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GUANGDONG LVTONG NEW ENERGY
ELECTRIC VEHICLE TECHNOLOGY CO.,LTD
Address: He Xi Industry Park(In The Back Of Zheng Teng Industry Park)
mei Sha,hong Mei, Dong Guan, China.
Tel: 0769-22704308
Fax: 0769-22785133
Website: http://en.lvtong.com.cn
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Preface
Dear Users,
Great thanks for purchasing our company 's electric cars.While
adopting advanced technology of Europe and USA and main
imported compenents, the cars are also with the innovative
design , luxury professional painting and high strength steel
welding material ,all of which makes our cars look fashionable,
reliable, beautiful and excellent in performance.With light
weight ,strong climbing ability , free pollution, low noise, convenient charging ,good braking performance and reasonable
price,our cars are the most advanced in the electric car field at
present.
In order to help users operate and maintain the car correctly,make the car play the best performance and prolong its working time,hereby we make the operation manual.Please read it
carefully.
The product is always in improving.If the manual doesn’t match
with the real product, the real product is the standard.
Note: This bus is mainly designed for relaxation, sightseeing,
tourism, thus suitable for using in special area like tourism
scenic area, community, pedestrian mall etc.
Warning manual and marking
Safety operation cautions
Vehicle structure and parameter
Preparations before operation
Operation and controll
A/C instructions
Maintenance
Transportation storage
After-sales service
1-2
3-5
6-9
10-13
14-15
16
17-25
26
27-28
Contents
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IMPORTANT MANUAL INFORMATION IMPORTANT LABELS
Important information will be marked
by below warning label
SAFETY WARNING:BE CAREFUL!BE
CAREFULL OF YOUR SAFETY
SAFETY AND
INSTRUCTION LABELS
Pls follow this warning or it will resulf in
seriously injury or even death
WARNING
Pls read the manual carefully before
operating.
Pls read the label carefully before
operating, if you find the label is damaged or fall off, pls replace it immediately.
WARNING
Read and understand the manual completely before operating your golf car .
WARNING
This label shows the info that how to
keep the car avoid needlessly injury.
CAUTION
Lvtong company will update and
improve the cart or parts irregularly if
there is something changed, no farther
notice. pls kingly understanding!
NOTE:
Lvtong continually seeks improvement
in product quality. Even though this
manual contains the latest product
information available at the time of
printing , there may be minor discrepancies between your golf car and this
manual . If you have any question
concerning this manual , please
contact your Lvtong dealer and we will
work it out .
This manual should be considered as a
permanent part of your golf car and
should stay with the car when the car is
resold .
NOTE:
●Read the manual and safety instruction labels on the car before operating :
●Be sure that passengers are seated down .
●Select "forward " or “ reverse “ model .
●Step down accelerator to start ; and step down parking pedal to stop .
●Pls drive the car refer to the Terrain ,visibility and driving experience ,NEVER
drive too fast. Must be careful at crowd and wet place and also back up
during driving.
●Must make sure the car is stop, then shift direction (forward and reverse)
●It’s forbidden to down the accelerator and brake pedal at the same time
during driving car.
● Please read the safety and instruction labels on the steering wheel
before operating.
● No extra passengers can be allowed.
● Start the car until all passengers are seated well.
● Drive slowly when turning.
● Pull upwards the parking pedal before leawing the car.
● Turn off the main switch and the key.when not using the car.
● The passengers should be seated stably and fasten the seatbelt .
● Keep hands and feet inside the car.
Windshields do not provide
protection from other flying
objects.
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OPERATION SAFETYSAFETY OPERATION
Before operating：
1. Read this manual and all the other operations or labels marked on the car
body before operating
2. Only authorized people should drive the car only in the designated area
3. Do not OVERLOAD
4. Do not drive the car if drinking any alcohol or having any drugs which could
distract the driver's vision and judgment
Before operating：
1.Pls read the safety mark and label on
the car before operating.
2.Only authorized people can drive the
car only in the designated area
3.Don't overload.
4.Do not drink any alcohol or have any
durgs which could distract the driver’s
vision and judgement.Drunk driving is
illegal.
5.Don't drive on the road,it may cause
collision with other car.
During Operating
1.Make sure your body not stick out of
the car,and keeping seated during
driving.
2.Do not start the car until all passengers are seated.
Lvtong golf cart be designed very easy
to operate,but you should notice as
below:
When operating:
1.Drive the cart only under qualification to drive.
2.Keep your body in the car do not start the car until all passengers are well
seated
3.Keep your hands on the steering wheel and your eyes on the path ahead
4.Do not drive the cart on the unapproved roads.
5.Avoid sudden start and brake
6.Do not overload driving in order to awoid braking performance damage to
vehicle elecrical parts and other security risks.
7.Do not turn the steering wheel too sharply at high speed
8.Keep driving slowly straight up or straight down,not at one same angle when
on slopes
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Do not overload or make any modification towards spare parts
without prohibition.
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Whole Vehicle Structure and Parameter
1.Keep your hands on the steering
wheel and your eyes on the path
ahead.
2.Be especially careful when backing
the car in crowded places.Pls keep
watching back and roll back slowly.
3.Avoid sudden and strong shock of
the car and change to the proper
speed according to the ground
condition.
4.Do not turn the steering wheel too
sharply when at high speed.
5.Keep driving slowly straight up or
straight down,not at one same angle.
6.Do not make any modification or
addition about the operation safty
and loading capacity,and this is the
whole manual.
WHOLE CAR STRUCTURE AND SPECIFICATIONS (2 PASSENGERS)
OPERATION SAFETY
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1.Glass roof.
2.Front Windshield
3.Front cover
4.Front Head light
5.Front tire
6.Front bumper
7.Rear windshield
8.Trunk
9.Rear bumper
10.Vent decoration
11.Rear tires
12.Seat bucket
13.Front mud corer
14.Rear Taillight
15.Steering wheel
16.combination instrument
17.Combo switch
18.Gear position selector
19.DVD
20.Storage box
21.Air outlet
22.electric switch lock
23.Brake pedal
24.Accelerator
25.Hand brake
26.Model switch
27.Double flash switch
28.Cold wind switch
29.Warm wind switch
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Whole Vehicle Structure and Parameter
Whole car specifications (Standard) and parameter table
WHOLE CAR STRUCTURE AND SPECIFICATIONS 4 PASSENGERS)
WHOLE CAR STRUCTURE AND SPECIFICATIONS (2 PASSENGERS)
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1.Roof glass
2.Front windshield
3.Front cover
4.Front headlight
5.Front tires
6.Front bumper
7.Rear glass
8.Trunk
9.Rear bumper
10.Vent decoration
11.Rear tire
12.Seat bucket
13.Front mud cover
14.Rear tail light
15.Steering wheel
16.Combination instrument
17.Combo Switch
18.Gear position selectvr
19.DVD
20.Storage box
21.Air outlet
22.Electric switch lock
23.Brake padel
24.Accelerator pedal
25.Hand brake
26.Mode switch
27.Double flash switch
28.Cold wind switch
29.Hot wind switch
empty load
empty load
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PRE OPERATION
WHOLE CAR STRUCTURE AND SPECIFICATIONS (4 PASSENGERS)
HAND BRAKE
HAND BRAKE
Please check whether the hand brake
has good effects on braking.
Before checking the accelerator
pedal,please make sure that the switch
of the E-stop is on.
Check whether the accelerator pedal is
flexible and reliable,to see if the pedal
can return once stamp it.
Before using,please check carefully
whether the car body and chassis are
breakdown or lost some parts.
Make sure that the accelerator pedal
operates smoothly.
WARNING
Release the hand brake before pressing on the accelerator pedal.
NOTE:
Max speed (empty load)
empty load
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PRE OPERATIONPRE OPERATION
PRE-OPERATION CHECKLIST
Pre-operation checks should be made
each time before you use the golf carts.
Please form a good habits for the following checks.
STEERING SYSTEM
Please check if there is excessive spins
in the steering system.
Move the steering wheep back and forth
gently.
Back up warning
Please press the switch to back up,and
check the back up warning.
SEAT
Please open the seats for check and
maintenance.
Pedal operation
Please check whether the pedal operation is Ok,if there is something
wrong,please contact the distributor.
Brake pedal
Make sure that you can feel stable and
firm when you stamp at it, and it can
return back the position.
Before pre-operation checks, please
make sure that start key is taken away
to prevent starting accidentally. Also
ensure the parking brake is locked to
keep the car from moving while parking.
Checking lists for pre-operations
Please check the following before use
each time:
√ Battery
√ Tire condition
√ Steering system
√ Back up buzzer
√ Pedal operation
√ Car body and chassis
WARNING
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OPERA TION AND CONTROLLPRE OPERATION
BATTERY
Please see the chapter 6 for charging
steps.
Please check if the batteries are steady
securely in place to prevent the batteries
from vibration. To see if there is dirt
retention,foreign matter on the batteries.
Prevent acid form spilling from the
batteries. Check if the battery terminals
are loosed.
STEPS FOR STARTING THE
CART:
1.Check the E-stop switch, and make sure it
is on. It is in the lower left side of the dashboard,pull it up to the bottom, the cart is
power. Pull it down,then the cart is off.
2.Turn on the electric lock, move the shift to
“D” or “R”(wait 2 seconds)and release the
hand brake, then step the accelerator
pedal to move it forward gently.
1.Get off the accelerator pedal,make it stop or
step the brake pedal.
2.If needs to change the switch,please pull
the switch to “D” or “R”.
3.If needs to stop,please pull the switch to
“N”,and then pull up the hand brake and
turn off the electric lock to park the cart.
TIRE CONDITION
TIRE PRESSURE
Check the tire pressure before use.
CAR STOP
HAND BRAKE
Tire wear limit
Wear limit
Please check the damage for the surface
of the tire,crack or embedded objects.
Please replace the tires if the tire wears
down to 0.04(1mm).
Tire pressure
Completely stopping car before shifting F/R switch.When shifting F/R
switch,please turn switch to middle positon for 2s at first,then choosing Forward
switch or Reverse switch.Don’t shifting F/R switch in a hurry in case that the
sensor will be burnt or switch will be out of use.
Note: Please make sure the cart is stopped
before changing the shift switch. Firstly turn to
“P” switch, and then move to “D” or “R” after
waiting 2 seconds. Be sure not to change the
switch in a hurry to avoid burning the contactor or damage the switch.
Once stop the cart, pull up the hand brake to
finish parking completely.
WARNING
30-35PSI
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AIR CONDITIONER INSTRUCTIONOPERA TION AND CONTROL
Combination switch /Left:
left position light/headlight/turning light
Functions: Left side lights can be rotated 3
shifts,followed by small light,low beam,high
beam.Switch it up/down can control turning
light,turn on or off.
Combination switch /Right:
The right handle is for controlling the wiper,
move to rearback followed by low speed
wiper, and high-speed wipe. Press the top
button of the handle, it can spray water.
Release to stop.
Mode switch:
Press it down to be high speed(40km/h),release it to low speed(25km/h).
Double flash switch:
The red trigangle button is double flash
switch,please turn on the button once the cart
is broken down or need to park at the
roadside temporarily.
Cold/hot wind switches:
The blue fan button is cold air,red fan button
is warm air.The cold air have a priority funtion
to work when both of blue and red buttons are
turned on
Accelerator/Brake pedal:
Accelerator pedal is continuously speed. The
brake pedal have brake priority fuction, whenever you press the brake pedal,the vehicle
will stop driving.
Switches:
1. Blue Cold air switch (A/C switch)
2. Red Warm air switch
3. Wind speed adjustment knob(three gears of speed)
Open air condition refrigeration:
1. Press the cold air switch
2. Adjust wind speed knob to the right gear, to be in the refrigeration condition.
Open air conditioning heater:
1. Press the warm air switch
2. Adjust wind speed knob to the right gear, to be in the heating condition.
1.When cold, warm switches and speed adjustment knob are turned on at the
same time, the cold air has a priority function.
2.If cold and warm air switches are not pressed,only wind speed adjustment
knob is turned on, outlet is for natural wind.
3.If cold and warm air switches are both pressed,but wind speed adjustment
knob is turned off,the air conditioner doesn’t work.
4.The air conditioner will consume more battery energy in refrigeration or heating, we suggest to turn off the air conditioner to reduce power consumption
when no need.
5.It is sfricfly prohibited to open the air conditioner when charging the battery,
which will resulf in unrepairable damege to the battery.
WARNING
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MAINTENANCEMAINTENANCE
Read and understand the manual provided
with your car’s battery charger before
charging batteries.
WARNING
Explosive hydrogen gas is produced while
batteries are being charged. Only charge
batteries in well ventilated areas It can be
charged at least urder ventilation 5 times
per hour.
Follow the charger owner operation
instructions to charge the batteries
The following is a summary of the charging
steps. Do not attempt to recharge your
car’s batteries without thoroughly reading
and understanding the manual.
Connect the charger properly with the plug
case(see charger’s owner’s manual).Do
not insert the AC output plug into the car
directly.
WARNING
Use battery chargers that are only used for
this car. Thoroughly read and understand
the manual.
CAUTION
BATTERY CHARGING
Clean the battery surface regularly,please
make sure full battery charged and turn off
the emergency switch before longtime no
using,please recharge the battery after one
month parking.
The batteries release the gas erplosion, pls
get away from kindling spark.
When charging the batteries, pls keep the
air ventilation. if you are working near the
charging batteries, pls protect your eyes.
WARNING
Batteries provide power for the vehicle and
must be properly maintained and
recharged for maximum performance and
extend service life.
Keep out reach of children.
WARNING
Battery Maintenance
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MAINTENANCEMAINTENANCE
When the charger is working for the batteries. please don't disconnect the output cord
from the battery receptacle, which may
cause spark and charging abnormal.
1.The charger will turn off automatically when
the batteries are full charged.
2.After the charger has turned off disconnect
the AC output plug from the golf car receptacle by grasping the plug body and pulling
the pulg straight out of the receptacle.
1.Place the car on a horizontal level
2.Open the cushion
3.Open the tank filler cap
4.pour the oil (model:GL-4 75W/90) in
the gearoil slowly until it reachs the oil
overflow valv.
5.It’s fine for oil overflowing。Make it
stop when it flows out
6.Screw back the cap.
Recommended oil：
SAE 90 gearoil
Gearcase capacity：
0.3L
WARNING
Other materials are forbidden from getting
into the gearbox
CAUTION
When installing the batteries,do not put the
wrenches or other metal objects across the
battery terminals. High current sparks
could lead to causing explosion of the
batteries.
WARNING
Check the oil level in the gearbox
Gearbox oil
BATTERY INSTALLATION
For oil changement,please consult your
Lvtong dealer or other qualified mechanic.
NOTE:
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MAINTENANCEMAINTENANCE
Brake Oil Tank:
The brake oil tank is located below the right
storage pocket of vehicle’s dashboard. In
order to ensure the superior performance
of brake system, check the surface, and fill
in brake oil in time when the oil liquid less
than 1/2.
Regular maintenance is required for the
best performance and safe operation of
your car.
Make sure to turn off the key switch and
pull up the hand brake before maintenance. If you are not familiar with the operation, this work should be done by LvTong
dealer or other qualified technicians.
Items without a page number referene should be serviced by approved agent or qualified technician.
This manual doesn't contained these procedures.
They are containerd in the Service Manual
WARNING
PERIODIC MAINTENACE
CHARTS
1000 rounds
1000 hours
5000 miles
8000kms
(Every 4
years)
Check body and chassis,for damage
Electrode protectant
Check brake lining thickness and
rear axle beating play
Check the direction gap and adjast
the wheels
Check for grease leakagc;
adjust gcar box if necessary
125 rounds
125 hours
600 miles
1000kms
( Every 6
Months)
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MAINTENANCEMAINTENANCE
When the battery is installed: be careful discharging wire and hang it, ensure
that the cross poles; when removing, first remove the motor controller is
negative (-), and install it as the final step of the installation. Do not screw too
tight, too vigorously can damage the battery casing and Terminal.
WARNING
2.link the cables as the picture MAINTENANCE
BRAKE SYSTEM ADJUSTMENT
Connect the Negative
electrode of Controller
Connect the switch of DC power
1. This vehicle has 4 wheel hydralic disc
brake
2.The brake distance is less than 4
meters(unload)
3. If the brake distance is more than 4 m
,pls check the abrasion of the wheel
friction piece . if the thickness of the
brake piece is less than 2mm then you
need to change a new one, if not, then
you need to adjust the screws accompay with the brake wire.
4. If the brake not work or not working
well,pls check if it's used up the brake
oil or ask the technician for further
help!
CAUTION
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STORAGEMAINTENANCE
Make sure the switch is at the ' off '
position before you check the braking
system
The brake of this car can be adjusted by
yourself.
Please use your foot to press the braking pedal,make sure it has been functioned properly
1.Pull up the handbrake and make sure
the car can not be moved before you
disassemble the wheel nuts
2.Lift the car with jack and disassemble
the tyres and screws
3.Use the steps above conversely, when
assemble the tire
1. When loading the car, for transportation safety, pls make sure the
power is off and pull up the hand
brake,also need to place blocks
at the tyres and tie the car with
belts to fix the car.
2.If you load the car by fork lift, pls
put 2 pcs wooden bar which no
shorter than 1 meter and no smaller than 100*100mm to avoid
scratching your car and if you load
the car by the platform,pls make
sure the driver is qualified
3.To avoid the damage of the motor
and steering system during the
transportation, drag the car with
front wheels or rear wheels is
forbidden!
1.Check if the air pressure of the
tires reach to 30-35 psi (3
kgf/cm3)
2.Clean the outside of the car with
antirust oil
3.Cover the car and store it in a dry
and well-ventilated place
Change the tyre
disassemble and assemble the
tyre
Braking Adjustment
Transportation
Loading and unloading instruction.
Storage
Please follow below instructions if
you will stock the car for a long time
CHASSIS PREPARATION
1.Recharge the batteries and check
the fluid levels at least once
a month .(if you use the lead-acid
batteries)
2.Disconnect cables
3. Clean the top of the batteries with
baking soda so as to avoid
errosion.
BATTERY PREPARATION
wheel nut tightening torque:
90NM-105NM
CAUTION
Consult your Lvtong dealer before using the car,if you have anything problem with the brake.Because serious accident would be caused in case of
brake failure.
WARNING
Turn the main switch key to the
“OFF”position , remove the key ,
and put it in a safe place .
NOTE
Cleaning products are forbidden to
put into battery cells
CAUTION
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WARRANTY AND AFTER-SALE SERVICE WARRANTY AND AFTER-SALE SERVICE
1 .We will do free repair service as our standard warranty terms
2. As the universal parts, like tyres, cushions are not included in the
warranty scope, please contact us when there is any problem.
3 .We will send technicians if there is mass quality problem.
4. provide long-term after sales service when warranty date is invalid
1.Damage caused by improper using
2.Damage caused by improper assembly
3.Damage caused by improper operation
4.Damage caused by overloading
5.Damage caused by improper and unauthorized maintenance
6.Damage caused by natural disaster or accidents, or any other uncontrolled reasons.
7.Damage caused by the components not ordered directly from Lvtong
8.Beyond the warranty period
Please read carefully about the follow instructions for your benefit and
also help you to get a better aftersale service:
What is under warranty and valid date
Please read this instruction book carefully after you buy car from us.
We
promise to change or repair for material quality or designing problem.
Objects&Content
Start date:Since the date of delivery.
Valid Warranty
Buyers need to fill warranty card,stamp and send back to us.
The warranty comes into effect upon we receive and confirm.
Kind Statement
Any damage caused by improper action ,which will be excluded from
the warranty by Lvtong
Below conditions are excluded from the warranty by Lvtong
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THE MALFUNCTION TABLE OF TOYOTA CONTROLLER (48V)
Preliminary / Confidential
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