Crown TR 3600 Series Operator's Manual

New Bremen, Ohio 45869 USA © 2006 PF14651-WEB Rev. 6/06 Printed in U.S.A.

Operator Manual

The most important component is you.

3600 SERiES

This operator manual

has information for all

models of TR 3600 series

plus some options and

accessories. Some of the

illustrations and information

may not apply to your truck.

TR

TR

1 Warning

All rights reserved under International
and Pan American copyright conventions
Copyright 2006 Crown Equipment Corp.

It’s the law, you must be trained and certified to operate
this truck

. (OSHA § 1910.178, Rev. 1999)

You or others around you can be seriously injured or even
killed if you don't use this truck correctly.

Read and obey all warnings and instructions in this Manual*
and on the truck.

Head, arms, hands, legs or feet outside the operator area
can be pinned or crushed whenever the truck is moving.
Stay within the operator area and

stop the truck completely

before getting off.

A dockboard can move or drop while you are on it. Or
you could drive off a dock. Falls from docks or dockboards
can cause serious injury or even death.

Make sure you are

safe.

Inspect your truck before starting work, make sure it is in
good working order.

* Additional copies of this Operator Manual and all Truck Labels can be obtained
from Crown Equipment Corporation, New Bremen, Ohio 45869 U.S.A.

You could be killed or seriously injured

if you are not

adequately trained.

Do not operate this truck

in your work place until you have

been trained and certified by your employer.

You Must be Trained

You Must be Trained 2

STOP

IT'S THE LAW, YOU MUST BE TRAINED AND CERTIFIED

Federal law states that only properly trained operators
are permitted to operate a powered industrial truck and
that your employer must train you and certify that you
are qualified to operate this powered industrial truck.

(OSHA §1910.178, Re

v. 1999)

WARNING

Know the Hazards

Protect Yourself

3 Protect Yourself

Recommended
Walking Path

DRIVE CAREFULLY

• When allowing the truck to coast, travel power unit

first only. Do not turn. Keep to the side of the truck.
Make certain the truck won't hit the back of your leg
or foot. Don't let the truck run over your foot.

• When riding, keep your hands on the controls and feet
on the platform. Keep your body within the operator
area.

• Don't put hands or arms over the backrest.

• Never stick a foot or any part of your body outside the
truck, no matter how slow the truck is moving. You
cannot stop 900kg (2000 pounds) with any part of your
body. A foot or hand caught between the truck and a
fixed object will be crushed or even cut off.

• Stay away from the edge of docks and ramps. Make
sure dockboards are secure. Check that trailer wheels
are chocked. You could be seriously injured or even
killed in a fall from a dock or dockboard.

• Keep your truck under control at all times. Drive at a
speed that allows you to stop safely. Be even more
careful on slippery or uneven surfaces. Do not drive
over objects on the floor.

• Perform all truck movements smoothly and at a speed
that will give you time to react in an emergency.

Know the Hazards

Protect Yourself 4

AVOID FALLS

Falls are very serious accidents, you can be crushed or
even killed. The best way to prevent injury is to know
where you are at all times and follow the rules of safe
truck operation. Unless you can safely jump completely
clear of the falling truck, there is no sure way to avoid
injury if you drop from a dock or dockboard.

Be extremely careful when working around docks,
dockboards and trailers.

USE YOUR TRUCK SAFELY

• Keep your hands and feet away from all moving parts
such as the coupler or wheels.

• Never allow passengers on the truck. There is no safe
place for them.

• Before you leave your truck:

• Come to a complete stop.

• Shut the truck off with the key or disconnect the

battery.

• Make certain the brake is applied and the truck will

not coast.

Stay clear of all
moving parts.

Moving parts can
cut or crush hands,
feet, arms or legs.

LOOK WHERE YOU'RE DRIVING

Always be alert to the area around you and watch where
you are driving. You could be pinned or crushed by
objects intruding or poking into the operator area.

When allowing the truck to coast, make certain the area
ahead of you is clear.

WARNING

31 Battery Maintenance

Know the Hazards

107

Batteries produce explosive gas.

Do not smoke, use open flame, or
create an arc or sparks near this
battery. Ventilate well in enclosed
areas and when charging.

Batteries contain Sulfuric Acid which
causes severe burns. Do not get in
eyes, on skin, or clothing. In case of
contact, flush immediately. Get medical
attention if your eyes are affected.

DAN

GER

Battery Maintenance 32

Battery Maintenance

What's in it for You? 6

What's in it for You?

QUICK LOCATORS

In addition to the "Contents" page you
can use page headings to find topics.
Some pages also have a picture of the
truck in the corner showing features
or functions covered on that page.

"KNOW THE HAZARDS

"

Watch for and read these special
blocks. You will find information about
possible safety hazards and how to
avoid them.

HOW-TO-DRAWINGS

On many pages you will find pictures
as well as text to help you understand
how to use your truck safely and
productively.

WHAT'S IN IT FOR YOU?

The better you understand your truck and how to use it,
the better and safer operator you can be. Here are some
guides to using this manual.

Contents

Warning
You Must be Trained
Protect Yourself
Contents
What's in it for You?
Your Rider Tow Tractor
Tow Tractor Parts
Capacity Plate
P ower On & Off
Steering & Travel
Coasting & Parking Brake
Braking
Traveling
Daily Safety Check
Be a Safe Driver
Battery Maintenance
Warning Labels

1
2
3
5
6
7

9
11
13
14
15
17
19
21
23
27

30

5 Contents

Your Rider Tow Tractor

RIDER TOW TRACTORS

As a rider your truck is designed to tow loads over
long distances. It can also be used as a walk-beside
truck when picking stock.

YOUR TOW TRACTOR IS NOT AN AUTOMOBILE

It may weigh more than an automobile, even without
a load.

• You don't steer the same.

• You don't brake the same.

• You don't accelerate the same.

HOW TO DRIVE WHEN COASTING

• Travel power unit first only. Do not turn. Stay

to one side of the truck. Use the hand closest to
the truck to operate the control handle.

• Watch your feet. Stay out of the path of the truck.

• Make certain the area ahead of you is clear.

HOW TO DRIVE YOUR TRUCK WHILE RIDING

Keep both feet on the platform. Place both hands
on the control handle. Keep your entire body within
the operator area.

Path of
Truck

Recommended
Walking Path

GIVE YOUR BODY A BREAK

Take advantage of stop time. Flex your arms and legs.
Staying alert will help you be a better and safer driver.

BUILT TO STANDARDS

This truck was designed and
built to current industry and
government standards and
guidelines. For more
information see the following:

• American National Standards
Institute (ASME B56.9)

• Occupational Safety and

Health Act (OSHA)

§1910.178, Rev. 1999

• Underwriters Laboratory
(UL 583)

• National Fire Prevention
Association (NFPA 505)

Hands on

controls

Feet on

platform

Your Rider Tow Tractor 8

7 Your Rider Tow Tractor