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Cub Cadet
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Challenger 4x4
Operator's Manual
20 pgs6.5 Mb0

Cub Cadet Challenger 4x4 Operator's Manual

Safe Operation Practices • Set-Up • Operation • Service • Troubleshooting
OperatOr’s Manual
Utility Vehicle
Challenger 4 x 4
Table of Contents
Important Safe Operation Practices ..................... 2
Introduction ............................................................. 6
Set-Up ....................................................................... 7
Controls & Operation .............................................. 8
WARNING
READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL
BEFORE ATTEMPTING TO OPERATE THIS MACHINE.
FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
Product Care ...........................................................13
Specications ..........................................................21
Warranties ............................................................. 26
Form No. 769-12553
(November 2, 2017)
Introduction
2
Thank You
Thank you for purchasing a Cub Cadet Utility Vehicle. It was carefully engineered to provide excellent performance when properly operated and maintained.
Please read this entire manual prior to operating the vehicle. It instructs you how to safely and easily set up, operate and maintain your vehicle. Please be sure that you, and any other persons who will operate the vehicle, carefully follow the recommended safety practices at all times. Failure to do so could result in personal injury or property damage.
All information in this manual is relative to the most recent product information available at the time of printing. Review this manual frequently to familiarize yourself with the vehicle, its features and operation. Please be aware that this Operator’s Manual may cover a range of product specifications for various models. Characteristics and features discussed and/or illustrated in this manual may not be applicable to all models. We reserve the right to change product specifications, designs and equipment without notice and without incurring obligation.
If applicable, the power testing information used to establish the power rating of the engine equipped on this vehicle can be found at www.opei.org or the engine manufacturer’s web site.
If you have any problems or questions concerning the vehicle, phone your local Cub Cadet dealer or contact us directly. Cub Cadet’s Customer Support telephone numbers, website address and mailing address can be found on this page. We want to ensure your complete satisfaction at all times.
Throughout this manual, all references to right and left side of the machine are observed from the operating position.
Product Registration and Customer Support
Please do NOT return the machine to the retailer or dealer without first contacting the Customer Support Department
Please register your product on our website, www.cubcadet.com.
If you have difficulty assembling this product, have questions regarding the controls, operation, or maintenance of this machine, want to order replacement parts/attachments/accessories, or want to view an online How-To video; you can seek help from the experts. Have your full model number
and serial number ready. Choose from the options below:
◊ Web: www.cubcadet.com/equipment/cubcadet/service-and-parts
◊ Phone: (800) 965-4CUB
◊ Mail: Cub Cadet LLC • P.O. Box 361131 • Cleveland, OH • 44136-0019
Record Product Information
Before setting up and operating your new vehicle, please locate the model plate on the vehicle and record the information in the provided area to the right. You can locate the model plate under the operator’s seat. Flip the seat forward to view the model plate. This information will be necessary, should you seek technical support via our web site or with your local Cub Cadet dealer.
P
RODUCTIDENTIFICATION NUMBER
MODEL NUMBER
SERIAL NUMBER
2
Important Safe Operation Practices 2
WARNING
This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this
manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol. HEED ITS WARNING!
WARNING
California Proposition 65
Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm.
Batter y posts, term inals, and rela ted accessorie s contain lead an d lead compound s, chemicals k nown to the State of Ca lifornia to cau se cancer and re productiv e harm. Wash hands af ter handling.
DANGER
This mac hine was built to be o perated accor ding to the safe op eration prac tices in this man ual. As with any ty pe of power equip ment, carele ssness or error o n the part of the o perator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
Operation
General Operation
1. Read, understand, and follow all instructions on the vehicle and in the manual before attempting to operate or service vehicle. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.
2. This is an off-road utility vehicle and it should not be operated on public highways. Know and comply with all laws and regulations governing the use of off-highway vehicles in your area.
3. This vehicle handles and maneuvers differently than a normal passenger car. Sharp high speed turns and abrupt maneuvers can cause vehicle to roll over or go out of control. Slow down when turning and avoid abrupt maneuvers.
4. Handling and maneuvering characteristics of vehicle change depending upon cargo load. Heavy loads affect steering, braking, stability, and overall handling of vehicle.
5. Be familiar with all instructions and controls and their proper operation before starting vehicle.
6. Never allow adults to operate this vehicle without proper instruction.
7. Never allow children under 16 years old to operate this vehicle. Children 16 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.
8. Watch for traffic when operating near or crossing roadways. This vehicle is not intended for use on any public roadway.
9. Do not operate this vehicle while under the influence of alcohol or drugs.
10. Never carry more than one passenger. This vehicle is designed to carry the driver and one passenger only. No riders are allowed in cargo box or anywhere else on vehicle, except in the driver and passenger seats.
11. Keep all body parts (i.e. head, arms, hands, legs, feet) inside vehicle when vehicle is in motion.
12. Always remain seated and keep both hands on the steering wheel when driving the vehicle.
13. Sit on the center of the seat and keep both feet within the foot platform perimeter. Clean foot platform if dirty and remove any debris from around foot controls, e.g. brake pedal.
14. Do not misuse the utility vehicle. It is an utility vehicle, not a recreation vehicle or toy. Recreational riding can lead to accidents, severe bodily injury or death.
15. Inspect area around vehicle before moving, especially in reverse. Back up slowly. Always look down and behind before and while backing to avoid a back­over accident. Keep bystanders out of area.
16. Avoid driving through water, since loss of control may occur. Drive belt may slip if exposed to water thus reducing vehicle pulling power and stopping vehicle entirely.
17. Always use vehicle lights while operating in low light situations.
18. Do not mount or leave vehicle while it is in motion or in actual operation.
19. Avoid sudden starts, stops, or turns and always use a level turn-around area.
20. Never leave vehicle unattended with the key in the ignition. Always turn key to the STOP position, make sure the vehicle is in the PARK position and remove key.
21. Check overhead clearances carefully before driving under low hanging tree branches, wires, power lines, bridges, before entering or leaving buildings, or in any other situation where the operator and/or operator protective structure (OPS) may be struck, which could result in serious injury.
22. Use the operator protective structure (OPS) and seat belt for safe operation. Overturning the utility vehicle without a operator protective structure (OPS), or with a operator protective structure (OPS) and the seat belt unfastened, can result in death or injury.
23. Always use the seat belt, except if the operator protective structure (OPS) has been removed.
24. Improper use of the vehicle or failure to properly maintain it could result in decreased vehicle performance or personal injury.
25. Engine must be stopped when cleaning, servicing, adjusting, repairing, or installing attachments on utility vehicle.
26. After striking foreign objects, stop the unit and shut off the engine. Inspect for damage and repair the damage before restarting and operating equipment.
27. Do not start or operate vehicle in an inside area, unless it is adequately ventilated. Engine exhaust contains carbon monoxide fumes, which are very poisonous and can be deadly.
28. Do not change engine governor setting or over speed the engine. The governor is set at the factory for safe operating speed.
29. Assure safety interlock switch is adjusted correctly so engine cannot be started unless gearshift is in the neutral position with the brake engaged or the PARK position.
30. Do not touch engine or muffler while engine is running or soon after it is stopped. They will be hot and can cause a burn.
31. Always inspect your vehicle each time you use it to make sure it is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in this manual.
32. If situations occur which are not covered in this manual, use care and good judgement. Contact your local service center or call toll free 1-877-282-8684 for the name of your nearest service center.
3
Slope Operation
Slopes are a major factor related to loss of control and rollover accidents, which can result in severe injury or death. If a slope is steeper than a 15° incline, do not operate this unit on that area. Exercise extreme caution while
operating on slopes.
Do:
1. Travel straight up and down slopes, not across. Exercise extreme caution when changing direction on slopes.
2. Travel slowly while on a slope. Always keep the forward speed limited when going down slopes to take advantage of the motor braking action.
3. Keep all movement on the slopes slow and gradual. Avoid starting or stopping on a slope.
4. Avoid slopes with slippery, loose, or bumpy surfaces as they are especially hazardous.
5. Use extra care while carrying cargo. It may affect the stability of the vehicle. Spread the load evenly or tie down.
Do Not:
1. Do not travel near drop-offs, ditches or embankments. The vehicle could suddenly turn over if a wheel is over the edge of a cliff, ditch, or if an edge caves in.
2. Do not stop or start suddenly when going uphill or downhill. Be especially cautious when changing direction on slopes.
3. Do not turn sideways to the hill. The vehicle may roll over. If you must turn, go slow and do so carefully and gradually.
4. Do not carry cargo on steep slopes or tow loads.
Tow ing
1. Always use an approved hitch and hitch point provided on the utility vehicle.
2. Do not tow more than 1200 lbs. rolling weight (i.e. trailer plus cargo).
3. Never load more than 180 lbs. tongue weight on tow bracket provided.
4. Go slow and use extra care when towing a trailer. Allow for increased braking distance. Load trailer properly.
5. Do not tow heavy loads on slopes greater than 5° incline. When going downhill or turning, the extra weight tends to push the tow vehicle and may cause you to lose control (i.e. braking and steering ability are reduced, towed equipment may jack-knife and cause utility vehicle to overturn).
Cargo Box Loading/Operation
1. Do not exceed vehicle’s Total Load Capacity rating of 900 lbs. This includes operator, passenger, accessories, and cargo.
2. Do not exceed 400 lbs. load in cargo box.
3. Spread load evenly and secure to prevent movement.
4. Do not load above height of cargo box front panel. Load could shift forward and injure driver or passenger.
5. Avoid loads which exceed the physical dimensions of cargo box.
6. Go slow. Heavy loads will affect steering, braking, stability, and overall handling of the vehicle. Limit loads to those that can be safely controlled.
7. Avoid sudden starts, stops, and turns which could cause load to shift.
Cargo Box Lift
1. Stop vehicle on level ground and put the vehicle in PARK before raising cargo box.
2. On manual lift units, unload cargo box before raising cargo box.
3. Do not operate vehicle with cargo box in raised position.
4. Do not operate vehicle with cargo box latch unlatched. Always re-latch upon manually lowering cargo box.
Safety Frame (OPS)
1. Your vehicle is equipped with a operator protective structure (OPS) which must be maintained in a fully functional condition. Use care when driving through doorways or spaces with a low overhead.
a. Never modify the OPS in any way.
b. Never attempt to straighten
or reweld any part of the main frame or retaining brackets that have been damaged. Doing so may weaken the structure and endanger your safety.
c. Never secure any parts other
than Cub Cadet approved accessories on the main frame or attach the safety frame with anything other than the special fasteners specified.
d. Never attach ropes, chains, or
cables to the OPS for pulling purposes.
e. Although the OPS, when used
with a properly secured seat belt, provides a crush-protective environment in the event of a tip-over or rollover, never take unnecessary risks.
Children
1. Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the vehicle. They do not understand the dangers. Never assume that children will remain where you last saw them. Avoid run over accidents.
a. Keep children out of the
immediate area of the vehicle and in watchful care of a responsible adult other than the operator.
b. Be alert and turn the vehicle off if
a child enters the area.
c. Before and while backing, look
behind and down for small children.
d. Never carry small children, they
may fall off and be seriously injured or interfere with safe vehicle operation.
e. Use extreme care while
approaching blind corners, doorways, shrubs, trees or other objects that may block your vision of a child who may run into the path of the vehicle.
f. Remove key when vehicle
is unattended to prevent unauthorized operation.
2. Never allow children under 16 years old to operate this vehicle. Children 16 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.
3. Do not let children ride in the cargo box, in the driver’s or passenger’s lap or anywhere other than the passenger seat. Never give small children a ride; not even in the passenger seat. They may fall off.
Service
Safe Handling Of Fuel:
1. To avoid personal injury or property damage use extreme care in handling fuel. Fuel is ex tremely flammable and the vapors are explosive. Serious personal injury can occur when fuel is spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately.
a. Use only an approved fuel
container.
b. Never fill containers inside a
vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.
4 Sectio n 2 — important Safe oper ation practiceS
c. When practical, remove gas-
powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a fuel dispenser nozzle.
d. Keep the nozzle in contact
with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
e. Extinguish all cigarettes, cigars,
pipes and other sources of ignition.
f. Never fuel machine indoors.
g. Never remove gas cap or add
fuel while the engine is hot or running. Allow engine to cool at least two minutes before refueling.
h. Never over fill fuel tank. Fill tank
to no more than ½ inch below bottom of filler neck to allow space for fuel expansion.
i. Replace fuel cap and tighten
securely.
j. If fuel is spilled, wipe it off the
equipment. Move unit to another area. Wait 5 minutes before starting the engine.
k. To reduce fire hazards, keep
engine compartment and exhaust system free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage and remove any fuel soaked debris.
l. Never store the machine or fuel
container inside where there is an open flame, spark or pilot light as on a water heater, space heater, furnace, clothes dryer or other gas appliances.
General Service
1. Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless, and deadly gas.
2. Before cleaning, repairing, or inspecting, make certain all moving parts have stopped. Disconnect the spark plug wires and ground against the engine to prevent unintended starting.
3. Check brake operation frequently as it is subjected to wear during normal operation. Adjust and service as required.
4. Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition.
5. Never tamper with the safety interlock system or other safety devices. Check their proper operation regularly.
6. Never attempt to make adjustments or repairs to the machine while the engine is running.
7. Do not change the engine governor settings or over-speed the engine. The governor controls the maximum safe operating speed of the engine.
8. Maintain or replace safety and instruction labels, as necessary.
9. According to the Consumer Products Safety Commission (CPSC) and the U.S. Environmental Protection Agency (EPA), units in this product category have an Average Useful Life of seven (7) years, or approximately 400 hours of operation. To extend the life of your unit, and specifically after (7) years of ownership or at 400 hours of operation, have the unit inspected annually by an authorized service dealer to ensure that all mechanical and safety systems are working properly and not worn excessively. Failure to do so can result in accidents, injuries or death. See Section 5 of this Operators Manual for Maintenance and Service schedules.
10. Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.
11. Prior to disposal, determine the proper method to dispose of waste from your local Environmental Protection Agency. Recycling centers are established to properly dispose of materials in an environmentally safe fashion.
12. Use proper containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them. Properly dispose of the containers immediately following the draining of fluids.
13. DO NOT pour oil or other fluids into the ground, down a drain or into a stream, pond, lake or other body of water. Observe Environmental Protection Agency regulations when disposing of oil, fuel, coolant, brake fluid, filters, batteries, tires and other harmful waste.
14. We do not recommend the use of a pressure washer or garden hose to clean your unit. They may cause damage to electrical components; spindles; pulleys; bearings; or the engine. The use of water will result in shortened life and reduce serviceability.
Do not modify engine
To avoid serious injury or death, do not modify engine in any way. Tampering with the governor setting can lead to a runaway engine and cause it to operate at unsafe speeds. Never tamper with factory setting of engine governor.
Notice Regarding Emissions
Where applicable, this vehicle is certified to federal EPA and California Air Resources Board (CARB) emissions standards for Off-Highway Recreational Vehicles (OHRV). The engine owner’s manual is supplied by the engine manufacturer, and provides additional information relating to the emission system, warranty, and maintenance of the engine in accordance with EPA and/or CARB regulations. Consult your engine manual for the fuel requirements for your engine.
Gasoline powered products may be equipped with the following emission control systems: Engine Modification (EM), Oxidizing Catalyst (OC), Oxygen Sensor (O2S), Multi-port Fuel Injection (MFI), Electronic Control Module (ECM), Secondary Air Injection (SAI) and Three Way Catalyst (TWC). When required, models are equipped with low permeation fuel lines and fuel tanks for evaporative emission control. Please contact Customer Support for information regarding the evaporative emission control configuration for your model.
Spark Arrestor
WARNING
This machine is equipped with an internal combustion engine a nd should not be us ed on or near any unimproved forest-covered, brush-covered or grass­covered la nd unless the eng ine’s exhaust sy stem is equipped with a spark arrestor meeting applicable local or s tate laws (if any).
If a spark arrestor is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrestor for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136 -0 019.
5Sectio n 2 — important Safe oper ation practiceS
Safety Symbols
This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the machine before attempting to assemble and operate.
Symbol Description
READ THE OPERATOR’S MANUAL(S) Read, understand, and follow all instructions in the manual(s) before attempting to assemble and operate
WARNING— HOT SURFACE Hot Surface - Do not touch.
WARNING — GAS CONTAINER Avoid injury from explosion. Do not place gas container in cargo box when fueling.
WARNING— RIDERS MUST BE IN SEATS No riders in cargo box or anywhere other than seats.
MAX 15º
WARNING— SLOPES Do not operate on slopes greater than 15°.
WARNING— SEAT BELTS Always wear the seat belt when operating the utility vehicle.
WARNING— ONE RIDER PER SEAT Only one person in each seat.
WARNING— ROLL OVER Falling off or rollover may cause serious injury or death.
WARNING — RIDERS FALLING Riders can fall off and be seriously injured or killed.
WARNING
Your Responsibility — Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine.
SAVE THESE INSTRUCTIONS!
6 Sectio n 2 — important Safe oper ation practiceS
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