CTX DZ33II, DZ55II, DZ33, DZ55 Service Manual

Microprocessor Assembly
2.
Introduction
..............
........……………………………………………………………………….
Unpacking
.......................………………………………………………………………………
Materials/Tools Required
2
Dip
Switch Settings
5
Microprocessor Assembly Removal
8 Microprocessor Assembly Installation
11 Thermostat Wiring
12
Microprocessor Assembly Removal
13 Microprocessor Assemb
ly Installation
15
(Part Number 7610251)
INSTALLATION INSTRUCTIONS
Table of Contents
1. GENERAL ........................…………………………………………………………………………. 1
DESCRIPTION ......................……………………………………………………………………... 1
3. MICROPROCESSOR ASSEMBLY .............…………………………………………………….. 5
4. CTX GEMINI OVENS ...................………………………………………………………………. 8
5. CTX HEARTH BAKE And TRIPHASE OVENS .......………………………………………….. 13
Part Number 2402283
1/93
Microprocessor Assembly
CTX Gemini
Hearth Bake
Triohase
DZ55II
(Part Number 7610251)
INSTALLATION INSTRUCTIONS
1. GENERAL
1.01 The following provides instructions for the conversion from
Microprocessor Assembly (Part Number 7610007, 7610126, and all previous boards) to the new
Microprocessor Assembly (Part Number 7610251).
1.02 The CTX Microprocessor Assembly (Kit ACSKDZSTRAP) includes:
Part # 7610251 CTX Microprocessor Assembly Part # 3006500 Wrist Grounding Strap (Disposable)
1.03 The Microprocessor Assembly, Part Number (PN 7610251), is
Part # 2402283 Installation Instructions
installed into the following CTX Gemini, Hearth Bake, or Triphase Ovens:
DZ33 HB4 Z30 DZ33II HB4 (Menu Select) Z40 DZ33II (Menu Select) DZ55 HB6 (Menu Select)
DZ55II (Menu Select)
HB6 Z60
2. DESCRIPTION
Introduction
2.01 The Microprocessor Assembly consists of electrical connectors,
a 4-position DIP Switch, and related circuitry to provide control and interface between the keypad assembly and various functional areas of an oven. The Microprocessor Assembly is mounted to a metal plate which provides mounting facilities. A Label affixed to the Metal Mounting Plate shows the related oven models and indicates DIP Switch toggle positions. Refer to Figures 1 and 2.
Part Number 2402283
1/93
1
2.02 The conversion process consists of:
• Accessing the oven control compartment.
• Disconnecting associated wiring and removing the earlier version Microprocessor Assembly.
• Setting the appropriate DIP-Switches on the new Microprocessor Assembly.
• Installing The Microprocessor Assembly into the oven.
When the Microprocessor Assembly has been installed, the oven should be checked for desired operation.
Unpacking
2.03 The Microprocessor Assembly was checked before leaving the
factory. Inspect the shipping container carefully for evidence of improper handling during shipment. In case of damage, make an immediate claim to the dealer or distributor from whom the unit was purchased. If the Microprocessor Assembly was shipped to you, notify the carrier without delay and file a claim.
CAUTION Before removing the Microprocessor Assembly from the anti-static bag, attach the static strap to your wrist and a good ground.
Materials/Tools Required
2.04 The following provides a list of Materials/Tools required for the installation of the
Microprocessor Assembly:
Disposable Ground Wrist Strap (Part Number 3006500)
(the disposable wrist strap is included in the Microprocessor
Assembly) Flat blade screwdriver 5/16" (8 mm) open-end wrench Appropriate Installation/Technical documentation on the
particular oven requiring conversion.
2
3
(Rear View)
Figure 2 - Ribbon Cable Connections Between Microprocessor Assembly And
Keypad Assembly (Rear View)
4
3. MICROPROCESSOR ASSEMBLY
5
Dip Switch Settings
3.01 The following provides instructions for keypad identification, oven identification, and DIP Switch settings:
Step
1.
2.
3.
4.
5.
6.
7.
8.
9.
Procedure Open the shipping carton. Attach the supplied electrostatic
discharge wrist-strap to a good ground. This prevents equipment damage caused by static discharge.
Remove the Microprocessor Assembly from the shipping carton and anti-static bag. Use the open shipping carton or a
Static Mat as a clean reduced-static work area to place the Microprocessor Assembly.
Refer to the Data Plate on the oven and note the Model Number. Refer to Figure 3.
Refer to the keypad used on the oven. On the lower portion of the keypad is printed Menu Select (late version) or it is blank (non-Menu Select, early version). This indicates the type of keypad used. Refer to Figure 4.
The keypad identification and oven model number are used to identify the appropriate DIP Switch and related settings.
Refer to the DIP Switch Setting Information Label on the Microprocessor Assembly and identify the specific oven Model and associated DIP Switch setting. (Figure 5).
Place the Microprocessor Assembly with the component side facing up. Locate the 4-position DIP Switch (Figure 5).
Set each switch to the correct position as shown on the Switch Setting Information Label.
For Installation information into: A. CTX Gemini (DZ) Ovens, refer to Paragraph 4.01. B. CTX Hearth Bake (HB) and Triphase Ovens, refer to Paragraph 5.01.
Figure 3 – Oven Data Plate
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