Throttle Control Lever L Deck Lift Lever F Parking Brake Button M Seat Adjustment Lever

NOTE: Any reference in this manual to the RIGHT or LEFT side of the tractor is observed from operator’s position.

* Tractors vary by model and are equipped with ei ther a PTO lever or a PTO knob, NEVER bot h.

THRO TTLE CONTROL LEVER

The throttle control lever is located on the right side of the tractor’s dash panel. This lever co ntrols the speed of the engine and, on some models, when pushed all the way forward, the choke control also. When set in a given position, the throttle will maintain a uniform engine speed. See Figure 8.

Choke

Position

Fast

Position

Fast

Position

IGNITION SWITCH

WARNING:

machine unattended. Always disengage the PTO, move shift lever into neutral position, set parking brake, stop engine and remove key to prevent unintended starting.

To start the engine, insert the key into the ignition switch and turn clockwise to the START position. Release the key into the ON position once engine has fired. See Figure 9.

Off

Never leave a running

On/Lights

Slow

Position

Figure 8

Slow

Position

IMPORTANT: When ope rating the tractor with the

cutting deck engaged, be certain that the t hrottle lever is always in the FAST (rabbit) position.

CHOKE CONTROL

The choke control can be found on the left side of the dash panel and is activated by pulling the knob outward. Activating the choke control closes the choke plate on the carburetor and aids in starting the engine. Refer to STARTING THE ENGINE in the OPERATION section of this manual for detailed starting instructions.

BRAKE PEDAL

The brake pedal is located on the right front side of the tractor above the drive pedal along the running board. The brake pedal can be used for sudden stops or setting the parking brake.

NOTE: The brake pedal must

be fully depressed to activate th e safety interlock switch when

starting the tractor

Start

Figure 9

Refer to STARTING THE ENGINE in the OPERATION section of this manual for detailed starting instructions. The ignition switch is also used to operate the headlights. Refer to OPERATING THE HEADLIGHTS in the OPERATION section of this manual for detailed instructions

DRIVE PEDAL

The drive pedal is located below the brake pedal on the right front side of the tractor along the running board. Depress the upper portion of the drive pedal forward to cause the tractor to travel forward. Depress the lower portion of the drive pedal with the ball of your right foot (NOT your heel) to cause the tractor to travel in reverse. Ground speed is also controlled with the drive pedal. The further forward or rearward that the pedal is pivoted, the faster the tractor will travel. The pedal will return to its original position when it’s not depressed.

IMPORTANT: Alwa ys set the parking brake when

leaving the tractor unattende d.

CARGO NET (Not Shown)

Conveniently located on the tractor’s dash panel, the cargo net can be used to store personal items while operating the tractor.

SYSTEMS INDICA T OR MONIT OR / HOUR

AMPS

Ammeter

1/10

Battery

PTO

Oil

Brake

Hour Meter

METER

Your tractor is equipped with eith er an h ou r me t er or an ammeter as part of two available system indicator monitors. Locate the monitor on the left side of your dash panel and compare it to both shown in Figure 10.

Oil

Brake

PTO

ELECTRIC PTO (PO WER T AKE-OFF) KNOB

To engage the power to the cutting deck or other (separately available) attachments on models so equipped with an electric PTO, pull outward on the PTO knob. Push the PTO knob inward to disengage the power to the cutting deck.

NOTE: The PTO knob must be in the disengaged

(OFF) position when starting the engine, when simultaneously moving both control handles into the REVERSE position and if the operator leaves the seat.

PTO (PO WER TAKE-OFF) LEVER

Figure 10

If the Brake light or PTO light illuminates when attempting to start the unit, proceed as follows:

Brake — Engage the parking brake. PTO — Move the PTO lever into the disengaged

(OFF) position.

It is normal for the Oil light and the Battery light to illuminate while the engine is cranking, but if either illuminates while the engine is running, proceed as follows:

Oil— Stop the tractor immediately and check the

crankcase oil level as instructed in the Engine Owner’s Manual included with your unit. Add oil as required.

Battery— If this light illuminate’s while the engine is

running, it indicates that the battery is in need of a charge OR that the engine’s charging system is not generating sufficient amperage. Refer to the MAINTENANCE section of this manual for the proper battery charging procedure or have the engine’s charging system checked by a authorized dealer.

On units so equipped, the ammeter measures the electrical output of the engine’s charging system. Under normal operating conditions, with the engine at full throttle, the ammeter’s needle should measure a positive charge.

The hour mete r, on units so equipped, operates whenever the engine is running and records t he actual hours of tractor operation.

On models equipped with a manual PTO, the PT O lever is located on the left side of the dashboard next to the steering wheel. Move the PTO lever forward to engage the power to the cutting deck or other (separately available) attachments; move the PTO lever rearward to disengage the power.

NOTE: The PTO lever must be in the disengaged

(OFF) position when starting the engine, when trave ling in reverse and if the operator leaves the seat.

SEA T ADJUSTMENT LEVER

To adjust the seat forward or backward on units equipped with a quick-adjust seat, slide the seat adjustment lever to the left and reposition the seat to the desired position. Once a comfortable position is found, release the seat adjustment lever to lock the seat in place. Refer to SEAT ADJUSTMENTS in the MAKING ADJUSTMENTS section of this manual for more detailed instructions.

DECK LIFT LEVER

Found on your tractor’s right fender, the deck lift lever is used to change the height of the cutting deck. To use, move the lever to the left, then place in the notch best suited for your application.

CUP HOLDER

The tractor’s cup holder is locate d on the fender to th e left of the seat, just to the rear of the parking brake lever.

CRUISE CONTR OL BUTTON

The cruise control button is located on the tractor dash panel to the left of the ignition switch. Push the cruise control button while traveling forward at a desired speed. While holding the button in, release pressure from the drive pedal. This will engage the cruise control and allow the tractor to remain at that speed without applying pressure to the drive pedal. Depress the brake pedal or the drive pedal to deactivate cruise control. Refer to OPERATION SECTION of this manual for detailed instructions regarding the cruise control feature.

NOTE: Cruise control can NOT be engaged at the

tractor’s fastest ground speed. If the operator should attempt to do so, the tractor will automatically decelerate to the fastest optimal mowing ground speed.

P ARKING BRAKE BUTTON

To set the parking brake, fully depress the brake pedal and push the parking brake button in. Hold the button in while taking your foot off the brake pedal. Both the parking button and the brake pedal will then stay depressed. To release the parking brake, depress the brake pedal slightly. The parking brake button will then return to its original position.

NOTE: The parking brak e must be set if the operator

leaves the seat with the engine running or the engine will automatically shut off.

IMPORTANT: Always set t he parking brake when

leaving the tractor unattended.

SECTION 6: OPERATING YOUR LAWN TRACTOR

WARNING: Read, understand, and follow

all instructions and warnings on the machine and in this manual before operating.

SAFETY INTERLOCK SWITCHES

This tractor is equipped with a safety interlock system for the protection of the operator. If the inter lock system should ever malfunction, do not operate the tractor. Contact an authorized Service Dealer in your area. The safety interlock system prevents the engine from cranking or starting unless the brake pedal is fully depressed, and the PTO lever, or PTO knob is in the disengaged (OFF) position.

• The safety interlock system will automatically shut off the engine if the operator leaves the seat before engaging the brake lock.

• The safety interlock system will automatically shut off the engine if the operator leaves the seat with the PTO lever, or PTO knob in the en gaged (ON) position, regardless of whether the brake lock is engaged. The PTO lever, or PTO knob must be in the disengaged (OFF) posit ion to restart the engine.

• On units equipped with an electric PTO, the safety interlock system will automatically shut off the PTO if the PTO knob is moved into the engaged (ON) position with the shift lever in the REVERSE position.

• On units equipped with a manual PTO, the safet y interlock system will automatically shut off the tractor’s engine if the PTO lever is moved into the engaged (ON) position with the shift lever in the REVERSE position.

WARNING

AVOID SERIOUS INJURY OR DEATH

• GO UP AND DOWN SLOPES, NOT ACROSS.

• AVOID SUDDEN TURNS.

• DO NOT OPERATE THE UNIT WHERE IT COULD SLIP OR TIP.

• IF MACHINE STOPS GOING UPHILL, STOP BLADE(S) AND BACK DOWNHILL SLOWLY.

• DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND.

• NEVER CARRY CHILDREN, EVEN WITH BLADES OFF.

• LOOK DOWN AND BEHIND BEFORE AND WHILE BACKING.

• KEEP SAFETY DEVICES (GUARDS, SHIELDS, AND SWITCHES) IN PLACE AND WORKING.

• REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE(S).

• KNOW LOCATION AND FUNCTION OF ALL CONTROLS .

• BE SURE BLADE(S) AND EN GINE ARE STOPPED BEFORE PLACING HANDS OR FEET NEAR BLADE(S).

• BEFORE LEAVING OPERATOR’S POSITION, DISENGAGE BLADE(S), PLACE THE SHIFT LEVER IN NEUTRAL, ENGAGE BRAKE LOCK, SHUT ENGINE OFF AND REMOVE KEY.

READ OPERATOR’S MANUAL

WARNING: Do not oper ate the tractor if the

interlock system is malfunctioning. This system was designed for your safety and protection.

IMPORTANT: Tampering with or attempting to

bypass the tractors Safety Interlock Switches in any way WILL void your warranty.

SETTING THE CUTTING HEIGHT

Select the height position of the cutting deck by placing the deck lift lever in any of the six different cutting height notches on the right side of the fender. Then adjust the deck wheels so that they are between ¼-inch and ½-

inch above the ground when the tractor is on a smooth, flat surface such as a driveway.

WARNING: Keep hands and feet away

from the discharge opening of the cutting deck.

NOTE: The deck wheels are an anti- scalp feature of

the deck and are not designed to support th e weight of the cutting deck.

• Turn the ignition key counterclockwise to the OFF position.

• Remove the key from the ignition switch to prevent unintended starting.

DRIVING THE TRACT OR

WARNING:

cessive speed and sudden stops.

Avoid sudden starts, ex-

Refer to the ADJUSTMENTS section of this manual for more detailed instructions regarding various deck adjustments.

ST AR TING THE ENGINE

WARNING:

the interlock system is malfunctioning. This system was designed for your safety and protection.

Do not operate the tractor if

NOTE: Refer to the TRACTOR SET-UP section of this

manual for Gasoline and Oil fill-up instructions.

• Insert the tractor key into the ignition switch.

• Place the PTO knob (or lever) in the disengaged (OFF) position.

• Engage the tractor’s parking brake.

• Pull the choke control outward.

• Turn the ignition key clockwise to the START position. After the engine s tarts, release the key. It will return to the ON position.

IMPORTANT: Do NOT hold the key in the START

position for longer than ten seconds at a time. Doing so may cause damage to your engine’s electric starter.

WARNING: Do not leave the seat of the

tractor without first placing the PTO knob (or lever) in the disengaged (OFF) position, depressing the brake pedal and engaging the parking brake. If leaving the tractor unattended, also turn the ignition key off and remove the key.

• Briefly depress the brake pedal to release the parking brake. Move the throttle lever into the FAST (rabbit) position.

• To travel FORWARD, slowly depress the upper portion of the drive pedal forward until the desired speed is achieved. See Figure 11.

Reverse

Drive Pedal

Forward

Brake Pedal

Fender/

Running Board

NOTE: If starting problems are encountered, refer to

the TROUBLESHOOTING section of this manual. After the engine starts, slowly release the brake pedal.

As the engine warms up, gradually push th e choke control knob inward to open up the choke plate on the engine’s carburetor.

NOTE: Do NOT leave the choke control on while

operating the tractor. Doing so will result in a "rich" fuel mixture and cause the engine to run poorly.

STOPPING THE ENGINE

WARNING:

stop the engine, disconnect the spark plug wire(s) and ground against the engine. Thoroughly inspect the machine for any damage. Repair the damage before restarting and operating

• If the blades are engaged, place the PTO knob (or lever) in the disengaged (OFF) posit ion.

If you strike a foreign object,

Figure 11

• To travel in REVERSE, check that the area behind is clear then slowly depress the lower portion of the drive pedal with the ball of your foot (NOT your heel) until the desired speed is achieved. See Figure 11.

IMPORTANT: Do NOT att empt to change the

direction of travel when the tractor is in motion. Always bring the tractor to a complete stop before pivoting th e drive pedal from forward to reverse or vice versa.

ENGAGING THE PARKING BRAKE

To engage the parking brake:

• Fully depress the brake pedal and hold it there while gently pushing the parking brake button inward.

• Hold the parking brake button in while removing your foot from the brake pedal.

• Once engaged, the parking brake button and the brake pedal will lock in the “down” position.

To disengage the parking brake:

• Slightly depress the brake pedal.

NOTE: The parking brake must be engaged if the

operator leaves the seat with the engine running or the engine will automatically shut off.

DRIVING ON SLOPES

Refer to the SLOPE GAUGE on page 7 to help determine slopes where you may not opera te safely.

WARNING: Do not mow on inclines with a

slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). The tractor could overturn and cause serious injury.

• Mow up and down slopes, NEVER across.

• Exercise extreme caution when changing direction on slopes.

• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Avoid turns when driving on a slope. If a turn must be made, turn down the slope. Turning up a slope greatly increases the chance of a roll over.

• Avoid stopping when driving up a slope. If it is necessary to stop while driving up a slope, start up smoothly and carefully to reduce the possibility of flipping the tractor over backward.

MOVING THE TRA CT OR MANU ALLY

Your tractor’s transmission is equipped with a hydrostatic relief valve for occasions when it is necessary to move the tract or manually. A ctivating this valve forces the fluid in the transmission to bypass its normal route, allowing the rear tires to "freewheel." To engage the hydrostatic relief valve, proceed as follows:

• Locate the hydrostatic bypass rod in the rear of the tractor. See Figure 12.

• Pull the hydrostatic bypass rod outward, then down, to lock it in place.

NOTE: The transmission will NOT engage when the

hydrostatic bypass rod is pulled out. Return the rod to its normal position prior to operating the tractor.

IMPORTANT: Never attempt to move the tractor

manually without first engaging the hydrostatic relief valve. Doing so will result in serious damage to the tractor’s transmission.

SETTING THE CRUISE CONTROL NOTE:

utilized while traveling in the forward direction.

• Slowly depress the upper portion of the drive pedal

• Lightly depress the cruise control button.

• While continuing to hold the cruise button in, lift

• Once engaged, the cruise control button and the

The cruise control feature should only be

until the desired speed is achieved.

your foot from the drive pedal (you should feel the cruise latch engage).

drive pedal will lock in the “down” position, and the tractor will maintain the same forward speed.

NOTE: Cruise control can not be engaged at the

tractor’s fastest ground speed. If the operator should attempt to do so, the tractor will automatically decelerate to the fastest optimal mowing ground speed.

Disengage the cruise control using one of the following methods:

• Depress the brake pedal to disengage the cruise control and stop the tractor.

• Lightly depress the drive pedal.

To change the direction of travel to reverse when operating with cruise control, depress the brake pedal to disengage the cruise control and bring the tractor to a complete stop. Then slowly depress the lower portion of the drive pedal with the ball of your foot to travel in reverse.

Hydrostatic Bypass Rod

Figure 12

ENGAGING THE PT O

Engaging the PTO transfers power to the cutting deck or other (separately available) attachments. To engage the PTO, proceed as follows:

• Move the throttle control lever to the FAST (rabbit) position.

Models with manual PTO

• Grasp the PTO leve r and pivo t it all the way f orward into the engaged (ON) position.

Models with electric PTO

• Pull the PTO knob outward into the engaged (ON) position. See Figure 13.

• Keep the throttle lever in the FAST (rabbit) position for the most efficient use of the cutting deck or other (separately available) attachments.

Front View

Pull Out

Push In

OFF

• Under heavier conditions it may be necessary to go back over the cut area a second time to get a clean cut.

• Do NOT attempt to mow heavy brush and weeds and extremely tall grass. Your tractor is designed to mow lawns, NOT clear brush.

• Keep the blades sharp and replace the blades when worn. Refer to the SERVICE section of this manual for proper blade sharpening in structions.

Figure 13

IMPORTANT: The engine or electric PTO clutch will

automatically shut off if the PTO is engaged with the drive pedal in position for reverse travel. Refer to SAFETY INTERLOCK SWITCHES earlier in this section.

USING THE LIFT LEVER

To raise the cutting deck, move the lift lever to the left, then place it in the notch best suited for your application. Refer to SETTING THE CUTTING HEIGHT earlier in this section.

MOWING

WARNING:

a thrown object injury, keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area.

This tractor is equipped with a high quality cutting deck. The following information will be helpful when using the cutting deck with your tractor.

To help avoid blade contact or

MULCHING

Tractors come equipped with a mulch kit which incorporates special blades, already standard on your tractor, in a process of recirculating grass clippings repeatedly beneath the cutting deck. The ultra-fine clippings are then forced back into the law n wher e th ey act as a natural fertilizer. Observe the following recommendations for the best results when mulching.

Carriage Screw

Cupped Washer

Plastic Wing Nut

Mulch Plug

WARNING: Plan your mowing pattern to

avoid discharge of materials toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward t he operator.

• Do not mow at high ground speed, especially if a mulch kit or grass collector is installed.

• For best results it is recommended that the fir st two laps be cut with the discharge thrown towards the center. After the first two laps, reverse the direction to throw the discharge to the outside for the balance of cutting. This will give a better appearance to the lawn.

• Do not cut the grass too short. Short grass invites weed growth and yellows quickly in dry weat her.

• Mowing should always be done with the engine at full throttle.

• Never attempt to mulch if the lawn is damp. Wet grass tends to stick to the underside of the cutting deck preventing proper mulching of the clippings.

Figure 14

• Do NOT attempt to mulch more than 1/3 the total height of the grass or approximately 1-1/2 inches. Doing so will cause the clippings to clump up beneath the deck and not be mulched effectively.

• Maintain a slow ground speed to allow the grass clippings more time to effectively be mulched.

• Always position the throttle control lever in the FAST (rabbit) position and allow it to remain there while mowing. Failing to keep the engine at full throttle places strain on the tractor’s engine and does not allow the blades to properly mu lch grass.

NOTE: It is not necessary to remove the discharge

chute to operate the mower with the mulch kit installed.

NOTE: The mulch kit is installed on models equipped

with a 42-inch deck. It is packed separately (with an instruction sheet) in the crate on models equipped with a 46-inch deck.

To operate the cutting deck without mulching, simply remove the mulch plug by unthreading the plastic wing nut and removing the cupped washer, which fasten s it to the cutting deck. This will allow the clippings to discharge out the side. See Figure 14.

OPERA TING THE HEADLIGHTS

To turn the tractor’s headlights on:

• Start the engine following the instructions earlier in this section.

SECTION 7: MAKING ADJUSTMENTS

• Turn the key one notch counterclockwise into the On/Lights position of the ignition switch. Refer to Figure 9.

To turn the tractor’s headlights off:

• Turn the key either into the On position (to leave the engine running) or the Off position (to shut the engine off). Refer to Figure 9.

NOTE: Never move the key into the Start position

while the engine is running. Doing so may cause damage to your engine’s electric starter.

WARNING: Never attempt to make any

adjustments while the engine is running, except where specified in the operator’s manual.

WARNING: Disconnect the spark plug

wire(s) and ground against the engine before performing any adjustments, repairs or maintenance.

LEVELING THE DECK NOTE:

performing any deck leveling adjustments. Refer to TIRES in the maintenance section of this manual for further information regarding tire pressure.

Front To Rear

The front of the cutting deck is supported by a stabilizer bar that can adjusted to level the deck from front to rear . The front of the deck should be between 1/4- inch and 3/8-inch lower than the rear of the deck. Adjust if necessary as follows:

• With the tractor parked on a firm, level surface,

Check the tractor’s tire pressure before

place the deck lift lever in the top notch (highest

position) and rotate the blade nearest the discharge chute so that it is parallel with the tractor.

• Measure the distance from the front of the blade tip to the ground and the rear of the blade tip to the ground.

• The first measurement taken should be between 1/4" and 3/8" less than the second measurement.

• Determine the approximate distance necessary for proper adjustment and proceed, if necessary, to the next step.

• Loosen the two jam nuts on the rear side of the deck stabilizer bracket. See Figure 15A.

• Locate the two lock nuts on the opposite side of the stabilizer bracket. See Figure 15A. Tighten the lock nuts to raise the front of the deck; loosen the lock nuts to lower the front of the deck.

• Retighten the two jam nuts loosened earlier when proper adjustment is achieved.

Side to Side

If the cutting deck appears to be mowing unevenly, a side to side adjustment can be performed. Adjust if necessary as follows:

Stabilizer

Bracket

Deck

FRONT TO REAR

Lock

Nuts

Jam Nut

SIDE TO SIDE

Figure 15

Adjustment Gea

Hex Cap Screw

• With the tractor parked on a firm, level surface,

Screws

Bracket

place the deck lift lever in the top notch (highest position) and rotate both blades so that they are perpendicular with the tractor.

• Measure the distance from the outside of the left blade tip to the ground and the distance from the outside of the right blade tip to the ground. Both measurements taken should be equal. If they’re not, proceed to the next step.

• Loosen, but do NOT remove, the hex cap screw on the left deck hanger bracket. See Figure 15B.

• Balance the deck by using a wrench to turn the adjustment gear (found immediately behind the hex cap screw just loosened) clockwise/up or counterclockwise/down.

• The deck is properly balanced when both blade tip measurements taken earlier are equal.

• Retighten the hex cap screw on the left deck hanger bracket when proper adjustment is achieved.

SEA T ADJUSTMENT

WARNING: Before operating this machine,

make sure the seat is engaged in the seat stop, stand behind the machine and pull back on seat until fully engaged into stop .

Seat Pivot

Figure 17

Knobs

Quick-Adjust Seat (if so equipped)

To adjust the position of the seat, move the seat adjustment lever to the left and slide the seat forward or rearward. Make sure seat is locked into position before operating the tractor. See Figure 16.

Seat

Seat Adjustment Lever

Figure 16

Standard Seat

To adjust the position of the seat on models not equipped with a seat adjustment lever, loosen, but do NOT remove the four screws which secure the seat to the seat pivot bracket. Slide the seat forward or backward until desired position is reached. Retighten the four screws. See Figure 17.

Knob Adjustment Seat (if so equipped)

To adjust the position of the seat on models so equipped, loosen the two knobs on the bottom of the seat. Slide the seat forward or backward as desired. Retighten the two knobs. See Figure 18.

Figure 18

P ARKING BRAKE ADJUSTMENT

WARNING:

brakes while the engine is running. Always disengage PTO, move shift lever into neutral position, stop engine and remove key to prevent unintended starting.

If the tractor does not come to a complete stop when the brake pedal is completely depressed, or if the tractor’s rear wheels can roll with the parking brake applied, the brake is in need of adjustment. The brake disc can be found on the right side of the transmission in the rear of the tractor. Adjust if necessary as follows:

• Looking at the transmission from the right side of the tractor, locate the compression spring and brake disc. See Figure 19.

• Carefully remove the cotter pin from the crown nut on the right side of the brake assembly.

Never attempt to adjust the

• Using a feeler gauge, check the gap between the brake disc and the brake puck. Proper gap is

0.011".

• Tighten the crown nut until the proper gap is achieved.

• Install a new cotter pin (part 714-0111) on the crown nut.

Crown Nut

Brake Disc

Hydrostatic

Transmission

NOTE: View shown from beneath tractor.

Figure 19

Brake Rod

Hex Nut and Lock Washer

Axle

• Thread the ball joint toward the jam nut to shorten the drag link. Thread the ball joint away from the jam nut to lengthen the drag link.

• Replace hex nut and lock washer and retighten the jam nut after proper adjustment is achieved.

Zerk Fitting

(if so equipped)

Ball Joint

Figure 20

Pivot Bar

Drag Link

Jam Nut

NOTE: Threading the ball joints too far onto the drag

links will cause the front tires to "toe-in" too far. Proper toe-in is between 1/16" and 5/16".

STEERING ADJUSTMENT

If the tractor turns tighter in one direction than the other, or if the ball joints are being replaced due to damage or wear, the steering drag links may need to be adjusted.

Adjust the drag links so that equal lengths a re thread ed into the ball joint on the left side and the ball joint on the right side:

• Loosen the jam nut found on the drag link at the rear of the ball joint. See Figure 20.

• Remove the hex nut and lock washer on the top of ball joint. See Figure 20.

SECTION 8: MAINTENANCE

WARNING: Before performing any

maintenance or repairs, disengage PTO, move shift lever into neutral position, set parking brake, stop engine and remove ke y to prevent unintended starting.

CLEANING THE ENGINE AND DECK

Any fuel or oil spilled on the machine should be wiped off promptly. Do NOT allow debris to accumulate around the cooling fins of the engine or on any other part of the machine, especially the belts and pulleys.

IMPORTANT: The use of a pressure washer or

garden hose to clean your tractor is NOT

Front tire toe-in can be measured as follows:

• Place the steering wheel in position for straight ahead travel.

• In front of the axle, measure the distance horizontally from the inside of the left rim to the inside of the right rim. Note the distance.

• Behind the axle, measure the distance horizontally from the inside of the left rim to the inside of the right rim. Note the distance.

• The measurement taken in front of the axle should be between 1/16" and 5/16" less than the measurement taken behind the axle.

• Adjust if necessary.

recommended. It may cause damage to electrical components, spindles, pulleys, bearings or the engine. The use of water will result in a shortened life of the tractor and reduce its serviceability.

Deck Wash System (Optional)

Your tractor’s deck is equipped with water ports on its surface as part of its deck wash system. Use the Deck Wash System to rinse grass clippings from the deck’s underside and prevent build-up of corrosive chemicals. Complete the follo wing steps after each mowing:

1. Drive the tractor to a level, clear spot on your lawn,

near enough to a water sillcock (spigot) for your garden hose to reach.

Hose Coupler

(Shown without

Water Port

Figure 21

Hose Attached)

IMPORTANT: Make certain the tractor’s discharge

chute is directed away from your house, parked cars, etc.

2. Disengage PTO, move shift lever into the neutral position, set the parking brake, and stop engine.

3. Thread the hose coupler (packaged with this manual) onto the end of your garden hose.

4. Attach the hose coupler to the water port on your deck’s surface. See Figure 21.

5. Turn the water on.

6. While sitting in the operator’s position on the tractor, re-start the engine and place the throttle lever in the FAST (rabbit) position.

7. Engage the tractor’s PTO.

8. Remain in the operator’s position with the cutting deck engaged for a minimum o f two minutes, allowing the underside of the cutting deck to throughly rinse.

9. Disengage the tractor’s PTO.

10. Turn the ignition key to the STOP position to turn the tractor’s engine off.

11. Turn the water off and detach the hose coupler fro m the water port on your decks surface. Repeat step 4-11 on the opposite side of the cutting deck.

Changing Engine Oil

• Unscrew oil fill cap and remove dipstick from the oil fill tube. See Figure 22.

• Pop open the protective cap on the end of the oil drain valve to expose the oil drain port. See Figure

22.

• Push oil drain hose (packed with unit) onto the oil drain port. Route the opposite end of the hose into an appropriate oil collection container with a capacity great enough to collect the used oil.

• Push the oil drain valve in slightly, then rotate counterclockwise and pull outward to begin drai ning oil. See Figure 22.

• Service the oil filter (if so equipped) as instructed in the separate engine manual packed with your unit.

Perform the above steps in the opposite order after oil has finished draining.

• Refill the engine with new motor oil.

IMPORTANT: Refill the engine with the proper

capacity and weight of motor oil as instructed in the separate engine manual.

Service air cleaner eve ry 25 hours under normal conditions. Clean every few hours under extremely dusty condition. To service the air cleaner, refer to the separate engine manual packed with your unit.

The spark plug(s) should be cleaned and the gap reset once a season. Spark plug replacement is recommended at the start of each mowing season; check engine manual for correct plug type and gap specifications.

Oil Fill Cap

Oil Drain Hose

Protective Cap

ENGINE

Refer to the separate engine manual for engine maintenance instructions.

Check engine oil level be fore each use as instructed in the separate engine manual packed with your unit.

Read and follow instructions carefully .

SECTION 9: LUBRICATION

WARNING: Before lubricating, repairing, or

inspecting, always disengage PTO, move shift lever into neutral position, set parking brake, stop engine and remove key to prevent unintended starting.

Oil Fill Tube

NOTE:

Single-cylinder engine shown. Valve location will vary with engine style.

Figure 22

Oil Drain Valve

Oil Drain Port

Engine

Lubricate the engine with motor oil as instructed in the Engine Owner’s Manual packed wit h your unit.

Pivot Points & Linkage

Lubricate all the pivot points on the drive system, parking brake and lift linkage at least once a season with light oil.

Transmission

The hydrostatic transmission is sealed at the factory. Oil level cannot be checked nor can the oil be changed.

SECTION 10: SERVICE

Front Wheels

Each of the front wheel axles is equipped with a grease fitting. Lubricate with a grea se gun after every 2 5 hour s of tractor operation.

Rear Wheels

The rear wheels should be removed from the axles once a season. Lubricate the axles and the rims well with an all-purpose grease before re-installing them.

TIRES

WARNING:

inflation pressure shown on the sidewall of the tire.

The recommended operating tire pressure is 10 psi for the rear tires and 14 psi for the front tires. R efer to the tire sidewall for exact tire manufacturer’s recommended or maximum psi. Do not overinflate. Uneven tire pressure could cause the cutting deck to mow unevenly.

Never exceed the maximum

CUTTING BLADES

Hex Flange Nut

Wood Block

The blades may be removed as follows.

• Remove the deck from beneath the tract or, (refer to

DECK REMOVAL) then gently flip the deck over to expose its underside.

• Place a block of wood between the center deck

housing baffle and the cutting blade to act as a stabilizer. See Figure 23.

• Use a 15/16" wrench to remove the hex flange nut

that secures the blade to the spindle assembly. See Figure 23.

To properly sharpen the cutting blades, remove equal amounts of metal from both ends of the blades along the cutting edges, parallel to the trailing edge, at a 25° to 30° angle. See Figure 24 .

IMPORTANT: If the cutting edge of the blade has

already been sharpened to within 5/8" of the wind wing radius, or if any metal separation is present, re place the blades with new ones. See Figure 24.

It is important that each cutting blade edge be ground equally to maintain proper blade bala nce.

A poorly balanced blade will cause excessive vibration and may cause damage to the tractor and result in personal injury.

The blade can be tested by balancing it on a round shaft screwdriver. Grind metal from the heavy side until it balances evenly.

Spindle Assembly

Figure 23

WARNING: Periodically inspect the blade

adapter and/or spindle for cracks or damage, especially if you strike a foreign object. Replace immediately if damaged

WARNING: Be sure to shut the engine off,

remove ignition key, disconnect the spark plug wire(s) and ground against the engine to prevent unintended starting before removing the cutting blade(s) for sharpening or replacement. Protect your hands by using heavy gloves or a rag to grasp the cutting blade.

Worn Blade Edge

Sharpen Edge Evenly

Figure 24

Blade Separation

Wind Wing

" u

When replacing the blade, be sure to install the blade with the side of the blade marked ‘‘Bottom’’ (or with a part number stamped in it) facing the ground when the mower is in the operating position.

BA TTERY

The battery is sealed and is maintenance-free. Acid levels cannot be checked.

IMPORTANT: Ne ver jump y our tractor’ s dead battery

with the battery of a running vehicle.

• Connect end of one jumper cable to the positive terminal of the good battery, then the other end to the positive terminal of the dead battery.

• Connect the other jumper cable to the negative terminal of the good battery , then to the fr ame of the unit with the dead battery .

WARNING: Shield eyes (e.g. goggles, face

shield) and protect skin and clothing when handling battery acid or a battery containing acid.

• Always keep the battery cables and terminals clean and free of corrosive build-up.

• After cleaning the battery and terminals, apply a light coat of petroleum jelly or grease to both terminals

• Always keep the rubber boot positioned over the positive terminal to prevent shorting.

IMPORTANT: If r emoving the battery for any reason,

disconnect the NEGATIVE (Black) wire from it’s terminal first, followed by the POSITIVE (Red) wire. When re-installing the battery, always connect the POSITIVE (Red) wire its terminal first, followed by the NEGATIVE (Black) wire. Be certain that the wires are connected to the correct terminals; reversing them could change the polarity and cause damage to your engine’s alternating system.

IMPORTANT:

1. Battery wires must be connected to the correct terminals. Reversing them could change the polarity and damage engine’s altern ating system.

2. Do not jump-start a damaged battery.

3. When storing the battery, disconnect the negative terminal and store with full charge.

Charging

If the unit has not been put into use for an extended period of time, charge the battery with an automotivetype 12-volt charger for a minimum of one hour at six amps.

WARNING: Batte ries give off an explosive

gas while charging. Charge battery in a well ventilated area and keep away from an open flame or pilot light as on a water heater, space heater, furnace, clothes dryer or other gas appliances.

JUMP ST AR TING

WARNING:

the battery, follow these instructions to prevent the screwdriver from shorting against the frame.

When removing or installing

WARNING: Failure to use this procedure

could cause sparking, and the gas in either battery could explode.

WARNING: Do not use the tractor battery

to start other vehicles.

Cleaning the battery

Keep the terminals and the top of the battery clean and free from corrosion. Clean the battery with baking soda or a commercial battery cleaner. If necessary, scrape the battery terminals with a wire brush to remove deposits. Coat terminals and exposed wiring with grease or petroleum jelly to prev ent corrosion.

CAUTION: Do not allow any cleaning solution to get

inside the battery .

Battery failures

Some common causes for battery failure ar e:

• incorrect initial activation

• undercharging

• overcharging

• corroded connections

•freezing These failures are NO T cov ered by y our tractor’s

warranty.

FUSES

Two fuses are installed in your tractor’s wiring harness to protect the tractor’s electrical system from damage caused by excessive amperage.

If the electrical system does not function, or your tractor’s engine will not crank, first check to be certain that the fuse has not blown. See Figure 25.

GOOD

Figure 25

One can be found under the hood mounted behind the top of the dash panel on the support bar. The other can be found under the seat mounted to the inside of the tractor frame next to the battery tray. Pull the fuse out and inspect it to determine if it is good or blown.

BAD

WARNING: Always use a fuse with the

same amperage capacity for replacement .

CUTTING DECK REMOVAL

To properly remove the cutting deck, proceed as follows:

• Place the PTO knob in the disengaged (OFF) position and engage the parking brake.

• Lower the deck by moving the deck lift lever into the bottom notch on the right fender.

Support Pin

IMPORTANT: The V- belts found on your tractor are

specially designed to engage and disengage safely. A substitute (non-OEM) V-belt can be danger ous by not disengaging completely. For a proper working machine, use factory approved belts.

To change or replace the deck belts on your tractor, proceed as follows:

• Lower the deck by moving the deck lift lever into the bottom notch on the right fender.

• Remove the belt guards by removing the selftapping screws that fasten them to the deck.

• Grasp the rearmost portion of the PTO idler bracket and pivot it toward the discharge chute to relieve tension on the PTO belt.

• Remove the PTO belt from the engine pulley (or electric PTO clutch) and the PTO idler pulley(s).

• Grasp the deck idler pulley and pivot it toward the left side of the deck to relieve tension on the deck belt.

• Remove the deck belt from around all pulleys, including the deck idler pulley.

• Route the new belts as shown in Figure 28 and Figure 28.

• Remount the belt guards removed earlier.

Figure 26

• Remove the PTO belt from around the electric PTO clutch and from around the PTO idler pulley(s).

NOTE: The deck belt on the deck does NOT need to

be removed in order to remove the deck.

• Looking at the cutting deck from the left s ide of th e tractor, locate the deck support pin on the rear left side of the deck.

• Pull the deck support pin outward to release the deck from the deck lift arm. See Figure 26.

• Rotate the pin slightly toward the rear of the tractor and release the pin into the hole provided.

• Repeat the above steps on the right side of the tractor.

• Move the deck lift lever into the top notch on the right fender to raise the lift arms out of the way.

• Gently slide the cutting deck toward the front of the tractor allowing the hooks on the deck to release themselves from the deck stabilizer rod.

• Gently slide the cutting deck (from the right side) out from underneath the t ractor.

CHANGING THE DECK BEL T & PT O BELT

WARNING:

remove ignition key, disconnect the spark plug wire(s) and ground against the engine to prevent unintended starting before removing the belt(s). All belts on your tractor are subject to wear and should be replaced if any signs of wear are present.

Be sure to shut the engine off,

CHANGING THE TRANSMISSION DRIVE BELT

All belts on your tractor are subject to wear and should be replaced if any signs of wear are present.

IMPORTANT: The V-belts found on your tractor are

specially designed to engage and disengage safely. A substitute (non-OEM) V-belt can be dangerous by not disengaging completely. For a proper working machine, use factory approved belts.

To change or replace the drive belt on your tractor, proceed as follows:

• Remove the cutting deck as instructed earlier in this section.

• After disconnecting the battery cables, remove the battery and battery tray f rom beneath the seat.

NOTE: When removing the battery, disconnect the

NEGATIVE (Black) wire from it’s terminal first, followed by the POSITIVE (Red) wire. Re-install in reverse order.Proper removal of the drive belt requires the removal of several tractor components. Read through the following procedure prior to attempting it to determine if you feel you could successfully complete it. If you don’t, see your authorized dealer to have the belt changed.

IMPORTANT: Note th e routing of the lower drive belt

around all the pulleys and the belt keepers (if present) BEFORE performing the following steps.

Engine Pulley

Models with Manual PTO

Left Hand Pulley

Deck Idler Pulley

NOTE: Left hand belt cover not shown for clarity.

Electric PTO Clutch

Deck Idler Pulley

Center Pulley

Figure 27

PTO Idler Bracket

(mounted on tractor)

Self-Tapping Screws

Models with Electric PTO

PTO Idler B racket

(mounted on tractor)

Deck belt (Bottom)

PTO belt (Top)

Right Hand Pulley

(beneath belt guard)

Deck belt (Bottom)

Left Hand

Double Pulley

NOTE:

Left hand belt cover not shown for clarity.

Center Pulley

Figure 28

• Locate the fixed v-idler pulley found on the left underside of the frame. See Figure 29.

• Grasp the belt on both sides of the pulley and gently move it toward the left frame rail allowing it to unseat itself from the fixed v-idler. See Figure 29.

• Pivot the double-idler bracket forward slightly before removing the idler extension spring from the stud and the double-idler bracket itself. Do NOT discard the spring.

• Roll the drive belt out from around both the v-idler pulley and the flat idler pulley found on the doubleidler bracket.

• Carefully unplug the tractor’s wire harness fro m the connector on the electric PTO clutch (if present).

• Remove the hex bolt from the center of th e elect ric PTO clutch (or the engine pulley) and gently lower it off of the engine crankshaft. Be careful not to lose

PTO belt (Top)

Right Hand

Double Pulley

(beneath belt guard)

Self-Tapping Screws

any washers or spacers which may be found o n top of the electric PTO clutch or engine pu lley.

• On units equipped with an electric PTO, the engine pulley is located directly above the electric PTO clutch. Lower the engine pulley far enough to be able to remove the upper drive belt from around it.

IMPORTANT: When remounting the electric PTO

clutch (or engine pulley), torque the center hex bolt to between 38 foot-pounds and 50 foot-pou nds.

• Remove the drive belt by feeding it from front to rear, toward the hydrostatic transmission. See Figure 29.

• Continue removing the drive belt by gently lifting it off of the transmission pulley and over the cooling fan.

Transmission Pulley

(Beneath Cooling Fan)

Fixed V-idler Pulley

Left Frame Rail

V-idler Pulley

Flat idler Pulley

Idler Extension Spring

Drive Belt

Hydrostatic

Transmission

Figure 29

IMPORTANT: The fins on the cooling fan are only

slightly flexible. Be careful not to damage the fan when removing the drive belt from around the transmission pulley.

• Reroute the new belt around the pulleys and belt keepers, if present, EXACTLY as the old one was routed. Refer to Figure 29.

SECTION 11: OFF-SEASON STORAGE

If the machine is to be inoperative for a period longer than 30 days, prepare for storage as follows.

WARNING: Never store the machine or fuel

container indoors where there is an open flame, spark or pilot light such as on water heater, furnace, clothes dryer or other gas appliance.

WARNING: Use a fuel stabilizer additive or

drain the fuel into an approved container outdoors, away from an open flame. Allow engine to cool. Extinguish cigarettes, cigars, pipes and other sources of ignition prior to draining fuel.

• Clean the engine and the entire unit thoroughly.

• Lubricate all lubrication points. Wipe the entire machine with an oiled rag to protect the painted metal surfaces.

Double-Idler Bracket

Engine Pulley

FRONT OF TRACTOR

NOTE:

View shown from above tractor.

HYDROSTATIC TRANSMISSION

The hydrostatic transmission is sealed at the factory and is maintenance free. The fluid level cannot be checked nor can the oil be changed. Always keep the area around the transmission cooling fan free of grass and debris at all times.

• Refer to the engine manual for correct engine storage instructions. The engine must be completely drained of fuel to prevent gum deposits from forming on essential carburetor parts, fuel lines and fuel tanks.

• It is not necessary to remove the battery from the tractor for storage. However, clean the top of the battery and make sure it has full charge. Disconnect the negative terminal of the battery before storing the tractor.

• Store unit in a clean, dry area.

NOTE: When storing any type of power equipment in

an unventilated or metal storage shed, care should be taken to rustproof the equipment. Using a light oil or silicone, coat the equipment, especially any chains, springs, bearings and cables.

SECTION 12: TROUBLESHOOTING

Trouble Possible Cause(s) Corrective Action

Engine fails to start PTO lever engaged.

Parking brake not engaged. Spark plug wire(s) disconnected. Throttle control not in correct position Choke not activated Fuel tank empty, or stale fuel. Blocked fuel line. Faulty spark plug. Engine flooded.

Engine runs erratic Unit running with CHOKE applied.

Spark plug wire loose. Blocked fuel line or stale fuel.

Vent in gas cap plugged. Water or dirt in fuel system.

Dirty air cleaner.

Engine overheats Engine oil level low.

Air flow restricted.

Engine hesitates at high RPM

Idles poorly Spark plug fouled, faulty or gap too

Excessive vibration Cutting blade loose or unbalanced or

Mower will not mulch grass

Uneven cut Deck not balanced properly.

Spark plug gap too close. Remove spark plug and reset the gap to .030”.

wide. Dirty air cleaner.

damaged. Engine speed low.

Wet grass. Excessively high grass.

Dull blade.

Dull blade. Uneven tire pressure.

Place PTO lever in disengaged (OFF) position. Engage parking brake. Connect wire(s) to spark plug. Place throttle lever to fast or choke (if so equipped). Activate choke. Fill tank with clean, fresh (less than 30 days old) gas. Clean fuel line or replace fuel filter, if so equipped. Clean, adjust gap or replace plug. Crank engine with throttle in FAST position.

Place throttle lever in FAST position. Connect and tighten spark plug wire. Clean fuel line; fill tank with clean, fresh (less than 30 days old) gasoline. Replace fuel filter, if so equipped. Clear vent or replace cap if damaged. Drain fuel tank. Refill with clean, fresh (less than 30 days old) gasoline. Replace air cleaner cartridge/element or clean pre-cleaner, if so equipped.

Fill crankcase with proper capacity and weight of oil. Clean grass clippings and debris from around the engine’s cooling fins and blower housing.

Replace spark plug. Set plug gap to .030”. Replace air cleaner cartridge/element or clean pre-cleaner, if

so equipped. Tighten blade and spindle. Balance blade.

Replace blade. Place throttle in FAST position.

Do not mow when grass is wet; wait until later to cut. Mow once at a higher cutting height, then mow again at desired height or make a narrower cutting swath.. Sharpen or replace blade.

Perform side-to-side deck adjustment. Sharpen or replace blade. Check tire pressure in all four tires.

THREE (3) YEAR LIMITED WARRANTY

For three (3) years from the date of original purchase of our products, we will either repair or replace, at its option, free of charge, F.O.B. Factory or authorized service firm, any part found to be DEFECTIVE IN MATERIAL and WORKMANSHIP for the original purchaser. all transportation charges on parts submitted for replacement under this warranty must be paid by the purchaser unless return is requested by the manufacturer.

This warranty DOES NOT apply to any part which has become inoperative through misuse, excessive use, accident, neglect, improper maintenance or alterations by unauthorized persons.

The limited warranty does not extend to the replacement of parts which are not defective, but where regular usage has exhausted the life of the part.

ENGINES, ELECTRIC START KITS, PEERLESS TRANSMISSIONS AND PEERLESS TRANSAXLES ARE WARRANTED BY THEIR RESPECTIVE MANUFACTURER. ALL CLAIMS AGAINST THESE COMPONENTS MUST BE HANDLED THROUGH THE RESPECTIVE MANUFACTURER’S SERVICE DEALERS.

Belts, light bulbs, clutch parts (friction wheels), grass bags, tires, seats, rider deck wheels and cutting blades are covered by a 60 day limited warranty.

Batteries are covered by a 90 day limited warranty.

Fuses, shear bolts and blade adapters are considered consumable items and as such are not warranted.

NOTE: Regular maintenance replacement parts and related inspections and adjustments are excluded from coverage when made as part of normal maintenance service.

TRACTOR ATTACHMENT WARRANTY

Mower decks included with your product, or sold separately, as an attachment for your garden tractors will be warranted accordingto the above terms of the manufacturerthree (3) year limited consumer warranty.

ALL OTHER ATTACHMENTS will be sold under the same condition as above except the warranty will be ONE YEAR FROM DATE OF ORIGINAL PURCHASE.

PERSONAL USE

THE FOREGOING PARAGRAPHS CONSTITUTE THE MANUFACTURER’S ENTIRE WARRANTY WITH RESPECT TO ANY PRODUCT PURCHASED AND USED FOR PERSONAL FAMILY, HOUSEHOLD/RESIDENTIAL PURPOSES, AS DISTINGUISHED FROM COMMERCIAL USAGE.

COMMERCIAL USE

ALL APPLICATIONS OTHER THAN PERSONAL USE AS OUTLINED ABOVE, ARE CONSIDERED COMMERCIAL USAGE.

New products purchased for commercial usage are warranted in the same manner and to the same extend EXCEPT the term of warranty will be 60 DAYS from date of purchase.

WARRANTY SERVICE CAN ONLY BE PERFORMED BY AN AUTHORIZED SERVICE DEALER. ANY NON-ORIGINAL EQUIPMENT REPLACEMENT PART USED ON OR IN A PRODUCT UNDER WARRANTY WILL BE EXCLUDED FROM THAT WARRANTY COVERAGE, AS WILL BE ANY RELATED DAMAGED COMPONENTS RESULTING FROM THE INSTALLATION OF A REPLACEMENT PART FROM ANOTHER SOURCE OTHER THAN THE MANUFACTURER.

NOTES

Cub Cadet CLT-180 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual