CTEK 1064 User Manual

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MANUAL
INTRODUCTION
US 0.8 (1064) is a switch mode charger with pulse main­tenance and is a part of a series of battery chargers from   CTEKSwedenAB. These chargers  represent the latest tech­nology within battery ch arging. An US 0.8 (1064) gives the  battery maximum life.
CTEK C OMFORT CONNECT – eyelet ¼” (M6)
12V/0.8A
US 0.8
CTEK C OMFORT CONNECT
MAINS CABLE
CTEK C OMFORT CONNECT – c lamp
CHARGE CABLE
SUPPLY PLUG*
*Supply plugs may differ to suit your wall socket.
IMPORTANT SAFETY INSTRUCTIONS
CALIFORNIA PROPOSITION 65
WARNING: This product contains chemical known to the state  of California to cause cancer or reproductive toxicity.
1. 
SAVE THESE INSTRUCTIONS
– This manual contains important safety and operating   instructions for battery charger model US 0.8 (1064).
2.  Do not expose charger to rain or snow.
3.  Use of an attachment not recommended or sold by CTEK  may result in a risk of  fire, electric shock or injury to  persons.
4.  To reduce risk of damage to electric plug and cord, pull  by the plug rather than cord when disconnecting charger.
5.  An extension cord should not be used unless absolutely  necessary. Use of improper extension cord could resu lt  in a risk of fire and electric shock. If an extension cord  must be used, make sure that: a) Pins on plug of exten­sion cord are the same numb er, size and shape as those  of plug on charge r; b) Extension cord is properly wired  and in good electrical condition; and c) Wire size is large 
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enough for AC ampere rating of charger as specified  in “RECOMMENDED MINI MU M AWG SIZE FOR AC  EXTENSION CORDS”.  
6.  Do not operate charger with damaged cord or plug –  return the c harger to the retailer.
7.  Do not operate charger if it has received a sharp blow,  been dropped or otherwise damaged in any way ; take it  to the retailer.
8.  Do not disassemble charger;  take it to the retailer when  service or repair is required. Incorrect reassembly may  result in a risk of electrical shock or fire.
9.  To reduce risk of electric shock, unplug charger from AC  outlet before attempting any maintenance or cleaning. 
10. 
WARNING - RISK OF  EXPLOSIVE GASES
a)  WORKING IN VICINITY OF 
A LEAD-ACID BATTERY IS  DANGEROUS. BATTERIES  GENER ATE EXPLOSIVE GASES  DURING NORMAL BATTERY  OPERATION . FOR THIS 
REASON, IT IS OF UTMOST  IMPORTANCE THAT YOU  FOLLOW THE INSTRUCTIONS  EACH TIME YOU USE THE  CHARGER.
b)  To reduce risk of battery explosion, follow these instruc-
tions and those published by the battery manufacturer  and the manufacturer of any equipment you intend to use  in vicinity  of  battery. Review cautionary marking on these  products and on engine.
11.  
PERSONAL PRECAUTIONS
a)  Consider having someone close enough by to come to 
your aid when you work near a lead-acid battery.
b)  Have plenty of fresh water and soap nearby in case bat-
tery acid contacts skin, clothing or eyes.
c)  Wear complete eye protection and clothing protection. 
Avoid touching eyes while working near battery.
d)  If battery acid contacts skin or clothing, wash immedi-
ately with soap and water. If acid enters eye, immediately  flood eye with running cold water for at least 10 minutes  and get medical attention immediately. 
e)  NEVER smoke or allow a spark or flame in  vicinity of bat-
tery or engine.
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f)  Be extra cautious to reduce risk of dropping a metal tool 
onto battery. It might spark or short-circuit battery or  other electrical part that may cause explosion.
g)  Remove personal metal items such as rings, bracelets, 
necklaces, and watches when working with lead-acid  battery. A lead-acid battery can produc e a short-circuit  current high enough  to weld a ring or the like to metal,  causing a severe burn. 
h)  Use charger for charging a LEAD-ACID battery only. It is 
not intended to supply power to a low voltage electrical  system other than in a starter-motor application. Do not  use battery charger for charging dry-cell batteries that  are commonly used with home appliances. These batter­ies may burst and cause injury to perso ns and damage to  property.
i)  NEVER charge a frozen battery.
12. 
PREPARING TO CHARGE
a)  If necessary to remove  battery from vehicle to charge, 
always remove grounded terminal from battery first.  Make sure all accessories in the vehicle are off, so as not  to cause an arc.
b)  Be sure area around battery is well  ventilated while bat-
tery is being charged. 
c)  Clean battery terminals. Be careful to keep corrosion 
from coming in contact with eyes.
d)  Add distilled water 
in each cell until battery acid reaches  level specified by battery manufacturer. Do not overfill.  For a battery without removable cell c aps, such as valve  regulated lead acid batteries, carefully follow manufac­turer’s recharging instruction. 
e)  Study all battery manufacturer’s specific precautions 
while charging and recommended rates  of  charge.
f)  Determine voltage of battery by referring to car ow ner’s 
manual and make sure it matches output rating of battery  charger.
13. 
CHARGER LOCATION
a)  Locate charger as far away from battery as DC cables 
permit.
b)  Never place c harger directly above battery being 
charged; gases f rom battery will corrode and damage  charger.
c)  Never allow battery acid to drip on charger when read-
ing electrolyte specific gravity or filling batter y.
d)  Do not operate charger in a closed-i n area or restrict 
ventilation in any way.
e)  Do not set a battery on top of charger.
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14.  DC CONNECTION 
PRECAUTIONS
a)  Connect and disconnect DC output clips only after setting 
any charger switches to “off” positi on and removing AC  cord from electric outlet. Never allow clips to touch each  other.
b)  Attach clips to battery and chassis as indicated in 14(e), 
14 (f), 15(b ) through 15(d).
15. 
FOLLOW THESE STEPS WHEN  B ATTERY IS INSTALLED IN  VEHICLE. A SPARK NEAR  B ATTERY MAY CAUSE BATTERY  EXPLOSION. TO REDUCE RISK  OF A SPARK NEAR BATTERY:
a)  Position AC and DC cords to reduce risk of damage by 
hood, door or moving engine part.
b)  Stay clear of fan blades, belts, pulleys, and other parts 
that can cause injury to persons. 
c)  Check polarity of battery posts. POSITIVE (POS, P, +) 
battery post usually has larger diameter than NEGATIVE  (NEG, N, -) post.
d)  Determine which post of batte ry is grounded (connected) 
to the chassis. If negative post is grounded to the chassis  (as in most vehicles) see (e). If positive post is groun ded to  the chassis, see (f).
e)  Fo r Negative-grounded vehicle, connect POSITIVE 
(RED) clip from battery charger to POSITIVE  (POS, P, +) ungrounded post of battery. Connect  NEGATIVE (BLACK) clip to vehicle chassis  or engine  block away from battery. Do not connect clip to carbure­tor, fuel lines, or sheet-metal body parts. Connect to a  heavy gage metal part of the frame or engine block.
f)  For Positive-grounded vehicle, connect NEGATIVE 
(BLACK)  clip from battery charger to NEGATIVE  (NEG, N, –) ungrounded post of battery. Connect  POSITIVE (RED) clip to vehicle chassis or engine block  away from batt er y. Do not connect clip to carburetor,  fuel lines, or sheet -metal body parts. Connect to a heavy 
gage metal part of the fra me or engine block. g)  Connect charger AC supply cord to electric outlet. h)  When disconnecting charger, turn switches to off, discon-
nect AC cord, remove clip from vehicle chassis, and then 
remove clip from battery termi nal. i)  See operating instructions for length of charge 
information.
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16.  FOLLOW THESE STEPS WHEN 
B ATTERY IS OUTSIDE VEHICLE.  A SPARK NEAR BATTERY MAY  CAUSE BATTERY EXPLOSION.  TO REDUCE RISK OF  A SPARK NEAR BATTERY:
a)  Check polarity of battery terminals. POSITIVE (POS, 
P, +) battery post usually has a larger diameter than  NEGATIVE (NEG, N, -) post.
b)  Attach at least a 60 cm 6-gauge (AWG) insulated bat-
tery cable to a Negative (NEG, N, -) battery post.
c)  Connect POSITIVE (RED) charger clip to P OSITIVE (POS, 
P, +) post of batter y. 
d)  Position yourself and free end of cable as  far away from 
battery as possible – then connect NEGATIVE (BLACK) 
charger clip to free end of cable. e)  Do not face battery when making the final connection. f)  Connect charger AC supply cord to electric outlet. g)  When disconnecting charger, always do so in reverse 
sequence of connecting procedure and break first con-
nection while as far away from battery as practical. h)  A marine (boat) battery must be removed and charged 
on shore. To charge it on board requires equipment spe-
cially designed for marine use.
IMPORTANT SAFETY INFORMATION!
• Ch arge no other batteries than specified in TECHNICAL  INFORMATION.
• Check t he charger cables prior to  use. Ensure that no  cracks have occurred in the cables or in the bend protec­tion. A charger with damaged cables must be returned to  the retailer.
• Ensure that the cabling does not jam or comes into contact  with hot surfaces or sharp edges. 
• Never charge a damaged battery.
• Never place the charger on top of the battery when  charging.
• Avoid covering the charger. 
• All batteries fail sooner or later. A battery that fails dur­ing charging is normally taken care of by the chargers  advanced control,  but some rare errors in the battery could  still exist.  Don’t leave any batter y d uring charging unat­tended for a longer period of time.
• If power consumers like fitted alarms and navigation com­puters are connected to the battery, the charging process  takes longer and may drain the batt er y. 
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• Always check that the charger has switched to STEP 7  before leaving the charger unattended and connected for  long periods. If the charger has not switched to STEP 7  within 50 hours, this is an indication of an error. Disconnect  the charger.
• Batteries consum e water during use and charging. For bat­teries where water can be added, the water level should  be checked regularly. If the water level is low add distilled  water.
• This appliance is not designed for use by young  children or  people who cannot read or understand the manual unless  they are und er the supervision of a responsible person to  ensure that they can use the battery charge r safely. Store  and use the battery charger out of the reach of children,  and ensure that children cannot play with the charger. 
• Connection to the mains supply must be in accordance with  the national regulations for electrical installations.
• Do not extend the charge cable.
RECOMMENDED MINIMUM AWG SIZE FOR AC EXTENSION CORDS
LENGTH OF CORD
FEET (M)
AWG SIZE OF CORD
25 (7.6 ) 18
50 (15.2) 18 100 (30.5) 18 150 (45.6) 16
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CONNECT AND DISCONNECT THE CHARGER TO A BATTERY INSTALLED IN A VEHICLE
Comfort Connect
+
+
Comfort Connect
12V/0.8A
US 0.8
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OPERATING INSTRUCTIONS
1. Connect t he charger to the battery.
2. Connect the charger to the wall socket. The power lamp will indicate t hat the mains cable is connected to the wall socket. The  error lamp will indicate if the battery clamps are incorrectly connected. The reve rse polarity protection will ensure that the bat­tery or charger will not be damaged.
3. Follow the 6-step display through the charging process.   The battery is ready to sta rt the engine when STEP 3 is lit.   The battery is fully charged when STEP 5 is lit.
4. Stop charging at any time by disconnecting the mains cable from the wall socket.
ERROR  LAMP
FULLY CHARGEDREADY TO USE
POWER L AMP
12V/0.8A
US 0.8
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CHARGING PROGRAM
US 0.8 (1064) is equipped with a multi purpose charging progra m. US 0.8 (1064) charges all batteries 1.2–32A h  and maintains all batteries 1. 2–10 0Ah in the temperature range of -4˚F to +122˚F (-20˚C to +50˚C).
DESULFATION BULK ABSORPTION ANALYSE FLOAT PULSE
CURRENT (A)  VOLTAGE (V)
14.4V
Increasing volt­age to 14.4V. 
0.8A
Declining  current
14.4V
Checks if volt­age drops to  12 V
13.6V
0.8A
12. 7 V–14 . 4V
0.8–0.4A 
Limit: Max 8h Max 20h Max 10h 3 minute s
10 days Charge cycle  restarts if volt­age drops
Charge cycle  restarts if volt­age drops
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STEP 1 DESULFATION
Detects sulfated batter ies. Pulsing current and voltage,  removes su lfate from the lead plates of the battery restoring  the battery capacity.
STEP 2 BULK
Charging with maximum current until approximately 80% bat­tery capac ity. 
STEP 3 ABSORPTION
Charging with declining current to maximize up to 100% b at­tery capac ity.
STEP 4 ANALYSE
Tests if the battery can hold charge. Batteries that can not  hold charge may need to be replaced.
STEP 5 FLOAT
Maintaining the battery voltage at maximum level by provid­ing a constant voltage charge. 
STEP 6 PULSE
Maintaining the battery at 95–10 0%  capacity. The charger  monitors the battery voltage and gives a pulse when neces­sary to keep the battery f ully charged.
READY TO USE
The table shows the estimated time for empty battery to 80%  charge
BATTERY SIZE (AH) TIME TO 80% CHARGED
2Ah 2h
8Ah 8h 20Ah 20h 32Ah 32h
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ERROR LAMP
If the error lamp is lit, check the following:
1. Is the chargers positive lead connected to the battery’s positive pole?
2. Is the charger connected to a 12V battery?
3. Has charging been interrupted in STEP 1 or step 4?
Restart the charger. If charging is st ill being inter­rupted, the batte r y… Step 1: …is seriously sulfated and may need to  be replaced. Step 4: …can not keep charge and may need  to be replaced.
MAINTENANCE INSTRUCTIONS
The US 0.8 (1064) is maintenance-free. The charger must not  be opened; doing so will invalidate the warranty. If the power  cable is damaged the charger must be returned to the retailer.  The charger casing can be cleaned using a damp cloth and  mild cleaning agent. Remove the plug from the power socket  before cleaning.
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TECHNICAL SPECIFICATIONS
Charger model US 0.8 (1064) Model number 1064 Rated Voltage AC 110 –12 0 VA C ,  50–60Hz Charging voltage 14. 4V Start voltage 2.0V Charging current 0.8A Current, mains 0.3A rms (at full charging current) Back current drain* <1Ah/month Ripple** <4% of rated current Ambient temperature -4°F to +122°F  (-20˚C to +50˚C), output power is reduced automatically at high temperatures Charger type  Six step, fully automatic charging cycle Battery types All types of 12V lead-acid ba tteries (WET, MF, Ca/Ca, AGM and GEL) Battery capacity 1.2–32A h, up to 100Ah for maintenance Dimensions 5½ x 2 x 1½ inch (L x W x H)  Weight 1 lbs
*) Back current drain is the current that drains the battery if the charger is not connected to the mains. CTEK chargers has a very  low back current. **) The quality of the charging voltage and charging cur rent is very important. A high current ripple heats up the battery which  has an aging effect on the positive electrode. High voltage ripple could harm other equipment that is connected to the battery.  CTEK battery chargers produce very clean voltage and current with low ripple.
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LIMITED WARRANTY
CTEK PowerInc, issues this limited warranty to the original pur­chaser of this product. This limited warranty is not transferable.  The warranty applies to manufacturing faults and material  defects for 5 years from the date of purchase. The customer  must return the product together with the recei pt of purchase  to the retailer. This warranty is void if the battery charger has  been opened, handled carelessly or repaired by anyone  other than CTEK PowerInc or its authorised representatives.  CTEK PowerInc makes no warranty other than this limited  warranty and is not liable for any other costs other than those  mentioned above, i.e . no consequential damages. Moreover,  CTEK PowerInc is not obligated to any other warranty other  than this warranty.
CTEK PRODUCTS ARE PROTECTED BY
2011-02-04
PATENTS DESIGNS TRADE MARKS
EP10156636.2 pending RCD 509617 CTM 669987 US12/780968 pending US D575225 CTM 844303 EP1618643 US D571179 CTM 372715 US7541778B2 US D580853 CTM 3151800 EP1744432 pending US D581356 CTM 1461716 pending EP1483817 pending RCD 321216 CTM 1025831 SE524203 RCD 000911839 CTM 405811 US7005832B2 RCD 081418 CTM 830545751 pending EP1716626 pending RCD 001119911-0001 CTM 1475420 pending SE526631 RCD 001119911-0002 CTM 1935061 pending US7638974B2 RCD 081244 CTM 1042686 EP1903658 pending RCD 321198 CTM 1082141 pending EP09180286.8 pending RCD 321197 CTM 2010004118 pending US12/646405 pending ZL 200830120184.0 CTM 4-2010-500516 pending EP1483818 ZL 200830120183.6 CTM 410713 SE1483818 RCD 000835541-0001 CTM 2010/05152 US7629774B2 RCD 000835541-0002 CTM 766840 pending EP09170640.8 pending US D596126 US12/564360 pending US D596125 SE528232 RCD 001705138-0001 SE525604 US D29/378528 pending
RCD 201030618223.7 pending
20 016572 A
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SUPPORT
CTEK offers a professional customer support: www.ctek.com.  For latest revised user manual see www.ctek.com.  By e-mail: info@ctek.se, by telephone: (330) 963 - 0981,  by fax (330) 963-0982.  By mail: CTEK PowerInc,  2374 Edison Blvd. Twinsburg OH 44087-2376 US
Jarl Uggla, President CTEK SWEDEN AB
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