Cub Cadet Challenger 500, Challenger 700 Operator's Manual

perator’s

anual

Challenger 500\700

CUB CADET LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019

Form No. HS-01231401C

(December 4, 2017)

WARNING

READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPER-

ATE THIS MACHINE. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.

Owner’s Manual

WARNING: This symbol points out important safety instructions, which, if not followed, could

endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury When you see this symbol, HEED ITS WARNING!

WARNING: Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm. WARNING: Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling DANGER: T his machine was built to be operated according to the rules for safe operation in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. Failure to observe the following safety instructions could result in serious injury

or death

Owner’s Manual

INTRODUCTION

Congratulations on your purchase of the Cub Cadet Challenger U TV . Th i s Owner’s / Operator’s manual will provide you with information regarding safe operation, operational inst ructions, maintenance and care. Fully understanding this manual and following all of the instructions herein will provide the knowledge needed to have safe and enjoyable UTV operation.

If you have any ques tion s re gar din g the operation or maintenance of your UTV, please consult

your Cub Cadet dealer.

IMPORTANT SAFETY MESSAGES

●

READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING YOUR UTV. MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS.

●

PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE UTV.

●

NEVER OPERATE THE UTV WITHOUT PROPER TRAINING OR INSTRUCTION.

●

THIS UTV SHOULD NOT BE OPERATED BY ANYONE UNDER 16 YEARS OF AGE.

Owner’s Manual

IMPORTANT MANUAL INFORMATION

FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH. Particularly important information is distinguished in this manual by the following

notations:

The Safety Alert Symbol means ATTENTION!

YOUR SAFETY IS INVOLVED!

Failure to follow WARNING instructions could result in severe injury or death to the machine operator, passengers, bystanders, or any person inspecting or

repairing the machine.

A CAUTION indicates special precautions that must be taken to avoid damage to the machine.

NOTE:

A NOTE

provides key information to make procedures easier or clearer

Owner’s Manual

IMPORTANT NOTICE

This UTV is designed and manufactured for OFF - ROAD use only. It is illegal and unsafe to operate this UTV on any public street, road or highway.

This U TV complies with all applicable OFF - ROAD noise level and spark arrester laws and regulations in effect at the time of manufacture.

Please check your local riding laws and regulations before operating this UTV. When the temperature is below -4°F (-20°C), park the UTV in a place where the temperature is higher

than -4°F (-20°C). Start the UTV after the UTV has warmed up. Please see page 6-3 on the warming up process.

Follow the proper parking procedures when the temperature is higher than 100°F (38°C): turn off the engine; make sure the radiator fan is on for 3 minutes before turning off the power switch.

Starting the UTV for the first time will take longer because the fuel will need reach the fuel injectors. To start the UTV the first time, hold the ignition key on at 5-second intervals. Allow the starter to rest 15 seconds between each start attempt.

Location of the Warning and Specification Labels

Owner’s Manual

1-1

Accelerator Pedal

4-14

Brake Pedal

4-15

Parking Brake Lever

4-16

Safety Information 2-1

Description and Vehicle

3-1

Identification

Drive Select Lever

4-17

Fuel Tank Cap

4-17

Seats

4-18

On-Command Four-Wheel-Drive and

Identification Number Records 3-3

Seat Belts

4-19

Vehicle Identification Number

3-3

Glove Compartment

4-21

Cargo Bed

4-22

Control Functions

4-1

Opening and Closing the Tailgate

4-22

Main Switch

4-1

Lifting and Lowering the Cargo Bed

4-23

Indicator and Warning Lights

4-2

Front and Rear Shock Adjustment

4-25

Use of EPS system

4-4

Spring Preload

4-28

Speedometer Unit

4-5

Rebound Damping Force

4-29

Odometer and Trip Meter Modes

4-6

Compression Damping Force

4-30

Fault code indicator

4-8

Trailer Hitch Bracket

4-31

Fuel level indicator

4-9

Auxiliary DC Jack

4-31

Switches

4-10

Pre Operation Checks

5-1

Differential Gear Lock Switches

4-11

Brakes

5-2

Owner’s Manual

Brake Fluid Level

5-2

Tire Wear Limit

5-1

Brake Fluid Leakage

5-3

Brake Operation

5-3

6 Operation 6-1

Fuel

5-4

Starting the Engine in Low

6-1

Gasohol

5-4

Temperatures

Engine Oil

5-5

Starting the Engine

6-2

Coolant

5-6

Warming Up

6-3

Final Gear Oil

5-7

Drive Select Lever Operation and

Differential Gear Oil

5-7

Driving In Reverse

Throttle Pedal

5-8

Parking

6-8

Throttle Freeplay

5-9

Parking on a Slope 6-8

Throttle Freeplay Inspection

5-9

Vehicle Break-in Period

6-9

Throttle Freeplay Adjustment

5-9

Engine Break-In 6-1

Steering Wheel Inspection

5-10

Accessories 6-11

Seat Belts

5-10

6-1

Fittings and Fasteners

5-10

Lights

5-10

Driving Your Vehicle 7-1

Switches

5-11

Getting to Know Your Vehicle

7-1

Tires

5-11

Learning to Operate Your Vehicle

7-5

How to Measure Tire Pressure

5-12

Turning your Vehicle

7-6

Owner’s Manual

Engine Oil and Oil Filter Cartridge 8-12

Braking

7-8

To Check the Engine Oil Level

8-13

Going Uphill

7-8

To Change the Engine Oil

8-14

Going Downhill

7-10

Final Gear Oil

8-17

Crossing Through Shallow Water

7-12

Checking the Final Gear Oil Level

8-17

Riding Over Rough Terrain

7-15

Changing the Final Gear Oil

8-18

Riding in Brush or Wooded Areas

7-17

Differential Gear Oil

8-19

Encountering Obstacles on the Trail

7-17

Checking the Differential Gear Oil

Level

8-19

Changing The Differential Gear Oil

8-20

Periodic Maintenance and

8-1

Coolant

8-21

Adjustment

Axle Boots

8-23

Periodic Maintenance Chart for the

Spark Plug Inspection

8-23

Emission Control System

Removal

8-23

General Maintenance and Lubrication

Inspection

8-24

Chart

Installation

8-25

Hood

8-7

Cleaning the Air Filter Ele ments

8-26

Console

8-8

V-belt Cooling Duct Check Hose

8-30

EFI System

8-9

V-belt Case Drain Plug

8-30

ECU

8-12

Cleaning the Spark Arrester

8-31

EFI System Inspection

8-12

Valve Clearance

8-33

Owner’s Manual

Front Brake Pad Check 8-33 Rear Brake Pad Check 8-34 Checking the Brake Fluid Level 8-34 Brake Fluid Replacement 8-35 Checking the Brake Pedal

8-35

Parking Brake Lever Free Play

8-37

Adjustment Brake Light Switch Adjustment

8-38

Cable Inspection and Lubrication

8-39

Headlight Beam Adjustment

8-50 Tail/Brake Light Bulb Replacement 8-51 Troubleshooting 8-53 Solution to Common Problems in the Vehicle 8-54

Cleaning and Storage 9-1

Cleaning 9-1 Storage

9-3

Brake Pedal and Accelerator Pedal Lubrication Rear Knuckle Upper and Lower Pivot

8-40 8-40

Specifications 10-1

Lubrication Steering Shaft Lubrication

8-41

Wheel Removal

8-41

Fault code of Electronic Injection

System

USA EPA Emissions Limited

11-1

Wheel Installation

8-42

Battery

8-43

Battery Maintenance

8-45

Fuse Replacement

8-45

Replacing Headlight Bulb

8-47

Warranty and Standard Warranty

12-1

1-1 Location of the Warning and Safety Labels

Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle.

Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a

replacement label is available by contacting your dealer.

Location of the W ar ni ng and Safety Labels

1-2

' Chongqi ng H uansong Science And Te chnol ogy I ndust r i al Co.,Ltd:

2 '

This structureme e ts ROPSr e q u ir emen ts

for

earth-moving machinery under ISO 3471 .

CAUTION

•Use only 91 Octane or higher gasoline (E-10 max).

•Use Non-Ethanol gasoline when possible for better engine performance.

•NEVER USE E-85 gasoline, it will damage the engine and void the warranty.

VEHI CLE EM 1S8' 0N CO NTROL INFORM ATION

C UB CADE T L LC

ENGINE DfSPL ACEMENT :

ENGINE FAMILY:

ENGINE EXHAUST CONTROL SYSTEM:

PERM FAMILY:

FIEMD

SFl,TWC, HIX!S

ENGINETUNEUP

SPECIFICATtoNS :

IDLE MIXTURE : NON ADJUSTABLE

THPIESRVEAS.

THIS

VE I

REGUL

F 201 0 L

YEAR NEW

UTVS ANO IS CERTIFIED

TO 1.5 G/KM

HC + NOX, 35 GIKM CO

EXHAUST EMISSION STANDARDS

...

,, ,

: . M

• UST.ABLE

MANUFA C TUR ED IN CHINA

IDLE SPEED: t 500 + 150 RPM

FUEL

: UNLEADED GASOLINE ONLY · 91

(R+M),"1 OCTANE OR

HIGHER

IL: t0W40

SEE OWNER·s MANUA L

CuJ.OuJee .

.,_

A .W....,.A......,R......,N l..,N...,.G

----t

•Keep hands and body safely

away when closing bed..

•NEVER operate the vehicle with the bed up.

WARNING

rne ;w'""" '"

''"'"d" 4w

:;:

:i h:ba l1r•

for

Ba el,t y

'\.,

Exhaustop ennig

Take off1herubber,u ling

capandromovof,llin . plu s

RoplaconibtHircapw,1h

R&mov• rul>btro • p

xhaust 1ub& or<ivlded

Filling elec1roly1e(acid)

Conneot a,hauottu be

Gr av ityof , coo!ortemperateclimale 1.270-1.280

trop 1c a l climate 1.250-1 .260

The electro

lyte temperature when fill ing mus t not be lower than 1s•c

or higher than JO" C

ll batter y to upper level as indicatedon the ba tterycase

Lea ve b a ttery tostand foratleast J Om

i nu tes afle r fi lling

Elect rol yte

l evelm a yf all during th isper iod. refill to upperlevel

before charg ing

Tnebatterycontar1sorerntschemcalsknown1ncertil1nqua1t1\es

to cause cancer b rthdefects o r otherre roduct 1ve harm

Improper tire pressur e or o verloading can cause loss of control .

Loss of control can re sult in sev ere injur y or death.

•

Cold tire pressure:

Fr on t . 10psi (70kPa )

Rear : 10psi (70kPa)

•

Ma xi mu m wei gh t cap acity:880 Ibs.(399kg )

WARNING

1-3

Location of the Warning and Safety Labels

6 8

Cert1f1es tha t this ROV complies with theAmencan National Standard for Recreational Off-Highway Vehicles, ANSI/ROHVA 1-2011 Standard

TYPE OF VEHICLE UTV

AWARNING:

EXHAUST F UMES MA Y CAUSE HARM

Engine exhaust from this product contains chemicals, known in certain quantities to cause cancer, birth defects, or other reproductive harm.

WARNING

Severe INJURY or DEATH can result if you ignore

the following guideline s :

•

Maximum load in cargo bed is 3501b ( 159kg )

• Never carry passengers in cargo bed. Passengers can be thrown off causing serious injury or death.

•

Cargo can affect handling and stability.

•

Read Owner's Manual b ef ore loading or towing _

• When operating with cargo or towing a trailer always reduce speed, allow more room to stop and avoid hills

and rough terrain _

•

sure cargo is secured sinc e a loose load can

change vehi cle handling _

•

Keep weight in the cargo bed centered and as low and

as far for wa rd as possible.

•

Top-heavy l oads increase the risk of rollover.

WARNING

NEVER CARRY PASSEN G ERS

IN CARGO BED.

• Operat ion of this equipmen

may create sparks that can start fires around dry vegetation.

•

A spark arrester may be

required . The operator

should contact local fire agencies for laws or regulati ons relating to fire prevention requirementsdj

- •

•

Max towing weight:544kg(1200Ibs

•

Max tongue weight:50kg( 11Olbs)

Location of the Warning and Safety Labels 1-4

)

• •

•

_j -- .. ...

Improper Use of Off-Highway Vehicles Can Cause Severe Injury or Death

Be Prepared

•Fasten seatbelts.

•

Wear anappr oved h el m et an dp rotec tiv ege ar.

•

Eachrider must beablet os it withback ag ai ristseat, feetflatonfloor[andfootrests],andhandsonsteering wheel or handhold[s ](,wh ereequ ippedl, S1ay

completely inside t he vehicle.

Drive Respons ibly

Avoid losso fcontro l and rollovers:

•

Avoidabruptm aneuvers, sidew ayss lld ing, sklddi ng, orfishta iling, andneverdodonuts.

• Slowdownbeforeenteringaturn.

•

Avoidh arda cceleration whentu rning, even

from a stop.

•

Pla nfor hills, rou ghterrai n, rut s, andoth er changesintractionan d te rrain. Avoid

Rollovers have caused

paved surfaces.

seyerein juriesand death,

•

Avoidsidehilling( r idingacrossslopes ).

eYeno n fl at, open areas,

Sure Riders

Pay

Attent

i on and

Plan

Ahead

If youthinkorfeelthe vehiclemayti por roll, reduceyour risk to injury:

•

Keep afi rmgriponthesteeringwheelor handholdsa ndbrace yourself.

•

Donot putanyp art ofyour b odyoutsideofthevehi cl ef oranyreason .

Require Proper Us e of Y our V e hicle

Doyou r part toprevent in1ur1es VER

•

Donot all ow carelessorreck less driving

•

Mak esureope rato

arel

6orolder w1t ha vahd

U R

drivers license

•

Donot let peopl ed n ve or nd e after usmgalc oh ol or dr u gs

• Donot al l

owope

rat 1

ononpub l1

croads(unlessdes 1gnated

for

off-highwayvehicleaccess)··collisionswithcarsandtruckscanoccur.

•

Donot exceeds eatingcapacity: !passenger.

[Locate and] Rea d [ Owner 's Manual]

Follo w All I nstruct i on and Warning s

[ Reserve d for Ref ere nce t o Oth er Sou re s of Saf ety I nf o rmat i on ]

WARNING

•Improperly loading a

trailer and fail ure to use extra care when pulling

trailer can cause an

accident or injury.

•

Never load more than

1101b s

(50kg) tongue weight on the to wing

bracket.

• Do not tow more than

1200lbs (544kg) rolling weight (trailer plus cargo).

• Operate in low-range

gears only, allow for increased braking distance, and use extreme caution when operating on inclines.

• Read carefully the

loading information and trailer hitch sections in the owners manual.

1-5 Location of the Warning and Safety Labels

'14

---

WA-RN-ING

--'---

A.WARNING

You could be severely injured if you try to stop

a vehicle roll over using your arm or leg.

If vehicle st arts to rollover, keep arms and legs inside vehicl e.

Operation takes more effort whil e the veh icle

is in 4W D -LOCK.

When in 4WD-LOCK ope ra te a t a slo w

speed

and allow extra time and di stance for

turns to

avoid loss of control.

Select gear "L"on rough terrain and sloped terrain.

ACAUTION

AWARNING

•

Do not drive in the water deeper than 15 in

•

Turn speed not to exceed 18 MPH/30 KPH

Safety Information 2-1

Operation

General O p eration

Read, understand, and follow all instructions on the vehicle and in the manual before attempting to operate or service vehicle.

Keep this manual in a safe place for future and regular r eference and for ordering replacement parts.

This is an off-road utility vehicle and it should not be operated on public highways. Know and comply with all laws and

regulations governing the use of off-highway vehicles in your area.

This vehicle handles and maneuvers differently than a normal passenger car. Sharp high speed turns and abrupt maneuvers

can cause vehicle to roll over or go out of control. Slow down when turning and avoid abrupt maneuvers.

Handling and maneuvering characteristics of vehicle change depending upon cargo load. Heavy loads affect steering, braking,

stability, and overall handling of vehicle.

Be familiar with all instructions and controls and their proper operation before starting vehicle.

Never allow adults to operate this vehicle without proper instruction.

2-2 Safety Information

Never allow children under 16 years old to operate this vehicle. Children 16 years old and over should read and understand the

operation instructions and safety rules in this manual and should be trained and supervised by a parent.

Watch for traffic when operating near or crossing roadways. This vehicle is not intended for use on any public roadway.

Do not operate this vehicle while under the influence of alcohol or drugs.

Never carry more passengers than the vehicle is designed to carry. Do not allow any passengers to ride in the cargo bed. All

passengers must be seated with their seat belts fastened at all times..

Keep all body parts (i.e. head, arms, hands, legs, feet) inside vehicle when vehicle is in motion.

Always remain seated and keep both hands on the steering wheel when driving the vehicle.

Sit on the center of the seat and keep both feet within the foot platform perimeter. Clean foot platform if dirty and remove any

debris from around foot controls, e.g. brake pedal.

Do not misuse the utility vehicle. It is an utility vehicle, not a recreation vehicle or toy. Recreational riding can lead to accidents,

severe bodily injury or death.

Safety Information 2-3

Inspect area around vehicle before moving, especially in reverse. Back up slowly. Always look down and behind before and

while backing to avoid a back-over accident. Keep bystanders out of area.

Avoid driving through water, since loss of control may occur. Drive belt may slip if exposed to water thus reducing vehicle

pulling power and stopping vehicle entirely.

Always use vehic le lights while operating inlow l ight situations.

Do not mount or leave vehicle while it is in motion or in actual operation.

Avoid sudden starts, stops, or turns and always use a level turn-around area.

Never leave vehicle unattended with the key in the ignition. Always turn key to the "Stop" position, set the parking brake and

remove key.

Check overhead clearances carefully before driving under low hanging tree branches, wires, power lines, bridges, before entering or

leaving buildings, or in any other situation where the operator and/or operator protective structure (OPS) may be struck, which could result in serious injury.

2-4 Safety Information

Use the operator protective structure (OPS) and seat belt for safe operation. Overturning the utility vehicle without an operator

protective structure (OPS), or with an operator protective structure (OPS) and the seat belt unfastened, can result in death or injury.

Always use the s eat belt, except if the operator protective structure (OPS) has been removed.

The doors and nets are designed to assist in keeping the operator and passenger inside the vehicle during operation. Do not

operate vehicle without doors and nets in place and properly secured.

Improper use of the vehicle or failure to properly maintain it could result in decreased vehicle performance or personal injury.

Engine must be stopped when cleaning, servicing, adjusting, repairing, or installing attachments on utility vehicle.

After striking foreign objects stop the unit and shut off the engine. Inspect for damage and repair the damage before restarting

and operating equipment.

Do not start or operate vehicle in an inside area, unless it is adequately ventilated. Engine exhaust contains carbon monoxide

fumes, which are very poisonous and can be deadly.

Do not change engine governor setting or over -speed the engine. The governor is set at the factory for safe operating speed.

Safety Information 2-5

Assure safety interlock switch is adjusted correctly so engine cannot be started unless gearshift is in the neutral position.

Do not touch engine or muffler while engine is running or soon after it is stopped. They will be hot and can cause a burn.

Always inspect your vehicle each time you use it to make sure it is in safe operating condition. Always follow the inspection and

maintenance procedures and schedules described in this manual.

If situations occur which are not covered in this manual, use care and good judgment. Contact your local service center or call

toll free 1-877-282-8684for the name of your nearest service center.

Occupant Size and Capacity

Make sure operat ors are at least 16 years old and have a valid driver' s license.

Each occupant should be able to sit with their back against the seat, feet flat on the floor, and hands on the steering wheel or

handholds.

The operator should be tall enough to wear the seat belt properly and reach all contr ols.

Passengers should also be tall enough for the seat belt to fit properly and be able to brace themselves, as necessary, by placing

both feet firmly on the floor while gripping the handholds. Keep all body parts completely inside the vehicle.

2-6 Safety Information

Dress Properly

Slope Operation

Do:

Avoid slopes with slippery, loose, or bumpy surfaces as they are especially hazardous.

Safety Information 2-7

Use extra care while carrying c argo.It may affect the stabili ty of the vehicle. Spread the load evenly or tie down.

Do Not:

Do not travel near drop-offs, ditches or embankments. The vehicle could suddenly overturn if a wheel is over the edge of a cliff,

ditch, or if an edge caves in.

Do not stop or start suddenly when going uphill or downhill. Be especially cautious when changing direction on slopes.

Do not turn sideways to the hill.The vehicle may roll over. If you must turn, go slow and do so carefully and gradually.

Do not carry cargo on steep slopes or tow loads.

Towing

Always use an approved hitch and hitch point provided on the utility vehicle.

Do not tow more than 1200 lbs. rolling weight (i.e. trailer plus cargo).

Never load more t han 110 lbs. tongue wei ght on tow bracket provided.

2-8 Safety Information

Cargo Box Loading/Operation

Safety Information 2-9

Avoid sudden starts, stops, and turns which could cause load to shi ft.

Cargo Box Lift

Stop vehicle on level ground and set Parking Brake before raising cargo box.

On manual lift units, unload cargo box before raising cargo box.

Do not operate vehicle with c argo box in raised position.

Do not operate vehicle with c argo box latch unlatched. Always re-latch upon manuall y lowering cargo box.

Safety Frame (OPS)

Your vehicle is equipped with a operator protective structure (OPS) which must be maintained in a fully functional condition.

Use care when driving through doorways or spaces with a low overhead.

Never modify the OPS in any way.

2-10 Safety Information

Never attempt to straighten or re-weld any part of the main frame or retaining brackets that have been damaged.

Doing so may weaken the structure and endanger your safety.

Never secure any parts other than Cub Cadet approved accessories on the main frame or attach the safety frame with

anything other than the special fasteners specified.

Never attach ropes, chains, or cables to the OPS for pulling purposes.

Although the OPS, when used with a properly secured seat belt, provides a crush-protective environment in the event

of a tip-over or rollover, never take unnecessary risks.

Children

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the vehicle. They

do not understand the dangers. Never assume that children will remain where you last saw them. Avoid run-over accidents.

Safety Information 2-11

Keep children out of the immediate area of the vehicle and in watchful care of a responsible adult other than the

operator.

Be alert and turn t he vehicle off if a child enters t he area.

Before and while backing, look behind and down for small children.

Never carry s m all children, t hey m ay fall off and be seriously injur ed or interfere with safe vehicle operation.

Use extreme care while approaching blind corners, doorways, shrubs, trees or other objects that may block your vision

of a child who may run into the path of the vehicle.

Remove key when ve hicle is unattended to prevent unauthorized operation.

Never allow children under 16 years old to operate this vehicle. Children 16 years old and over should read and understand the

operation instructions and safety rules in this manual and should be trained and supervised by a parent.

Do not let children ride in the cargo box, in the driver's or passenger's lap or anywhere other than the passenger seat. Never

give small children a ride; not even in the passenger seat. They may fall off.

2-12 Safety Information

Safe Handling Of Fuel:

Safety Information 2-13

Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do

not use a nozzle lock-open device.

Extinguish all cigarettes, cigars, pipes and other sources of ignition.

Never fuel machine indoors.

Never remove gas cap or add fuel while the engine is hot or running. Allow engine to cool at least two minutes before

refueling.

Never overfill fuel tank Fill tank to no more than½ inch below bottom of filler neck to allow space for fuel expansion.

Replace fuel cap and tighten securely.

If fuel is spilled, wipe it off the equipment. Move unit to another area. Wait 5 minutes before star ti ng the engine.

To reduce fire hazards, keep engine compartment and exhaust system free of grass, leaves, or other debris build-up.

Clean up oil or fuel spillage and r em ove any fuel soaked debris.

Never store the machine or fuel container inside where there is an open flame, spark or pilot light as on a water heater,

space heater, furnace, clothes dryer or other gas appliances.

2-14 Safety Information

General Service

Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless, and deadly

gas.

Before cleaning, repairing, or inspecting, make certain all moving parts have stopped. Disconnect the spark plug wires and

ground against the engine to prevent unintended starting.

Check brake oper ation frequently as it is subject ed to wear during nor m al operation. Adjust and service as required.

If equipped, the cooling system is under pressure. Never remove the radiator cap when the system is hot. Slowly turn the cap to

the first stop to release pressure before removing the cap.

Keep all nuts, bolts, and sc r ews tight to be sure th e eq u i pm e nt i s i n saf e w o rking condition.

Never tamper with the safety interlock system or other safety devices. Check their proper operation regularly.

Never attempt to make adjustments or repairs to the machine while the engine is running.

Do not change the engine governor settings or over-speed the engine. The governor controls the maximum safe operating

speed of the engine.

Maintain or replace safety and instruction labels, as necessary.

Safety Information 2-15

According to the Consumer Products Safety Commission (CPSC) and the U.S. Environmental Protection Agency (EPA), units in

this product category have an Average Useful Life of seven (7) years, or approximately 400 hours of operation. To extend the life of your unit, and specifically after (7) years of ownership or at 400 hours of operation, have the unit inspected annually by an authorized service dealer to ensure that all mechanical and safety systems are working properly and not worn excessively. Failure to do so can result in accidents, injuries or death. See Section 5 of this Operators Manual for Maintenance and Service schedules.

Observe proper disposal laws and regulations for gas, oil, etc. to prot ect the environment.

Prior to disposal, determine t he proper method to di spose of waste from your local Environmental Protection Agency.

Recycling centers are established to properly dispose of mater ials in an environm entally safe fashion.

Use proper containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking

from them. Properly dispose of the containers immediately following the draining of fluids.

2-16 Safety Information

DO NOT pour oil or other fluids into the ground, down a drain or into a stream, pond, lake or other body of water. Observe

Environmental Protection Agency regulations when disposing of oil, fuel, coolant, brake

fluid,

filters, batteries, tires and

other harmful waste.

Do not modify engine

To avoid serious injury or death, do not modify engine in any way. Tampering with the governor setting can lead to a runaway

engine and cause it to operate at unsafe speeds. Never tamper with factory setting of engine governor.

Notice Regarding Emissions

Where applicable, this vehicle is certified to federal EPA and California Air Resources Board (CARB) emissions standards for

Off-Highway Recreational Vehicles (OHRV). The engine owner's manual is supplied by the engine manufacturer, and provides additional information relating to the emission system, warranty, and maintenance of the engine in accordance with EPA and/or CARB regulations. Consult your engine manual for the fuel requirements for your engine.

+ 170 hidden pages

Cub Cadet Challenger 500, Challenger 700 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual