Crown TSP7000 Operator Manual

Operator Manual

1 Warning

It’s the law, you must be trained and certiﬁ ed to operate this truck.

(OSHA § 1910.178, Rev. 1999)

You or others around you can be seriously injured or even killed if you don't use this truck correctly.

Read and obey all warnings and instructions in this Manual* and on the truck.

Falling from a platform can cause serious injury or death.

Put on the operator harness and attach lanyard when elevated and working with an open side gate or with the narrow front rail option.

Head, arms, hands, legs or feet outside the operator area can be pinned or crushed whenever the truck is moving. Stay within the operator area and

stop the truck completely before getting off.

A dockboard can move or drop while you are on it. Or you could drive off a dock. Falls from docks or dockboards can cause serious injury or even death.

Make sure you are safe.

Inspect your truck before starting work, make sure it is in good working order.

* Additional copies of this Operator Manual and all Truck Labels can be obtained from Crown Equipment Corporation, New Bremen, Ohio 45869 U.S.A.

Warning Labels 42

Warning Labels

EACH WARNING LABEL ON YOUR TRUCK IS IMPORTANT

Read and obey all of them to protect yourself and others.

Stay clear of all moving parts.

Moving pats can cut or crush hands, feet, arms or legs.

WARNING

Keep all body parts within the operator compartment while performig any emergency operations.

Emergency Traverse Switch

• To traverse out of the

rack, press this switch

while your assistanct on the ﬂ oor presses the power unit traverse switch.

• To Traverse into the rack.

press the switch a second time.

WARNING

It’s the law, you must be trained and certi ed to operate this truck.

(OSHA § 1910. 178. Rev. 1999)

You or people around you could be seri- ously injured or even killed if you don’t use this truck correctly.

WARNING

Obey all warnings and instructions on the truck and in the operator manual*. Inspect your truck before starting work, make sure it is in good working order.

Standing or riding on the forks can cause a fall. You can be seriously injured or killed.

Never stand or ride on forks for any reason.

WARNING

Falling objects or lowering forks can cause serious injury or death.

Never stand under the forks.

While servicing, block the forks so they won't fall.

WARNING

There are blind spots not covered by the mirror.

You could hit someone not visible in the mirror.

Don’t drive with the mirror, look in direction of travel. of travel.

WARNING

CAUTION

264

Avoid being crushed. Keep head,

arms, hands, legs, and feet within the operator area. Stop

truck completely before getting off.

Tipovers and falls can cause serious injury or even death. Do not

overload truck. Use extreme caution near docks or on dockplates.

WARNING

Truck does not automatically slow down at end of aisles. Cross trafﬁ c does not stop. Slow Down, look out for people and other trucks.

WARNING

Minimum battery size allowed

XX mm (XX.XX in.) wide

XXX mm (XX.XX in.) long

Undersize battery can affect truck handling and stability. You could have an accident.

Use U.L. classified Type EO battery.

Unsafe loads can swing or fall into the operator area causing serious injury.

Never operate the truck with a load that is off-center, oversize, or unstable.

WARNING

Batteries can produce explosive gas. Do not smoke, use open  ame, or create an arc or sparks near this battery. Ventilate well when in an enclosed area and when charging.

This battery contains Sulfuric Acid which causes severe burns. Do not get in eyes, on skin, or clothing. In case of contact,  ush immediately and thoroughly with water. Get medical attention if your eyes are affected.

DANGER

Passengers could be seriously injured. There is no safe place for them.

No Passengers.

WARNING

DANGER

Falling from a raised platform can cause serious injury or even death.

Attach safety harness and lanyard when elevated and working with an open side gate or with narrow front gate option.

You Must be Trained 2

You Must be Trained

IT'S THE LAW, YOU MUST BE TRAINED AND CERTIFIED

Federal law states that only properly trained operators are permitted to operate a powered industrial truck and that your employer must train you and certify that you are qualiﬁ ed to operate this powered industrial truck. (OSHA §1910.178, Rev. 1999)

Do not operate this truck

in your work place until you have

been trained and certiﬁ ed by your employer.

You could be killed or seriously injured

if you are not

adequately trained for lift truck operation!

Know the Hazards

3 Protect Yourself

Protect Yourself

WEAR YOUR OPERATOR HARNESS

Falls from a platform can cause serious injury or even death.

• Use your operator harness and lanyard when elevated and working with an open side gate or with the narrow front rail option. Read the warnings on the harness.

• Check your harness and lanyard. Replace them if they have ever been used to stop a fall, or if damaged or worn.

LOOK WHERE YOU'RE DRIVING

• If you run into things you can be injured. You could fall from the truck or the load could shift and hit you. Make certain there is nothing in your path, on the ﬂ oor or sticking out of the racks.

• Always be alert to the area around you and watch where you are driving. You could be pinned or crushed by objects intruding or poking into the operator area.

DRIVE CAREFULLY

• Keep your hands on the controls and feet on the pedals. Keep your entire body in the operator area. A foot or hand caught between the truck and a ﬁ xed object will be crushed or even cut off.

• Keep your truck under control at all times. Drive at a speed that allows you to stop safely. Be even more careful on slippery or uneven surfaces. Do not drive over objects on the ﬂ oor.

CHECK YOUR LOADS

• Before you pivot a load, make certain it won't intrude or poke into the operator area. Do not handle long, wide or unstable loads. Check clearances before using traverse.

Know the Hazards

Battery Maintenance 40

TRUCK BATTERIES CAN BE DANGEROUS

Your truck battery produces fumes that can explode. It also contains acid that could burn or disﬁ gure you.

• Do not try to install, remove, charge or service your truck battery unless you are trained and authorized.

• Never smoke or use an open ﬂ ame around batteries.

• Your company should provide an area where it is safe to work on batteries. Use that area for all battery work.

• Use protective equipment such as gloves, eye shields, aprons, etc.

BATTERY RETAINER

The battery could slide out if the retainer is not in place. Check before you operate your truck.

BATTERY SIZE

Make certain you use the correct size and weight battery. Never operate a truck that has underweight or undersized battery installed.

DANGER

107

Batteries produce explosive gas.

Do not smoke, use open ﬂ ame or create an arc or sparks near this battery. Ventilate well in enclosed areas and when charging.

Batteries contain

Sulfuric Acid which

causes severe burns. Do not get in eyes, on skin, or clothing. In case of contact, ﬂ ush immediately. Get medical attention if your eyes are affected.

Minimum battery size allowed

000 mm (00.00 in.) wide 000 mm (00.00 in.) long

Undersize battery can affect truck handling and stability. You could have

an accident. Use U.L. classified Type EO battery.

WARNING

Continued on next page...

Know the Hazards

Protect Yourself 4

Stay clear of all moving parts.

Moving parts can cut or crush hands, feet, arms or legs.

WARNING

AVOID FALLS AND TIPOVERS

Tipovers are very serious accidents, you can be crushed or even killed. The best way to prevent injury is to know where you are at all times and follow the rules of safe truck operation. There is no sure way to avoid injury during a tipover or a drop from a dock.

• Be careful if driving around docks or ramps. Stay away from the edge. Watch where you're going.

• When traveling out of the aisle, keep the forks or load close to the ground. Watch for overhead obstructions. Perform all truck movements smoothly and at a speed that will give you time to react in an emergency.

• Turret Stockpickers should not be used on ramps or grades. If you must drive on a grade, travel slowly and don't turn. If carrying a load, point the forks upgrade. If unloaded, point the forks downgrade.

• An unloaded truck can also tip over. Be just as careful using an unloaded truck as you are using a loaded one.

USE YOUR TRUCK SAFELY

• Keep hands and feet away from all moving parts such as the load handler, masts or wheels. Don't sit or stand on the side gates.

• Never stand on or under the forks, or allow anyone else to stand on or under them. Never allow passengers on the truck. There is no safe place for them.

• Before you leave your truck:

• Come to a complete stop.

• Lower the forks to the ﬂ oor.

• Shut the truck off with the key switch.

5 Contents

Contents

Warning 1

You Must be Trained 2

Protect Yourself 3

Contents 5

What's in it for You? 6

Your Turret Stockpicker 7

Turret Truck Parts 9

Capacity & Load Center 11

Capacity Plate 13

Display Panel 15

Power On & Off 17

Sit or Stand Operation 18

Braking 19

Platform Safety 21

Traverse & Pivot 23

Raise & Lower 25

Steering & Travel 27

Traveling & Plugging 29

Wire Guidance Option 31

Daily Safety Check 33

Be a Safe Driver 35

Battery Maintenance 39

Warning Labels 42

WHAT IS YOUR TRUCK CAPACITY?

Capacity is the load (including pallet or container) that can be lifted to a given height at a given load center. See the capacity plate on your truck. Make certain you use the correct units of measure.

WHAT IS LOAD CENTER?

Load center is the distance from the faces of the forks to the center of an evenly distributed load.

LOADS MUST BE EVENLY DISTRIBUTED

Your truck could tip over, in any direction, if a load is placed or shifted to the front, back or side of a pallet or container

Capacity & Load Center

11 Capacity & Load Center

SAMPLESAMPLE

Be a Safe Driver continued 38

AVOID FALLS AND TIPOVERS

• Be extremely careful when working around dock or ramps. Stay away from the edge.

• Check capacities. Be sure your truck, with load, isn't too heavy for where you are driving.

• Make sure the load you are moving is stable. Spread the forks as far as you can and center the load. Insert the forks as far under the load as you can.

• Watch out for overhead obstructions.

• Turret trucks should not be used on ramps or grades. If you must drive on a grade, travel slowly and never turn the truck. If carrying a load, travel with forks upgrade. If unloaded, travel with forks downgrade. Keep the fork height below 300mm (12 inches).

• Stop your truck completely before getting off.

• Lower the forks to the ﬂ oor. Turn the truck off or disconnect the battery.

• Avoid parking on inclines. But if you must, block the wheels of your truck.

What's in it for You? 6

What's in it for You?

WHAT'S IN IT FOR YOU?

The better you understand your truck and how to use it, the better and safer operator you can be. Here are some guides to using this manual.

QUICK LOCATORS

In addition to the "Contents" page you can use page headings to ﬁ nd topics. Some pages also have a picture of the truck in the corner showing features or functions covered on that page

"KNOW THE HAZARDS"

Watch for and read these special

blocks. You will find information about possible safety hazards and how to avoid them

HOW-TO-DRAWINGS

On many pages you will find pictures as well as text to help you understand how to use your truck safely and productively.

What's in it for You?

Know the Hazards

Capacity & Load

KNOW YOUR LOAD

Do not exceed the capacity shown on your truck's capacity plate. Be careful when handling long, high or wide loads. Do not handle unstable loads.

EXCEEDING TRUCK CAPACITY CAN CAUSE AN ACCIDENT

Know the capacity of your truck as shown on your capacity plate. Make certain you use the correct units of measure. Pay attention to:

• Weight of load

• Load center

• Lift height

HYDRAULIC OPERATIONS CAN AFFECT STABILITY

Be careful when using operations such as traverse, extend or pivot. Remember that anytime the forks move, the load moves also. This can affect stability. Perform all operations smoothly.

CENTER THE LOAD

Your truck could tip over if a load is placed or shifted to the front, back or side of a pallet or container. Make sure your load is evenly distributed and centered over the forks.

761-B

Serial Number

Attachment Data

Truck Weight with Max. Battery

Units of measure ,

kg/mm(lb/in )

Truck Type

Capacity with Mast Vertical

Truck capacity must be reduced by operator

weight in excess of 100k g (220 lb )

Capacity

Load

Center

series

SAMPLE

TSP

7 Your Turret Stockpicker

Your Turret Stockpicker

TURRET STOCKPICKERS

Your turret truck is designed to transport, stack and retrieve loads.

YOUR TURRET TRUCK IS NOT AN AUTOMOBILE

With a load it may weigh more than 6 automobiles.

• You don't steer the same.

• You don't brake the same.

• You don't accelerate the same.

HOW TO DRIVE YOUR TRUCK

Put the side gates down. Keep your hands and feet inside the operator compartment and on the controls. Look in the direction you're going.

WHEN TO USE THE HARNESS AND LANYARD

Wear your harness and attach the lanyard whenever the operator compartment is elevated and you have a side gate open. (The harness may be either a belt or a full body harness, depending on company and state requirements.) See chart below.

Wear your harness and lanyard at all times if your truck has a narrow front rail option.

GIVE YOUR BODY A BREAK

Take advantage of stop time. Flex your arms and legs. Staying alert will help you be a better and safer driver.

FALL PROTECTION/PREVENTION SELECTION CHART

Fall Protection Devices

Body Belt

Full Body Harness

Energy Absorber - max total length 1.8m (6ft)

Self-Retracting Lanyard - max total length 2.4m (8ft)

Operator Weight kg (lbs.)

Less than 100 kg

(220 lbs.)

100 - 140 kg1)

(220 - 310 lbs.)

141 - 181 kg1)

(311 - 400 lbs.)

XX X X X

1) Truck capacity shall be reduced by the operator(s) weight in excess of 100kg (220 lbs)

2) Self-Retracting Lanyard - shall be rated for the operator's weight. For operator weight over 140kg (310 lbs) - contact Crown.

Be a Safe Driver 36

DRIVE CAUTIOUSLY, BE ALERT

• Wear your harness and have the lanyard fastened when elevated, working with an open side gate, or with the narrow front rail option.

• Never stick an arm, foot or any part of your body outside the operator area, no matter how slow the truck is moving. A hand or foot caught between the truck and a ﬁ xed object will be crushed or even cut off.

• Keep your hands on the controls and feet on the pedals.

• Travel in the direction that gives you the best view. Look where you're going, slow down in congested areas.

• Slow down for slippery ﬂ oors. Don't run over things.

• Travel with the platform close to the ground when outside of an aisle. Place the load against the vertical face of the forks.

• Be certain forks and load are in the travel position.

• Look where you are going before you change direction of travel. Slow down when making turns.

• See that you have room to drive and turn. Check for overhead objects. Watch out for power unit and fork (load) swing.

• Make certain the load will clear the operator platform before you use Traverse, Extend/Retract or Pivot.

• Avoid sudden movement of controls. Learn to use them smoothly at a moderate, even rate.

• Check clearances before raising or lowering the forks or load. Watch for overhead obstructions.

• Be extra careful if you must use your truck in an area where there is a risk of falling objects.

Continued on next page...

Your Turret Stockpicker 8

BUILT TO STANDARDS

This truck was designed and built to current industry and government standards and guidelines. For more information see the following:

• American National Standards Institute (ANSI/ITSDF) B56.1 (Download free from www.itsdf.org)

• Occupational Safety and Health Act (OSHA)

§1910.178, Rev. 1999 (Download free from osha.gov)

• Underwriters Laboratory

(UL 583)

• National Fire Prevention

Association (NFPA 505)

Hands on controls

Side gates down

Feet on pedals

9 Turret Truck Parts

Turret Truck Parts

Primary Mast

Overhead Guard

Work Lights

Operator Display Panel

Auxiliary Mast Operator Harness

and Lanyard

(See

chart on page 7)

Flashing Light

Lowering Valve

(under rear cover)

Side Gate

Battery (inside)

Load Wheel

Fork

View reﬂ ects narrow

front rail option

Daily Safety Check 34

2. Test drive your truck in an uncongested area.

• Try all the hydraulic functions.

• Check that the steering is easy and smooth.

• Drive the truck slowly in both directions

• Drive through the full speed range in both forward and reverse.

• Check braking and plugging distances in forward and reverse. Load size and ﬂ oor conditions can

affect these distances.

• Know the distance it takes to stop before you start working. If the braking distance is too long to stop safely, don't drive the truck.

• Check wire guidance operation.

If anything doesn't look or feel right, don't drive the truck. Report the problem.

You can get checklist forms from your local Crown dealer (part no. OF3772). Used properly, this checklist can alert service people to needed repairs.

Turret Truck Parts 10

Left Hand Controls: Steering Handle Override Option Fork Pivot Auxiliary(Fork) Raise/Lower Auto Fork Pivot Left Armrest Swing Integrated Hand Sensor

Right Hand Controls: Travel Primary (Platform)Raise/Lower Traverse Horn Seat Rotate Seat Height Emergency Disconnect Right Armrest Swing Wire Guidance Integrated Hand Sensor

Foot Brake Pedals

Foot Presence Pedals

11 Capacity & Load Center

Capacity & Load Center

WHAT IS YOUR TRUCK CAPACITY?

WHAT IS LOAD CENTER?

Load center is the distance from the faces of the forks to the center of an evenly distributed load.

LOADS MUST BE CENTERED & EVENLY DISTRIBUTED

Your truck could tip over, in any direction, if a load is placed or shifted to the front, back or side of a pallet or container.

600mm

(24 in.) Max

Center of evenly distributed load

Load

Center

Wire Guidance Option 32

FOR MANUAL STEERING

Take control of the steering handle, toggle the guidance switch OFF.

Note:

Whenever guidance is OFF, the red light on the display will be on, and the alarm will "beep" to remind you that you are in manual steering.

When the truck senses a guidance wire, the red light will ﬂ ash and the "beeping" will speed up, to notify you that the truck senses a wire. To acquire the wire, see page 31.

END OF AISLE CONTROL OPTION

With this feature, your truck will either slow down or stop automatically when it comes to the end of an aisle. You will hear a "beep" and the indicator light will turn on.

If the truck stops: return the travel control to neutral, press the override button and resume travel.

Know the Hazards

STAY ALERT

You must be just as careful and alert while driving on guidance as you are when driving with manual steering.

• Start slowly and look where you're going.

• Always be prepared to steer manually.

• Make sure there is nothing in your path, on the ﬂ oor or sticking out of the racks.

LISTEN FOR THE "BEEP", CHECK THE DISPLAY

• Take control of the steering any time the red light is on.

• Check the display if you hear a "beep".

Capacity & Load Center 12

Know the Hazards

KNOW YOUR LOAD

Do not exceed the capacity shown on your truck's capacity plate. Be careful when handling long, high or wide loads. Do not handle unstable loads.

EXCEEDING TRUCK CAPACITY CAN CAUSE AN ACCIDENT

Know the capacity of your truck as shown on your capacity plate. Make certain you use the correct units of measure. Pay attention to:

• Weight of load

• Load center

• Lift height

HYDRAULIC OPERATIONS CAN AFFECT STABILITY

Be careful when using operations such as traverse, extend or pivot. Remember that anytime the forks move, the load moves also. This can affect stability. Perform all operations smoothly.

CENTER THE LOAD

Your truck could tip over if a load is placed or shifted to the front, back or side of a pallet or container. Make sure your load is evenly distributed and centered over the forks.

*Truck capacity must be reduced by operator weight in excess of 100kg (220 lb)

Load

Center

1125(2500) 1350(3000) 750(1650) 900(2000)

7010(276) 6095(240) 7010(276) 6095(240)

600(24) 600(24) 900(36) 900(36)

Units of measure, kg/mm (lb/in)

Truck Weight with Max. Battery

Truck Type

Attachment Data

PLATFORM

Serial Number

Capacity with Mast Vertical

Capacity

TSP

SAMPLE

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