Cub Cadet 2186 User Manual

O
PERATOR’S
M
ANUAL
2000
TRACTOR
Model Number
w/48" Mower Deck
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
Warning:
covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.
CUB CADET LLC P.O. BOX 361131 CLEVELAND, OHIO 44136-0019 [www.cubcadet.com]
PRINTED IN U.S.A. FORM NO. 769-00622
This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-
(12/02)
KOHLER CO.
FEDERAL AND CALIFORNIA EMISSION CONTROL SYSTEMS
LIMITED WARRANTY
SMALL OFF-ROAD EQUIPMENT ENGINES
The U. S. Environmental Protection Agency (EPA), the California Air Resources Board (CA RB), and Kohler Co. are pleased to explain the Federal and California Emission Control Systems Warranty on your small off-road equipment engine. For California, engines produced in 1995 and later must be designed, built and equipped to meet the state’s stringent anti-smog standards. In other states, 1997 and later model year engines must be designed, built and equipped, to meet the U.S. EPA regulations for small non-road engines. The engine must be free from defects in materials and workmanship which cause it to fail to conform with U.S. EPA standards for the first two years of engine use from the date of sale to the ultimate purchaser. Kohler Co. must warrant the emission control system on the engine for the period of time listed above, provided there has been no abuse, neglect or imp r op er ma i n­tenance.
The emission control system may include parts such as the carburetor or fuel injection system, the ignition system, and catalytic converter. Also included are the hoses, belts and connectors and other emission related assemblies.
Where a warrantable condition exists, Kohler Co. will repair the engine at no cost, including diagnosis (if the diagnostic work is performed at an autho­rized dealer), parts and labor.
MANUFACTURER’S WARRANTY COVERAGE
Engines produced in 1995 or later are warranted for two years in California. In other states, 1997 and later model year engines are warranted for two years. if any emission related part on the engine is defective, the part will be repaired or replaced by Kohler Co. free of charge.
OWNER’S WARRANTY RESPONSIBILITIES
(a) The engine owner is responsible for the performance of the required maintenance listed in the owner’s manual. Kohler Co. recommends that you
retain all receipts covering maintenance on the engine. But Kohler Co. cannot deny warranty solely for the lack of receipts or for your failure to assure that all scheduled maintenance was performed.
(b) Be aware, however, that Kohler Co. may deny warranty coverage if the engine or a part has failed due to abuse, neglect, improper maintenance or
unapproved modifications.
(c) For warranty repairs, the engine must be presented to a Kohler Co. service center as soon as a problem exists. Call 1-800-544-2444, or access
our web site at: www.kohlerengines.com, for the names of the nearest service centers. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
If you have any questions regarding warranty rights and responsibilities, you should contact Kohler Co. at 1-920-457-4441 and ask for an Engine Service representative.
COVERAGE
Kohler Co. w arrants to the ultimate purchaser and each subsequent purchaser that the engine will be designed, built and equipped, at the time of sale, to meet all applicable regulations. Kohler Co. also warrants to the initial purchaser and each subsequent purchaser, that the engine is free from defects in material and workmanship which cause the engine to fail to conform with applicable regulations for a period of two years.
Engines produced in 1995 or later are warranted for to years in California. For 1997 and later model years, EPA requires manufacturers to warrant engines for two years in all other states. These warranty periods will be begin on the date the engine is purchased by the initial purchaser. If any emis­sion related part on the engine is defective, the part will be replaced by Kohler Co. at no cost to the owner. Kohler Co. is liable for damages to other engine components caused by the failure of a warranted part still under warranty.
Kohler Co. shall remedy warranty defects at any authorized Kohler Co. engine dealer or warranty station. Warranty repair work done at an authorized dealer or warranty station shall be free of charge to the owner if such work determines that a warranted part is defective.
Listed below are the parts covered by the Federal and California Emission Control Systems Warranty. Some parts listed below may require scheduled maintenance and are warranted up to the first scheduled replacement point for that part. The warranted parts are:
• Oxygen sensor (if equipped) • Intake manifold (if equipped)
• Exhaust manifold (if equipped) • Catalytic muffler (if equipped)
• Fuel metering valve (if equipped) • Spark advance module (if equipped)
• Crankcase breather • Ignition module(s) with high tension lead
• Gaseous fuel regulator (if equipped) • Electronic control unit (if equipped)
• Carburetor or fuel injection system • Fuel lines (if equipped)
• Air filter, fuel filter, and spark plugs (only to first scheduled replacement point )
LIMITATIONS
This Emission Control System Warranty shall not cover any of the following: (a) repair or replacement required because of misuse or neglect, improper maintenance, repairs improperly performed or replacement not conformin g
to Kohler Co. specifications that adversely affect performance a nd/or durability and alterations or modifica tions not recommended or approved in
writing by Kohler Co., (b) replacement of parts and other services and adjustments necessary for required maintenance at and after the first scheduled replacement point, (c) consequential damages such as loss of time, inconvenience, loss of use of the engine or equipment, etc., (d) diagnosis and inspection fees that do not result in eligible warranty service being performed, and (e) any add-on or modified part, or malfunction of authorized parts due to the use of add-on or modified parts.
MAINTENANCE AND REPAIRS REQUIREMENTS
The owner is responsible for the proper use and maintenance of the engine. Kohler Co. recommends that all receipts and records covering the perfor­mance of regular maintenance be retained in case questions arise. If the engine is resold during the warranty period, the maintenance records should be transferred to each subsequent owner. Kohler Co. reserves the right to deny warranty coverage if the engine has not been properly maintained; how­ever, Kohler Co. may not deny warranty repairs solely because of the lack of repair maintenance or failure to keep maintenance records.
Normal maintenance, replacement or repair of emission control devices and systems may be performed by any repair establishment or individual; how­ever, warranty repair must be performed by a Kohler authorized service center. Any replacement part or service that is equivalent in performance and durability may be used in non-warranty maintenance or repairs, and shall not reduce the warranty obligations of the engine manufacturer.
2
CONTENTS
Section Page
Section Page
Emission Control Systems Warranty... 2
Tractor and Deck Preparation.............. 3
Safe Operation Practices..................... 4
Product Graphics ................................. 7
To The Owner .................................... 8
Calling Service Information.................. 8
Recording Model & Serial Number ...... 8
I Controls and Indicators........................ 9
II Operation............................................. 14
III Adjustments......................................... 18
IV Maintenance ........................................ 23
V Mower Deck......................................... 33
TRACTOR AND DECK PREPARATION
After removing the top of the shippi ng crate, cut the tie strap securing the m ower deck to the s ide panel o f the crate. Using a hoist, or with the help of an assistant, carefully lift the mower deck out of the shipping crate.
Cut the tie strap securing the PTO belt and remo ve the belt from the deck
A. INSTALL LIFT ASSIST SPRINGS
The RH and LH lift assist rods are installed on the tractor and suspended with rubber bands during shipment. Remove the rubber bands and install the lift assist springs as follows:
1. Raise the rearward end of the RH lift assist rod located under the fender on the right/rear side of the tractor frame, and remove the internal cotter pin from the forward end of the rod.
2. Slide the larger hook of the lift assi st spring onto the forward end of the lift assist rod.
VI Off-Season Storage ............................. 45
VII Mowing................................................. 46
Optional Equipment and Accessories. 47
Maintenance Chart............................... 48
Trouble Shooting.................................. 49
Lubrication Table ............................... 51
Lubrication Guides .............................. 52
Slope Gauge........................................ 55
Specifications....................................... 57
Warranty — Commercial Use.............. 58
Warranty — Residential Use................ 59
Maintenance Parts Chart .................... 60
3. Install the internal cotter pin to capture the spring hook between the flange of the rod and the pin.
4. While lowering the rear end of the lift assist rod, guide the other spring hook into the pigtail hook at the lower front of the fender.
5. Tension the spring by pushing downward and then inward on the rear of the lift as sist rod so that the flange at rearward end of the rod is inside the tractor frame.
6. Repeat steps 1 thru 5 to install the lift assist spring onto the LH lift assist rod on the left side of the tractor frame.
NOTE: Store the l ift a ssist spring s in th is po sit ion whe n­ever the mower deck is removed from the tractor.
B. CONNECT THE BATTERY
WARNING
INTERNAL
COTTER PIN
LIFT
ASSIST
SPRING
LIFT ASSIST
ROD
Installing Lift Assist Springs in Storage Position.
PIGTAIL
HOOK
Battery posts, term ina ls an d r ela ted ac ce ss or ie s contain lead and lead compounds. Wash hands after handling.
The tractor is shipped with an activat ed sealed battery, with the positive batte ry cable factory connected. The negative cable must be connected.
Note: Make sure the ignition s witch is in the "OFF" po ­sition before attaching the battery cable.
1. Pull the protective c ap off the negative terminal of the battery, and remove the hex cap s cre w and nut from the free end of the negative battery cable.
2. Connect the negative battery cable (heavy black ) and ground wire (green) to negative terminal (—) of the battery using the hex cap screw and nut. Slide the black terminal cover over the negative terminal of the battery.
3
WARNING
• The engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
• This uni t is equip ped with an inter nal comb ustion engin e and sh ould not be used on or near any unimprove d forest-covered, br ush-cove red, or grass -covered land unles s the engine’ s exhaust s ystem is eq uipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
• In the State of California, the above is required by law (Section 4442 of the California Public Resources Code). Other States m ay ha ve simi lar laws. Fede ral laws appl y to f edera l lands. A spark arre ster mu ffle r is av aila ble at your nearest engine authorized service center.
IMPORTANT
THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH, IF NOT FO LLOWED, COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OF YOURSELF AND OTHERS. READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE YOUR UNIT. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY. WHEN YOU SEE THIS SYMBOL— HEED ITS WARNING.
Your lawn mower was built to be operated accor ding to the r ules for safe ope ration
in this manual. As with any type of po wer equipmen t, careless ness or error on the
DANGER
I. GENERAL OPERATION
1. Read, understand and follow all instructions in the manual and on the machi ne befor e sta rting. Ke ep this manual in a safe plac e for future and regular reference and for ordering replacement parts
2. Only allow responsible individuals familiar with the instructions to operate the machine. Know the controls and how to stop the machine quickly .
3. Do not put hands or feet under the cutting deck or near rotating parts.
4. Clear the area of objects such as rocks, toys, wire, etc. which could be picked up and thrown by the blades. A small object may have been overlooked and could be acci dentally thrown by the mower in any direction and cause injury to you or a bystander. To help avoid a thrown objects injury, keep children, animals, bystanders and helpers at least 75 feet from the mower while it is in operation. Always wear safety glasses with side shields or safety goggles during operation or while performing an adjustment or repair, to protect eyes from foreign objects. Stop the blades when crossing gravel drives, walks or roads.
part of the operator can result in injur y. This lawn mower is capabl e of amputating hands and feet or throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
SAFE OPERATION PRACTICES
5. Be sure the area is cl ear of other people before mowing. Stop machine if anyone enters the area.
6. Never carry passengers.
7. Disengage the blades before shifting into reverse and backing up. Always look down and behind before and while backing.
8. Be aware of the mower and attachment discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the chute guard in place.
9. Slow down before turning. Operate the machine smoothly. Avoid erratic operation and exc essive speed.
10. Never leave a running machine unattended. Always turn off the blades, place the transmission in neutral, set the parking brake, stop the engine and remove key before dismounting.
11. Turn off blades when not mowing.
12. Stop the engin e and wai t unti l the bl ades co me t o a complete stop before (a) removing the grass catcher or unclogging chute, or (b) making any repairs, adjusting or removing any grass or debris.
4
13. Mow only in daylight or good artificial light.
DO:
14. Do not operate the machine while under the influence of alcohol or drugs.
15. Watch for traffic when operating near or crossing roadways.
16. Use extra care when loading or unloading the machine into a trailer or truck. This unit should not be driven up or down a ramp onto a trailer or truck under power, because the unit could tip over causing serious personal injury. The unit must be pushed manually on a ramp to load or unload properly.
17. Never make a cutting height adjustment while the engine is running if the operator must dismount to do so.
18. Wear sturdy, rough-soled work shoes and close­fitting slacks and shirts. Do not wear lo ose fitting clothes or jewelry. They can be caught in moving parts. Never operate a unit in bare feet, sandals or sneakers.
19. Check overhead clearance carefully before driving under power lines, wires, bridg es or low hanging tree branches, before entering or leaving buildings, or in any other situation where the operator may be struck or pulled from the unit, which could result in serious injur y.
20. Disengage all attachment clutches, thoroughly depress the brake pedal and shift into neutral before attempting to start the engine.
21. Your mower is designed to cut normal residential grass of a height no more than 10”. Do not attempt to mow through unusually tall, dry grass (e.g. pasture) or piles of dry leaves. Debris may build up on the mower deck or contact the engine exhaust presenting a potential fire haz ard.
Mow up and down slopes, not across. Remove obstacles such as rocks, limbs, etc. Watch for holes, ruts or bumps. Uneven terrain c ould
overturn t he mach ine. Tall grass can hide obstacles. Use slow speed. Cho ose a low enough gear so tha t
you will not ha ve t o s t op or sh ift w hi le o n th e s lo pe . Al ­ways keep the machine in gear when going down slopes to take advantage of engine braking action.
Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability.
Use extra care with grass catchers or other attach­ments. These can change the stability of the machine.
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Rapid engagement or braking could cause the front of the machine to lift and rapidly flip over backwards, which could cause serious injur y.
Avoid starting or stopping on a slope. If the tires lose traction, disengage the blades and proceed slowly
straight down the slope.
DO NOT:
Do not turn on slopes unless necessary; then, turn
slowly and gradually downhill, if possible. Do not mow near drop-offs, dit ches or emb ank me nts .
The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine by putting your foot on the ground.
Do not use the grass catcher on steep slopes.
22. Use only accessories approved for this machine by Cub Cadet. Read, understand and follow all instructions provided with the approved accessory.
II. SLOPE OPERATION
Slopes are a m aj o r f a ctor related to loss of contr o l an d tip-over accidents , which can re sult in sever e injur y or death. All slopes require extra caution. If you c annot back up the slope or if you feel uneasy on it, do not mow it.
For your safety, use the slope gaug e include d as part of this manual to measure slopes before operating this unit on a sloped or hilly area. If the slope is greater than 15° as shown on the slope gauge, do not operate this unit on that area or serious injury could result.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.
1. Keep children out of the mowing area and in watchful care of an adult other than the operator.
2. Be alert and turn the machine off if children enter the area.
3. Before and when backing up, look behind and down for small children.
4. Never carry children, even with the blades off. They may fall off and be seriously injured or may interfere with safe machine operation.
5
5. Never allow children under 14 years old to operate the machine. Children 14 years and over should only operate the machine under close parental supervision and proper instruc tion .
6. Use extra care when approaching blin d corners, shrubs, trees or other objects that may obscure your vision of a child or other hazar d.
7. Remove the key when the machine is left unattended to prevent unauthorized operation.
IV. SERVICE
1. Use extreme care in handling gasoline and othe r fuels. They are extremely flammable and the vapors are explosive.
a. Use only an approved container. b. Never remove fuel cap or add fuel with the en-
gine running. Allow the engine to cool at least two minutes before refueling.
c. Replace the fuel cap securely and wipe off any
spilled fuel before starting the engine as it may cause a fire or explosion.
d. Extinguish all cigarettes, cigars, pipes and oth-
er sources of ignition.
e. Never refuel the machine indoors because fuel
vapors will accumulate in the area.
f. Never store the fuel container or machine
inside where there is an open flame or spa rk, such as a gas hot water h eater, space h eater or furnace.
2. Never run a machine inside a closed area.
3. To reduce fire hazard, keep the machine free of grass, leaves or other debris build-up. Clean up oil or fuel spillage. Allow the machine to cool at least 5 minutes before storing.
4. Before cleaning, repairing or inspecting, make certain the blade and all moving parts have stopped. Disconnect the spark plug wire, and keep the wire away from the spark plug to prevent accidental starting.
5. Check the blade and engine mounting bolts at fre­quent intervals for proper tightness. Also visually inspect blades for damage (e.g., excessive wear, bent, cracked). Replace with blades which meet original equipment specifications.
6. Keep all nuts, bolts and screws tigh t to be sure the equipment is in safe working condition.
7. Never tamper with safety devices. Check their proper operation regularly. Use all guards as instructed in this manual.
8. After striking a foreign object, stop the engine, remove the wire from the spark plug and thoroughly inspect the mower for any damage. Repair the damage before restarting and operating the mower.
9. Grass catcher components are s ubject to wear, damage and deterioration, which could expose moving parts or allow objects to be thrown . For your safety protection, frequently check the components and replace with manufacturer’s recommended parts when necessa ry.
10. Mower blades are sharp and can cut. Wrap the blades or wear gloves, and use extra caution when servicing blades.
11. Check brake operation frequently. Adjust and service as required.
12. Muffler, engine and belt guards become hot during operation and can ca use a burn. Allow to cool down before touching.
13. Do not change the engine governor settings or overspeed the engine. Ex cessive engine s peeds are dangerous.
14. Observe proper disposal laws and regulations. Improper disposal of fluids and materials can harm the environment and the ecology.
a. Prior to disposal, contact your local
Environmental Protection Agency to determine the p roper method for disposin g of the waste. Recycling cen ters are establ ished to properly dispose of materials in an environmentally safe fashion.
b. Use proper containers when draining fluids.
Do not use food or b everage containers that may mislead someone into drinking from them. Properly dispo se of the containers im­mediately following the draining of fluids.
c. DO NOT pour oil or other fluids into the
ground, down a drai n or into a stream, pond, lake, or other body of water. Observe Environ­mental Protection Agency regulations when disposing of oil, f uel, coolant, brake fluid, fil­ters, batteries, tires and other harmful waste.
15. We do not recommend the use of a pressure washer or garden hose to clean your unit. They may cause damage to electrical components; spindles; pulleys; bearings; or the engine. The use of water will result in shortened life and reduce serviceability.
WARNING - YOUR RESPONSIBILITY:
read, understand and follow the warnings and instructions in this manual and on the machine.
Restrict the use of this power machine to pers ons who
6
PRODUCT GRAPHICS
Keep product safety gr aphics (decals) clean. Replac e any safety graphic that is damaged, destroyed, mis s-
STARTING INSTRUCTIONS
BE FAMILIAR WITH CONTROLS BEFORE
1.
STARTING ENGINE AND OPERATING. SET CHOKE, MOVE THROTTLE TO MID
2.
POSITION AND DEPRESS BRAKE PEDAL. TURN KEY TO THE START POSITION.
3.
AFTER ENGINE STARTS OPEN CHOKE.
4.
STOPPING INSTRUCTIONS
1.
DISENGAGE PTO AND SET PARKING BRAKE
MOVE THROTTLE CONTROL TO MID
2.
POSITION AND TURN KEY OFF.
WARNING
!
AVOID SERIOUS INJURY OR DEATH.
READ OPERATORS MANUAL AND ALL WARNING LABELS BEFORE USING MACHINE.
GO UP AND DOWN SLOPES, NOT ACROSS.
AVOID SUDDEN TURNS.
DO NOT OPERATE UNIT WHERE IT COULD SLIP OR TIP.
IF MACHINE STOPS GOING UPHILL, STOP PTO AND BACK DOWN HILL SLOWLY.
DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND.
NEVER CARRY CHILDREN.
LOOK DOWN AND BEHIND BEFORE AND WHILE BACKING.
KEEP SAFETY DEVICES [GUARDS, SHIELDS, AND SWITCHES] IN PLACE AND WORKING.
REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADES.
KNOW LOCA TION AND FUNCTION OF ALL CONTROLS.
BE SURE THE BLADES AND THE ENGINE ARE STOPPED BEFORE PLACING HANDS OR FEET NEAR BLADES.
BEFORE LEAVING OPERATOR'S POSITION, DISENGAGE PTO, ENGAGE BRAKE LOCK, SHUT OFF ENGINE AND REMOVE KEY.
.
ing, painted over or c an no longer be read. Replace­ment safety graphics are available through your dealer.
KEEP HANDS AND FEET AWAY FROM ROTATING PARTS REMOVE OBJECTS THAT CAN BE THROWN BY THE BLADE IN ANY DIRECTION. WEAR SAFETY GLASSES. DO NOT MOW WHEN CHILDREN OR OTHERS ARE AOUND. NEVER CARRY CHILDREN USE EXTRA CAUTION ON SLOPES. DO NOT MOW SLOPES GREATER THAN 15°. MOW UP AND DOWN, NOT ACROSS
READ OPERATOR'S MANUAL. KEEP SAFETY DEVICES WORKING.
AVOID SUDDEN TURNS, USE LOW GEAR
.
.
.
.
SAFETY GRAPHIC – LOCATED ON
LEFT SIDE OF MOWER DECK
DEFLECTOR and SAFETY GRAPHIC –
LOCATED ON RIGHT SIDE OF DECK
GENERAL SAFETY INSTRUCTIONS
WARNING – LOCATED ON RIGHT
SIDE OF RUNNING BOARD
HANDS AND FEET SAFETY GRAPHIC–
LOCATED ON DEFLECTOR CHUTE
SAFETY GRAPHIC – LOCATED
ON LEFT SIDE OF DECK
7
TO THE OWNER
This Operator’s Manual is an important part of your new tractor. The information contained in this manual has been prepared in detail to he lp you bet ter underst and the featu res, corr ect operati on, adjust ments, and m aintenanc e of your tractor. The performance and dependability of this tractor rely greatly on the manner in which it is operated and maintained. Therefore, it is recommended that all operators of the tractor carefully read this manual and fully under­stand its operation. Also keep the manual available for reference to ensure proper operation, and that maintenance procedures are performed as scheduled to assure the tractor’s optimal mechanical condition.
NOTE: All references to LEFT, RIGHT, FRONT, and REAR, unless specifically stated otherwise, indicate that rela- tive position on the tractor when facing forward while seated in the operator’s seat.
CAUTION: DO NOT tow your Model 2186 tractor . Towing will damage the transmission. Place the tractor on a LEVEL SURFACE before pulling the transmission release lever to the disengaged position.
Your local authorized Cub Cadet dealer is interested in the performance you receive from your tractor, and with the maintenance needed to ensur e the sa tis fac to ry opera t ion of you r tractor . The dealer has trained service personnel familiar with the latest s ervicing in formation, is e quipped with the l atest tools, a nd has a comple te line of genu ine Cub Cadet service parts which assure proper fit and high quality.
CALLING SERVICE INFORMATION
The engine manufacturer is responsible for all engine-related issues with regards to performance, power-rating, and specifications.
If you have difficulties with the tractor and/or equipment; have any questions regarding the operation or maintenance of this equipment; or desire additi onal information not found in th is manual, c ontact your near est authorized Cub Cadet dealer. If you need assistance in locating a dealer in your area, contact the Customer Dealer Referral Line by calling:
1-877-282-8684
To obtain top performance and assu re economical operation , the tractor should be inspected by your authorized dealer periodically or at least once a year, depending on its hours of use. Before calling your dealer, make sure that you have your model number(s) and manufacturing date available for the dealer.
RECORDING MODEL AND SERIAL NUMBER INFORMATION
Product identificati on plates are prov ided for major c omponents of your tractor. The num bers on these plate s are important if your tract or shou ld requi re deal er se rv ice, or i f yo u nee d add iti ona l in for ma tion on y our tr ac tor. Pr io r to using your tractor for the first time, record the numbers from the identification plates in the appropriate spaces pro­vided below.
The chassis model plate , showing the factory model number and Mfg. Date (See Figure 1) can be found on the underside of the seat mounting base. Pivot the seat foward to locate the decal.
The engine serial number decal (See Figure 2) is located on the engine blower housing. Hood Model Factory Model No. Mfg. Date
Delivery Date Engine Model/Spec. No. Engine Serial No.
XXXXXXXXXXX XXXXXXX XXX
Model Number Mfg. Date
CUB CADET LLC P. O. BOX
www.cubcadet.com
DEALER LOCATOR PHONE NUMBER:
361131
CLEVELAND, OH 44136
877-282-8684
Figure 1 Figure 2
8
SECTION I. CONTROLS AND INDICATORS
Your Cub Cadet Tracto r has been s afety engineered. This section gives a brief description of the function and location of the various controls and indicators.
AB
F
E
H
G
Thoroughly acqua int your self w ith all th e control s and indicators before attempting to start or operate the tractor.
I
C
J
D
K
N
A. Low Oil Indicator B. Hour Meter C. Power Take-Off (PTO) Control Switch D. Ignition/Light Switch E. Throttle Control Lever
F. Choke Control
G. Brake Pedal Lock
H. Cruise Control Lever
L
O
M
I. Brake Pedal
J. Forward Control Pedal
K. Reverse Control Pedal
L. Lift Handle
M. Lift Height Indicator
N. Seat Adjustment Lever
O. Transmission Release Lever
P. Fuses (Not Shown)
Q. Safety Interlock Switches (Not Shown)
Figure 3
9
A. LOW OIL INDICATOR
This indicator will illuminate when the engine oil level is low. If this indica tor il lum in ates , s top the tr a ctor i mm e­diately and check the engi ne oil lev el. If the oil lev el is within the operating range, but the light remains on, contact your Cub Cadet dealer.
E. THROTTLE CONTROL LEVER
This lever controls the speed of the engine. When set in a given position, the control cable will maintain a uniform engine speed.
NOTE
CAUTION
Operating the tractor with low oil level or pres­sure could result in severe engine damage.
B. HOUR METER
The hour meter operates wheneve r the ignition key is in the “ON” position. Record the actual hours of tractor operation to ensure all maintenance procedures are completed according to the schedule in this manual.
C. POWER TAKE–OFF (PTO) CONTROL SWITCH
The power take-off control switch operates the front electric PTO clutch. Pull the switch knob to engage (“RUN”), or push the knob to disengage (“OFF”) the PTO clutch.
D. IGNITION/LIGHT SWITCH
WARNING
To prevent accidental starting and/or battery discharge, remove the key from the ignition switch when the tractor is not in use.
The combination lights and ignition switch is a four position switch. (See Figure 4)
When using power take-off operated equip­ment, best performance is achieved with the throttle lever in the “FAST” position.
This symbol shows slow position. This symbol shows fast position.
F. CHOKE CONTROL
The choke control is operated manually. Pull the knob out to ckoke the engine; push the knob in to open the choke.
G. BRAKE PEDAL LOCK
WARNING
The hydrostatic tran smission will not h old the
tractor on a hill. Normal internal leakage in the transmission will allow the tractor to roll down­hill. To avoid an accident and/or possible inju­ry, engage the brake pedal lock.
The brake lock lever, located in the center of the dash panel below the steering wheel, is identified with the symbol. Always engage the brake pedal lock when dismounting the tractor. To engage the brake pedal lock, depress the brake pedal and push down on the brake pedal lock lever. Hold the lever down while releasing the brake pedal. The le­ver should lock in the down position.
P
Figure 4
H. CRUISE CONTROL LEVER
The cruise control lever, located in the center of the dash panel below the steering wheel, is identified with the symbol. This lever can be used to main­tain a desired “foot free” forward speed in areas where constant speed changes are not required. Re­fer to Section II- OPERATION for instructions on how to use this feature.
10
I. BRAKE PEDAL
The brake pedal is located at the front of the right run­ning board above the forward control pedal. Press down to stop the tractor and disengage the cruise con­trol. The brake pedal must be fully depress ed to acti­vate the safety interlock switch when starting the tractor.
J. FORWARD CONTROL PEDAL
The forward contr ol pe dal is l oc ated a t the fron t o f the right running board below the brake pedal. Slowly press down on the pedal to start moving for ward. The forward ground speed of the tractor is directly affected by the distance the pedal is depressed.
K. REVERSE CONTROL PEDAL
WARNING
Check behind the tractor to be sure the area is clear of people, pets or obstacles. Use a slower speed to maintain con trol of the tractor when traveling in reverse.
The reverse control peda l is located in the right front running board rearward of the the brake and forw ard control pedals. P ress the peda l downward to move in reverse.
L. LIFT HANDLE
The lift handle is loc ated in the lef t fender and is us ed to raise and lower equipment used with the tractor. The equipment can be set in any of six positions by de­pressing the top button on the handle, moving the han­dle to the desired position, then releasing the button. It may be necessary to push or pull slightly on the handle to depress the button. There is a lift assist spring which reduces the effort needed to lift attachments. To adjust spring tension refer to ADJUSTMENTS in Section III.
Figure 5
O. TRANSMISSION RELEASE LEVER
The transmission release lever is located at the back of the tractor in the rear draw bar. This leve r disconnec ts the hydro transmiss ion pump from the rea r axle to al­low the unit to be pushed a short distance by hand.
To disengage the trans mission, pu ll back on the lever until its lockin g flange is visible outside the drawbar, then lift the lever up into the slot and release. To re-en­gage the transmission, pull back on the lever, drop out of the slot and release.
P. FUSES
The fuses are l ocate d under the hood between the i n­dicator lamps and the hour meter (see Figure 6). Fuses are installed to protect the tractor’s electrical circuitry and components f rom damage caused by excessive amperage.
M. LIFT HEIGHT INDICATOR
The lift height indicator is located in the left fender and indicates the height of the deck attachment when in­stalled.
N. SEAT ADJUSTMENT LEVER
The seat adjustment lever (see Figure 5) is used to move the seat forward or rearward into one of five po­sitions. See ADJUSTING THE SEAT in Section III.
Figure 6
11
Q. SAFETY INTERLOCK SWITCHES
HOOD AND SIDE PANELS
This tractor is equ ipped w ith a s afety i nterloc k sy stem for the protection of the operator. If the interlock sys­tem should ever malfunctio n, do not operate the trac­tor. Contact your authorized Cub Cadet Dealer. The safety interlock system prevents the engine from cranking or starti ng unl ess the brak e ped al is fully de­pressed, and the PTO switch is in the “OFF” position.
The safety interlock system will automatically shut off the engine if the operator leaves the sea t before en­gaging the brake lock.
The safety interlock system will automatically shut off the engine if the operator leaves the seat with the PTO in the “RUN” position, regardless of whether the brake lock is engaged. The PTO switch must be moved to the “OFF” position to restart the engine.
The safety interlock system will automatically shut off the PTO if the reverse control pedal is depr es sed wi th the PTO in the “RUN” position. To re-engage the PTO, release the reverse control pedal, move the PTO switch to the “OFF” position, then again pull the switch to the “RUN” position.
FUEL TANK
The fuel tank is located under the rear fender. The filler cap is in the center/rear of the fender (see Figure 7).
The tractor hood is arranged to swing up an d forward for easy acce ss to the eng ine compartm ent (see Fig­ure 8). Whenever engine maintenance is required, the side panels can be removed.
WARNING
If the engine has been recently run, the engine, muffler and sur rounding metal surfaces wil l be hot and can cause bur ns to the sk in. Allow the tractor to cool and u se cauti on when remo ving the side panels.
To remove either the righ t or left side panel, refer to Figure 8 and proceed as follows:
1. Engage the brake lock and raise the hood.
2. Loosen, but do not remove, the rear wing nut and upper front wing nut.
3. Grasp the side panel just behind the grille and pull outward to release the side panel from the tapered bushings on the grille.
4. Slide the side panel forward and out of the groove in the dash panel.
Figure 7
To install either the right or left side panel, refer to Fig­ure 8 and proceed as follows:
1. Slide the rea r of pan el into the groov e in the d ash panel.
2. Position the notch of the rear side panel tab on the threads of the bulkhead rod, between the bulkhead and wing nut.
3. Press the slots of the front side panel flange onto the tapered retainers, between the reta iners and the grille.
4. Tighten the rear and upper front wing nuts and close the hood.
12
UPPER FRONT WING NUT
REAR WING NUT
SIDE PANEL
GROOVE IN DASH PANEL
REAR TAB ON PANEL
GRASP
RETAINER WITH TAPERE D GU I D E
GRILLE
GRASP
Figure 8
13
WARNING
SECTION II. OPERATION
Gasohol (up to 10% ethyl alcohol, 9 0% unleaded gasoline by volume) is an approved fuel. Other gasoline/alcohol blends are not approved.
RECEIVE INSTRUCTION - Read the operator’s manual. Learn to operate this machine SAFELY. Don’t risk INJURY or DEATH.
1. Before starting the engine or beginning operation, be familiar with the controls. The operator must be seated, the PTO switch in the “OFF” position and the brake pedal fully depressed.
2. Keep all shie lds in place. K eep away from moving parts.
3. NO RIDERS! Keep all peop le and pets a safe distance away. Look behind to both sides before backing up.
4. DO NOT direct the mower discharge at people.
5. Avoid slopes. Tractors can be rolled over.
6. Before leaving the operator’s seat: Shut off the PTO, engage the brake pedal lock, shut off the engine and remove the ignition key. Wait for all movement to stop before servicing or cleaning.
Methyl Tertiary Butyl Ether (MTBE) and unleaded gasoline blends ( up to a maximum o f 15% MTBE by volume) are approved fuels. Other gasoline/ ether blends are not approved.
4. Check the engine and transmission oil levels.
5. Clean the air cleaner element if necessary.
6. Check the tire inflation pressures.
7. Adjust the sea t for operator’s maximum comfort, visibility and for maintaining complete control of the tractor.
8. Remove the side panels and clean any accumulated gras s an d debris from the engine a ir inlet screen. Also clean the dash air intake screen, grille and side panels to ensure adequate cooling.
9. Refer to the various sections of the Owner’s Manual for additional inf ormati on .
STARTING THE ENGINE
7. Do not fill the fuel tank when the engin e is running or while the engine i s hot. Ti ghten the fuel cap securely.
BEFORE OPERATING YOUR TRACTOR
1. Before you o perate the tracto r, study this m anual carefully. It has been prepared to help you operate and maintain your tractor with utmost efficiency.
2. Familiarize your self with the operations of all the instruments and controls.
3. This engine is certified to operate on unleaded gasoline. For best results, fill the fuel tank with only clean, fresh, unleaded gasoline with a pump sticker octane rating of 87 or higher. In c ountries using the Research method, it should be 90 octane minimum.
Unleaded gasoline is recommended because it leaves less combustion chamber deposits. Leaded gasoline may be used in areas where unleaded is not available and exhaust emissions are not regulated. Be aware however, that the cylinder head may require more frequent service.
WARNING
For personal safety, the operator must be sitting in the tractor seat when starting the engine.
WARNING
This unit is equipped with a safety inerlock system designed for the protection of the operator. Do not operate the tractor if any part of the interlock system is malfunctioning. Periodically check the functions of the interlock system for proper operation as described below:
• The safety interlock system prevents the en­gine from cranking or starting unless the brake pedal is fu lly dep ressed and the PTO clutch engagement switch is in the “OFF” po­sition.
14
• The safety interlock system will automatical­ly shut off the engine if the oper ator leaves the seat before engaging the brake pedal lock.
• The safety interlock system will automatical­ly disengage the PT O if the reverse c ontrol pedal is pressed down with the PT O in the “RUN” position. To re-engage the PTO, re­lease the reverse control pedal, move the PTO switch into the “OFF” position and then engage the PTO while seated.
• The safety interlock system will automatical­ly shut off the tracto r engine if the operator leaves the seat with the P TO in the “RUN” position.
1. Operator must be sitting in the tractor seat.
2. Pull choke control knob to full choke position. Less choking may be necessary due to variations in temperature, grade of fuel, etc. Little or no choking will be needed when the engine is warm.
3. Place the throttle midway between the “SLOW” and “FAST” position.
TRACTOR BREAK-IN PROCEDURE
CAUTION
Never operate a new engine immediately under full load. Break it in carefully as shown in the table below.
Engine Throttle
Period
1st hour X None
2nd hour
3rd through 12th hour
Control Lever
Position Load
1/2 3/4 Full
X
X
X
X
Light drawbar load Mowing with tractor
at slow groundspeed Medium drawbar
load Normal mowing
or
or
4. Place the PTO switch in the “OFF” position.
5. Fully depress the brake pedal.
6. Turn the ignition key clockwise to the “START” position and release it as soon as the engine starts; however, do not crank the engine continuously for more than 10 seconds at a time. If the engine does n ot sta rt withi n thi s time , turn the key “OFF” and wait a min u te to a llow th e en gi ne’ s starter motor to cool, then try again.
7. After the engine sta rts, slowly release the brake pedal. As the engine warms up, gradually push the choke control knob al l the way in. Do not use the choke to enrich the fuel mixture, except as necessary to start the engine.
STOPPING THE ENGINE
CAUTION
Remove the key from the ignition switch to prevent accidental starting or battery discharge if the equipment is left unattended.
COLD WEATHER STARTING
WARNING
Engine exhaust ga ses are dangerous. Do not run the engine in a confined area such as a storage building any longer than is necess ary. Immediately move the tractor outdoors.
WARNING
For personal safety, the operator must be sitting in the tractor seat before starting the tractor.
When starting the engine at temperatures near or below freezing, ensure the correct viscosity motor oil is used in the engine and the battery is fully charged. Start the engine as follows:
1. Pull the choke all the way out to full choke position.
Place the PTO switc h in the “O FF” pos ition. P lace the throttle control lever between the “MID” and “FAST” positions. Wait a moment to allow the engine speed to stabilize, then turn the ignition key to the “OFF” position. Remove the key from the ignition switch.
2. Move the throttle co ntr ol lev er to mi dwa y be twee n the “SLOW” and “FAST” position.
3. Place the PTO switch in the “OFF” position.
4. Fully depress the brake pedal.
15
5. Turn the ingnition key to the “START” position and hold until the engine starts; however, do n ot crank the engine continuously for more than 10 seconds at a time. Once t he e ngi ne s ta rt s, gr ad ua ll y adjust the choke as needed to keep the engine running until warmed up , then push the choke control all the way in.
CAUTION
Do not use the forward or reverse control pedals to change the direction of travel when the tractor is in motion. Use the brak e pedal t o bring the tractor to a stop before depressing either the forward or reverse control pedal.
NOTE
If the engine fails to start after several attempts, the engine may become flooded. If this happens, wait a minute to allow the starter motor to cool. Move the th rottle control to the “SLOW” position, push the ch ok e in all the way and momentarily crank the engine to help clear the cylinders. With the throttle control in the “SLOW” position and the choke all the wa y in, turn the ignition key to the “START” position while slowly pulling the choke out to a position that will allow the engine to start. Gradually adjust the choke as needed to keep the engine running until warmed up, then push the choke control all the way in.
DRIVING THE TRACTOR
CAUTION
Avoid sudden starts, excessive speed and sudden stops.
CAUTION
Do not leave the seat of the tractor without disengaging the PTO, depressing the brake pedal and engaging the brake pedal lock. If leaving the tractor unattended, also turn the ignition key off and remove the key.
a. To move forwar d, slowly depre ss the forward
control pedal until the desired speed is achieved.
b. To move in reverse, check that the area
behind is clear t hen fully depres s the reverse control pedal.
3. Using the cruise control lever.
NOTE
The cruise control feature can only be operated in the forward direction.
a. Slowly depr ess the forw ard con trol p edal un til
the desired speed is achieved.
b. Lightly push the cruise control lever downward
as far as possible and hold in this position.
c. While continuing to hold the cruise lever down,
lift your foot from the forward control pedal (you should feel the cruise latch engage).
d. If properly engaged, the cruise lever and
forward contro l pedal s hould lo ck in the down position, and the tractor will maintain the same forward speed.
e. Disengage the cruis e co ntrol u sing one o f the
following methods:
• Depress the brake pedal to disengage the cruise control and stop the tractor.
• Lightly depress the forward control pedal.
• Lift the cruise control lever upward.
NOTE
When using power take-off operated equipment, best perform ance is achieved with the throttle lever in the “FAST” position.
1. Depress the brake pedal to release the brake pedal lock and let th e pedal up. Move the thr ottle lev er to the position where the engine operates best for the load to be handled.
2. Driving with forward or reverse pedals.
NOTE
Although not recommended, depressing the reverse pedal will also disengage the cruise control.
f. To change to the reverse direction when
operating with cruise control, depress the brake pedal to disengage the cruise control and stop the tractor; then depres s the rever s e control pedal.
16
DRIVING ON SLOPES
Refer to the SLOPE GAUGE on page 55 to help determine slopes where you may not operate safely.
WARNING
Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). The tractor could overturn and cause serious injury.
WARNING
Operate the tractor u p and down slop es, ne ver across slopes. Always drive up or down the face of a slope. Do not drive so that the tracto r may tip over sideways .
Before operating the tractor on any slope, walk the slope to look for possible hazards such as rocks. mounds, ruts, stumps or other surface irregularities which could cause the tractor to be upset.
Back the tractor with implement up the steepest portion of each slope you intend t o work. If the tr actor cannot negotiate the slope in reverse, the slope is too steep to be worked.
Avoid turns when d riving on a slop e. If a turn mu st be made, turn down the slope. Turning up a slope greatly increases the chance of a roll over.
Avoid stopping when driving up a slope. If it is necessary to stop while driving up a slope, start up smoothly and carefully to reduce the possibility of flipping the tractor over backward.
STOPPING THE TRACTOR
1. Start and run the engine a few minutes to warm up.
2. With the mowing deck, snow thrower, etc. installed and the engine running at approximately 50% throttle, engage and disengage the clutch at ten second intervals (ten seconds ON-ten seconds OFF) five times. The engine choke may have to be pulled out slightly to accomplish this.
3. Increase the engine speed to 75% throttle and again engage and disengage the PTO clutch at ten second intervals five times.
4. Make certai n t he PTO i s dis eng age d a nd s to p th e engine.
Operate the PTO clutch as follows:
1. Move the throttle control lever to approximately the mid throttle position.
2. Pull the PTO switch to the “RUN” position.
3. Advance t he throttle lever to the operating speed (full engine speed).
4. The operator must remai n in the tr actor seat at all times. If the operator should leave the seat without turning off the powe r take-off switch, the tr actor’s engine will shut off.
5. The PTO clutch cannot be operated when the tractor is driving in the reverse direction. The PTO switch must in the “OFF” position when the reverse control pedal i s depressed , or the PTO clutch will automatically disengage. To re-engage the PTO clutch, release the reverse control pedal, move the PTO switch to the “OFF” po sition, then again pull the switch to the “RUN” position.
DRAWBAR
Drawbar type equipment must be hitched to the tractor only at the hitch hole in the drawbar (See Figure 9).
CAUTION
Always engage the brake p edal lock, push the PTO switch to the “OFF” position, lower the equipment and shut off the engine before dismounting. Never try to start the engine while standing on the ground.
Fully depress the brake pedal to bring the tractor to a complete stop (and disengage the cruise control), engage the brake pedal lock, disengage the PTO, turn the ignition swi tch to “ OFF’” an d remov e the ke y from the switch before dismounting.
OPERATING THE POWER TA KE-OFF (PT O) CLUTCH
Before operating the new clutch under load (mowing grass, etc.), perform the following break-in procedure:
Figure 9
17
SECTION III. ADJUSTMENTS
This section contains adjustment information for the Model 2186 tractor. Adjustment information for the 44­inch deck is located in Section V – Mower Deck beginning on page 33.
ADJUSTING THE SEAT
WARNING
Do not adjust the seat when the tractor is moving. Adjusting the seat while the tractor is moving could cause the operator to lose control of the tractor.
Before starting the tract or, adjust the seat forward or rearward to the most comfortable driving position. To reposition the seat, move the seat adjustment lever (see Figure 10) upward and s lide the seat forward or rearward. Release the adjustment lever when the seat is comfortably positioned. Gently rock the seat forward or rearward to be sure the seat is locked in place.
To adjust the braking force, refer to Figure 11 and proceed as follows:
1. Place the tractor on a level surface with the brake pedal lock disengaged. Stop the tractor engine and remove the ignition key.
2. While working from the underside of the tractor, facing the threaded end of the rod:
• Remove the internal cotter pin from the brake
rod adjustment ferrule and di sconnect the fer­rule from the brake cam.
• Loosen the hex jam nut from against the ferrule.
To increase the braking force—
Turn the ferrule clockwis e (inwar d) one ful l turn at a time until the ferrule can be inserted into the brake cam w hile applying a minimal tension on the spring.
To decrease the braking force—
Turn the ferrule counterclockwise (outward) one full turn at a time until the ferrule can be inserte d into the brake cam while applying a minimal tension on the spring.
3. Turn the ferrule counterclockwise (outward) one full turn to release the slight spring tension. Tighten the jam nut against the ferrule, then insert the ferrule into the brak e cam and secure with the intenal cotter pin.
Figure 10
ADJUSTING THE BRAKES
During normal ope ra tio n o f t his t racto r , th e brak es ar e subject to wear and will need periodic examination and adjustment.
To check the brake adjustment, position the tractor on a firm and level surface. Stop the trac tor engine and remove the ignition key. Pull and lock the transmission release lever in the “TRANSMISSION RELEASED” position. Perform the following checks:
1. Engage the brake p edal l ock. If the trac tor can be pushed forward or rearward, the braking force must be increased.
2. Release the brake pedal lock. If the tractor cannot be pushed forward or rearw ard, the braking force must be decreased.
BRAKE
CAM
HEX JAM NUT
ADJUSTMENT FERRULE
INTERNAL COTTER PIN
BRAKE ROD
SPRING
Figure 11. Viewed from top (fender off).
Recheck the brake adjustment to ensure proper brake operation before operating the tractor. If brake rod adjustment does not correct the problem, see your authorized Cub Cadet dealer.
18
Loading...
+ 42 hidden pages