Cub cadet B470, C460 User Manual

Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty
Op e r a t O r s Ma n u a l
WARNING
READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL
BEFORE ATTEMPTING TO OPERATE THIS MACHINE.
FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
CUB CADET LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
Printed In USA
Form No. 769-04222
(October 17, 2008)
To The Owner
Thank You
Thank you for purchasing a Utility Vehicle manufactured by Cub Cadet LLC. It was carefully engineered to provide excellent performance when properly operated and maintained.
Please read this entire manual prior to operating the equipment.
It instructs you how to safely and easily set up, operate and
maintain your machine. Please be sure that you, and any other
persons who will operate the machine, carefully follow the recommended safety practices at all times. Failure to do so could result in personal injury or property damage.
All information in this manual is relative to the most recent product information available at the time of printing. Review this manual frequently to familiarize yourself with the machine,
its features and operation. Please be aware that this Operator’s
Manual may cover a range of product specifications for various models. Characteristics and features discussed and/or illustrated in this manual may not be applicable to all models. Cub Cadet LLC reserves the right to change product specifications, designs and equipment without notice and without incurring obligation.
Table of Contents
1
If you have any problems or questions concerning the machine, phone your local Cub Cadet dealer or contact us directly. Cub
Cadet’s Customer Support telephone numbers, website address
and mailing address can be found on this page. We want to ensure your complete satisfaction at all times.
Throughout this manual, all references to right and left side of the machine are observed from the operating position.
The engine manufacturer is responsible for all engine-related issues with regards to performance, power-rating, specifications,
warranty and service. Please refer to the engine manufacturer’s Owner’s/Operator’s Manual, packed separately with your
machine, for more information.
Safe Operation Practices ........................................ 3
Controls & Features ................................................. 8
Operation ................................................................11
Maintenance & Adjustment..................................14
Service .....................................................................17
Record Product Information
Before setting up and operating your new equipment, please
locate the model plate on the equipment and record the information in the provided area to the right. You can locate the
model plate under the operator’s seat. Flip the seat forward to
view the model plate. This information will be necessary, should you seek technical support via our web site or with your local Cub Cadet dealer.
Maintenance Chart ................................................19
Accessories ............................................................. 20
Specications ..........................................................21
Troubleshooting .................................................... 22
Warranty ................................................................ 28
MO d e l nu M b e r
se r i a l nu M b e r
Customer Support
If you have difficulty assembling this product or have any questions regarding the controls, operation, or maintenance of this machine, you can seek help from the experts. Choose from the options below:
Visit us on the web at www.cubcadet.com
Locate your nearest Cub Cadet Dealer at (877) 282-8684
Write us at Cub Cadet LLC • P.O. Box 361131 • Cleveland, OH • 44136-0019
2
Important Safe Operation Practices
WARNING: This symbol points out important safety instructions which, if not followed,
could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol. HEED ITS WARNING!
CALIFORNIA PROPOSITION 65
WARNING: Engine Exhaust, some of its constituents, and certain vehicle components
contain or emit chemicals known to State of California to cause cancer and birth defects
or other reproductive harm.
WARNING: Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive
harm. Wash hands after handling
DANGER: This machine was built to be operated according to the rules for safe operation in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. Failure to observe the following safety instructions could result in serious injury or death.
2
Operation
General Operation
Read, understand, and follow all instructions on the vehicle 1. and in the manual before attempting to operate or service. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.
This is an off-road utility vehicle and it should not be 2. operated on public highways. Know and comply with all laws and regulations governing the use of off-highway vehicles in your area.
This vehicle handles and maneuvers differently than 3.
a normal passenger car. Sharp high speed turns and
abrupt maneuvers can cause vehicle to roll over or go out
of control. Slow down when turning and avoid abrupt
maneuvers.
Handling and maneuvering characteristics of vehicle 4. change depending upon cargo load. Heavy loads affect
steering, braking, stability, and overall handling of vehicle.
Be familiar with all instructions and controls and their 5. proper operation before starting vehicle.
Never allow adults to operate this vehicle without proper 6. instruction.
Never allow children under 16 years old to operate this 7. vehicle. Children 16 years old and over should read and
understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.
Watch for traffic when operating near or crossing 8. roadways. This vehicle is not intended for use on any public roadway.
Do not operate this vehicle while under the influence of 9. alcohol or drugs.
Never carry more than one passenger. This vehicle is 10. designed to carry the driver and one passenger only. No riders are allowed in cargo box or anywhere else on vehicle.
Keep all body parts (i.e. head, arms, hands, legs, feet) inside 11 . vehicle when vehicle is in motion.
Always remain seated and keep both hands on the steering 12. wheel when driving the vehicle.
Sit on the center of the seat and keep both feet within the 13.
foot platform perimeter. Clean foot platform if dirty and remove any debris from around foot controls, e.g. brake pedal.
Do not misuse the utility vehicle. It is an utility vehicle, not 14. a recreation vehicle or toy. Recreational riding can lead to accidents, severe bodily injury or death.
3
Inspect area around vehicle before moving, especially in 15. reverse. Back up slowly. Always look down and behind
before and while backing to avoid a back-over accident. Keep bystanders out of area.
Avoid driving through water, since loss of control may 16. occur. Drive belt may slip if exposed to water thus reducing vehicle pulling power and stopping vehicle entirely.
Always use vehicle lights while operating in low light 17. situations.
Do not mount or leave vehicle while it is in motion or in 18. actual operation.
Avoid sudden starts, stops, or turns and always use a level 19. turn-around area.
Never leave vehicle unattended with the key in the ignition. 20.
Always turn key to the “Stop” position, set the parking
brake and remove key.
Check overhead clearances carefully before driving under 21. low hanging tree branches, wires, power lines, bridges, before entering or leaving buildings, or in any other situation where the operator and/or operator protective
structure (OPS) may be struck, which could result in serious
injury.
Use the operator protective structure (OPS) and seat belt 22. for safe operation. Overturning the utility vehicle without a operator protective structure (OPS), or with a operator protective structure (OPS) and the seat belt unfastened,
can result in death or injury.
Always use the seat belt, except if the operator protective 23.
structure (OPS) has been removed.
Improper use of the vehicle or failure to properly maintain 24. it could result in decreased vehicle performance or personal injury.
Engine must be stopped when cleaning, servicing, 25. adjusting, repairing, or installing attachments on utility vehicle.
After striking foreign objects, stop the unit and shut off the 26. engine. Inspect for damage and repair the damage before restarting and operating equipment.
Do not start or operate vehicle in an inside area, unless it 27. is adequately ventilated. Engine exhaust contains carbon monoxide fumes, which are very poisonous and can be deadly.
Do not change engine governor setting or over speed the 28. engine. The governor is set at the factory for safe operating speed.
Assure safety interlock switch is adjusted correctly so 29. engine cannot be started unless gearshift is in the neutral position.
Do not touch engine or muffler while engine is running or 30. soon after it is stopped. They will be hot and can cause a burn.
Always inspect your vehicle each time you use it to make 31. sure it is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in this manual.
If situations occur which are not covered in this manual, 32. use care and good judgement. Contact your local service
center or call toll free 1-877-282-8684 for the name of your
nearest service center.
Slope Operation
Slopes are a major factor related to loss of control and rollover
accidents, which can result in severe injury or death. If a slope is
steeper than a 15° incline, do not operate this unit on that area.
Exercise extreme caution while operating on slopes.
Do:
Travel straight up and down slopes, not across. Exercise 1. extreme caution when changing direction on slopes.
Travel slowly while on a slope. Always keep the forward 2. speed limited when going down slopes to take advantage of the motor braking action.
Keep all movement on the slopes slow and gradual. Avoid 3. starting or stopping on a slope.
Avoid slopes with slippery, loose, or bumpy surfaces as 4. they are especially hazardous.
Use extra care while carrying cargo. It may affect the 5.
stability of the vehicle. Spread the load evenly or tie down.
Do Not:
Do not travel near drop-offs, ditches or embankments. The 1. vehicle could suddenly turn over if a wheel is over the edge of a cliff, ditch, or if an edge caves in.
Do not stop or start suddenly when going uphill or 2.
downhill. Be especially cautious when changing direction
on slopes.
Do not turn sideways to the hill. The vehicle may roll over. If 3. you must turn, go slow and do so carefully and gradually.
Do not carry cargo on steep slopes or tow loads.4.
Tow in g
Always use an approved hitch and hitch point provided on 1. the utility vehicle.
Do not tow more than 1400 lbs. rolling weight (i.e. trailer 2. plus cargo).
Never load more than 130 lbs. tongue weight on tow 3.
bracket provided.
Go slow and use extra care when towing a trailer. Allow for 4. increased braking distance. Load trailer properly.
Do not tow heavy loads on slopes greater than 5° incline. 5. When going downhill or turning, the extra weight tends to push the tow vehicle and may cause you to loose control (i.e. braking and steering ability are reduced, towed equipment may jack-knife and cause utility vehicle to overturn).
Cargo Box Loading/Operation
Do not exceed vehicle’s Total Load Capacity rating of 1,400 1.
lbs. This includes operator, passenger, accessories, and cargo.
Do not exceed 1000 lbs. load in cargo box.2.
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Spread load evenly and secure to prevent movement.3.
Do not load above height of cargo box front panel. Load 4. could shift forward and injure driver or passenger.
Avoid loads which exceed the physical dimensions of cargo 5. box.
Go slow. Heavy loads will affect steering, braking, stability, 6. and overall handling of the vehicle. Limit loads to those that can be safely controlled.
Avoid sudden starts, stops, and turns which could cause 7. load to shift.
Cargo Box Lift
Stop vehicle on level ground and set Parking Brake before 1.
raising cargo box.
On manual lift units, unload cargo box before raising cargo 2. box.
Do not operate vehicle with cargo box in raised position.3.
Do not operate vehicle with cargo box latch unlatched. 4. Always re-latch upon manually lowering cargo box.
When using optional electric lift:
Stay in driver’s seat.a.
Keep body parts away from cargo box and keep all b. bystanders away.
Do not allow rear wheels to hang over the edge of c. a drop-off when raising cargo box. The load in the cargo box may shift causing the vehicle to tip over backwards.
Safety Frame (OPS)
Your vehicle is equipped with a operator protective 1. structure (OPS) which must be maintained in a fully
functional condition. Use care when driving through doorways or spaces with a low overhead.
Never modify the OPS in any way.a.
Never attempt to straighten or reweld any part of b. the main frame or retaining brackets that have been damaged. Doing so may weaken the structure and endanger your safety.
Never secure any parts other than Cub Cadet c. approved accessories on the main frame or attach the safety frame with anything other than the special fasteners specified.
Never attach ropes, chains, or cables to the OPS for d. pulling purposes.
Although the OPS, when used with a properly e. secured seat belt, provides a crush-protective environment in the event of a tip-over or rollover, never take unnecessary risks.
Children
Tragic accidents can occur if the operator is not alert to 1. the presence of children. Children are often attracted to the vehicle. They do not understand the dangers. Never assume that children will remain where you last saw them.
Avoid run over accidents.
Keep children out of the immediate area of the a. vehicle and in watchful care of a responsible adult other than the operator.
Be alert and turn the vehicle off if a child enters the b. area.
Before and while backing, look behind and down for c. small children.
Never carry small children, they may fall off and d. be seriously injured or interfere with safe vehicle operation.
Use extreme care while approaching blind corners, e. doorways, shrubs, trees or other objects that may block your vision of a child who may run into the path of the vehicle.
Remove key when vehicle is unattended to prevent f. unauthorized operation.
Never allow children under 16 years old to operate this 2. vehicle. Children 16 years old and over should read and
understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.
Do not let children ride in the cargo box, in the driver’s or 3. passenger’s lap or anywhere other than the passenger seat.
Never give small children a ride; not even in the passenger seat. They may fall off.
Service
Safe Handling Of Gasoline:
To avoid personal injury or property damage use extreme 1. care in handling gasoline. Gasoline is extremely flammable
and the vapors are explosive. Serious personal injury can
occur when gasoline is spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately.
Use only an approved gasoline container.a.
Never fill containers inside a vehicle or on a truck b. or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.
When practical, remove gas-powered equipment c. from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel d. tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
Extinguish all cigarettes, cigars, pipes and other e. sources of ignition.
Never fuel machine indoors.f.
Never remove gas cap or add fuel while the engine g. is hot or running. Allow engine to cool at least two minutes before refueling.
5se c t i O n 2 — iM p O r t a n t sa f e Op e r a t i O n pr a c t i c e s
Never over fill fuel tank. Fill tank to no more than ½ h. inch below bottom of filler neck to allow space for fuel expansion.
Replace gasoline cap and tighten securely.i.
If gasoline is spilled, wipe it off the engine and j. equipment. Move unit to another area. Wait 5 minutes before starting the engine.
To reduce fire hazards, keep engine compartment k. and exhaust system free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage and remove any fuel soaked debris.
Never store the machine or fuel container inside l. where there is an open flame, spark or pilot light as on a water heater, space heater, furnace, clothes dryer or other gas appliances.
General Service
Never run an engine indoors or in a poorly ventilated area. 1. Engine exhaust contains carbon monoxide, an odorless, and deadly gas.
Before cleaning, repairing, or inspecting, make certain 2. all moving parts have stopped. Disconnect the spark plug wires and ground against the engine to prevent unintended starting.
Check brake operation frequently as it is subjected to wear 3. during normal operation. Adjust and service as required.
If equipped, the cooling system is under pressure. Never 4.
remove the radiator cap when the system is hot. Slowly
turn the cap the to the first stop to release pressure before removing the cap.
Keep all nuts, bolts, and screws tight to be sure the 5. equipment is in safe working condition.
Never tamper with the safety interlock system or other 6. safety devices. Check their proper operation regularly.
Never attempt to make adjustments or repairs to the 7. machine while the engine is running.
Do not change the engine governor settings or over-speed 8. the engine. The governor controls the maximum safe operating speed of the engine.
Maintain or replace safety and instruction labels, as 9. necessary.
According to the Consumer Products Safety Commission 10. (CPSC) and the U.S. Environmental Protection Agency (EPA),
units in this product category have an Average Useful Life
of seven (7) years, or approximately 400 hours of operation.
To extend the life of your unit, and specifically after (7)
years of ownership or at 400 hours of operation, have the
unit inspected annually by an authorized service dealer to ensure that all mechanical and safety systems are working properly and not worn excessively. Failure to do so can
result in accidents, injuries or death. See Section 5 of this Operators Manual for Maintenance and Service schedules.
Observe proper disposal laws and regulations for gas, oil, 11.
etc. to protect the environment.
Prior to disposal, determine the proper method to dispose 12. of waste from your local Environmental Protection Agency.
Recycling centers are established to properly dispose of materials in an environmentally safe fashion.
Use proper containers when draining fluids. Do not use 13. food or beverage containers that may mislead someone
into drinking from them. Properly dispose of the containers
immediately following the draining of fluids.
DO NOT pour oil or other fluids into the ground, down a 14.
drain or into a stream, pond, lake or other body of water.
Observe Environmental Protection Agency regulations
when disposing of oil, fuel, coolant, brake fluid, filters, batteries, tires and other harmful waste.
We do not recommend the use of a pressure washer or 15. garden hose to clean your unit. They may cause damage to electrical components; spindles; pulleys; bearings; or the engine. The use of water will result in shortened life and reduce serviceability.
Do not modify engine
To avoid serious injury or death, do not modify engine in any way. Tampering with the governor setting can lead to a runaway engine and cause it to operate at unsafe speeds. Never tamper with factory setting of engine governor.
Notice Regarding Emissions
Engines which are certified to comply with California and federal
EPA emission regulations for SORE (Small Off Road Equipment)
are certified to operate on regular unleaded gasoline, and may include the following emission control systems: Engine
Modification (EM), Oxidizing Catalyst (OC), Secondary Air Injection (SAI) and Three Way Catalyst (TWC) if so equipped.
Spark Arrestor
WARNING: This unit is equipped with an internal
combustion engine and should not be used on or near any unimproved forest-covered, brushcovered
or grass-covered land unless the engine’s exhaust
system is equipped with a spark arrester meeting applicable local or state laws (if any).
If a spark arrester is used, it should be maintained in effective
working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws
apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service
department, P.O. Box 361131 Cleveland, Ohio 44136-0019.
6 se c t i O n 2 — iM p O r t a n t sa f e Op e r a t i O n pr a c t i c e s
Safety Symbols
This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the machine before attempting to assemble and operate.
Symbol Description
READ THE OPERATOR’S MANUAL(S) Read, understand, and follow all instructions in the manual(s) before attempting to assemble and operate
WARNING— HOT SURFACE Hot Surface - Do not touch.
WARNING — GAS CONTAINER
Avoid injury from explosion. Do not place gas container in cargo box when fueling.
WARNING— RIDERS MUST BE IN SEATS No riders in cargo box or anywhere other than seats.
MAX 15º
WARNING— SLOPES Do not operate on slopes greater than 15°.
WARNING— SEAT BELTS Always wear the seat belt when operating the utility vehicle equipped with an OPS . However, if the OPS is not present or has been removed, the seat belt must not be used.
WARNING— ONE RIDER PER SEAT Only one person in each seat.
WARNING— ROLL OVER
Falling off or rollover may cause serious injury or death.
WARNIN G — RIDERS FALLING Riders can fall off and be seriously injured or killed.
WARNING: Your Responsibility—Restrict the use of this power machine to persons who read, understand and
follow the warnings and instructions in this manual and on the machine.
SAVE THESE INSTRUCTIONS!
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Controls and Features
A
F
G
I
J
K
H
L
M
E
B
C
D
3
Figure 3-1
Read this operator’s manual, safety labels, and operating instructions on the vehicle before operating. Compare the illustrations in
this manual with your unit to familiarize yourself with the location of various controls and adjustments. Reference to the right or left
hand side of unit is observed from the operating position. Save this manual for future reference.
IMPORTANT: Read the Kohler Engine operator’s manual before operating this vehicle to familiarize yourself with the engine controls
and adjustments.
A 4x4 Switch (4X4 Only)
B Ignition Switch
C Brake Pedal
D Dierential Lock Lever
E Parking Brake Lever
F Warning Light Cluster
G 12 Volt Power Outlet
H Accelerator Pedal
I Shift Lever
J Cup Holders
K Seat Belts
L Fuel Tank
M Choke Knob
(if equippe d)
8
Accelerator Pedal
HOURS 1/10
FUEL
PARK
BRAKE
OILBATT.
The accelerator pedal is located on the right side of the floor beneath the dash panel. Depressing the accelerator pedal will move the vehicle in the direction selected on the gearshift. As the pedal is depressed, speed will increase to the maximum selected range. Releasing the pedal reduces the speed, but does not stop the vehicle. The brake must be applied to stop vehicle.
See Fig. 3-1.
Brake Pedal
The brake pedal is located on the left side of the floor beneath the dash panel. Remove foot from accelerator pedal apply pressure to the brake pedal evenly until vehicle slows down and
stops. See Fig. 3-1.
Parking Brake Lever
The parking lever is located to the left of the driver’s seat. It holds the brake in the engaged position for parking. See Fig. 3-1.
To engage the parking lever, pull up on the parking brake lever, and parking brake light on dash will come on to indicate parking brake is engaged.
To release parking brake, push down on brake pedal, depress button on top of park brake lever, and move lever to off position.
NOTE: The engine will stall when the parking brake is engaged and the unit is not in Neutral.
Ignition Switch
WARNING: Never leave a running machine
unattended. Always set parking brake, stop engine and remove key to prevent unintended starting.
The ignition switch is located to the right of the steering wheel on the left side of the dash panel. To start the engine, insert the
key into the ignition switch and turn clockwise to the START
position. Release the key into the Run position once engine has
fired. See Fig. 3-1.
Refer to Starting The Engine in the Operation Section of this
manual for detailed starting instructions.
Warning Light Cluster
The warning light cluster is located in the middle of the dash
panel. See Fig. 3-2. There are four warning lights: battery, parking
brake light, engine oil pressure light, and low fuel light.
Choke Knob
The choke knob is located to the left of the driver’s seat. The
choke is used when starting a cold engine. It richens the fuel
mixture for cold weather starting. See Fig. 3-1.
Shift Lever
The shift lever is located in the center console between the
seats and has four positions (4x4 only), FORWARD, LOW, NEUTRAL, and REVERSE (the 4x2 unit has three positions ­FORWARD, NEUTRAL, and REVERSE). The brake pedal must
be depressed and the utility vehicle must not be in motion when the moving shift lever.
NOTE: To shift into LOW, move the shift lever from the
neutral position towards the passenger seat and then forward.
IMPORTANT: Never force the shift lever. Doing so
may result in serious damage to the utility vehicle’s
transmission.
Differential Lock Lever
The differential lock lever is located in the center console between the seats. When engaged, the differential lever locks
the rear differential so both rear wheels will pull equally. See Fig. 3-1 .
Figure 3-2
The engine oil pressure light activates when engine has low oil pressure. The battery light will indicate that the battery is low on power. The low fuel light activates when fuel is low in the tank. The parking light indicates that the parking brake is engaged.
Hour Meter
The hour meter is located in the center of the warning light cluster. It reads the elapsed time key is in the Run or Accy.
position. See Fig. 3-2.
NOTE: Every 50 hours a “change oil” message will flash on the
display for 2 minutes every time the tractor is started. This
message will repeat for the first two minutes after each 50 hour
interval. The oil pressure indicator light will also flash when
this display is active. Before the interval expires, change the
crankcase oil as instructed in the Engine Manual.
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