Cub Cadet 17WI2ACK056, RZT54 Operator's Manual

Safe Operation Practices Set-Up Operation Maintenance Service Troubleshooting Warranty
ATOR S
ANUAL
RZT Series Tractor m Moclel RZT54
CUB CADET LLC, P.O. BOX 361131 CLEVELAND, OHiO 44136-0019
PrintedIn USA FormNo.769-06543
(October14,2010)
ThankYou
Thank you for purchasing a Cub Cadet Zero-Turn Tractor. it was
carefully engineered to provide excellent performance when properly operated and maintained.
Please read this entire manual prior to operating the equipment. It instructs you how to safely and easily set up, operate and maintain your machine. Please be sure that you, and any other persons who will operate the machine, carefully follow the
recommended safety practices at all times. Failure to do so could result in personal injury or property damage.
All information in this manual is relative to the most recent product information available at the time of printing. Review this
manual frequently to familiarize yourself with the machine, its features and operation.
Tableof Contents
Safe Operation Practices ........................................ 3
Assembly & Set-Up .................................................. 9
Controls & Features ................................................ 12
Operation ................................................................ 15
Maintenance & Adjustment. ................................. 21
1
Please be aware that this Operator's Manual may cover a range of product specifications for various models. Characteristics and features discussed and/or illustrated in this manual may not be
applicable to all models. We reserve the right to change product specifications, designs and equipment without notice and without incurring obligation.
If you have any problems or questions concerning the machine, phone your local Cub Cadet dealer or contact us directly. Cub
Cadet's Customer Support telephone numbers, website address and mailing address can be found on this page. We want to ensure your complete satisfaction at all times.
Throughout this manual, all references to right and left side of the machine are observed from the operating position.
Service .................................................................... 26
Troubleshooting ..................................................... 31
Replacement Parts ............................................... 32
Attachments & Accessories .................................. 34
Warranties ............................................................. 38
RecordProductinformation
Before setting up and operating your new equipment, please locate the model plate on the equipment and record the information in the provided area to the right. This information will be necessary, should you seek technical support via our web
site or with your local Cub Cadet dealer. Pivot the seat assembly forward to locate the model plate on the underside of the seat pivot bracket.
MODEL NUMBER
FllqFllqFllqFllqFllqD
SERIAL NUMBER
F1FIF1FIF1FIF1FIF1FID
CustomerSupport
If you have difficulty assembling this product or have any questions regarding the controls, operation, or maintenance of this machine, you can seek help from the experts. Choose from the options below:
0 Visit us on the web at www.cubcadet.com
0 Locate your nearest Cub Cadet Dealer at (877) 282-8684 0 Write us at Cub Cadet LLC EO. Box 361131 Cleveland, OH 44136-0019
ImportantSafeOperationPractices
WARNING! This symbol points out important safety instructions which, if not followed,
could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply
with these instructions may result in personal injury. When you see this symbol. HEED ITS WARNING!
CALIFORNIA PROPOSITION 65
WARNING! Engine Exhaust, some of its constituents, and certain vehicle components
contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm.
WARNING! Battery posts, terminals, and related accessories contain lead and lead
,A
compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling
DANGER! This machine was built to be operated according to the safe operation practices in
this manual. As with any type of power equipment, carelessness or error on the part of the
operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.
2
GeneralOperation
1. Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.
2. Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them
quickly.
3. Never allow children under 14 years of age to operate this machine. Children 14 and over should read and understand
the instructions and safe operation practices in this manual and on the machine and should be trained and supervised
by an adult.
4. Never allow adults to operate this machine without proper instruction.
5_
To help avoid blade contact or a thrown object injury, keep bystanders, helpers, children and pets at least 75 feet
from the machine while it is in operation. Stop machine if anyone enters the area.
6. Thoroughly inspect the area where the equipment is to be used. Remove all stones, sticks, wire, bones, toys, and other foreign objects which could be picked up and thrown by the blade(s). Thrown objects can cause serious personal injury.
7. Plan your mowing pattern to avoid discharge of material toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back
toward the operator.
8. Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair to protect your eyes. Thrown objects which ricochet can cause serious injury to the eyes.
9. Wear sturdy, rough-soled work shoes and close-fitting slacks and shirts. Loose fitting clothes and jewelry can be
caught in movable parts. Never operate this machine in bare feet or sandals.
10. Be aware of the mower and attachment discharge direction and do not point it at anyone. Do not operate the mower without the discharge cover or entire grass catcher in its proper place.
11. Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can amputate hands and feet.
12. Amissingordamageddischargecovercancauseblade contactorthrownobjectinjuries.
13. Stoptheblade(s)whencrossinggraveldrives,walks,or roadsandwhilenotcuttinggrass.
14. Watchfortrafficwhenoperatingnearorcrossing roadways.Thismachineisnotintendedforuseonany publicroadway.
15. Donotoperatethemachinewhileundertheinfluenceof alcoholordrugs.
16. Mowonlyindaylightorgoodartificiallight.
17. Nevercarrypassengers.
18. Backupslowly.Alwayslookdownandbehindbeforeand whilebackingtoavoidaback-overaccident.Beaware
andpayattentiontothesafetysystemfunctionthat stopspowertothebladeswhendrivinginreverse.Ifnot fuctioningproperly,contactanauthorizeddealerforsafety systeminspectionandrepair.
19. Slowdownbeforeturning.Operatethemachinesmoothly. Avoiderraticoperationandexcessivespeed.
20. Disengageblade(s),setparkingbrake,stopengineandwait untiltheblade(s)cometoacompletestopbeforeremoving grasscatcher,emptyinggrass,uncloggingchute,removing anygrassordebris,ormakinganyadjustments.
21. Neverleavearunningmachineunattended.Alwaysturnoff blade(s),placedrivecontrolleversinneutral,setparking brake,stopengineandremovekeybeforedismounting.
22. Useextracarewhenloadingorunloadingthemachineinto atrailerortruck.Thismachineshouldnotbedrivenupor
downramp(s),becausethemachinecouldtipover,causing seriouspersonalinjury.Themachinemustbepushed manuallyonramp(s)toloadorunloadproperly.
23.
Mufflerandenginebecomehotandcancauseaburn.Do nottouch.
24.
Checkoverheadclearancescarefullybeforedrivingunder lowhangingtreebranches,wires,dooropeningsetc.,
wheretheoperatormaybestruckorpulledfromthe machine,whichcouldresultinseriousinjury.
25.
Disengageallattachmentclutches,settheparkingbrake tothe'ON'positionandmovetheRHandLHdrivecontrol leverstotheneutralpositionbeforeattemptingtostartthe engine.
26.
Yourmachineisdesignedtocutnormalresidentialgrassof aheightnomorethan10".Donotattempttomowthrough unusuallytall,drygrass(e.g.,pasture)orpilesofdryleaves. Drygrassorleavesmaycontacttheengineexhaustand/
orbuilduponthemowerdeckpresentingapotentialfire hazard.
27. Useonlyaccessoriesandattachmentsapprovedforthis machinebythemachinemanufacturer.Read,understand
andfollowallinstructionsprovidedwiththeapproved accessoryorattachment.
28. Dataindicatesthatoperators,age60yearsandabove,are involvedinalargepercentageofridingmower-related
injuries.Theseoperatorsshouldevaluatetheirability tooperatetheridingmowersafelyenoughtoprotect themselvesandothersfromseriousinjury.
29. Ifsituationsoccurwhicharenotcoveredinthismanual,use careandgoodjudgment.Contactyourcustomerservice
representativeforassistance.
SlopeOperation
Slopes are a major factor related to loss of control and tip-over accidents which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
For your safety, use the slope gauge included as part of this manual to measure slopes before operating this machine on a sloped or hilly area. If the slope is greater than 15 degrees as
shown on the slope gauge, do not operate this machine on that area or serious injury could result.
Do: I.
Mow across slopes, not up and down. Exercise extreme caution when changing direction on slopes.
2. Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
3. Use slow speed. Choose a low enough speed so that you will not have to stop while on the slope. Avoid starting or stopping on a slope. If the tires are unable to maintain traction, disengage the blades and proceed slowly and
carefully straight down the slope.
4. Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.
5. Use extra care with grass catchers or other attachments. These can change the stability of the machine.
6. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Rapid
acceleration or deceleration could cause the front of the machine to lift and rapidly roll over backwards, which
could cause serious injury.
DoNot:
I. Do not turn on slopes unless necessary; then turn slowly
uphill and use extra care while turning.
2. Do not mow near drop-offs, ditches or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff, ditch, or if an edge caves in.
3. Do not try to stabilize the machine by putting your foot on the ground.
4. Do not use a grass catcher on steep slopes.
5. Do not mow on wet grass. Reduced traction could cause sliding.
6. Do not tow heavy pull behind attachments (e.g. loaded dump cart, lawn roller, etc.) on slopes greater than 5 degrees. When going down hill, the extra weight tends to push the tractor and may cause you to loose control
(e.g. tractor may speed up, braking and steering ability are reduced, attachment may jack-knife and cause tractor to
overturn).
4 I SECTION 2 -- IMPORTANT SAFE OPERATION PRACTICES
Children
1. Tragic accidents ca n occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. They do not understand
the dangers. Never assume that children will remain where you last saw them.
a. Keep children out of the mowing area and in
watchful care of a responsible adult other than the operator.
b. Be alert and turn machine off if a child enters the
area.
c. To avoid back-over accidents, always look behind
and down for small children.
d. Never carry children, even with the blade(s) shut off.
They may fall offand be seriously injured or interfere
with safe machine operation.
e. Use extreme care when approaching blind corners,
doorways, shrubs, trees or other objects that may blockyour vision of a child who may run into the
path of the machine.
f. Keep children away from hot or running engines.
They can suffer burns from a hot muffler.
g. Remove key when machine is unattended to
prevent unauthorized operation.
2. Never allow children under 14 years of age to operate this machine. Children 14 and over should read and understand
the instructions and safe operation practices in this manual and on the machine and should be trained and supervised by an adult.
Towing
1. Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.
2. Follow the manufacturers recommendation for weight limits for towed equipment and towing on slopes.
3. Never allow children or others in or on towed equipment.
4. On slopes, the weight of the towed equipment may cause loss of traction and loss of control.
5.
Travel slowly and allow extra distance to stop.
6.
Do not shift to neutral and coast downhill.
7.
Do not tow heavy pull behind attachments (e.g. loaded dump cart, lawn roller, etc.) on slopes greater than 5 degrees. When going down hill, the extra weight tends to push the tractor and may cause you to loose control
(e.g. tractor may speed up, braking and steering ability are reduced, attachment may jack-knife and cause tractor to
overturn).
Service
SafeHandling of 6as01ine:
1. To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely
flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on
yourself or your clothes which can ignite. Wash your skin and change clothes immediately.
a. Use only an approved gasoline container. b. Never fill containers inside a vehicle or on a truck
or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle
before filling.
c. When practical, remove gas-powered equipment
from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on
a trailer with a portable container, rather than from a gasoline dispenser nozzle.
d. Keep the nozzle in contact with the rim of the fuel
tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
e. Extinguish all cigarettes, cigars, pipes and other
sources of ignition.
f. Never fuel machine indoors. g. Never remove gas cap or add fuel while the engine
is hot or running. Allow engine to cool at least two minutes before refueling.
h. Never over fill fuel tank. Fill tank to no more than 1/2"
below bottom of filler neck to allow space for fuel expansion.
i. Replace gasoline cap and tighten securely.
j. If gasoline is spilled, wipe it off the engine and
equipment. Move machine to another area. Wait 5 minutes before starting the engine.
k. To reduce fire hazards, keep machine free of grass,
leaves, or other debris build-up. Clean up oil or fuel spillage and remove any fuel soaked debris.
I. Never store the machine or fuel container inside
where there is an open flame, spark or pilot light as on a water heater, space heater, furnace, clothes dryer or other gas appliances.
m. Allow a machine to cool at least five minutes before
storing.
6eneral Service
1. Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless,
and deadly gas.
2. Before cleaning, repairing, or inspecting, make certain the blade(s) and all moving parts have stopped. Disconnect the
spark plug wire and ground against the engine to prevent unintended starting.
3. Periodically check to make sure the blades come to complete stop within approximately (5) five seconds after operating the blade disengagement control. If the blades do not stop within the this time frame, your machine
should be serviced professionally by an authorized dealer.
4. Regularly check the safety interlock system for proper function, as described later in this manual. If the safety interlock system does not function properly, have your machine serviced professionally by an authorized dealer.
SECTION 2 -- IMPORTANT SAFE OPERATION PRACTICES S
5. Check the blade(s) and engine mounting bolts at frequent intervals for proper tightness. Also, visually inspect blade(s) for damage (e.g., excessivewear, bent, cracked). Replace
the blade(s) with the original equipment manufacturer's (O.E.M.)blade(s) only, listed in this manual. "Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!"
6. Mower blades are sharp. Wrap the blade or wear gloves, and useextra caution when servicing them.
7. Keep all nuts, bolts, and screws tight to be sure the equipment isin safeworking condition.
8. Never tamper with the safety interlock system or other safety devices. Check their proper operation regularly.
9. After striking a foreign object, stop the engine, disconnect the spark plug wire(s) and ground against the engine. Thoroughly inspect the machine for any damage. Repair the damage before starting and operating.
10. Never attempt to make adjustments or repairs to the machine while the engine is running.
11. Grasscatcher components and the discharge cover are subject to wear and damage which could expose moving parts or allow objects to be thrown. For safety protection, frequently check components and replace immediately
with original equipment manufacturer's (O.E.M.)parts only, listed in this manual. "Useof parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!"
12. Do not change the engine governor settings or over-speed the engine. The governor controls the maximum safe operating speed of the engine.
13. Maintain or replace safety and instruction labels, as necessary.
14. Observe proper disposal laws and regulations for gas,oil, etc. to protect the environment.
15. According to the Consumer Products Safety Commission (CPSC)and the U.S.Environmental Protection Agency (EPA), this product hasan Average Useful Life of seven (7)years,
or 270 hours of operation. At the end of the Average Useful Life have the machine inspected annually by an authorized service dealer to ensure that all mechanical and safety systems are working properly and not worn excessively. Failure to do so can result in accidents, injuries or death.
Donot modifyengine
To avoid serious injury or death, do not modify engine in any way. Tampering with the governor setting can lead to a runaway
engine and cause it to operate at unsafe speeds. Never tamper with factory setting of engine governor.
NoticeRegardingEmissions
Engines which are certified to comply with California and federal EPA emission regulations for SORE (Small Off Road Equipment)
are certified to operate on regular unleaded gasoline, and may include the following emission control systems: Engine Modification (EM) and Three Way Catalyst (TWC) if so equipped.
SparkArrestor
internal combustion engine and should not be used
i_lh WARNING! This machine is equipped with an
effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrestor for the muffler is available through your
nearest engine authorized service dealer or contact the service department, RO. Box 361131 Cleveland, Ohio 44136-0019.
on or near any unimproved forest-covered, brush- covered or grass-covered land unless the engine's
exhaust system is equipped with a spark arrestor
meeting applicable local or state laws (if any). If a spark arrestor is used, it should be maintained in
6 I SECTION 2 -- IMPORTANT SAFE OPERATION PRACTICES
Safety Symbols
This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the machine before attempting to assemble and operate.
READ THE OPERATOR'S MANUAL(S) Read, understand, and follow all instructions in the manual(s) before attempting to
assemble and operate
M
®
!!l"
N
WARNING-- ROTATING BLADES
Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can amputate hands and feet.
WARNING--THROWN OBJECTS This machine may pick up and throw and objects which can cause serious personal injury.
WARNING--THROWN OBJECTS This machine may pick up and throw and objects which can cause serious personal injury.
BYSTANDERS Keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in
operation.
WARNING-- SLOPE OPERATION
Do not operate this machine on a slope greater than 15 degrees.
DANGER -- ROTATING BLADES
To reduce the risk of injury, keep hands and feet away. Do not operate unless discharge cover or grass catcher is in its proper place. If damaged, replace immediately.
WARNING! Your Responsibility-- Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine.
SAVETHESEINSTRUCTIONS!
SECTION 2 -- IMPORTANT SAFE OPERATION PRACTICES 7
co
R
-4
6
Z
I
o
6
Z
-4
! | | |
or a corner of a building...
|
15°
Use this page as a guide to determine slopes where you may not operate safely.
WARNING! Do not operate your lawn mower on such slopes. Do not mow on inclines with a slope in excess of 15 degrees (a
rise of approximately 2-1/2 feet every 10 feet).
OPERATE zero turn tractors across the face of slopes rather than up and down. Begin with the first pass across the bottom of the slope and turn uphill at the end of each pass whenever possible.
Assembly&Set-Up
Contents of Crate
3
One RZT Tractor One RZT Tractor Operator's
Manual
NOTE:This Operator's Manual covers several models. Tractor features may vary by model. Not all features in this manual are applicable to all tractor models and the tractor depicted may
differ from yours.
One Oil Drain Tube One Engine Operator's Manual
TractorPreparation
Remove the upper crating material from the shipping pallet, and cut any bands or tie straps securing the tractor to the pallet.
Use the lift handle to raise the deck to its highest position. Engage the transmission bypass rods on each side of the tractor; then carefully roll the tractor off the shipping pallet. The transmission bypass rods (one for each the RH and LH transmission) are located beneath the frame platform, just inside
each rear wheel. Disengage the bypass rods. See Fig. 3-1.
RH Transmission
Bypass Rod
Pull Out Bypass
Rod Then Lower i
Into Slot
One Deck Wash Hose Coupler
2. Remove the two shoulder bolts and lock nuts in the seat
pan as shown in Fig. 3-2.
Seat Pan
Shoulder
Bolt
Bolt
Figure 3-2
3.
Rotate the seat into position and secure the seat into place with the previously removed shoulder bolts and lock nuts. Be careful not to crimp or damage the wire harness while installing the seat. See Fig. 3-3.
J
Figure 3-1
Remove the deck wash system nozzle adapter and oil drain tube from the manual bag and store for future use.
Install Operator'sSeat
To install the seat proceed as follows: NOTE:The seat is shipped with the seat switch and seat pan
attached.
1. Cut any straps securing the seat assembly and the drive control levers to the tractor. Remove any packing material.
NOTE: Be careful not to cut the wiring harness connecting the seat and the seat switch.
J
Harness
Seat Bracket _
Shoulder
\
Bolts
J
Figure 3-3
Position DriveControllevers
The drive control levers of the tractor are lowered for shipping purposes. The flange lock nuts, hex screws, and flat washers that normally secure the control levers in their operating position
are unfastened and installed in the slotted holes of the control levers for shipment. The control levers must be repositioned to
operate the tractor. To reposition the control levers for operation, proceed as follows:
1. Remove the hex screw, flat washer, and flange lock nut from the slot of one of the drive control levers.
2.
Lift and swing that control lever upward until the slotted hole in the lever bracket aligns with one of the holes in the pivot bracket. See Fig. 3-4.
Lift Control
Lever Upwa rd
_s f_
Connectingthe Battery Cables
Battery posts, terminals, and related accessories
CALIFORNIA PROPOSITION 65 WARNING!
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and
reproductive harm. Wash hands after handling.
connect the POSITIVE (Red) wire to its terminal first,
CAUTION: When attaching battery cables, always
followed by the NEGATIVE (Black) wire.
For shipping reasons, both battery cables on your equipment may have been left disconnected from the terminals at the factory. To connect the battery cables, proceed as follows:
NOTE:The positive battery terminal is marked Pos. (+). The negative battery terminal is marked Neg. (-).
NOTE: If the positive battery cable is already attached, skip ahead to step 2.
1. Remove the plastic cover, if present, from the positive battery terminal and attach the red cable to the positive battery terminal (+) with the bolt and hex nut. See Fig. 3-5.
F
Hex Screw.
Figure 3-4
3.
Slide the flat washer onto the hex screw. From the outside, insert the hex screw with washer through the control lever slot and the hole of the pivot bracket. Secure with the flange lock nut. See Fig. 3-4.
4.
Note the relative position of the control lever to the pivot bracket, then repeat the previous steps to reposition the other control lever in approximately the same position.
5.
Refer to "Adjusting the Drive Control Levers" in the Maintenance & Adjustments for instructions on the final adjustment of the levers.
Pivot
Figure 3-5
2. Remove the plastic cover, if present, from the negative battery terminal and attach the black cable to the negative battery terminal (-) with the bolt and hex nut. See Fig. 3-5.
3. Position the red rubber boot over the positive battery terminal to help protect it from corrosion.
NOTE: If the battery is put into service after the date shown on top/side of battery, charge the battery as instructed in the Maintenance section your Operator's Manual prior to operating
the tractor.
SECTION 2-- ASSEMBLY& SET-UP
LowerDeckDischargeChuteDeflector
the chute deflector installed and in the down
_[_ ARNING! Never operate the mower deck without
Check the mower deck for a shipping brace (with tag) that may be holding the chute deflector upward for shipment. Ifa brace
is present, it must be removed before operating the tractor. Holding the chute deflector fully upward, remove the shipping brace by grasping it and rotating it clockwise. Lower the chute
deflector. See Fig.3-6.
position.
Adjusting the Seat
Toadjust the position of the seat, pull up and hold the seat adjustment lever.Slide the seatforward or rearward to the desired position; then release the adjustment lever. Make sure
seat is locked into position before operating the tractor. SeeFig. 3-7.
f
Figure 3-6
Figure 3-7
SECTION 2 -- ASSEMBLY& SET-UP 11
Controls& Features
F
4
Throttle Control
or Throttle/Choke
Control
Choke
Hour Meter/
indicator Panel
Seat Adjustment Lever
Fuel Tank Cap
I
I
Parking
Deck Height
index
LHDrive RH Drive
Control Lever Control Lever
Deck Lift
Handle
nition Switch
Cup Holder
Storage Tray
Figure 4=1
NOTE:This Operator's Manual covers several models. Tractor features may vary by model. Not all features in this manual are applicable to all tractor models and the tractor depicted may
differ from yours. NOTE: References to LEFT, RIGHT, FRONT, and REAR indicate that
position on the tractor when facing forward while seated in the operator's seat.
RHand[HDriveControl Levers
The RH and LH control levers are located on each side of the operator's seat. These hinged levers pivot outward to open
space to permit the operator to either sit in the tractor seat, or to dismount the tractor. The levers must be fully opened out and in
the neutral position to start the tractor engine. Each lever controls the respective RH or LH transmission.
Consequently, these levers control all of the movements of the tractor. Driving and steering utilizing these control levers is quite different from conventional tractors, and will take some
practice to master. Refer to Operation for instructions on using the control levers.
DeckHeightIndex
The deck height index consists of six index notches located on the front/right of the seat box frame. Each notch corresponds to a 1/S'change in the deck height position ranging from 1-1/2"at the lowest notch to 4" at the highest notch.
DeckLift Handle
The deck lift handle is located on the front/right of the seat box frame, and is used to raise and lower the
mower deck. Pull the handle to the left out of the index notch and
push downward to lower the deck, or pull upward to raise the deck. When the desired height is attained,
move the lift handle to the right until fully in the index notch.
ignition Switch
The ignition switch is located on the RH console to the right of the operator's seat. The ignition
switch has three positions as follows: STOP _-- The engine and electrical system is
turned off. RUN _-- The tractor electrical system is energized. START _-- The starter motor will turn over the engine. Release
the key immediately when the engine starts NOTE:To prevent accidental starting and/or battery discharge,
remove the key from the ignition switch when the tractor is not in use.
PowerTake-Off(PTO)Switch
The PTO switch is located on the RH console to the right of the operator's seat.
The PTO switch operates the electric PTO clutch mounted on the bottom of the engine
crankshaft. Pull the switch knob upward to engage the PTO clutch, or push the knob downward to disengage the clutch.
The PTO switch must be in the "disengaged" position when starting the engine.
PTO
Q
NI
0 -I
FuelTankCap
The fuel tank cap is located near the middle of the LH console. Turn the fill cap approximately 1/4turn and pull upward to
remove. The fuel cap is tethered to the tractor to prevent its loss. Do not attempt to remove the cap from the tractor. Fill tank to the bottom of the filler neck, allowing some space in the tank for fuel expansion. Do not overfill the tank.
Push the cap downward on the fuel tank fill neck and turn approximately 1/4turn clockwise to tighten Always re-install the fuel cap tightly onto the fuel tank after removing.
is running. If the engine is hot from recently running,
i_li WARNING! Never fill the fuel tank when the engine
allow to cool for several minutes before refueling.
Highly flammable gasoline could splash onto the
engine and cause a fire.
Indicador de nivei decombustible
The Fuel Level Indicator is located on the LH console and indicates the amount of fuel in the gas tank.
Transmission BypassRods(Not Visible)
The transmission bypass rods (one for each the RH and LH transmission) are located beneath the frame platform, just inside each rear wheel.
When engaged, the two rods open a bypass within the hydrostatic transmissions, which allows the tractor to be pushed short distances by hand. Refer to Maintenance & Adjustments for
instructions on using the bypass feature.
tractor with the rear wheels on the ground may CAUTION: Never tow your tractor. Towing the
causeseveredamage to the transmissions.
CupHolder
The cup holder is located toward the rear of the RH console to the right of the operator's seat.
StorageTray
The storage tray is located at the rear of the RH console.
SeatAdjustmentLever(NotSeen)
The seat adjustment lever is located below the front/left of the seat. The lever aIlows for adjustment of the fore to aft position
of the operator's seat. Refer to Maintenance & Adjustments for instructions on adjusting the seat position.
Throttle/ChokeControl (if soequipped)
The throttle/choke control is located on the LH console to the left of the operator's seat. When set in a given
position, a uniform engine speed will be maintained.
Push the throttle/choke control handle forward to increase the engine speed. The tractor is
designed to operate with the throttle/choke control in the fast position (full throttle) when
the tractor is being driven and the mower deck is engaged.
Pull the throttle/choke control handle rearward to decrease the engine speed.
When starting the engine, push the control handle fully forward into the "CHOKE" position.
After starting and warming the engine, move the control handle rearward until you feel it move past the choke
detent.
SECTION 4 -- CONTROLS & FEATURES 13
ThrottleControl (if soequipped)
The throttle control is located on the LH console to the left of the operator's seat. When set in a given position,
a uniform engine speed will be maintained. Push the throttle control handle forward to increase
the engine speed. The tractor is designed to operate with the throttle control in the fast position (full
throttle) when the tractor is being driven and the mower deck is engaged.
Pull the throttle control handle rearward to decrease the engine speed.
ChokeControl(if soequipped)
The choke knob controls the position of the engine choke. Pull the knob out to choke the engine; push the knob in to open the choke.
ParkingBrakeEngagementLever
The parking brake engagement lever is located on the front/left of the seat box frame, and is used to engage the parking brake.
Pull the lever fully upward and to the left; then lower into the short "J" slot to engage the brake.
Pull the lever up out of the "J" slot and to the right; then lower completely to disengage the parking brake.
NOTE: If the LH and RH drive control levers are not fully opened out in the neutral position when engaging the parking brake, the engine will stop. The parking brake
must be placed in the engaged position when starting the tractor engine.
HourMeter/IndicatorPanel
The hour meter/indicator panel is located on the LH console to the left of
the operator's seat.
HourMeter Features
The hour meter records the hours that the tractor has been operated in the
digital display (tenths of an hour- right most digit).
NOTE:The hour meter is activated whenever the ignition switch is turned to the "ON" position. Keep a record of the actual hours
of operation to assure all maintenance procedures are completed according to the instructions in this manual and the engine manual.
When key is turned to the "ON" position, the battery indicator light briefly illuminates and the battery voltage is briefly displayed. The display then changes to the accumulated hours.
The Indicator Monitor will also remind the operator of maintenance intervals for changing the engine oil. The LCD will alternately flash, "CHG" ;"Oli:' and the recorded hours for five minutes after every 50 hours of recorded operation. The maintenance interval lasts for
two hours (from 50-52, 100-102, 150-152, etc.). The LCD will flash as described for five minutes every time the tractor's engine is started
during this maintenance interval. Follow the oil change intervals provided in the engine manual.
Indicator PanelFeatures
Battery Indicator Illuminates and the battery voltage is displayed briefly when the
ignition switch it turned to the "ON" position. Illuminates to indicate the battery voltage has dropped below
11.5 (+0.5/-1.0) volts. The battery voltage is a Iso displayed on
the hour meter. If this indicator and display come on during operation, check the battery and charging system for possible causes and/or contact your Cub Cadet dealer.
Oil Pressure Indicator (If Engine So Equipped) This warning lamp indicates low engine oil pressure. If the
indicator comes on while the engine is running, stop the engine immediately and check for possible causes. Do not run the engine while this indicator is illuminated. Contact your Cub
Cadet dealer to have the tractor and engine inspected. NOTE:The oil pressure indicator may illuminate when the
ignition switch is in the ON position, but should turn offwhen the engine is started.
PTO Engaged Indicator This indicator illuminates when the PTO switch is pulled upward
in the "ENGAGED" position and the ignition switch is turned to the "START" position. Check this indicator if the engine will not crank with the ignition switch in the "START" position. If necessary, move the PTO switch to the "DISENGAGED" position.
Parking Brake Engaged Indicator This indicator illuminates when the parking brake is in the
DISENGAGED position and the ignition switch is turned to the "START" position. Check this indicator if the engine will not crank with the ignition switch in the "START" position. If necessary,
move the parking brake to the ENGAGED position. This indicator also illuminates when the ignition switch is turned
to the "START" position and the RH and/or LH drive control levers are in a position other than the fully out in neutral position. Move the control levers fully outward.
TransmissionOilExpansionReservoir
The transmission oil expansion reservoir is connected by hoses to the RH and LH transmission assemblies, and is located beneath the seat box. The function of the reservoir is to hold the natural
expansion of transmission oil that occurs as the transmission warms up during operation. DO NOT FILL THE RESERVOIR.
Under normal operating conditions, no oil should be added to the reservoir. The COLD oil level should be no higher than approximately 1/4"(the "Full Cold" mark) above the bottom of the
reservoir. NOTE: Prior to the initial operation of the tractor, the oil level in
the reservoir may be slightly higher than the maximum due to air in the oil lines. Operation of the tractor will eventually purge the air from the lines and the oil level will settle to the maximum.
SECTION 4-- CONTROLS & FEATURES
Operation
5
GeneralSafety
RECEIVE INSTRUCTION -- Entirely read this operator's manual. Learn to operate this machine SAFELY.Do not risk
INJURY or DEATH. Allow only those who have become competent in its usage to operate this tractor.
Before starting the engine or beginning operation, be familiar with the controls. The operator should be in the operator's
seat. The PTO switch must be in the disengaged position, the parking brake engaged, and the RH and LH drive control levers moved fully outward in the neutral position.
Keep all shields in place. Keep away from moving parts. NO RIDERS! Keep all people and pets a safe distance away.
Look behind and down to both sides of the tractor before and while backing up.
DO NOT direct the mower discharge at people. Avoid slopes where possible. Never operate on slopes
greater than 15°. Slopes with a greater incline present dangerous operating conditions. Tractors can be rolled over.
Before leaving the operator's seat: Shut off the PTO, move the RH and LH drive control levers fully outward in the neutral position, engage the parking brake, shut offthe engine and remove the ignition key. Wait for all movement
to stop before servicing or cleaning. Operate the drive control levers smoothly and avoid
any sudden movements of the levers when starting and stopping. Keep a firm grip on the control levers.
Be careful when operating near roadways. Stop the tractor motion and wait for vehicles to pass before operating
along the road. Do not operate the tractor with the mower deck removed.
Removal of the deck will change the balance of the tractor, and could contribute to a tractor rollover.
Avoid operation on traction surfaces that are unstable; use extreme caution if the surface is slippery.
Slow down before turning and come to a complete stop before any zero turn maneuver.
Do not stop the tractor or park the tractor over combustible materials such as dry grass, leaves, debris, etc.
Do not fill the fuel tank when the engine is running or while the engine is hot. Allow the engine several minutes to cool before refueling. Tighten the fuel cap securely.
BeforeOperatingYourTractor
Before you operate the tractor, study this manual carefully to familiarize yourself with the operation of all the
instruments and controls. It has been prepared to help you operate and maintain your tractor efficiently.
This engine is certified to operate only on clean, fresh, unleaded regular gasoline. For best results, fill the fuel
tank with only clean, fresh, unleaded gasoline with a pump sticker octane rating of 87 or higher.
Unleaded gasoline is recommended because it leaves less combustion chamber deposits and reduces harmful exhaust emissions. Leaded gasoline is not recommended and must
not be used where exhaust emissions are regulated. NOTE: Purchase gasoline in small quantities. Do not use
gasoline left over from the previous season, to minimize gum deposits in the fuel system.
Gasohol (up to 10% ethyl alcohol, 90% unleaded gasoline by volume) isan approved fuel. Other gasoline/alcohol
blends are not approved. Methyl Tertiary Butyl Ether (MTBE) and unleaded gasoline
blends (up to a maximum of 15% MTBE by volume) are approved fuels. Other gasoline/ether blends are not approved.
Check the engine oil level. Clean the air cleaner element if necessary. Check the tire inflation pressures. Adjust the seat for operator's maximum comfort, visibility
and for maintaining complete control of the tractor.
SafetyinterlockSystem
This tractor is equipped with a safety interlock system for the protection of the operator. If the interlock system should ever malfunction, do not operate the tractor. Contact your authorized
Cub Cadet Dealer.
The safety interlock system prevents the engine from cranking or starting unless the RHand LH drive control
levers are moved fully outward in the neutral position, the parking brake is engaged, and the PTO is disengaged.
To avoid sudden movement when disengaging the parking brake, the safety interlock system will shut offthe engine
if the RH and/or LH drive control levers are moved to a position other than the fully out in the neutral position
when the parking brake is engaged. The safety interlock system will shut off the engine if the
operator leaves the seat before engaging the parking brake. The safety interlock system will shut off the engine if the
operator leaves the seat with the PTO engaged, regardless of whether the parking brake is engaged.
NOTE:The PTO switch must be moved to the "STOP" position to restart the engine.
The safety interlock system will shut off the PTO and the mower blades will stop if both drive control levers are moved into the reverse position. The PTO will re-engage
when one or both of the levers are moved back to the neutral or forward position.
15
Startingthe Engine
WARNING! This tractor is equipped with a safety
interlock system designed for the protection of the operator. Do not operate the tractor if any part of
the interlock system is malfunctioning. Periodically
check the functions of the interlock system for proper operation.
WARNING! For personal safety, the operator must
be sitting in the tractor seat when starting the
engine.
1. Operator must be sitting in the tractor seat.
2. Engage the parking brake. Refer to Fig. 5-1.
3. Make certain the PTO switch is in the disengaged (down) position. Refer to Fig. 5-1.
LH Control Lever
Out in Neutral .....
j_______ l-arKing BraKe _\ o_ Engaged
_ _----_L Throttle Control to
(_ . 11
Pull Choke up to 1 _ ,
FulIChoke -J PTO Switch
(Disengagedl Position
k_ j
Figure 5-1
4. Move the choke control upward into the full choke position.
NOTE: If the engine is warmed up, it may not be necessary
to place the throttle control in the choke position.
5. Move the throttle control to midway between its SLOW and FAST positions.
6. Turn the ignition key clockwise to the "START" position and release it as soon as the engine starts; however, do not crank the engine continuously for more than 5 seconds at
a time. If the engine does not start within this time, turn the key to "OFF" and wait at least 15 seconds to allow the engine's starter motor to cool. Try again after waiting. If after a few attempts the engine fails to start, do not keep trying to start it with the choke closed as this will cause
flooding and make starting more difficult.
7. As the engine warms up, gradually pull the throttle control lever rearward past the choke detent position. Do not use the choke position to enrich the fuel mixture, except as necessary to start the engine.
8. Allow the engine to run for a few minutes at mid throttle before putting the engine under load.
RH Control Lever
Out in Neutral
in Down
9.
Observe the hour meter/indicator panel. If the battery indicator light or oil pressure light come on, immediately stop the engine. Have the tractor inspected by your Cub
Cadet dealer.
C01dWeatherStarting
When starting the engine at temperatures near or below freezing, ensure the correct viscosity motor oil is used in the engine and the
battery is fully charged. Start the engine as follows: I. Be sure the battery is in good condition. A warm battery
has much more starting capacity than a cold battery.
2. Use fresh winter grade fuel. Winter grade gasoline has higher volatility to improve starting. Do not use gasoline
left over from summer.
3. Follow the previous instruction for Starting the Engine.
UsingJumperCablesToStart Engine
produce explosive gasses. Make certain the area is
WARNING! Batteries contain sulfuric acid and
well ventilated, wear gloves and eye protection, and avoid sparks or flames near the battery.
If the battery charge is not sufficient to crank the engine, recharge the battery. Ira battery charger is unavailable and
the tractor must be started, the aid of a booster battery will be necessary. Connect the booster battery as follows:
I. Connect the end of one cable to the disabled tractor
battery's positive terminal; then connect the other end of that cable to the booster battery's positive terminal.
2. Connect one end of the other cable to the booster battery's negative terminal; then connect the other end of
that cable to the frame of the disabled tractor, as far from the battery as possible.
3. Start the disabled tractor following the normal starting instructions previously provided; then disconnect the
jumper cables in the exact reverse order of their connection.
4. Have the tractor's electrical system checked and repaired as soon as possible to eliminate the need for jump starting.
Stoppingthe Engine
I. Place the PTO switch in the "OFF" position.
2. Move the RH and LH drive control levers fully outward in the neutral position.
3. Engage the parking brake.
4. Move the throttle control to midway between the SLOW and FAST positions.
5. Turn the ignition key to the "OFF" position and remove the key from the ignition switch.
NOTE; Always remove the key from the ignition switch to prevent accidental starting or battery discharge if the equipment is left
unattended.
PracticeOperation(Initial Use)
Operating a zero-turn tractor isnot like operating a conventional type riding tractor. Although and because a zero turn tractor is more maneuverable, getting used to operating the control levers
takes some practice.
SECTION S-- OPERATION
It is strongly recommended that you locate a reasonably large, level and open "practice area" where there are no obstructions, pedestrians, or animals. You should practice operating the
tractor for a minimum of 30 minutes. Carefully move (or have moved) the tractor to the practice area.
When performing the practice session, the PTO should not be engaged. While practicing, operate the tractor at approximately 1/2-3Athrottle and at less than full speed in both forward and
reverse. Carefully practice maneuvering the tractor using the instructions
in the following section "Driving the Tractor." Practice until you are confident that you can safely operate the tractor.
Drivin9 the Tractor
WARNING! Avoid sudden starts, excessive speed
and sudden stops.
1. Adjust the operator's seat to the most comfortable position that allows you to operate the controls. See seat adjustment in the Assembly & Set-Up section.
2. Release the parking brake.
3. Move the RH and LH drive control levers inward in the neutral position. Refer to Figure 5-2.
5.
To drive the tractor, firmly grasp the respective drive control levers with your right and left hands and continue with Driving the Tractor Forward on the following page.
Drivingthe TractorForward
levers slow and smooth. Abrupt movement of the
_ ARNING! Keep all movement of the drive control
control levers can affect the stability of the tractor
and could cause the tractor to flip over, which may
result in serious injury or death to the operator.
Slowly and evenly move both drive control levers forward. The tractor will start to move forward. See Fig. 5-3.
F
Driving Forward
Faster
Control Lever Moved
Inward and in Neutral
/ Q
Figure 5-2
NOTE: If the control levers are not even in the neutral position, refer to Maintenance & Adjustments for instructions to adjust the
levers so that they are even.
4. Move the throttle control lever forward to the full throttle position.
NOTE:Although the tractor's engine is designed to run at full throttle, when performing a practice session the tractor
must be operated at less than full throttle (approximately 2500-3000 RPM). This only applies to practice.
_] o Position
Figure 5-3
2. As the control levers are pushed farther forward the speed of the tractor will increase.
3. To slow the tractor move the controls lever rearward to attain the desired speed, or move the levers to the neutral
position to stop the tractor.
WARNING! Always maintain your grasp on the
drive control levers. Do not release the levers to slow
the tractor or to return to neutral.
Turningthe TractorWhile DrivingForward
WARNING! When reversing the direction of travel,
we recommend performing gradual 'U' turns where
possible. Sharper turns increase the possibility of turf defacement, and could affect control of the tractor.
ALWAYS slow the tractor before making sharp turns.
To turn the tractor while driving forward, move the control levers as necessary so that one lever is rearward of the other. The
tractor will turn in the direction of the rearward control lever.
control levers. DO NOT release the control levers to
_ WARNING! Always maintain a firm grip on the
slow or stop the tractor; move levers to neutral position using your hands.
SECTION S -- OPERATION 17
1. To turn to the left, move the left drive control lever rearward of the right lever. See Fig. 5-4.
Forward Left Turn
Figure 5-4
2. To turn to the right, move the right drive control lever rearward of the left lever. See Fig. 5-5.
Drivingthe Tract0rIn Reverse
WARNING! Always look behind and down on both
behind while traveling in the reverse direction.
sides of the tractor before backing up. Always look
1. Slowly and evenly move both drive control levers rearward. The tractor will start to move in the reverse direction. See Fig. 5-6.
F
/f--h .eu,ra,
__//----- tlll_ Position o l
t li<_f If k........ ; ..... f 11 Slower
Hot \'_ "_l iol'/ I_-
Forward Right Turn
........]
Figure 5-5
3. The greater the fore-to-aft distance between the two levers, the sharper the tractor will turn.
4. To execute a "pivot turn," move the turn side drive control lever to the neutral position, while moving the other
control lever forward. NOTE: Making a "pivot turn" on grass will greatly increase
the potential for defacement of the turf.
Figure 5-5
2.
As the control levers are pushed farther rearward the speed of the tractor will increase.
3. To slow the tractor move the controls lever forward to
attain the desired speed, or move the levers to the neutral position to stop the tractor.
TurningWhile DrivingRearward
To turn the tractor while driving rearward, move the control levers as necessary so that one lever is forward of the other. The
tractor will turn in the direction of the forward control lever.
1. To turn to the left while traveling in reverse, move the left drive control lever forward of the right lever. See Fig. 5-7.
F
Rea rwa rd Left Turn
o o
SECTION 5-- OPERATION
\
Figure 5-7
2. To turn to the right while traveling in reverse, move the right drive control lever forward of the left lever. See Fig. 5-8.
Rearward Right Turn
k. _ j
Figure 5-8
3. The greater the fore-to-aft distance between the two levers, the sharper the tractor will turn.
4. To execute a "pivot turn," move the turn side drive control lever to the neutral position, while moving the other control lever rearward.
NOTE: Making a "pivot turn" on grass will greatly increase the potential for defacement of the turf.
Executinga Zer0Turn
MUST BESTOPPED. Executing a zero turn while the
_ ARNING! When executing azero turn, the tractor
1. Stop the forward or reverse motion of the tractor by
2. To turn clockwise, move the left control lever forward while
tractor is moving can significantly reduce your control of the tractor and will cause severe turf defacement.
moving the two drive control levers to neutral.
simultaneously moving the right control lever rearward. See Fig. 5-9.
3.
To turn counterclockwise, move the right control lever forward while simultaneously moving the left control lever rearward. See Fig. 5-10.
f
Counterclockwise
Zero Turn
Figure 5=10
Stoppingthe Tractor
1. Move both drive control levers to the neutral position to stop the motion of the tractor.
2. Push the PTO switch downward to the disengaged position.
3. Use the deck lift handle to raise the deck to its highest position.
4. If dismounting the tractor, move the drive control handles fully outward in the neutral position, engage the parking
brake, move the throttle control lever to the fast position, turn the ignition switch to "OFF'" and remove the key from
the switch.
without disengaging the PTO, moving drive control WARNING! Do not leave the seat of the tractor
levers fully outward in the neutral position, and
engaging the parking brake. If leaving the tractor
unattended, turn the ignition key offand remove key.
DrivingOnSlopes
Refer to the slope gauge in the Safe Operation Section to help determine slopes where you may not operate safely.
Clockwise Zero Turn
Figure 5-9
in excess of 15 degrees (a rise of approximately 2-_/2
WARNING! Do not operate on inclines with a slope
feet every 10 feet). The tractor could overturn and
cause serious injury.
1. Always drive across slopes, never up and down. Control the speed and direction of the tractor using primarily the
control lever on the downhill side of the tractor, with the uphill control lever remaining essentially in a fixed position.
2. Avoid turning downhill if possible. Start at the bottom of a slope and work upward. Always slow down before turning.
3. Use extra care and go slowly when turning downhill.
J
SECTION S -- OPERATION 19
OperatingThePTO
Operate the PTO clutch as follows:
1. Move the throttle control lever to approximately the mid throttle position.
2. Pull the PTO switch upward to the "ENGAGED" position.
3. Advance the throttle lever to the operating speed (full engine speed).
4. The operator must remain in the tractor seat at all times. If the operator should leave the seat without turning off the
power take-off switch, the tractor's engine will shut off.
5. The PTO clutch cannot be operated when the tractor is driving in the reverse direction. The PTO will disengage
when both drive control levers are moved to the reverse position, and will re-engage when one (or both) control
lever(s) is moved to the neutral or forward position.
Usingthe Mower Deck
i_ WARNING! Make certain the area to be mowed is
NOTE: Do not engage the mower deck when lowered in grass. Premature wear and possible failure of the 'V" belt and PTO clutch will result. Fully raise the deck or move to a non grassy area before engaging the mower deck.
1. Mow across slopes, not up and down. If mowing a slope, start
2. On the first pass pick a point on the opposite side of the
3. Engage the PTO clutch using the PTO switch and move the
4. Lower the mower deck to the desired height setting using
5. Slowly and evenly push the RH and LH drive control levers
6. When approaching the other end of the strip, slow down
7. Align the mower with an edge of the mowed strip and
8. Direct the tractor on each subsequent strip to align with a
9. To prevent rutting or grooving of the turf, if possible, change
free of debris, sticks, stones, wire or other objects that can be thrown by the rotating blades.
at bottom and work upward to ensure turns are made uphill.
area to be mowed.
throttle control to the fast position.
the lift handle.
forward to move the tractor forward, and keep the tractor headed directly toward the alignment point.
NOTE:The speed of the tractor will affect the quality of the mower cut. Mowing at full speed will adversely affect the cut quality. Control the ground speed with the control levers.
or stop before turning. A U-turn is recommended unless a pivot or zero turn is required.
overlap approximately 3".
previously cut strip.
the direction that the strips are mowed by approximately 45° for the next and each subsequent mowing.
NOTE: When stopping the tractor for any reason while on a grass surface, always:
Place the shift lever in neutral, Engage the parking brake, Shut engine off and remove the key. Doing so will minimize the possibility of having your lawn
"browned" by hot exhaust from your tractor's running engine.
Checkingthe SafetyInterlock Circuits
Periodically check the safety interlock circuits to ensure they are working properly. Ira safety circuit is not working as designed, contact you Cub Cadet dealer to have the tractor inspected. DO
NOT operate the tractor if any safety circuit is not functioning properly. To check the safety circuits, proceed asfollows:
1. Sitting in the tractor seat with both drive control levers opened fully outward, disengage the parking brake and momentarily turn the ignition switch to the start position.
The engine should not crank.
2. Engage the parking brake and pull the PTO switch upward to the engaged position. Momentarily turn the ignition
switch to the start position; the engine should not crank.
3. Push the PTO switch downward to the disengaged position and engage the parking brake. Start the engine and move one of the drive control levers from the fully outward neutral position. The engine should stop running. Repeat the procedure with the opposite control lever.
4. Move both control levers fully outward in the neutral position and disengage the parking brake; then lift upward
from the operator's seat. The engine should stop.
5. With both control levers fully outward in the neutral position and the parking brake engaged, engage the PTO.
Lift upward from the operator's seat; the engine should stop.
6. Start the tractor, disengage the parking brake, and move the control levers inward to the neutral operating position. Engage the PTO and move both control lever slowly into
the slow reverse position; the PTO should disengage and the mower deck should stop until one or both of the control levers is moved to the neutral or forward position.
i_ WARNING! Be careful when crossing gravel paths
or driveways. Disengage the PTO and raise the deck
to the highest position before crossing..
SECTION S-- OPERATION
Maintenance&Adjustments
MaintenanceSchedule
6
Before
Eachuse
CheckEngineintakeScreen/Cover
CleanHood/DashLouvers _
CleanBattery Terminals _
LubeFrontPivot AxleandCasterAxles _
CleanEngineCoolingFins V/" V/"
LubeFrontDeckWheels V / V/
NOTE:This Operator's Manual covers several models. Tractor 2. features may vary by model. Not all features in this manual are applicable to all tractor models and the tractor depicted may
differ from yours. 3.
,/
Maintenance
WARNING! Before performing any maintenance or
repairs, disengage the PTO, move the drive control levers fully outward in the neutral position, engage
the parking brake, stop the engine and remove the
key to prevent unintended starting.
Every
lOHours
f
Every
25 Hours
Move the tractor to an area within reach of the hose where the dispersal of wet grass clippings is acceptable to you. Disengage
the PTO,engage the parking brake and stop the engine. Pull back the lock collar of the nozzle adapter and push the
adapter onto one of the deck wash nozzles at either end of the mower deck. Release the lock collar to lock the adapter on the nozzle. See Fig. 6-1.
Every
50 Hours
Every
I00 Hours
toStoring
Prior
Engine
Refer to the Engine Manual for all engine maintenance intervals, procedures, specifications and instructions.
Lubrication
Using a pressure lubricating gun, lubricate the front castor wheel axles and the front pivot axle with Cub Cadet 251H
EP grease after every 10 hours of service. Periodically lubricate all other pivot points with a quality
lubricating oil.
Cleaningthe SpindlePulleys
Once a month remove the belt covers to remove any accumulation of grass clippings from around the spindle pulleys and V-belt. Clean more often when mowing tall, dry grass.
Usingthe DeckWashSystem
WARNING! When using the deck wash system, never engage the deck from any position other than the
operator's seat of the tractor. Do not use an assistant or
engage deck in the presence of any bystanders.
1. Attach the nozzle adapter to a standard garden hose connected to a water supply.
Nozzle
Aria
Pull Lock
Collar Back
Adapter
L j
Figure 6=1
4. Turn on the water supply.
5. From the tractor operator's seat, start the engine and engage the PTO. Allow to run as needed. Disengage the
PTO and stop the engine.
6. Turn off the water supply.
7. Pull back the lock collar of the nozzle adapter to disconnect the adapter from the nozzle.
8. Repeat the previous steps to clean the deck using the nozzle at the other end of the deck.
21
TireMaintenance
Check the tire air pressure after every 50 hours of operation or weekly. Keep the tires inflated to the recommended pressures. Improper inflation will shorten the tire service life. See the tire side
wall for proper inflation pressures. Observe the following guidelines:
Do not inflate a tire above the maximum pressure shown on the sidewall of the tire.
Do not reinflate a tire that has been run flat or seriously under inflated. Have it inspected and serviced bya qualified tire
mechanic.
GeneralBattery Information
_lh WARNING!
, Should battery acid accidentally splatter into the eyes or onto the skin, rinse the affected area
immediately with clean cold water. If there is any
further discomfort, seek prompt medical attention.
If acid spills on clothing, first dilute it with clean
water, then neutralize with a solution of ammonia/ water or baking soda/water.
NEVER connect (or disconnect) battery charger clips to the battery while the charger is turned on, as it can cause sparks.
Keep all sources of ignition (cigarettes, matches, lighters) away from the battery. The gas generated during charging can be combustible.
As a further precaution, only charge the battery in a well ventilated area.
Always shield eyes and protect skin and clothing
when working near batteries.
Batteries contain sulfuric acid and may emit
explosive gases. Use extreme caution when handling
batteries. Keep batteries out of the reach of children.
4.
Recharge the battery before returning to service. Although the tractor may start, the engine charging system may not fully recharge the battery.
Usingthe TransmissionBypassRods
If for any reason the tractor will not drive or you wish to move the tractor, the two hydrostatic transmissions are equipped with a bypass rod that will allow you to manually move the tractor short distances.
bypass rod engaged. Serious transmission damage
WARNING! Do not tow the tractor, even with the
will result from doing so.
1. From just in front of the two rear tires, locate the transmission bypass rods. Refer to Fig. 6-2.
RH Transmission
Bypass Rod
Pull Out Bypass
Rod Then Lower i
Into Slot
Keyhole Slot
Battery Maintenance
The battery is filled with battery acid and then sealed at the factory. However, even a "maintenance free" battery requires some maintenance to ensure its proper life cycle.
Spray the terminals and exposed wire with a battery terminal sealer, or coat the terminals with a thin coat of
grease or petroleum jelly, to protect against corrosion. Always keep the battery cables and terminals clean and
free of corrosion. Avoid tipping. Even a sealed battery will leak electrolyte
when tipped.
WARNING! Batteries contain sulfuric acid and may emit explosive gases. Use extreme caution when
handling batteries. Keep batteries out of the reach of children.
Battery Storage
1. When storing the tractor for extended periods, disconnect the negative battery cable. It is not necessary to remove the battery.
2. All batteries discharge during storage. Keep the exterior of the battery clean, especially the top. A dirty battery will discharge more rapidly.
3. The battery must be stored with a full charge. A discharged battery can freeze sooner than a charged battery. A fully charged battery will store longer in cold temperatures than hot.
SECTION6-- MAINTENANCE& ADJUSTMENTS
Figure 6-2
2. Pull one rod toward the front of the tractor until the flange on the rod is forward of the keyhole slot in the frame assembly.
3. Lower the bypass rod into the keyhole slot and release so the rod flange is against the front of the frame bracket.
4. Repeat the above procedure to engage the other bypass rod on the other side of the tractor.
5. After moving the tractor, disengage both bypass rods. Lift the rod and guide the flange of the rod back through the larger circular opening of the keyhole, then release the rod.
NOTE:The tractor will not drive with the bypass rods in the engage position.
Hydrostatic Transmission
Your zero turn tractor is equipped with dual integrated hydrostatic pumps/transaxles that are sealed and are maintenance-flee. However, the model ZT 54 is equipped with a transmission oil expansion reservoir. Under normal operating
conditions, the oil level in the expansion reservoir does not need to be checked and no additional oil is needed. If checking the reservoir oil level, proceed as follows:
_ WARNING! Check the oil level ONLY before
starting the tractor when the transmission oil is fully cooled.
Pivottheoperator'sseatforwardandcleanthereservoir capandtheareaaroundthecaptopreventdebrisfrom contaminatingthetransmissionoil.SeeFig.6-3.
Figure 6-3
2. Turn the reservoir cap counterclockwise to re-move, then check the oil level in the reservoir. Oil should be visible at
the bottom of the cup, but the oil level must NOT be above 1A"from the bottom of the cup. DO NOT FILL THE RESERVOIR.
3. If necessary to add oil because of some type of leakage, use a quality 20W50 motor oil and add only enough oil to bring
the level within 1/4"of the bottom of the reservoir. Reinstall the cap and fully tighten.
TractorStorage
If your tractor is not going to be operated for an extended period of time (thirty days to approximately six months), the tractor should be prepared for storage. Store the tractor in a dry and protected
location. If stored outside, cover the tractor (including the tires) to protect it from the elements. The procedures outlined below should be performed whenever the tractor is placed in storage.
1. Change the engine oil and filter following the instructions provided in the engine manual packed with this manual.
WARNING! Never store the tractor with fuel in the tank indoors or in poorly ventilated enclosures, where
fuel fumes may reach an open flame, spark or pilot
light as on a furnace, water heater, clothes dryer, etc.
If storing the tractor for 30 days or more:
a. To prevent gum deposits from forming inside
the engine's carburetor and causing possible malfunction of the engine, the fuel system must be either completely emptied, or the gasoline must be
treated with a stabilizer to prevent deterioration. WARNING! Fuel left in the fuel tank deteriorates
and will cause serious starting problems.
b. Using a fuel stabilizer:
Read the product manufacturer's instructions and recommendations.
Add to clean, fresh gasoline the correct amount of stabilizer for the capacity (approximately 3 gallons) of the fuel system.
Fill the fuel tank with treated fuel and run the engine for 2-3 minutes to get stabilized fuel
into the carburetor.
C_
Emptying the fuel system:
Prior to putting the tractor in storage, monitor fuel consumption with the goal of running
the fuel tank empty. Run the engine until it begins to stall. Use the
choke to keep the engine running until all fuel in the carburetor has been exhausted.
Referring to the engine manual, drain the fuel from the carburetor bowl.
3. Clean the engine and the entire tractor thoroughly.
4. Fully charge the battery, then disconnect the negative cable at the battery to prevent possible discharge. Recharge the battery periodically when in storage.
NOTE: Remove the battery if exposed to prolonged periods of sub-freezing temperatures. Store in a cool, dry location where temperatures are above freezing.
5. Lubricate all lubrication points. NOTE: Using a pressure washer or garden hose is not
recommended for cleaning your tractor. It may cause damage to electrical components, spindles, pulleys, bearings or the engine. The use of water will result in shortened life and reduce serviceability.
RemovingTheTractorFromStorage
1. Check the engine oil.
2. Fully charge the battery and inflate the tires to the recommended pressure.
3. Fill the fuel tank with clean, fresh gasoline.
4. Add clean, fresh fuel.
5. Start the engine and allow to idle for a few minutes to ensure engine is operating properly.
6. Drive the tractor without a load to make certain all the tractor systems are functioning properly.
Adjustments
ignition key and engage the parking brake before
_k ARNING! Shut the engine off, remove the
AdjustingRH& LHDriveControlLevers
The RH and LH drive control levers can be adjusted up or clown and fore-and-aft for the comfort of the operator. The drive control levers can be placed in either of two height positions,
and/or can be moved forward or rearward within the range of the slot in each control lever mounting bracket.
To adjust the drive control lever height, proceed as follows:
making adjustments. Protect your hands by using heavy gloves when handling the blades.
Remove the flange lock nut, flat washer, and hex screw securing the lever to the pivot bracket.
SECTION 6 -- MAINTENANCE & ADJUSTMENTS 23
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