Crown Com-Tech CT-1600, Com-Tech CT-400, Com-Tech CT-200, Com-Tech CT-800, Com-Tech 200 Reference Manual

...
Page 1
COM-TE CH
®
ODEP
IOC
SPI
CH1 CH2
ODEP
IOC
SPI
CH1 CH2
ODEP
IOC
SPI
CH1 CH2
ODEP
IOC
SPI
CH1 CH2
ENABLE
POWER
OFF
ENABLE
POWER
OFF
ENABLE
POWER
OFF
ENABLE
POWER
OFF
Com-Tech 200, 400, 800 & 1600
Some models may be exported under the name
Copyright ©1995 by Crown International, Inc., P.O. Box 1000, Elkhart, Indiana 46515-1000 U.S.A. Telephone: 219-294-8000. Com-Tech amplifiers are produced by the Professional Audio Division of Crown International, Inc. Trademark Notice:
bridge
are trademarks and and their respective owners.
®
TEF
are registered trademarks of Crown International, Inc. Other trademarks are the property of
Approved for THX Theatre
Systems
(CT-400 & 800)
American
120 VAC
North
Units:
Amcron
Models:
Crown
SmartAmp
Techron
Commercial Audio E106377
®
,™
MPX-6
Com-Tech
,™
®
SMX-6
IOC
Fire Protective Signaling S5206
Amcron
,™
AMB-5
ODEP
®
.
and
IQ System
Grounded
P.I.P.
®
Commercial
®
Audio LL 32521C
K80636-2
3/95
Page 2
3
YEAR
THREE YEAR
FULL WARRANTY
3
YEAR
WORLDWIDE
The Crown Audio Division of Crown International, Inc., 1718 West Mishawaka Road, Elkhart, Indiana 46517-4095 U.S.A. warrants to you, the ORIGINAL PURCHASER and ANY SUBSEQUENT OWNER of each NEW Crown of purchase by the original purchaser (the warranty period) that the new Crown product is free of defects in materials and workmanship, and we further warrant the new Crown product regardless of the reason for failure, except as excluded in this Crown Warranty.
1
Note: If your unit bears the name “Amcron,” please substitute it for the
name Crown in this warranty.
ITEMS EXCLUDED FROM THIS CROWN WARRANTY
This Crown Warranty is in effect only for failure of a new Crown product which occurred within the Warranty Period. It does not cover any product which has been damaged because of any intentional misuse, accident, negligence, or loss which is covered under any of your insurance contracts. This Crown Warranty also does not extend to the new Crown product if the serial number has been defaced, altered, or removed.
We will remedy any defect, regardless of the reason for failure (except as excluded), by repair, replacement, or refund. We may not elect refund unless you agree, or unless we are unable to provide replacement, and repair is not practical or cannot be timely made. If a refund is elected, then you must make the defective or malfunctioning product available to us free and clear of all liens or other encumbrances. The refund will be equal to the actual purchase price, not including interest, insurance, closing costs, and other finance charges less a reasonable depreciation on the product from the date of original purchase. Warranty work can only be performed at our authorized service centers. We will remedy the defect and ship the product from the service center within a reasonable time after receipt of the defective product at our authorized service center. All expenses in remedying the defect, including surface shipping costs to the nearest authorized service center, will be borne by us. (You must bear the expense of all taxes, duties and other customs fees when transporting the product.)
You must notify us of your need for warranty service not later than ninety (90) days after expiration of the warranty period. All components must be shipped in a factory pack. Corrective action will be taken within a reasonable time of the date of receipt of the defective product by our authorized service center. If the repairs made by our authorized service center are not satisfactory, notify our authorized service center immediately.
DISCLAIMER OF CONSEQUENTIAL AND INCIDENTAL DAMAGES
YOU ARE NOT ENTITLED TO RECOVER FROM US ANY INCIDENTAL DAMAGES RESULTING FROM ANY DEFECT IN THE NEW CROWN PRODUCT. THIS INCLUDES ANY DAMAGE TO ANOTHER PRODUCT OR PRODUCTS RESULTING FROM SUCH A DEFECT.
No person has the authority to enlarge, amend, or modify this Crown Warranty. This Crown Warranty is not extended by the length of time which you are deprived of the use of the new Crown product. Repairs and replacement parts provided under the terms of this Crown Warranty shall carry only the unexpired portion of this Crown Warranty.
We reserve the right to change the design of any product from time to time without notice and with no obligation to make corresponding changes in products previously manufactured.
No action to enforce this Crown Warranty shall be commenced later than ninety (90) days after expiration of the warranty period.
THIS STATEMENT OF WARRANTY SUPERSEDES ANY OTHERS
CONTAINED IN THIS MANUAL FOR CROWN PRODUCTS.
Telephone: 219-294-8200. Facsimile: 219-294-8301
SUMMARY OF WARRANTY
1
product, for a period of three (3) years from the date
WHAT THE WARRANTOR WILL DO
HOW TO OBTAIN WARRANTY SERVICE
WARRANTY ALTERATIONS
DESIGN CHANGES
LEGAL REMEDIES OF PURCHASER
9/90
NORTH AMERICA
The Crown Audio Division of Crown International, Inc., 1718 West Mishawaka Road, Elkhart, Indiana 46517-4095 U.S.A. warrants to you, the ORIGINAL PURCHASER and ANY SUBSEQUENT OWNER of each NEW Crown product, for a period of three (3) years from the date of purchase by the original purchaser (the warranty period) that the new Crown product is free of defects in materials and workmanship, and we further warrant the new Crown product regardless of the reason for failure, except as excluded in this Crown Warranty.
ITEMS EXCLUDED FROM THIS CROWN WARRANTY
This Crown Warranty is in effect only for failure of a new Crown product which occurred within the Warranty Period. It does not cover any product which has been damaged because of any intentional misuse, accident, negligence, or loss which is covered under any of your insurance contracts. This Crown Warranty also does not extend to the new Crown product if the serial number has been defaced, altered, or removed.
We will remedy any defect, regardless of the reason for failure (except as excluded), by repair, replacement, or refund. We may not elect refund unless you agree, or unless we are unable to provide replacement, and repair is not practical or cannot be timely made. If a refund is elected, then you must make the defective or malfunctioning product available to us free and clear of all liens or other encumbrances. The refund will be equal to the actual purchase price, not including interest, insurance, closing costs, and other finance charges less a reasonable depreciation on the product from the date of original purchase. Warranty work can only be performed at our authorized service centers or at the factory. We will remedy the defect and ship the product from the service center or our factory within a reasonable time after receipt of the defective product at our authorized service center or our factory. All expenses in remedying the defect, including surface shipping costs in the United States, will be borne by us. (You must bear the expense of shipping the product between any foreign country and the port of entry in the United States and all taxes, duties, and other customs fees for such foreign shipments.)
You must notify us of your need for warranty service not later than ninety (90) days after expiration of the warranty period. All components must be shipped in a factory pack, which, if needed, may be obtained from us free of charge. Corrective action will be taken within a reasonable time of the date of receipt of the defective product by us or our authorized service center. If the repairs made by us or our authorized service center are not satisfactory, notify us or our authorized service center immediately.
DISCLAIMER OF CONSEQUENTIAL AND INCIDENTAL DAMAGES
YOU ARE NOT ENTITLED TO RECOVER FROM US ANY INCIDENTAL DAMAGES RESULTING FROM ANY DEFECT IN THE NEW CROWN PRODUCT. THIS INCLUDES ANY DAMAGE TO ANOTHER PRODUCT OR PRODUCTS RESULTING FROM SUCH A DEFECT. SOME STATES DO
NOT ALLOW THE EXCLUSION OR LIMITATIONS OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
No person has the authority to enlarge, amend, or modify this Crown Warranty. This Crown Warranty is not extended by the length of time which you are deprived of the use of the new Crown product. Repairs and replacement parts provided under the terms of this Crown Warranty shall carry only the unexpired portion of this Crown Warranty.
We reserve the right to change the design of any product from time to time without notice and with no obligation to make corresponding changes in products previously manufactured.
THIS CROWN WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE. No action to enforce this Crown Warranty shall be commenced later than ninety (90) days after expiration of the warranty period.
THIS STATEMENT OF WARRANTY SUPERSEDES ANY OTHERS
CONTAINED IN THIS MANUAL FOR CROWN PRODUCTS.
Telephone: 219-294-8200. Facsimile: 219-294-8301
SUMMARY OF WARRANTY
WHAT THE WARRANTOR WILL DO
HOW TO OBTAIN WARRANTY SERVICE
WARRANTY ALTERATIONS
DESIGN CHANGES
LEGAL REMEDIES OF PURCHASER
9/90
Page 3
The information furnished in this manual does not include all of the details of design, production, or variations of the equipment. Nor does it cover every possible situation which may arise during installation, operation or maintenance. If your unit bears the name “Amcron,” please substitute it for the name “Crown” in this manual. If you need special assistance beyond the scope of this manual, please contact our T echnical Support Group.
Crown Audio Division Technical Support Group
57620 C.R. 105, Elkhart, Indiana 46517 U.S.A.
Phone: 219-294-8200 Fax: 219-294-8301
Toll Free in Canada, Puerto Rico, the United
States & Virgin Islands: 1-800-342-6939
FIRE PROTECTIVE SIGNALING
THIS AMPLIFIER IS UL-LISTED FOR FIRE
PROTECTIVE SIGNALING SYSTEMS.
REFER TO SECTION 9 FOR DETAILS
CAUTION
CLASS 1 OUTPUT WIRING REQUIRED.
C A U T I O N
RISK OF ELECTRIC SHOCK
DO NOT OPEN
TO PREVENT ELECTRIC SHOCK DO
NOT REMOVE TOP OR BOTTOM COVERS. NO USER SERVICEABLE PARTS INSIDE. REFER SERVICING
TO QUALIFIED SERVICE PERSON­NEL. DISCONNECT POWER CORD
BEFORE REMOVING REAR INPUT
MODULE TO ACCESS GAIN SWITCH.
WARNING
TO REDUCE THE RISK OF ELECTRIC
SHOCK, DO NOT EXPOSE THIS
EQUIPMENT TO RAIN OR MOISTURE!
A V I S
RISQUE DE CHOC ÉLECTRIQUE
NOUVREZ PAS
À PRÉVENIR LE CHOC
ÉLECTRIQUE NENLEVEZ
PAS LES COUVERCLES.
RIEN DES PARTIES
UTILES À LINTÉRIEUR.
DÉBRANCHER LA BORNE
AVANT DOUVRIR LA
MODULE EN ARRIÈRE.
Magnetic Field
CAUTION! Do not locate sensitive high-gain equipment such as preamplifiers or tape decks directly above or below the unit. Because this amplifier has a high power
density, it has a strong magnetic field which can induce hum into unshielded devices that are located nearby. The field is strongest just above and below the unit.
If an equipment rack is used, we recommend locating the amplifier(s) in the bottom of the rack and the pream­plifier or other sensitive equipment at the top.
WATCH FOR THESE SYMBOLS:
The lightning bolt triangle is used to alert the user to the risk of electric shock.
The exclamation point triangle is used to alert the user to important operating or maintenance instructions.
Printed on
recycled paper.
Page 4
Com-Tech 200/400/800/1600 Power Amplifiers
CONTENTS
1 Welcome ........................................................................... 7
1.1 Unpacking................................................................. 7
1.2 Features .................................................................... 7
2 Facilities ............................................................................ 8
3 Installation ....................................................................... 10
3.1 Mounting.................................................................. 10
3.2 Cooling .................................................................... 10
3.2.1 Cooling for Units without Internal Fans ........... 11
3.2.2 Additional Cooling for Units with Internal Fans 11
3.3 Wiring ...................................................................... 12
3.3.1 Mode of Operation........................................ 12
3.3.2 Input Connection .......................................... 17
3.3.3 Output Connection ....................................... 18
3.3.4 Additional Load Protection ........................... 20
3.4 AC Mains Power...................................................... 21
4 Operation ........................................................................ 22
4.1 Precautions ............................................................. 22
4.2 Indicators ................................................................ 22
4.3 Protection Systems ................................................. 23
4.3.1
ODEP ............................................................
4.3.2 Standby Mode .............................................. 24
4.3.3 Transformer Thermal Protection ................... 24
4.3.4 Circuit Breaker.............................................. 24
4.4 Controls................................................................... 25
4.5 Filter Cleaning ......................................................... 25
23
5 Technical Information...................................................... 26
5.1 Overview ................................................................. 26
5.2 Circuit Theory.......................................................... 26
5.2.1 Dual Operation ............................................. 26
5.2.2 Bridge-Mono Operation................................ 28
5.2.3 Parallel-Mono Operation............................... 28
6 Specifications .................................................................. 29
7 AC Power Draw and Thermal Dissipation ....................... 42
8 Accessories..................................................................... 44
8.1
P.I.P.
Modules ......................................................... 44
8.2 Cooling Fan Option (120 VAC, 60 Hz only)............. 46
8.3 Constant Voltage Computer.................................... 46
9 Fire Protective Signaling ................................................. 47
10 Service ............................................................................ 48
10.1 Worldwide Service ................................................. 48
10.2 North American Service ......................................... 48
10.2.1 Service at a North American Service Center 48
10.2.2 Factory Service ............................................ 48
Page 4
Page 5
Com-Tech 200/400/800/1600 Power Amplifiers
1.1
Com-Tech
2.1 Front Facilities ........................................................................... 8
2.2 Rear Facilities............................................................................ 9
3.1 Mounting Dimensions.............................................................. 10
3.2 Top View of a Rack-Mounted Unit........................................... 11
3.3 Extra Cooling with a Rack-Mounted Blower ............................ 12
3.4 Wiring for Dual 8/4 Ohm Mode................................................ 13
3.5 Wiring for Dual 70 Volt Mode................................................... 14
3.6 Wiring for Bridge-Mono 70 Volt Mode (140 Volt Output)......... 15
3.7 Wiring for Parallel-Mono 70 Volt, Bridge-Mono 8/4 Ohm
and Parallel-Mono 8/4 Ohm Modes......................................... 16
3.8 Unbalanced Input Wiring ........................................................ 17
3.9 Balanced Input Wiring............................................................. 17
3.10 Subsonic Filter Capacitor Values ............................................17
3.11 Unbalanced RFI Filters............................................................ 18
3.12 Balanced RFI Filters ................................................................ 18
3.13 Wire Size Nomograph ............................................................. 19
3.14 Inductive Load (Transformer) Network.................................... 20
3.15 Loudspeaker Fuse Nomograph .............................................. 20
4.1
ODEP, IOC
4.2 Input Sensitivity Switch............................................................ 25
5.1 Circuit Block Diagram ............................................................. 27
6.1
Com-Tech 200
6.2
Com-Tech 400
6.3
Com-Tech 800
6.4
Com-Tech 1600
6.5
Com-Tech 200
6.6
Com-Tech 400
6.7
Com-Tech 800
6.8
Com-Tech 1600
6.9 Typical Frequency Response ................................................. 40
6.10 Typical Damping Factor .......................................................... 40
6.11 Typical Output Impedance...................................................... 40
6.12 Typical Phase Response......................................................... 41
6.13 Typical Crosstalk ..................................................................... 41
7.1
Com-Tech 200
Thermal Dissipation at Various Duty Cycles........................... 42
7.2
Com-Tech 400
Thermal Dissipation at Various Duty Cycles........................... 43
7.3
Com-Tech 800
Thermal Dissipation at Various Duty Cycles........................... 43
Com-Tech 1600
7.4
Thermal Dissipation at Various Duty Cycles........................... 43
8.1 Installing a
8.2 Cooling Fan Option ................................................................. 46
8.3 Cooling Fan Assembly ............................................................ 46
Amplifiers (120 VAC, 60 Hz Units)........................... 6
and Signal Presence Indicator States .................. 23
Minimum Power Matrix ................................... 32
Minimum Power Matrix ................................... 33
Minimum Power Matrix ................................... 34
Minimum Power Matrix ................................. 35
Maximum Power Matrix .................................. 36
Maximum Power Matrix .................................. 37
Maximum Power Matrix .................................. 38
Maximum Power Matrix ................................ 39
Power Draw, Current Draw and Power Draw, Current Draw and Power Draw, Current Draw and
P.I.P.
ILLUSTRATIONS
Power Draw, Current Draw and
Module......................................................... 44
Page 5
Page 6
Com-Tech 200/400/800/1600 Power Amplifiers
ODEP
IOC
SPI
CH1 CH2
ODEP
IOC
SPI
CH1 CH2
ODEP
IOC
SPI
CH1 CH2
ENABLE
POWER
OFF
ENABLE
POWER
OFF
ENABLE
POWER
OFF
Fig. 1.1 Com-Tech Amplifiers (120 VAC, 60 Hz Units)
Page 6
ODEP
IOC
SPI
CH1 CH2
ENABLE
POWER
OFF
Page 7
Com-Tech 200/400/800/1600 Power Amplifiers
1 Welcome
Congratulations on your purchase of a commercial power amplifier. The
Com-Tech
complete family of amplifiers with a wide range of power output capabilities.
Com-Tech
directly drive “constant voltage” lines, so you can avoid the expense, distortion and insertion loss associ­ated with step-up transformers for distributed loudspeaker systems. Crown’s patented
keeps the amplifier working
Com-Tech
ODEP
®
protection circuitry which
under severe conditions
amplifiers also utilize
that would shut down a lesser amplifier. All amplifiers feature Crown’s exclusive mable Input Processor) expansion system. The expansion system makes it easy to tailor your amplifier to a specific application or to add future technology as it develops (see Section 8 for a list of available
This manual will help you successfully install and use your new
Com-Tech
amplifier. Please read all instruc-
tions, warnings and cautions. Be sure to read Section
3.3.1 if you plan to use the amplifier in one of its two mono modes, or if you plan to drive “constant voltage” lines. Also for your protection, please send in your war­ranty registration card today and save your bill of sale as it is your official proof of purchase.
1.1 Unpacking
Please unpack and inspect your new amplifier for any damage that may have occurred during transit. If dam­age is found, notify the transportation company imme­diately. Only you, the consignee, may initiate a claim for shipping damage. Crown will be happy to cooper­ate fully as needed. Save the shipping carton as evi­dence of damage for the shipper’s inspection.
Even if the unit arrived in perfect condition, as most do, save all packing materials so you will have them if you ever need to transport the unit. NEVER SHIP THE
UNIT WITHOUT THE FACTORY PACK.
1.2 Features
Com-Tech
miniaturized design to provide the highest power and value for its size, weight and price. They offer numer­ous advantages over conventional designs and pro­vide benefits you can’t get in amplifiers from any other manufacturer. For example, Crown’s patented
amplifiers use cutting edge technology and
Com-Tech
series is a
amplifiers can
Com-Tech
®
P.I.P.
(Program-
P.I.P.
P.I.P.s
ODEP
®
protection circuitry
and grounded bridge
stages combine to provide performance and reliability that surpass the other more traditional designs. Here are some more of your amplifier’s impressive features:
Crown’s patented
Protection) circuitry detects and compensates for overheating and overload to keep the amplifier working when others would fail.
Crown’s
voltage swings without using stressful output transistor configurations like conventional amplifiers. The results are lower distortion and superior reliability.
IOC
alerts you if any type of distortion exceeds 0.05%. We
).
provide this feature so you will have real-time
distortion-free performance
P.I.P.
accepts accessories that tailor the amplifier to suit specific applications.
Drives constant voltage lines without “lossy,” distortion-
producing step-up transformers.
Two mono modes (Bridge-Mono and Parallel-Mono) for
driving a wide range of load impedances.
Very low harmonic and intermodulation distortion give
the best
Superior damping factor delivers maximum loud-
speaker motion control for a clean, accurate low end.
Superb crosstalk characteristics and a separate
voltage supply for each channel make it possible to treat each channel like a separate amplifier.
Full protection from shorted, open and mismatched
loads, general overheating, DC and high-frequency overloads. Full internal fault protection.
Efficient heat sinks and three-speed fan dissipate heat
quickly and evenly for extra amplifier protection and extended component life. (The fan is an option for 120 VAC, 60 Hz
Barrier blocks are provided for input and output
connections.
Internal three-position input sensitivity switch provides
settings of 0.775 volts for full standard 1 kHz 8/4 ohm power, 0.775 volts for full standard 1 kHz 70 volt power, and 26 dB voltage gain.
Mounts in a standard 19 inch (48.3 cm) equipment rack
(units can also be stacked).
Three year “No-Fault” full warranty completely protects
your investment and guarantees its specifications.
grounded bridge
®
(Input/Output Comparator) circuitry immediately
(Programmable Input Processor) connector
dynamic transfer function
Com-Tech 200s
®
ODEP
(Output Device Emulation
design delivers incredible
.
in the industry.
.)
output
proof of
Page 7
Page 8
Com-Tech 200/400/800/1600 Power Amplifiers
ODEP
IOC
SPI
CH1 CH2
A B EDC CDE F G
Fig. 2.1 Front Facilities
ENABLE
2 Facilities
A. Filter Grille
A metal grille supports and protects the dust filter (B). To clean the dust filter, detach the grille by removing the screws that fasten it in place.
B. Dust Filter
The dust filter removes large particles from air drawn by the cooling fan. (The fan is an option for 120 VAC, 60 Hz prevent clogging (see Section 4.5).
C.
During normal operation of the Output Device Emula­tion Protection circuitry, these green indicators glow brightly to show the presence of reserve thermal-dy­namic energy. They dim proportionally as energy re­serves decrease. In the rare event that energy reserves are depleted, the indicators turn off and
ODEP
can safely continue operating even under severe con­ditions. These indicators can also help to identify more unusual operating problems (see Section 4.2).
D.
The yellow serve as sensitive distortion indicators to provide
of distortion-free performance
tions, the indicators remain off. They light up if the out­put waveform differs from the input by 0.05% or more (see Section 4.2).
will stay on in Parallel-Mono mode.
Com-Tech 200s
ODEP
Indicators
.) Check the filter regularly to
proportionally limits output drive so the amplifier
IOC
Indicators
IOC
(Input/Output Comparator) indicators
. Under normal condi-
Note: The channel 2 IOC indicator
proof
E. Signal Presence Indicators (SPI)
The signal presence indicators flash synchronously with the amplifier’s audio output (see Section 4.2).
F. Enable Indicator
This indicator lights when the amplifier has been “en­abled” or turned on, and AC power is available (see Section 4.2).
G. Enable Switch
This rocker switch is used to turn the amplifier on and off. When turned on, the output is muted for about four seconds to protect your system from turn-on tran­sients. Delay times vary slightly from one unit to the next, so there is always a certain amount of “random­ness” in the turn-on timing of multiple units. In addition, turn-on occurs at zero crossing of the AC waveform, so
Com-Tech
amplifiers rarely need a power sequencer. (To change the turn-on delay time, contact Crown’s Technical Support Group.) See Section 4.4.
H. Power Cord
All 120 VAC, 60 Hz North American units have a NEMA 5-15P plug with an integral voltage presence lamp. These units include a 16 gauge power cord with
Com-Tech 200s Com-Tech 800s
propriate power cord and plug for the required AC voltage. Refer to Section 7 for more information on power usage.
and
and
400s
, and a 14 gauge cord with
1600s
. Other units have an ap-
POWER
OFF
Page 8
Page 9
Com-Tech 200/400/800/1600 Power Amplifiers
REG. U.S. PAT. OFF.
4,330,809 4,611,180
MODEL: COM-TECH 200 AC VOLTS: 120 AMPS: 3.5 60 Hz
RATED OUTPUT: 150 W/CH INTO 4 OHMS AT 1 KHz WITH 0.1% OR LESS THD.
REFER TO OWNER'S MANUAL K80636-2 FOR FIRE PROTECTIVE SIGNALING USE.
CAUTION:
BOTH CHANNELS MUST BE CONFIGURED THE SAME (8/4 OHM OR 70 VOLT) BEFORE USING EITHER BRIDGE- OR PARALLEL-MONO MODE.
PUSH TO RESET
S
E
S
R
P
R
T
E
E
S
MODEL: COM-TECH 400 SERIES
®
INTERNATIONAL, INC.
AC VOLTS: 120 AMPS: 5.5 60 Hz
ELECTRONIC EQUIPMENT
MAXIMUM OUTPUT: 200 W/CH INTO 4
ELKHART, IN 46517
OHMS AT 1 KHz WITH 0.1% OR LESS THD.
MADE IN U.S.A.
000000
SERIAL NUMBER
REFER TO USER'S MANUAL K80548-9 FOR FIRE PROTECTIVE SIGNALING USE.
DUAL
PARALLEL
MONO
CAUTION:
TURN OFF AMPLIFIER
BEFORE CHANGING THIS SWITCH!
0000
BRIDGE
MONO
BB
Programmable Input Processor (P.I.P.)
THIS AMPLIFIER IS EQUIPPED WITH SELECTABLE INPUT SENSITIVITY. REMOVE P.I.P. MODULE TO ACCESS SENSITIVITY SWITCH.
15 17 19 21 25
32
CH-2 INPUT
910
8
11
13
7
6
5
4
3
2
1
.5
0
dB
CH-2 CH-1INPUT ATTENUATION
HJ LKOMI L N
Fig. 2.2 Rear Facilities
I. Reset Switch
This reset switch is used to reset the circuit breaker that protects the power supplies from overload (see Sections 4.3.4 and 4.4).
J. Dual/Mono Switch
Slide this switch to the center for Dual (two-channel) mode, to the left for Parallel-Mono mode or to the right for Bridge-Mono mode. WARNING: Do not change this
switch unless the amplifier is turned off. Do not attempt to use the Bridge-Mono or Parallel-Mono modes unless both output mode switches (N) are set the same. Also,
be sure to follow the installation requirements for each mode (see Section 3.3.1).
K.
P.I.P.
The standard It provides barrier block input connectors. Other modules can be used in place of the
Module
P.I.P.-BB
is included with your amplifier.
P.I.P.
P.I.P.-BB
to pro­vide additional features that customize the amplifier for different applications (see Section 8 for available
P.I.P.
modules).
Input Sensitivity Switch
The three position input sensitivity switch located in­side the amplifier is accessed by removing the module. It is set at the factory to 0.775 volts for stan­dard 1 kHz power into 8 ohms. It can also be set to
0.775 volts for standard 1 kHz output in 70 volt mode, or a standard voltage gain of 26 dB (see Section 4.4).
P.I.P.
+
CH-1 INPUT
+
910
11
13
15
17 19 21 25
32
dB
8/4
OHM
8
7
6
5
4 3 2
BRIDGE-MONO:
1
OFF. 2) SET DUAL/MONO SWITCH TO
.5
0
BRIDGE-MONO. 3) OUTPUT ACROSS “ TERMINALS ONLY (CH-1 IS POSTIVE).
70
8/4
VOLT
OHM
+ +
CH-2 OUTPUT CH-1 OUTPUT
1) TURN AMPLIFIER
PARALLEL-MONO:
OFF. 2) SET DUAL/MONO SWITCH TO PARALLEL-MONO. 3) ADD JUMPER (14 GAGE
+
OR LARGER) ACROSS THE “
4) OUTPUT ACROSS CH-1 TERMINALS ONLY.
1) TURN AMPLIFIER
+
L. Level Controls
Each channel’s output level can be adjusted accu­rately using the 22 position detented level controls on the back panel. A Lexan cover is also included that can be used to prevent tampering (see Section 4.4).
M. Balanced Barrier Block Inputs
The
P.I.P.-BB
is included in the standard configuration. It provides a balanced barrier block with three termi­nals for each input channel. (XLR connectors are also available—see Section 8.1.)
N. Output Mode Switches
The output mode switches are used to configure each channel independently for either 8/4 ohm loads or 70 volt (“constant voltage”) lines. WARNING: Do not
change these switches unless the amplifier is off. Do not attempt to use the Bridge-Mono or Parallel-Mono modes unless these switches are set the same. Also,
be sure to follow the special installation requirements for each mode (see Section 3.3.1).
O. Output Barrier Block
A barrier block with four terminals is provided for out­put connection. Output wiring will vary depending on the selected dual/mono mode and whether 70 volt out­put will be used (see Section 3.3.1).
70
VOLT
IMPORTANT:
CLASS 1 OUTPUT
WIRING REQUIRED.
” TERMINALS
Page 9
Page 10
Com-Tech 200/400/800/1600 Power Amplifiers
3 Installation
This section covers basic cedures. If your amplifier will be used in a Fire Protec­tive Signaling application, refer to Section 9 as well.
3.1 Mounting
Com-Tech
19 inch (48.3 cm) rack mounting or stacking without a cabinet. In a rack, it is best to mount units directly on top of each other. This provides the most efficient air flow and support. If the rack will be transported, we recommend that you fasten the amplifier’s back panel securely to the rack to help support the unit’s weight.
All
Com-Tech
16 inches (40.6 cm) deep, and 0.25 inches (0.6 cm) in front of the mounting surface. As you can see in Fig­ure 3.1, mensions. Figure 3.1 labels the different heights as A, B and C. These letters correspond to the list that fol­lows showing mensions.
Height A: 3.5 inches (8.9 cm)
amplifiers are designed for standard
amplifiers are 19 inches (48.3 cm) wide,
Com-Tech
amplifiers vary in their vertical di-
Com-Tech
Models: Com-Tech 200 (All)
Com-Tech 400 (North American)
Com-Tech
installation pro-
models and their vertical di-
Height B: 5.25 inches (13.3 cm)
Models: Com-Tech 400 (100/120 VAC, 50/60 Hz)
Com-Tech 400 (220/240 VAC, 50/60 Hz) Com-Tech 800 (All)
Height C: 7 inches (17.8 cm)
Model: Com-Tech 1600 (All)
3.2 Cooling
It is important to understand cooling considerations when installing a block the amplifier’s front or side air vents. This can cause poor air flow and may result in overheating. If the amplifier is rack-mounted, its sides should be at least 2 inches (5 cm) away from the cabinet (see Figure 3.2). Also, open spaces in the front of the rack should be covered with blank panels to prevent improper air flow. Otherwise, heated air from the side exhaust vents can be drawn into the front air intake which may greatly reduce the cooling system’s effectiveness.
The real air flow requirement for a depends on many things, but the most important factor is average (RMS) output power. Air flow requirements increase as output power increases, so anything that
Com-Tech
amplifier. First, never
Com-Tech
amplifier
16 in
(40.6 cm
)
Page 10
9
1
.3
8
(4
Fig. 3.1 Mounting Dimensions
in
.5
: 3
)
A
m
R
E
W
O
E
L
B
A
N
E
P
E
D
O
C
IO
I
2
P
H
S
C
1
H
C
in
)
m
c
P
F
F
O
c
.9
(8
in
5
.2
)
: 5
m
B
c
.3
3
(1
in
: 7
)
C
m
c
.8
7
(1
Page 11
Com-Tech 200/400/800/1600 Power Amplifiers
17 in
43.2 cm
IMPORTANT: Be sure the back of
the amplifier is supported.
AIR
FLOW
16 in
40.6 cm
2 in
(5 cm)
MIN.
Fig. 3.2 Top View of a Rack-Mounted Unit
AMPLIFIER
(TOP VIEW)
AIR FLOW
AIR
FLOW
RACK
CABINET
affects output power also affects the required air flow. Average output power is mainly affected by three
things: (1) duty cycle of the input signal, (2) load im­pedance, and (3) rated output power. First, as the duty cycle of the input signal increases, the average output power level increases. For example, the amplifier will need more air flow with a rock ‘n’ roll input signal than with infrequent paging. Second, as the load imped­ance of a connected loudspeaker gets smaller, more current will flow across the load which effectively in­creases output power. This means you can expect the amplifier to require more air flow with a 2 ohm load than with a 4 ohm load. Finally, an amplifier that is rated for higher power output is usually used at higher average output levels. So a put will require more air flow than a
Com-Tech 1600
delivering full out-
Com-Tech 200
These relationships and the resulting thermal dissipa­tion levels are defined mathematically in Section 7.
3.2.1 Cooling for Units without Internal Fans
All units have a three-speed on-demand cooling fan except for the North American
Com-Tech 200
. Forced­air cooling may not be needed for applications with a low duty cycle such as paging or background music. This is why the North American
Com-Tech 200
is
usually provided without a fan. If you will be using a North American
Com-Tech 200
in a high temperature environment, or at full power for sustained periods, you can anticipate that additional cooling will be needed. It may also be helpful to use the information in Section 7 to estimate the amplifier’s thermal dissipation for your application. In general, a North American
Com-Tech 200
that dissipates more
than 400 btu (100 kcal) per hour per unit will need ad­ditional cooling. If you want to test your amplifier for sufficient cooling in the real world, an easy way is to observe the
ODEP
indicators while the amplifier is op­erating under worst-case conditions. If the indicators dim, additional cooling is recommended.
There are at least three ways to provide extra cooling for an amplifier that does not have an internal fan. The most effective method is to install an internal fan which is available from Crown as an accessory (see Sec­tion 8.2). If you know in advance that an internal fan is needed, you can order the
Com-Tech 200BF
cludes a factory-installed fan. A rack-mounted blower or an air conditioner can also
be used to provide extra cooling. In some situations, you may find it practical to use these methods without installing a fan in each amplifier. However, we gener­ally recommend that you use the internal fans because they provide the most efficient cooling, and are active only when needed. Amplifiers that already have inter­nal fans can also take advantage of a rack-mounted blower or air conditioner, so these approaches will be discussed in the section that follows.
3.2.2 Additional Cooling for Units with Internal Fans
If multiple amplifiers will be operated under demand­ing conditions (such as driving loads less than 4 ohms), or if air flow through the rack will be restricted, you should verify that the total air flow through the rack will be sufficient. As described in Section 3.2.1, suffi­cient air flow can be tested in the real world by observ­ing the worst-case conditions. If the indicators dim, cooling
.
can be improved by reducing air restrictions, installing
ODEP
indicators while operating under
a rack-mounted blower, or using an air conditioner. Many things can cause air flow restrictions, including
improper mounting, bunched up power cords, closed rack doors, and clogged dust filters. A
Com-Tech
plifier should be mounted in a way that allows sufficient air flow into the front intakes, out the side exhaust vents, and out the back of the rack. If your rack has a front door, it is usually best to leave it open and avoid blocking the air intakes. If this is impossible, supple­ment the air flow by mounting a grille in the door or with a rack-mounted blower. If you install a grille in the door, we recommend wire grilles over perforated panels be­cause wire tends to cause less air restriction (perfo­rated panels cause a minimum air restriction of 40%).
A better choice for increasing the air flow behind a rack cabinet door is to use a “squirrel cage” blower.
which in-
am-
Page 11
Page 12
Com-Tech 200/400/800/1600 Power Amplifiers
AIR
FLOW
AIR
FLOW
Fig. 3.3 Extra Cooling with a Rack-Mounted Blower
BLOWER
(OPTION 2)
EQUIPMENT
RACK
(SIDE VIEW)
BLOWER
(OPTION 1)
FRONT
OF
RACK
DOOR
Mount the blower at the bottom of the rack so it blows outside air into the space between the door and the front of the amplifiers, pressurizing the “chimney” be­hind the door (Figure 3.3, Option 1). The blower should not blow air into or take air out of the space behind the amplifiers. For racks without a front door, you can evacuate the rack by mounting the blower at the top of the rack, so that air blows out the back (Figure 3.3, Option 2).
You can estimate the required air flow for a rack by adding together the maximum required air flow ratings of the individual units. The internal fan in a
200
(if installed),
400
and
800
can move up to 35 cu-
Com-Tech
bic feet (1 cubic meter) of air per minute, while the in­ternal fan in a
Com-Tech 1600
can move up to 65 cubic feet (1.8 cubic meters) per minute. If you mounted one of each
Com-Tech
model in a rack, worst-case conditions would require 170 cubic feet (4.7 cubic meters) of air flow through the rack every minute (3 x 35 cubic feet + 65 cubic feet = 170 cubic feet).
Air flow restrictions may also result if the air filter be­comes clogged. If the air supply is unusually dusty, you can help prevent rapid loading of the unit’s air filter by pre-filtering the air using commercial furnace filters. And when needed, the unit's filter can be cleaned with mild dish detergent and water (see Section 4.5).
The final method for increased cooling is to use air conditioning. Air conditioning is rarely a necessity be­cause internal fans and rack-mounted blowers almost always provide enough air flow for even the most ex­treme conditions. Still, air conditioning can help by re-
ducing the temperature of the air circulated through the rack. If you intend to install air conditioning for your amplifiers, you may want to use Section 7 to determine the hourly thermal dissipation of your system.
3.3 Wiring
Figures 3.4 through 3.7 show common ways to install a
Com-Tech
put terminals are located on the back panel. Please use care when making connections, selecting signal sources and controlling the output level. The load you save may be your own! Crown assumes no liability for damaged loads resulting from careless amplifier use or deliberate overpowering.
CAUTION: Always disconnect the AC power and turn the level controls off when making or breaking connec­tions. This is very important when loudspeakers are
connected because it reduces the chance of loud blasts that can cause loudspeaker damage.
3.3.1 Mode of Operation
Proper wiring depends on how you configure your am­plifier. First, each output channel can be indepen­dently configured to drive step-down transformers in a distributed “constant voltage” loudspeaker system (70 volt mode) or loudspeakers that do not have step­down transformers (8/4 ohm mode). Second, the am­plifier can be configured for Dual, Bridge-Mono or Parallel-Mono modes. Various combinations of these modes are possible, so be sure to note any special wiring requirements for the mode you will be using.
The 70 volt output mode is used to drive constant volt­age lines without expensive step-up transformers. Avoiding the use of step-up transformers not only saves money, but it also eliminates the distortion and insertion loss caused by this type of transformer.
Setting up 70 volt mode is easy. Turn off the amplifier, then slide the recessed output mode switches to the right (as you face the back panel).
If Bridge-Mono mode is used with 70 volt output, the amplifier will actually deliver 140 volts (more informa­tion is provided later in this section). To effectively use this mode, you may need to cross-reference power rat­ings for the step-down transformer taps using Crown’s constant voltage computer (see Section 8.3).
amplifier in a sound system. Input and out-
8/4
OHM
70
VOLT
7 0 V O L T
Page 12
Page 13
Com-Tech 200/400/800/1600 Power Amplifiers
WARNING: The output mode switches must be set the same (8/4 ohm or 70 volt mode) when operating in Bridge-Mono or Parallel-Mono mode.
When connecting a 70 volt step-down transformer, do not exceed its power rating. Too much power can saturate a transformer and cause it to appear as a short circuit to the amplifier. If this happens, no dam­age should occur, but the amplifier may run less effi­ciently.
8/4
OHM
70
VOLT
8 / 4 O H M
8/4 ohm mode is commonly used to drive loudspeak­ers with impedances from 2 to 16 ohms. When using this output mode, appropriate load impedances will depend on the dual/mono mode that you select. The available dual/mono modes (Dual, Bridge-Mono and Parallel-Mono) will be described in sections that follow.
Configuring your amplifier for 8/4 ohm mode is straightforward. Turn off the amplifier, then slide the output mode switches to the left (as you face the back panel).
this, the input sensitivity should be set to 0.775 volts for 70 volt output (see Section 4.4). Again, you must al­ways configure both channels the same when using Bridge-Mono or Parallel-Mono modes.
Because of the way
Com-Tech
amplifiers are de­signed, they can actually be used to directly drive con­stant voltage lines in 8/4 ohm mode. Being able to use lower constant voltage levels can be very convenient if building codes or other obstacles do not permit higher constant voltage levels. When 8/4 ohm mode is used to drive a distributed loudspeaker system, the constant voltage output varies with the output power rating of the amplifier. With 8/4 ohm output in Dual or Parallel­Mono mode, the line, the
Com-Tech 400 Com-Tech 800 Com-Tech 1600
Com-Tech 200
can drive a 25 volt
can drive a 35 volt line, the
can drive a 50 volt line, and the
can drive a 70 volt line. Using Bridge­Mono mode, these voltage levels are doubled for a single channel. Again, to effectively use different con­stant voltage levels, you may need to cross-reference the ratings for the step-down transformers’ taps using Crown’s constant voltage computer (see Section 8.3).
DUAL
PARALLEL
MONO
BRIDGE
MONO
When the amplifier is set up for two-channel (Dual mode) operation, it is possible to configure one output channel for 8/4 ohm operation and the other for 70 volt operation. If you plan to use different output modes like
CHANNEL 1
CHANNEL 2
MIXER
CH-2 INPUT–+CH-1 INPUT
BB
Programmable Input Processor (P.I.P.)
910
8
11
13
7
6
15
5
17
4
19
3
21
2
25
1
32
.5
0
dB
CH-2 CH-1
TURN OFF THE AMP LIFIER
BRIDGE
MONO
THE DUAL/MONO SWITCH.
BEFORE CHANGING
Com-Tech Amplifier
DUAL 8/4 OHM MODE (BOTH CHANNELS)
PARALLEL
MONO
PUSH TO RESET
R
P
R
E
S
E
S
T
E
S
DUAL
D U A L
Dual mode lets each amplifier channel work indepen­dently like a “dual mono” or stereo amplifier. And if you select both Dual mode and 70 volt output, each output
70
8/4
OHM
CH2
+
910
8
11
13
7
6
15
5
17
4
19
3
21
2
25
1
32
.5
0
dB
8/4
VOLT
OHM
CH1
TURN OFF THE AMPLIFIER
70
VOLT
OUTPUT MODE SWITCHES.
CHANNEL 1
CHANNEL 2
BEFORE CHANGING THE
+
LOUDSPEAKERS
+
Fig. 3.4 Wiring for Dual 8/4 Ohm Mode
Page 13
Page 14
Com-Tech 200/400/800/1600 Power Amplifiers
channel can be used to drive a 70 volt line. Installation is intuitive: input channel 1 feeds output channel 1, and input channel 2 feeds output channel 2.
To put the amplifier into Dual mode, turn it off, slide the dual/mono switch to the center position, and properly connect the output wiring. Be sure to observe correct loudspeaker polarity (see Figure 3.4) and be careful not to short the two outputs.
CAUTION: Never tie an amplifiers outputs together di­rectly, and never parallel them with the output of an­other amplifier. Such connections do not result in
increased output power, but may cause overheating and premature activation of the protection circuitry.
Note: To parallel multiple amplifiers for fail-safe redun­dancy, contact Crown’s Technical Support Group.
DUAL
PARALLEL
MONO
BRIDGE
MONO
B R I D G E - M O N O
Bridge-Mono mode is used to drive loads with a total impedance of at least 4 ohms (see
Parallel-Mono
if the load is less than 4 ohms). If Bridge-Mono mode and 70 volt output are used together, twice the normal out­put voltage is produced from a single channel to drive
140 volt distributed loudspeaker systems. If you will be using 140 volt output, you may need to cross-refer­ence the ratings of the step-down transformer taps with Crown’s constant voltage computer (see Section
8.3). If you need a single channel with higher power to drive a 70 volt line, use Parallel-Mono mode.
WARNING: Both channels must be configured for the same output mode (8/4 ohm or 70 volt) before switch­ing to Bridge-Mono mode.
Bridge-Mono wiring is very different from the other modes and requires special attention. First, turn the amplifier off. Then select Bridge-Mono mode by sliding the dual/mono switch to the right (as you face the back panel). Both outputs will receive the signal from chan­nel 1 with the output of channel 2 inverted so it can be bridged with the channel 1 output. DO NOT USE THE CHANNEL 2 INPUT or the signal level and quality may be greatly degraded. Also, keep the channel 2 level control turned down completely (counterclockwise).
Note: The channel 2 input jack and level control are not defeated in Bridge-Mono mode. A signal feeding channel 2 will work against the channel 1 signal, and usually results in distortion and inefficient operation.
Connect the load across the two positive (+) output ter-
MIXER
Com-Tech Amplifier
DUAL 70 VOLT MODE (BOTH CHANNELS)
Page 14
PARALLEL
MONO
PUSH TO RESET
R
P
R
E
E
S
S
S
T
E
CHANNEL 1
CHANNEL 2
DUAL
BB
Programmable Input Processor (P.I.P.)
910
8
11
13
7
6
15
5
17
4
19
3
21
2
25
1
32
.5
0
dB
CH-2 CH-1
TURN OFF THE AMPLIFIER
BRIDGE
MONO
THE DUAL/MONO SWITCH.
CH-2 INPUT–+CH-1 INPUT
+
BEFORE CHANGING
8/4
OHM
CH2
910
8
11
13
7
6
15
5
17
4
19
3
21
2
25
1
32
.5
0
dB
Fig. 3.5 Wiring for Dual 70 Volt Mode
70
8/4
VOLT
OHM
CH1
TURN OFF THE AMPLIFIER
70
BEFORE CHANGING THE
VOLT
OUTPUT MODE SWITCHES.
Use Dual 70 volt mode for Fire Protective Sig­naling applications (see Section 9).
+
LOUDSPEAKERS
+
CHANNEL 1
70 VOLT LINE
CHANNEL 2
+
COM
70 VOLT STEP-DOWN
TRANSFORMERS
COM
+
16, 8, OR 4 OHM
16, 8, OR 4 OHM
Page 15
Com-Tech 200/400/800/1600 Power Amplifiers
COM
+
+
140 VOLT STEP-DOWN
TRANSFORMERS
16, 8, OR 4 OHM
16, 8, OR 4 OHM
140 VOLT LINE
MIXER
LOUDSPEAKERS
Com-Tech Amplifier
CHANNEL 1
BRIDGE-MONO 70 VOLT MODE (140 VOLT OUTPUT)
TURN OFF THE AMPLIFIER
BEFORE CHANGING
THE DUAL/MONO SWITCH.
TURN OFF THE AMPLIFIER
BEFORE CHANGING THE
OUTPUT MODE SWITCHES.
WARNING: BOTH CHAN-
NELS MUST BE SET TO
70 VOLT MODE.
COM
+
+
DO NOT
USE
TURN OFF CHANNEL 2 (CCW)
IN BRIDGE-MONO MODE.
DO NOT USE
THE GROUND
TERMINALS
BRIDGE
MONO
DUAL
PARALLEL
MONO
BB
Programmable Input Processor (P.I.P.)
+
CH-2 INPUT–+CH-1 INPUT
70
VOLT
70
VOLT
8/4
OHM
8/4
OHM
CH1
CH2
CH-2 CH-1
0
dB
.5
1
2
3
4
5
6
7
8
910
11
13
15
17 19 21 25
32
0
dB
.5
1
2
3
4
5
6
7
8
910
11
13
15
17 19 21 25
32
P
R
E
S
S
R
E
S
E
T
PUSH TO RESET
minals (see Figure 3.6 and the middle illustration in Figure 3.7). The positive lead from the load connects to the positive channel 1 terminal, and the negative (or ground) lead from the load connects to the positive channel 2 terminal. Do not connect the output grounds ( ). Also, the load must be balanced (neither side shorted to ground).
CAUTION: Only connect balanced equipment (meters, switches, etc.) to the Bridge-Mono output. Both sides of the line must be isolated from the input grounds or os­cillations may occur.
DUAL
PARALLEL
MONO
BRIDGE
MONO
P A R A L L E L - M O N O
Parallel-Mono mode is used to drive loads with a total impedance of less than 4 ohms when using 8/4 ohm output mode (see
Bridge-Mono
if the load is greater
than 4 ohms). This mode can also be used to drive a
single high-powered 70 volt constant voltage line. Parallel-Mono installation is very different from the
other modes and requires special attention.
WARNING: Both channels must be configured for the same output mode (8/4 ohm or 70 volt) before switch­ing to Parallel-Mono mode.
To select Parallel-Mono mode, turn off the amplifier and slide the dual/mono switch to the left (as you face the back panel). Connect the input signal to channel 1 only. The channel 2 input jack and level control are by­passed in this mode, so they should not be used.
Note: It is normal for the channel 2 IOC indicator to stay on in Parallel-Mono mode.
Connect the load to the channel 1 output as shown in Figure 3.7 (top and bottom illustrations). The positive lead from the load connects to the positive (+) terminal of channel 1, and the negative (or ground) lead from the load connects to the ground ( ) terminal of channel
1. Finally, install a jumper wire of at least 14 gauge be-
Fig. 3.6 Wiring for Bridge-Mono 70 Volt Mode (140 Volt Output)
Page 15
Page 16
MIXER
PARALLEL-MONO 70 VOLT MODE
Com-Tech Amplifier
MIXER
PARALLEL
MONO
PUSH TO RESET
P
R
R
E
S
E
S
T
E
S
CHANNEL 1
DUAL
NOT USED
CH-2 INPUT–+CH-1 INPUT
BRIDGE
MONO
BB
Programmable Input Processor (P.I.P.)
+
910
8
11
13
7
6
15
5
17
4
19
3
21
2
25
1
32
.5
0
dB
CH-2 CH-1
CHANNEL 2 IS NOT USED
IN PARALLEL-MONO MODE.
TURN OFF THE AMPLIFIER
BEFORE CHANGING
THE DUAL/MONO SWITCH.
CHANNEL 1
DO NOT
USE
Com-Tech 200/400/800/1600 Power Amplifiers
TURN OFF THE AMPLIFIER
BEFORE CHANGING THE
70
8/4 OHM
CH2
910
8
11
13
7
6
15
5
17
4
19
3
21
2
25
1
32
.5
0
dB
8/4
VOLT
OHM
CH1
70 VOLT LINE
8/4
OHM
CH2
OUTPUT MODE SWITCHES.
70
VOLT
WARNING: BOTH CHAN-
70
8/4
VOLT
OHM
CH1
NELS MUST BE SET
TO 70 VOLT MODE.
ADD A 14 GAUGE OR
LARGER JUMPER
BETWEEN THE CHAN-
NEL 1 AND 2 POSI-
TIVE (+) TERMINALS.
+
COM
70 VOLT STEP-DOWN
TRANSFORMERS
+
COM
TURN OFF THE AMPLIFIER
BEFORE CHANGING THE
OUTPUT MODE SWITCHES.
70
VOLT
WARNING: BOTH CHAN-
NELS MUST BE SET TO
8/4 OHM MODE.
16, 8, OR 4 OHM
16, 8, OR 4 OHM
+
LOUDSPEAKERS
+
BRIDGE-MONO 8/4 OHM MODE
MIXER
PARALLEL-MONO 8/4 OHM MODE
Com-Tech Amplifier
Com-Tech Amplifier
PUSH TO RESET
PARALLEL
MONO
PUSH TO RESET
PARALLEL
MONO
CH-2 INPUT–+CH-1 INPUT
S
E
S
R
P
R
T
E
E
S
BB
Programmable Input Processor (P.I.P.)
DUAL
BRIDGE
MONO
CHANNEL 1
S
E
S
R
P
R
T
E
E
S
BB
Programmable Input Processor (P.I.P.)
+
910
8
11
13
7
6
15
5
17
4
19
3
21
2
25
1
32
.5
0
dB
CH-2 CH-1
TURN OFF CHANNEL 2 (CCW)
IN BRIDGE-MONO MODE.
TURN OFF THE AMPLIFIER
BEFORE CHANGING
THE DUAL/MONO SWITCH.
17 19 21 25
32
NOT USED
CH-2 INPUT–+CH-1 INPUT
+
910
8
11
13
7
6
15
5
17
4
19
3
21
2
25
1
32
.5
0
dB
CH-2 CH-1
17 19 21 25
32
910
8
11
13
7
15
.5
0
dB
8/4
OHM
910
8
11
13
7
15
.5
0
dB
6 5
4 3 2
1
DO NOT USE THE
OUTPUT GROUND
TERMINALS.
CH2
6 5
4 3 2
1
+
LOUDSPEAKER
TURN OFF THE AMPLIFIER
BEFORE CHANGING THE
70
8/4
VOLT
OHM
CH1
OUTPUT MODE SWITCHES.
70
VOLT
WARNING: BOTH CHAN-
NELS MUST BE SET
TO 8/4 OHM MODE.
ADD A 14 GAUGE OR
LARGER JUMPER
BETWEEN THE CHAN-
NEL 1 AND 2 POSI-
TIVE (+) TERMINALS.
+
DUAL
CHANNEL 2 IS NOT USED
IN PARALLEL-MONO MODE.
TURN OFF THE AMPLIFIER
BRIDGE
MONO
BEFORE CHANGING
THE DUAL/MONO SWITCH.
LOUDSPEAKER
Fig. 3.7 Wiring for Parallel-Mono 70 Volt, Bridge-Mono 8/4 Ohm and Parallel-Mono 8/4 Ohm Modes
Page 16
Page 17
Com-Tech 200/400/800/1600 Power Amplifiers
tween the positive (+) terminals of both channels.
CAUTION: When Parallel-Mono wiring is installed, do not attempt to operate in Dual or Bridge-Mono mode until the wiring is removed (especially the jumper wire). Failure to do so will result in high distortion and exces­sive heating.
3.3.2 Input Connection
The balanced inputs have a nominal impedance of 20 K ohms (10 K ohms unbalanced) and will accept the line-level output of most devices. The factory-in­stalled P.I.P.-BB provides a balanced three-terminal input barrier block for each channel (see Figure 2.2). Optional
P.I.P.
modules like the P.I.P.-FX, P.I.P.-FXQ and P.I.P.-FPX can provide female XLR connectors, phone jacks and phono (RCA) connectors. Various
P.I.P.s
are also available which provide a wide range
+
INPUT
+
INPUT
+
INPUT
Shield connected to both negative (–) and ground input terminals
+
INPUT
Twin-lead shielded cable
Floating
source
+
Output
Grounded
source
Output
+
Floating
source
+
Output
Grounded
source
Output
+
Shield connected to ground terminal
2-wire line cord
(or battery power)
Shield not connected at this end
3-wire grounded line cord
(or other ground connection)
2-wire line cord
(or battery power)
Single-conductor coax
3-wire grounded line cord
(or other ground connection)
Fig. 3.8 Unbalanced Input Wiring
Input ground terminal not used
Note: If two or more channels with
the same input ground reference
are driven from the same
Floating
source
floating source, connect
only one shield to the
source chassis.
INPUT
+
+
Output
2-wire line cord
(or battery power)
+
Grounded
source
Shield not connected at this end
INPUT
+
Output
3-wire grounded line cord
(or other ground connection)
Fig. 3.9 Balanced Input Wiring
of input signal processing features (see Section 8). Proper input wiring depends on two factors:
(1) whether the input signals are balanced or unbal­anced, and (2) whether the signal source floats or has a ground reference. The following illustrations provide examples of recommended connection techniques for each type of signal source.
S O L V I N G I N P U T P R O B L E M S
dB
0
5
10
µ
1 f
–15
1 Hz 10 Hz 100 Hz 1 kHz 10 kHz
.1 f
µ
.05 f
µ
Fig. 3.10 Subsonic Filter Capacitor Values
Sometimes large subsonic (subaudible) frequencies are present in the input signal. These can damage loudspeakers or step-down transformers by overload­ing or overheating them. To attenuate such frequen­cies, place a capacitor in series with the input signal line. The graph in Figure 3.10 shows some capacitor values and how they affect frequency response. Use
or twisted pair
only low-leakage capacitors. Another problem to avoid is large levels of radio fre-
quencies or RF in the input signal. Although high RF levels may not pose a threat to the amplifier, they can burn out tweeters or other loads that are sensitive to
.01 f
Frequency
µ
Page 17
Page 18
1.8 K
Source
600
R
Source
600
R
Source
Note: A low source impedance (R) can be
increased to 600 by an appropriate resistor.
.003
A
3.9 mH
.015
B
5 mH
.018
C
To
Amp
fµ
GND
To
Amp
f
µ
GND
To
Amp
fµ
GND
4 kHz 10 kHz 40 kHz 100 kHz
12 dB/octave
Frequency
6 dB/octave
A
B
C
Fig. 3.11 Unbalanced RFI Filters
high frequencies. Extremely high RF levels can also cause your amplifier to prematurely activate its protec­tion circuitry, resulting in inefficient operation. RF can be introduced into a signal by local radio stations and
0.47 Film
0.47 Film
910
910
1.8 mH
1.8 mH
2.5 mH
2.5 mH
1.8 mH
1.8 mH
.003
.015
.018
.015
+
fµ
Balanced Out
+
fµ
Balanced Out
+
fµ
Balanced Out
+
fµ
Balanced Out
+
Balanced In
A
+
B
Balanced In
+
Balanced In
C
+
D
Balanced In
Fig. 3.12 Balanced RFI Filters
from the bias signal of many tape recorders. To pre­vent high levels of input RF, install an appropriate low­pass filter in series with the input signal. Some examples of unbalanced wiring for low-pass filters are shown in Figure 3.11.
Com-Tech 200/400/800/1600 Power Amplifiers
dB
0
Input Wiring Tips
1. Use only shielded cable. Cables with
10
higher density shields are better. Spiral wrapped shield is not recommended.
20
2. When using unbalanced lines, keep the cables as short as possible. Avoid cable lengths greater than 10 feet (3 meters).
3. Do not run signal cables together with high-level wiring such as loudspeaker wires or AC cords. This reduces the chance of hum or noise being induced into the input cables.
4. Turn the entire system off before chang­ing connections. Turn level controls down before powering the system back up. Crown is not liable for damage incurred when any transducer or component is overdriven.
Tip:
The standard
P.I.P.-BB
has plenty of space on its
circuit board for the addition of input filter circuitry. Another problem to avoid is ground loops. These are
undesirable currents that flow in a grounded system and usually cause hum in the output. A common source of ground loop problems is the placement of input cables parallel to power cables or near power transformers. A ground loop can occur when the mag­netic field generated by the 50/60 Hz alternating cur­rent in the power cable or transformer is induced into the input cables. To prevent this, you can lace the in­put cables along their length. (Lacing cables helps re­duce magnetically induced current by minimizing the cross-sectional area between conductors which could bisect a magnetic field.) It is also very important to lo­cate input cables away from power cables and trans­formers.
Ground loops often occur when the input and output grounds are tied together. DO NOT CONNECT THE INPUT AND OUTPUT GROUNDS TOGETHER. Tying the grounds together can also cause feedback oscilla- tion from the load current flowing in the loop. To avoid this problem, use proper grounding, isolate the inputs, and isolate other common AC devices.
For balanced input wiring, use an example from Figure
3.12. Filters A, B, and C correspond to the unbalanced filters shown in Figure 3.11. Filter D also incorporates the subsonic filter in Figure 3.10.
Page 18
3.3.3 Output Connection
Consider the power handling capacity of your load be­fore connecting it to the amplifier. Crown is not liable for damage incurred at any time due to overpowering. Fusing loudspeaker lines is highly recommended (see Section 3.3.4). Also, please pay close attention to Sec-
Page 19
Com-Tech 200/400/800/1600 Power Amplifiers
Use Good Connectors
1. To prevent possible short circuits, do not expose the loudspeaker cable connectors.
2. Do not use connectors that might acciden­tally tie two channels together when making or breaking connections (for example, a stan­dard three-wire stereo phone plug).
3. Connectors that can be plugged into AC power receptacles should never be used.
4. Connectors with low current-carrying ca­pacity should not be used.
5. Connectors with any tendency to short should never be used.
tion 4.1, You should always install loudspeaker cables of suffi-
cient gauge (wire thickness) for the length used. The resistance introduced by inadequate output cables will reduce the amplifier’s power to and motion control of the loudspeakers. The latter problem occurs be­cause the damping factor decreases as the cable re­sistance increases. This is very important because the amplifier’s excellent damping factor can be easily ne­gated by using insufficient cable.
Use the nomograph in Figure 3.13 and the following procedure to find the recommended wire gauge (AWG or American Wire Gauge) for your system.
1. Note the load resistance of the loudspeakers con­nected to each channel of the amplifier. If you are using 70 volt output, be sure to determine the load resistance of the step-down transformers (Crown’s constant voltage computer can help with this, see Section 8.3). Mark this value on the “Load Resistance” line of the nomograph.
2. Select an acceptable damping factor and mark it on the “Damping Factor” line. Your amplifier can provide an excellent damping factor of 1,000 from 10 to 400 Hz in Stereo mode with an 8 ohm load. In contrast, typical damping factors are 50 or lower. Higher damping factors yield lower distortion and greater motion control over the loudspeakers. A common damping factor for commercial applications is between 50 and 100. Higher damping fac­tors may be desirable for live sound, but long cable lengths often limit the highest damping factor that can be achieved practically. (Under these circumstances, Crown’s ily monitored and controlled when they are located very near the loudspeakers.) In recording studios and home hi-fi, a damping factor of 500 or more is very desirable.
Precautions
IQ System
is often used so amplifiers can be eas-
.
.0002
R
S
SOURCE
RESISTANCE
(ohms)
.0004
.0006
.001
R
L
40
30
20
15
10
1.5
0.9
0.8
0.7
0.6
0.5
9
8
7
6
5
4
3
2
1
R
L
LOAD
RESISTANCE
(ohms)
R
DAMPING
FACTOR
20,000
10,000
5,000
2,000
1,000
500
200
100
50
20
10
Example Shown:
R = 8 ohms; R = 0.016 ohms or D.F. = 500;
L
Cable Length = 10 ft.; answer: #8 wire
.002
S
.004
.006
.01
.02
ANNEALED
2-COND.
CABLE
(feet)
1 2
5 10 20
50
100 200
500 1000 2000
5000
(ohms/1000 ft.)
8000 5000
1000
COPPER
WIRE
(AWG)
500
#28
100
#26
50
#24 #22 #20 #18
10
#16 #14
5
#12 #10 #8
1
#6 #4
.5
#2 #0 #00
.1
#0000
.05
.01
.04
.06
.1
.2
.4
.6
1
2
5
4
2
6
1
10
20
40
S
Fig. 3.13 Wire Size Nomograph
3. Draw a line through the two points with a pencil, and continue until it intersects the “Source Resistance” line.
4. On the “2-Cond. Cable” line, mark the length of the cable run.
5. Draw a pencil line from the mark on the “Source Resis­tance” line through the mark on the “2-Cond. Cable” line, and on to intersect the “Annealed Copper Wire” line.
6. The required wire gauge for the selected wire length and
Page 19
Page 20
Com-Tech 200/400/800/1600 Power Amplifiers
damping factor is the value on the “Annealed Copper Wire”
Note: Wire size increases as the AWG gets smaller
line.
.
7. If the size of the cable exceeds what you want to use, (1) find a way to use shorter cables, like using the
IQ System
(2) settle for a lower damping factor, or (3) use more than one cable for each line. Options 1 and 2 will require the sub­stitution of new values for cable length or damping factor in the nomograph. For option 3, estimate the effective wire gauge by subtracting 3 from the apparent wire gauge every time the number of conductors of equal gauge is doubled. So, if #10 wire is too large, two #13 wires can be substituted, or four #16 wires can be used for the same effect.
SOLVING OUTPUT PROBLEMS
High-frequency oscillations can cause your amplifier
to prematurely activate its protection circuitry. The effects of this problem are similar to the RF pr oblems described in Section 3.3.2. T o prevent high-frequency oscillations, follow these guidelines:
1. Bundle together each pair of loudspeaker conduc­tors when using long cable runs or when different amplifiers use a common cable tray or jacket. (Do NOT bundle wires from different amplifiers.) This reduces the chance of conductors acting like antennas to transmit or receive the high frequen­cies that can cause oscillation.
2. Avoid using shielded loudspeaker cable.
3. Never tie together input and output grounds.
4. Never tie together the output of different amplifiers.
5. Keep output cables separated from input cables.
6. Install a low-pass filter in series with each input (see Section 3.3.2).
7. Install the input wiring according to the instructions in Section 3.3.2.
Another problem to avoid is the presence of large sub- sonic currents when primarily inductive loads are used. Examples of inductive loads are 70 volt trans­formers and electrostatic loudspeakers.
Inductive loads can appear as a short circuit at low fre­quencies. This can cause the amplifier to produce
4 ohm, 20 watt
Resistor
+
From
Amplifier
Output
590 to 708 µf Capacitor
120 VAC, N.P.
+
Inductive
Load
large low-frequency currents and activate its protec­tion circuitry. Always take the precaution of installing a high-pass filter in series with the amplifier’s input when inductive loads are used. A three-pole, 18 dB per oc-
,
tave filter with a –3 dB frequency of 50 Hz is recom­mended (some applications may benefit from an even higher –3 dB frequency). Such a filter is described with subsonic frequency problems in Section 3.3.2.
Another way to protect inductive loads from large low­frequency currents and prevent the amplifier from pre­maturely activating its protective systems is to parallel a 590 to 708 µF nonpolarized motor start capacitor and a 4 ohm, 20 watt resistor in series with the amplifier output and the positive (+) transformer lead. This cir­cuit is shown in Figure 3.14. It uses components that are available from most electrical supply stores.
3.3.4 Additional Load Protection
Com-Tech
amplifiers can generate enormous power output. Using 8/4 ohm output, if your loudspeakers do not have built-in protection from excessive power, it’s a good idea to protect them. Loudspeakers are subject to thermal damage from sustained overpowering and
1.0
1.2
1.4
1.6
2
2.5
3
4
5
6
7
8
9
10
12
14 16
20
25
30
40
Example: Z = 8 ohms.
Peak Power = 75 W
Answer: Fuse = 1.5 A
(ohms)
SPEAKER Z
FUSE
(amps)
20
15
10
8
6 5
4
3
2
1.5
1
.8
.6 .5 .4
.3
.2
.15
.1
.08
SPEAKER RATING
3000
2000
1500 1000
800 600
400 300
200
150 100
80 60
40 30
20
15
(Typically 4 times the continuous average power)
10
8 6
4
(watts)
3
PEAK MUSIC POWER
2
1.5 1
Page 20
Fig. 3.15 Loudspeaker Fuse NomographFig. 3.14 Inductive Load (Transformer) Network
Page 21
Com-Tech 200/400/800/1600 Power Amplifiers
mechanical damage from large transient voltages. In both cases, special fuses may be used to protect your loudspeakers, or you may opt for the convenience of a
P.I.P.
module that provides loudspeaker protection.
Two different types of fuses are required for thermal protection and voltage protection. Slow-blow fuses are usually selected to protect loudspeakers from thermal damage because they are similar to loudspeakers in the way they respond to thermal conditions over time. In contrast, high-speed instrument fuses like the Littlefuse 361000 series are used to protect loud­speakers from large transient voltages. The nomo­graph in Figure 3.15 can be used to select the properly rated fuse for either type of loudspeaker protection.
There are mainly two different approaches used when installing fuses for loudspeaker protection. A common practice is to put a single fuse in series with the output of each channel. This makes installation easy because there is only one fuse per channel to install, but it can also lead to problems. The biggest disadvantage be­comes apparent if the fuse blows because power to all connected loads will be removed.
A better approach is to fuse each driver indepen­dently. This allows you to apply the most appropriate protection for the type of driver being used. In general, low-frequency drivers (woofers) are most susceptible to thermal damage and high-frequency drivers (tweet­ers) are usually damaged by large transient voltages.
This means that your loudspeakers will tend to have better protection when the woofers are protected by slow-blow fuses and high-frequency drivers are pro­tected by high-speed instrument fuses.
Depending on the application, you may want to use a
P.I.P.
module to protect your loudspeakers. When properly configured, all driven compression can provide loudspeaker protec­tion. Some of the compression include the P.I.P.-AMCb, P.I.P.-EDCb and P.I.P.-PA. While the P.I.P.-EDCb is most commonly used for general loudspeaker protection, the P.I.P.­AMCb is very popular in systems that require a high­quality crossover, and the P.I.P.-PA is the processor of choice for applications that require a microphone and line level input for each channel. For more information on
P.I.P.
modules, see Section 8.
P.I.P.
modules with signal-
P.I.P.
modules with signal-driven
3.4 AC Mains Power
All 120 VAC, 60 Hz North American units have a NEMA 5-15 AC plug with an integral voltage presence lamp. These units include a 16 gauge cord with
200s
and
400s
, and a 14 gauge cord with
800s
and
1600s
. Other
nished with an appropriate AC cord and plug. Use an isolated wall outlet whenever possible with the
correct voltage and adequate current. Voltages greater than 10% above the specified AC mains volt­age for the amplifier may damage the ±15 volt regula­tor, filter capacitors and output transistors. See Section 7 for power requirements under various conditions.
Com-Tech
amplifiers are fur-
Com-Tech Com-Tech
All specifications in this manual were measured using 120 VAC, 60 Hz power mains unless otherwise noted. Specifications are derived using a mains voltage that is accurate to within 0.5% with THD less than 1.0% un­der all testing conditions. Performance variations can occur at other AC voltages and line frequencies. In ad­dition, line regulation problems will directly affect the output power available from the amplifier.
Page 21
Page 22
Com-Tech 200/400/800/1600 Power Amplifiers
4 Operation
4.1 Precautions
Although your amplifier is protected from internal and external faults, you should still take the following pre­cautions for optimum performance and safety:
1. Improper wiring for the Dual, Bridge-Mono and Parallel-Mono modes, as well as the 8/4 ohm and 70 volt output modes can result in serious operating difficulties. Refer to Section 3.3.1 for details.
2. WARNING: Never attempt to operate the amplifier in either Bridge-Mono or Parallel-Mono mode unless both output channels are configured the same (8/4 ohm or 70 volt).
3. When driving an inductive load (like a 70 volt step­down transformer) use a high-pass filter or protec­tive network to prevent premature activation of the amplifier’s protection circuitry (see Section 3.3.3).
4. WARNING: Do not change the position of the dual/ mono switch or the output mode switches unless the amplifier is first turned off.
5. CAUTION: In Parallel-Mono mode, a jumper must be installed between the channel 1 and 2 positive (+) output terminals. Be sure to remove this jumper for Dual or Bridge-Mono modes, otherwise high distor­tion and excessive heating will occur. Check the
dual/mono switch on the back panel for proper position.
6. Turn off the amplifier and unplug it from the AC mains before removing a dust filter.
7. Use care when making connections, selecting sig­nal sources and controlling the output level. The load you save may be your own!
8. Do not short the ground lead of an output cable to the input signal ground. This may form a ground loop and cause oscillations.
9. Operate the amplifier from AC mains of not more than 10% above or below the selected line voltage and only the specified line frequency.
10. Never connect the output to a power supply output, battery or power main. Such connections may result
in electrical shock.
11. Tampering with the circuitry by unqualified person­nel, or making unauthorized circuit changes may be hazardous and invalidates all agency listings.
Remember: Crown is not liable for damage that results from overdriving other system components.
P.I.P.
card or before removing the
4.2 Indicators
The front panel of a helpful indicators. The amber Enable indicator is pro- vided to show the amplifier has been turned on (or en­abled) and that its low-voltage power supply is working. It does not indicate the status of the high-volt­age power supplies. For example, the Enable indicator will remain lit in the unlikely event that one of the amplifier’s protection systems (described in Sec­tion 4.3) removes power from one (or both) high-volt­age supplies to put the channel in “standby” mode. The Enable indicator will be illuminated for all condi­tions shown in Figure 4.1 except for the first example, “There is no power to the amplifier.”
The green tion of Crown’s patented Output Device Emulation Pro­tection circuitry. During normal operation, they glow brightly to confirm the presence of reserve thermal-dy­namic energy. They dim proportionally as the energy reserve decreases. In the rare event that there is no reserve, the indicators will turn off and portionally limit the drive level of the output stages so the amplifier can continue safe operation even when conditions are severe. (For a more detailed description of
ODEP
A channel’s voltage power supply is put in “standby” mode or the amplifier’s circuit breaker is tripped. The standby mode is activated if DC or heavy common-mode cur­rent is detected at the output, if the transformer thermal protection system is activated, or if a P.I.P.-UL1711 or the IQ-P.I.P. is used to shut down a high-voltage power supply. (For more information, see Section 4.3.3 and the table in Figure 4.1.)
The yellow meters to provide The pares the incoming signal’s waveform to that of the output. Any difference between the two is distortion. The
0.05% or more. It is normal for them to light momen­tarily when the amplifier is first turned on.
ODEP
, see Section 4.3.1.)
ODEP
IOC
IOC
(Input/Output Comparator) circuitry com-
IOC
indicators flash if there is a difference of
channel 2 IOC indicator will stay on in Parallel-Mono mode.
The green Signal Presence Indicators (SPI) flash syn- chronously with the output audio. The SPI detector cir­cuit is connected in the signal path after the input gain stages and level controls, so a flashing indicator tells you that there is audio in and out of the amplifier.
The Signal Presence Indicators may not report signal presence if the output signal level is too low.
Com-Tech
indicators confirm the normal opera-
indicator also turns off if its high-
indicators act as sensitive distortion
amplifier has several
ODEP
will pro-
P.I.P.
like the
proof of distortion-free performance
Note: the
Note:
.
Page 22
Page 23
Com-Tech 200/400/800/1600 Power Amplifiers
Indicator Status Amplifier Condition
ODEP
IOC
SPI
ODEP
IOC
SPI
ODEP
IOC
SPI
ODEP
IOC
SPI
ODEP
IOC
SPI
ODEP
IOC
SPI
OFF OFF OFF
ON OFF OFF
OFF ON OFF
OFF OFF Active
ON ON OFF
ON OFF Active
There is no power to the amplifier. Possible reasons: (1) The amplifiers Enable switch is off. (2) The amplifier is not plugged into the power receptacle. (3) The AC mains circuit breaker has been tripped. (4) The amplifiers back panel circuit breaker has been tripped. (5) The amplifiers low-voltage power supply fuse has blown.
Normal operation for a channel with NO output. Possible reasons: (1) There is no input signal. (2) The channels level control is turned down.
No output: The amplifier channel is in standby mode. Possible reasons: (1) The amplifier has just been turned on and is still in the four second turn-on delay. (2) A P.I.P. module such as an IQ-P.I.P. or the P.I.P.-UL1711 has turned off the channels high-voltage supply.
ODEP limiting is about to begin. Possible reasons: (1) The amplifiers air filters are blocked and need to be cleaned. (2) There is insufficient cooling because of inadequate air flow or air that is too hot. (3) The load impedance for the channel is too low because the output is shorted or the amplifier is driving too many loudspeakers for the selected dual/mono mode. (4) The amplifier channel is continuously being driven to very high output levels.
No output: The amplifier channel is in standby mode. Possible reasons: (1) The DC/low-frequency protection circuitry has been activated. (2) The fault protection circuitry has been activated after sensing heavy common-mode current. (3) The transformer thermal protection circuitry has been activated.
OR
Channel 2 only: The amplifier is in Parallel-Mono mode with no output. The channel 2 IOC indicator always turns on when the amplifiers dual/mono switch is moved to the Parallel-Mono position.
Normal operation with an input signal. The signal presence indicator (SPI) will flash to show that an audio signal is present.
ODEP
IOC
SPI
ODEP
IOC
SPI
OFF ON Active
ON ON Active
ODEP limiting has been activated. Possible reasons: (1) The amplifiers air filters are blocked and need to be cleaned. (2) There is insufficient cooling because of inadequate air flow or air that is too hot. (3) The load impedance for the channel is too low because the output is shorted or the amplifier is driving too many loudspeakers for the selected dual/mono mode. (4) The amplifier channel is continuously being driven to very high output levels.
The channels output is exceeding 0.05% distortion. The input signal level is too high, and IOC is reporting either an input overload or output clipping.
Channel 2 only: The amplifier is in Parallel-Mono mode and has output. The channel 2 IOC indicator always turns on when the amplifiers dual/mono switch is moved to the Parallel-Mono position.
Fig. 4.1 ODEP, IOC and Signal Presence Indicator States
4.3 Protection Systems
Com-Tech
diagnostics capabilities. Protection systems include
ODEP
features provide protection under any conditions.
4.3.1
Crown invented problems in amplifier design: to prevent amplifier shut­down during demanding operation, and to increase the efficiency of the output circuitry.
amplifiers provide extensive protection and
, “standby” and an AC circuit breaker. These
ODEP
ODEP
to solve two long-standing
OR
To do this, Crown established a rigorous program to measure the
safe operating area
(SOA) of each output device before installing it in an amplifier. Next, Crown designed intelligent circuitry to simulate the instanta­neous operating conditions of the output devices. Its name describes what it does: Output Device Emula-
ODEP
tion Protection or
. In addition to simulating the operating conditions of the output devices, it also com­pares their operation to their known SOA. If
ODEP
sees that more power is about to be asked of the output de­vices than they are capable of delivering under the
Page 23
Page 24
Com-Tech 200/400/800/1600 Power Amplifiers
present conditions,
ODEP
immediately limits the drive level until it falls within the SOA. Limiting is proportional and kept to an absolute minimum—only what is re­quired to prevent output device damage.
This level of protection enables Crown to increase out­put efficiency to never-before-achieved levels while greatly increasing amplifier reliability.
The on-board intelligence is monitored in two ways. First, the front panel the amplifier is functioning correctly or if ing the drive level. Second, connector inside the amplifier’s back panel partment so advanced
ODEP
indicators show whether
ODEP
data is fed to the
P.I.P.
modules like the IQ-P.I.P.
ODEP
P.I.P.
is limit-
com-
can use it to monitor and control the amplifier. This is how
ODEP
keeps the show going with maxi-
mum power and maximum protection at all times.
4.3.2 Standby Mode
An important part of a
Com-Tech
amplifier’s protection systems is standby mode. Standby protects the ampli­fier during potentially catastrophic conditions. It tem­porarily removes power from the high-voltage supplies to protect the amplifier and its loads. Standby mode can be identified using the indicator table in Fig­ure 4.1.
When you turn on the Enable switch, standby mode is activated to provide turn-on protection. This power-up delay lets other system components settle before any signals are amplified, and it provides some “random­ness” to the power-up sequence of multiple units which reduces the system’s current demand during start-up.
If dangerous subsonic frequencies or direct current (DC) is detected in the amplifier’s output, the unit will activate its DC /low-frequency protection circuitry and put the affected channels in standby. This protects the loads and prevents oscillations. The unit resumes nor­mal operation as soon as the amplifier no longer de­tects dangerous low-frequency or DC output. Although it is extremely unlikely that you will ever activate the amplifier’s DC /low-frequency protection system, im­proper source materials such as subsonic square waves or input overloads that result in excessively clipped input signals can activate this system.
The amplifier’s fault protection system will put an ampli­fier channel into standby mode in rare situations where heavy common-mode current is detected in a channel’s output. The amplifier should never output heavy common-mode current unless its circuitry is damaged in some way, and putting the channel in
standby mode helps to prevent further damage. The amplifier’s transformer thermal protection circuitry
is activated in very unusual circumstances where the unit’s transformer temperature rises to unsafe levels. Under these abnormal conditions, the amplifier will put both channels into standby mode. In addition, the cooling fan will run at full speed. The amplifier will re­turn to normal operation after the transformer cools to a safe temperature. (For more information on trans­former thermal protection, refer to the section that fol­lows.)
4.3.3 Transformer Thermal Protection
All
Com-Tech
amplifiers have transformer thermal pro­tection which protects the power supplies from dam­age under rare conditions where the transformer temperature rises too high. A thermal switch embed­ded in the power transformer removes power to the high-voltage power supplies if it detects excessive heat. The switch automatically resets itself as soon as the transformer cools to a safe temperature.
If your amplifier is operated within rated conditions, it is extremely unlikely that you will ever see it activate transformer thermal protection. One reason is that
ODEP
keeps the amplifier working under very severe conditions. Even so, higher than rated output levels, excessively low-impedance loads and unreasonably high input signals can generate more heat in the trans­former than in the output devices. This can overheat the transformer and activate its protection system.
Com-Tech
amplifiers are designed to keep working under conditions where other amplifiers would fail. But even when the limits of a
Com-Tech
are exceeded, it still
protects itself—and your investment—from damage.
4.3.4 Circuit Breaker
A circuit breaker is provided to prevent excessive cur­rent draw by the high-voltage power supplies. A reset switch for the circuit breaker is provided on the back panel. The rating of the circuit breaker for each ampli­fier model and each AC mains voltage is provided with the specifications in Section 6. When operating with rated loads and output levels, this breaker should only trip in the incredibly rare instance of a catastrophic amplifier failure. Other protection systems such as
ODEP
keep the amplifier safe and operational under most other severe conditions. The breaker can also trip in situations where extremely low-impedance loads and high output levels result in current draw that exceeds the breaker’s rating. Again, this should only be possible when operating
outside rated conditions
,
Page 24
Page 25
Com-Tech 200/400/800/1600 Power Amplifiers
like when the amplifier is used to drive a 1 ohm load, or when an input signal is clipped severely.
4.4 Controls
The Enable switch is located on the front panel so you can easily turn the amplifier on and off. If you ever need to make any wiring or installation changes, don’t forget to disconnect the power cord. Please follow these steps when first turning on your amplifier:
1. Turn down the level of your audio source. For example, set your mixer’s volume to –.
2. Turn down the level controls of the amplifier.
3. Turn on the Enable switch. The Enable indicator beside the switch should glow. During the four second turn-on delay which immediately follows, the indicators will flash as described in Figure 4.1.
ODEP
After the delay, the on with full brilliance and the Presence Indicators should function normally.
4. After the turn-on delay, turn up the level of your audio source to the maximum desired level.
5. Turn up the level controls on the back panel of the amplifier until the maximum desired loudness or power level is achieved.
6. Turn down the level of your audio source to its
normal range.
A 22-position detented level control is provided for each channel. For security, the level controls are lo­cated on the back panel. To prevent tampering from the rear, a Lexan cover is provided that can be at­tached to the back panel with the included 1¦2" 8-32 screws.
Com-Tech
amplifiers have a back panel reset switch for the AC mains circuit breaker. If the circuit breaker trips for some reason, the Enable indicator will turn off. In this situation, turn off the Enable switch and reset the circuit breaker. Then turn the Enable switch back on. If the breaker trips again or if the unit fails to operate properly, contact an authorized service center or Crown’s Technical Support Group.
A three-position input sensitivity switch is located in­side the amplifier’s
P.I.P.
factory to a sensitivity of 0.775 volts (8/4 ohm mode). Please notice that there is a separate 0.775 volt posi­tion for 70 volt mode. If desired, the sensitivity can be switched to a voltage gain of 26 dB. With 26 dB gain and 70 volt output, the input sensitivity for all models is
3.5 volts. With 26 dB gain and 8/4 ohm output, the in­put sensitivity varies among the different amplifier
indicators should come
compartment. It is set at the
IOC
and Signal
SENSITIVITY SWITCH INSIDE ACCESS HOLE
0
.7
7
V
sen
s
itiv
ity
70
vo
lt
26 dB
g
ain
0.77
V
sensitivity
THIS AMPLIFIER IS EQUIPPED WITH SELECTABLE INPUT SENSITIVITY. REMOVE P.I.P. MODULE TO ACCESS SENSITIVITY SWITCH.
910
8
11
13
7
6
15
17 19 21 25
32
5
4
3
2
1
.5
0
dB
CH-2 CH-1INPUT ATTENUATION
8/4 ohm
910
8
11
13
7
6
15
17 19 21 25
32
5
4
3
2
1
.5
0
dB
Fig. 4.2 Input Sensitivity Switch
models. To generate standard 1 kHz power, the input voltage required is 1.48 volts for the
2.12 volts for the
Com-Tech 800
Com-Tech 400
and 3.29 volts for the
Com-Tech 200
, 2.47 volts for the
Com-Tech 1600
It is also possible to configure the amplifier with one channel set to 8/4 ohm output and the other set to 70 volt. With this configuration, the input sensitivity switch should be set to 0.775 volts (70 volt), and the level con­trol for the 8/4 ohm channel can be adjusted to com­pensate for the additional gain.
To change the input sensitivity:
1. Turn off the amplifier and disconnect the power cord from the receptacle.
2. Remove the
P.I.P.
module.
3. Locate the access hole for the sensitivity switch inside the chassis opening (Figure 4.2).
Note: The sensitivity switch will not be visible because it is mounted below the hole. Use your little finger to reach it.
4. Set the switch to the desired position noted on the access hole label.
5. Replace the
P.I.P.
module and restore power.
4.5 Filter Cleaning
A dust filter is provided on the amplifier’s air intake (Figure 2.1). If this filter becomes clogged, the unit will not cool as efficiently as it should and high heat sink temperatures may produce lower-than-normal output.
To clean the filter, use a phillips screwdriver to remove the screws that hold the front panel grille in place. Use mild dishwashing detergent and warm water for best cleaning results. Replacement filters may be ordered from the factory.
Dust filters are not 100% efficient—long term this may require internal heat sink cleaning by a qualified tech­nician. Internal cleaning information is available from our Technical Support Group.
Page 25
, .
Page 26
5 Technical Information
5.1 Overview
Com-Tech
logical advancements including real-time computer simulation, low-stress output stages, an advanced heat sink embodiment and the Programmable Input Processor (
Custom circuitry is incorporated to limit temperature and current to safe levels making it highly reliable and tolerant of faults. Unlike many lesser amplifiers, it can operate at its voltage and current limits without self-de­structing.
Real-time computer simulation is used to create an analogue of the junction temperature of the output transistors (hereafter referred to as the output de­vices). Current is limited only when the device tem­perature becomes excessive (and by the minimum amount required). This patented approach called Out­put Device Emulation Protection (or the available output power and protects against over­heating—the major cause of device failure.
The amplifier is protected from all common hazards that plague high-power amplifiers, including shorted, open or mismatched loads; overloaded power sup­plies, excessive temperature and chain-destruction phenomenon; input overload, high-frequency blow­ups, internal faults, and input and output DC.
The four-quadrant topology used in a amplifier’s output stages is called the
bridge
power supply providing peak-to-peak voltages to the load that are twice the voltage seen by the output de­vices (see Figure 5.1).
As its name suggests, the is referenced to ground. Composite devices are con­structed to function as gigantic NPN and PNP devices to handle currents which exceed the limits of available devices. Each output stage has two composite NPN devices and two composite PNP devices.
The devices connected to the load are referred to as “high-side NPN and PNP” and the devices connected to ground are referred to as “low-side NPN and PNP.” Positive current is delivered to the load by increasing conductance simultaneously in the high-side NPN and low-side PNP stage, while synchronously decreasing conductance of the high-side PNP and low-side NPN.
The two channels may be used together to double the voltage (Bridge-Mono) or current (Parallel-Mono) pre-
amplifiers incorporate several new techno-
P.I.P.
) expansion system.
ODEP
) maximizes
Com-Tech
grounded
. This patented topology makes full use of the
grounded bridge
topology
Com-Tech 200/400/800/1600 Power Amplifiers
sented to the load. This feature gives you flexibility to maximize power available to the load.
A wide bandwidth, multiloop design is used for state­of-the-art compensation. This produces ideal behavior and results in ultra-low distortion values.
Aluminum extrusions have been widely used for heat sinks in power amplifiers due to their low cost and rea­sonable performance. However, measured on a watts per pound or watts per volume basis, the extrusion technology doesn’t perform nearly as well as the heat sink technology developed for
Our heat sinks are fabricated from custom convoluted fin stock that provides an extremely high ratio of area to volume, or area to weight. All power devices are mounted directly to massive heat spreaders that are electrically at the Vcc potential. Electrifying the heat spreaders improves thermal performance by eliminat­ing the insulating interface underneath each power de­vice. The chassis itself is used as part of the thermal circuit to maximize utilization of the available cooling resources.
Com-Tech
amplifiers.
5.2 Circuit Theory
Each channel is powered by its own power transformer winding. Both channels share a common low-voltage supply. The secondary output of T100 is full-wave rec­tified by D109 and is filtered by a large computer grade capacitor. A thermal switch embedded in the power transformer protects it from overheating.
The low-voltage winding of the transformer is rectified by diodes D1, D2, D3 and D4 to generate an unregu­lated 24 volts. Monolithic regulators U1 and U2 provide a regulated ±15 volts.
5.2.1 Dual Operation
For simplicity, the discussion of Dual operation will re­fer to one channel only. Mono operation will be dis­cussed in Sections 5.2.2 and 5.2.3.
Please refer to the block diagram in Figure 5.1 and the schematics provided at the back of this manual.
The signal at the into the balanced input stage (U104-A). The balanced input stage causes balanced to single-ended conver­sion using a difference amplifier. Next the variable gain stage (U104-B) amplifies or attenuates the signal. The gain of this stage is set by the position of the input sen-
P.I.P.
barrier block passes directly
Page 26
Page 27
Com-Tech 200/400/800/1600 Power Amplifiers
+Vcc
A
(ODEP)
OUTPUT
NPN LOW
NPN HI
OUTPUT
+Vcc
+24
ENABLE
+Vcc
STAGE
STAGE
SUPPLY
POWER
DC/LF
TIMER
FAULT
POWER
SUPPLY
CONTROL
–Vcc
BRIDGE
BALANCE
BIAS
E
(DISPLAY)
C
(ODEP)
+
OUTPUT
D
(DISPLAY)
Vcc
24
OUTPUT
PNP LOW
PNP HI
OUTPUT
STAGE
HS
TEMP
STAGE
B
(ODEP)
–Vcc
+Vcc
LVA
TRANSLATOR
A
AMP
ERROR
VARIABLE
GAIN STAGE
BALANCE
INPUT STAGE
LIMIT
CURRENT
BIAS
B
C
ODEP
P.I.P.
BARRIER
BALANCED
INPUT
BLOCK
–Vcc
LVA
TRANSLATOR
D
E
DISPLAY
ONLY ONE CHANNEL SHOWN
Fig. 5.1 Circuit Block Diagram
Page 27
Page 28
Com-Tech 200/400/800/1600 Power Amplifiers
sitivity switch and the back panel level control. The er­ror amp (U104-C) amplifies the difference between the output signal and the input signal from the gain pot, and drives the voltage translator stage.
From the error amp, the voltage translator stage chan­nels the signal to the Last Voltage Amplifiers (LVAs), depending on the signal polarity. The +LVA (Q105) and the –LVA (Q110), with their push-pull effect through the bias servo Q318, drive the fully comple­mentary output stage.
The bias servo Q318 is thermally coupled to the heat sink, and sets the quiescent bias current in the output stage to lower the distortion in the crossover region of the output signal. D301, D302, D303, and D304 are used to remove the charge on the unused portion of the output stage, depending on the polarity of the out­put signal.
With the voltage swing provided by the LVAs, the sig­nal then gains current amplification through the Darlington emitter-follower output stage.
The bridge-balanced circuit (U104-D) receives a sig­nal from the output of the amplifier, and differences it with the signal at the Vcc supply. The bridge-balanced circuit then develops a voltage to drive the bridge-bal­anced output stage. This results in the Vcc supply hav­ing exactly one half of the output voltage added to their quiescent voltage. D309, D310, D311 and a trimmer resistor set the quiescent current point for the bridge­balanced output stage.
The protection mechanisms that affect the signal path are implemented to protect the amplifier under real world conditions. These conditions are high instanta­neous current, excessive temperature, and output de­vice operation outside safe conditions.
Q107 and Q108 act as a conventional current limiter, sensing current in the output stage. When current at any one instant exceeds the design criteria, the limiters remove the drive from the LVAs, thus limiting current in the output stage to a safe level.
To further protect the output stages, the patented
ODEP
circuitry is used. It produces an analog output
proportional to the always changing
area
of the output transistor. This output controls the
safe operating
translator stage previously mentioned, removing any further drive that may exceed the
safe operating area
of the output stage.
Thermal sensors S100 and S200 give the
ODEP
cir­cuits vital information on the operating temperature of the heat sink on which the output devices are mounted.
Should the amplifier fail in a way that would cause DC across the output lead, the DC protection circuit senses this on the negative feedback loop and shuts down the power supply until the DC is removed.
5.2.2 Bridge-Mono Operation
By setting the dual/mono switch on the back panel to Bridge-Mono, the user can convert the
Com-Tech
into a bridge-mono amplifier. With a signal applied to the channel 1 input jack, and the load between the posi­tive (+) output terminals on the back panel, twice the voltage can be output.
The channel 1 output feeds the channel 2 error amp U204-A. Because there is a net inversion, the channel 2 output is out of polarity with channel 1. This produces twice as much voltage across the load. Each of the channel’s protection mechanisms work independently if a fault occurs.
5.2.3 Parallel-Mono Operation
With the dual/mono switch set to Parallel-Mono, the output of channel 2 is paralleled with the output of channel 1. A suitable high current-handling jumper must be connected across the positive (+) output ter­minals to gain the benefits of this operating mode.
The signal path for channel 1 is the same as previously discussed, except that channel 1 also drives the out­put stage of channel 2. The channel 2 balanced input, error amp, translators and LVAs are disconnected and no longer control the channel 2 output stage. Discon­necting the front-end stages from the output causes the channel 2 IOC circuit to note that the input wave­form (which is absent) does not match the output waveform (which is driven by the channel 1 input). This is why the channel 2 IOC light is activated any time the amplifier is switched into Parallel-Mono mode. The channel 2 output stage and protection mechanisms are also coupled through S1 and function as one.
In Parallel-Mono mode, twice the current of a single
ODEP
channel is available. Because the channel 2
cir­cuit is coupled through S1, you have added protection if a fault occurs in the channel 2 output stage. The channel 2
ODEP
circuit will limit the output of both out­put stages by removing the drive from the channel 1 translator stages.
Page 28
Page 29
Com-Tech 200/400/800/1600 Power Amplifiers
Approved for THX Theatre
Systems
(CT-400 & 800)
120 VAC
North
American
Units:
®
6 Specifications
The following specifications apply to all models in Dual mode with 8 ohm loads and an input sensitivity of 26 dB unless otherwise specified. In Fire Protective Signaling Applica­tions, the specifications in Section 9 supersede several of the specifications that follow.
Standard 1 kHz Power: This term refers to maximum average power in watts at 1 kHz with 0.1% THD.
Full Bandwidth Power: This term refers to maximum average power in watts from 20 Hz to 20 kHz with 0.1% THD.
120 VAC, 60 Hz Units: These North American units have dedicated transformers for 120 VAC, 60 Hz power mains.
100/120 VAC Units: These units have two-tap transformers that accept a 50 or 60 Hz AC line, and can be configured for 100 or 120 VAC mains.
220/240 VAC Units: These units have two-tap transformers that accept a 50 or 60 Hz AC line, and can be configured for 220 or 240 VAC mains.
Commercial Audio E106377
Fire Protective
®
Signaling S5206
Commercial
®
Audio LL 32521C
Slew Rate: Greater than 17 volts per microsecond. Voltage Gain: (At the maximum level setting) 20:1 ±3%
or 26 dB ±0.25 dB. 90:1 ±12% or 39 dB ±1 dB with the input sensitivity set to 0.775 volts for 70 volt output. The following voltage gain specifications are for units with the input sensitivity set to 0.775 volts for 8/4 ohm output:
Com-Tech 200 Com-Tech 400 Com-Tech 800 Com-Tech 1600
: 38:1 ±12% or 32 dB ±1 dB. : 55:1 ±12% or 35 dB ±1 dB. : 64:1 ±12% or 36 dB ±1 dB.
: 85:1 ±12% or 39 dB ±1 dB.
Power
Output Power:
for standard 1 kHz power from 120 VAC, 60 Hz North American units. For more information or specs on inter­national units, see the power matrices that follow.
The following are guaranteed minimums
Performance
Frequency Response: ±0.1 dB from 20 Hz to 20 kHz at 1 watt (see Figure 6.9).
Phase Response: ±10 degrees from 10 Hz to 20 kHz at 1 watt (see Figure 6.12).
Hum and Noise: A-weighted, 105 dB below full band­width power; No weighting, 100 dB below full band­width power.
Total Harmonic Distortion (THD): Less than 0.05% at full bandwidth power from 20 Hz to 1 kHz increasing linearly to less than 0.1% at 20 kHz.
Intermodulation Distortion (IMD): (60 Hz and 7 kHz 4:1) Less than 0.05% from less than 166 milliwatts to full bandwidth power.
Damping Factor: Greater than 1000 from 10 Hz to 400 Hz (see Figure 6.10).
Crosstalk: See Figure 6.13. Common Mode Rejection Ratio (CMRR): Better than
70 dB.
Com-Tech 200
Dual mode (with both channels driven):
150 watts into 4 ohms. 110 watts into 8 ohms. 110 watts with 70 volt output.
Bridge-Mono mode:
300 watts into 8 ohms. 220 watts into 16 ohms. 205 watts in 70 volt mode (140 volt output).
Parallel-Mono mode:
295 watts into 2 ohms. 215 watts into 4 ohms. 210 watts with 70 volt output.
Com-Tech 400
Dual mode (with both channels driven):
240 watts into 4 ohms. 220 watts into 8 ohms. 225 watts with 70 volt output.
Bridge-Mono mode:
475 watts into 8 ohms. 450 watts into 16 ohms. 455 watts in 70 volt mode (140 volt output).
Page 29
Page 30
Com-Tech 200/400/800/1600 Power Amplifiers
Parallel-Mono mode:
440 watts into 2 ohms. 440 watts into 4 ohms. 455 watts with 70 volt output.
Com-Tech 800
Dual mode (with both channels driven):
490 watts into 4 ohms. 305 watts into 8 ohms. 460 watts with 70 volt output.
Bridge-Mono mode:
975 watts into 8 ohms. 610 watts into 16 ohms. 920 watts in 70 volt mode (140 volt output).
Parallel-Mono mode:
965 watts into 2 ohms. 610 watts into 4 ohms. 915 watts with 70 volt output.
Com-Tech 1600
Dual mode (with both channels driven):
870 watts into 4 ohms. 540 watts into 8 ohms. 960 watts with 70 volt output.
Bridge-Mono mode:
1,745 watts into 8 ohms. 1,080 watts into 16 ohms. 1,805 watts in 70 volt mode (140 volt output).
Parallel-Mono mode:
1,745 watts into 2 ohms. 1,080 watts into 4 ohms. 1,780 watts with 70 volt output.
It is extremely important to supply the amplifier with ad­equate AC power. Power amplifiers cannot create en­ergy—they need the required voltage and current to deliver the undistorted rated wattages you expect.
Load Impedance: Safe with all types of loads. With 8/4 ohm output, all Dual mode, 8 to 16 ohms in Bridge-Mono mode, and 2 to 4 ohms in Parallel-Mono mode. With 70 volt output, rated loads vary among the different models for each dual/mono mode (see the power matrices that follow).
Required AC Mains: All units draws 90 watts or less at idle. See Section 7 for detailed information on AC power draw, current draw and thermal dissipation.
Low-Voltage Power Supply: ±15 VDC regulated sup­plies are provided by a winding on the AC mains power transformer.
Power Cord: An appropriate AC line cord is provided with a minimum cable length of 5 feet (see Section 2).
Com-Techs
are rated for 4 to 8 ohms in
Controls
Enable: A front panel rocker switch used to turn the amplifier on and off.
Level: A detented 22-position back panel level control for each channel.
Output Mode: A back panel switch for each channel used to select 8/4 ohm or 70 volt output.
Dual/Mono: A three-position back panel switch used to select Dual, Bridge-Mono or Parallel-Mono operation.
Reset: A back panel push button used to reset the amplifier’s AC mains breaker.
Sensitivity: A three-position switch inside the partment used to select an input sensitivity for both channels: 0.775 volts for standard 1 kHz power in 8/4 ohm mode, 0.775 volts for standard 1 kHz power in 70 volt mode, or a voltage gain of 26 dB (see Section 4.4).
P.I.P.
com-
Indicators
Enable: This amber indicator shows the on/off status of the unit’s low-voltage power supply.
Signal Presence (SPI): Each channel has a green indi- cator that flashes to show audio output.
IOC
: Each channel has a yellow indicator that flashes if
the output waveform differs from the input waveform by
0.05% or more. The LEDs act as sensitive distortion indi­cators to provide Parallel-Mono mode, the channel 2 on.
ODEP
: Each channel has a green multifunction indi-
cator that shows the channel’s reserve energy status. Normally, the LEDs are brightly lit to show that reserve energy is available. In the rare event that a channel has no reserve, its indicator will dim in proportion to limiting. An other more unusual circumstances (see Section 4.2).
proof of distortion-free performance
IOC
indicator stays
ODEP
indicator may also turn off under
. In
ODEP
Input/Output
Input Connector: A barrier block on the standard
BB
with three-terminal balanced connections for input
to each channel. Input Impedance: Nominally 20 K ohms, balanced.
Nominally 10 K ohms, unbalanced. Input Sensitivity: Settings include 0.775 volts for 8/4
ohm output, 0.775 volts for 70 volt output, and a volt­age gain of 26 dB.
Output Connector: A back panel barrier block with two-
P.I.P.-
Page 30
Page 31
Com-Tech 200/400/800/1600 Power Amplifiers
terminal connections for each output channel. Output Impedance: Less than 10 milliohms in series
with less than 2 microhenries (see Figure 6.11). DC Output Offset: Less than ±10 millivolts.
Output Signal
Dual: Unbalanced, two-channel. Bridge-Mono: Balanced, single-channel. Channel 1
controls are active; channel 2 should be turned down. Parallel-Mono: Unbalanced, single-channel. Chan-
nel 1 controls are active; channel 2 is bypassed.
Protection
Com-Tech
open or mismatched loads; overloaded power sup­plies; excessive temperature, chain destruction phe­nomena, input overload damage and high-frequency blow-ups. They also protect loudspeakers from input/ output DC and turn-on/turn-off transients.
If unreasonable operating conditions occur, the pat­ented level to protect the output devices, particularly in the case of elevated temperature. Transformer overheat­ing will result in a temporary shutdown of both chan­nels; when it has cooled to a safe temperature, the transformer will automatically reset itself. Controlled slew rate voltage amplifiers protect against RF burn­outs, and input overload protection is provided by cur­rent-limiting resistance at the input.
Turn On: The four second turn-on delay prevents dan­gerous turn-on transients. Turn-on occurs at zero crossing of the AC waveform, so power sequencers are rarely needed with multiple units.
delay time may be changed. Contact Crown’s Techni­cal Support Group for details.
Circuit Breaker: Circuit breaker current ratings vary based on the
All 100/120 VAC Units:
All 220/240 VAC Units:
amplifiers are protected against shorted,
ODEP
circuitry will proportionally limit the drive
Note: The turn-on
Com-Tech
Com-Tech 200 Com-Tech 400 Com-Tech 800 Com-Tech 1600
Com-Tech 200 Com-Tech 400
model and AC mains voltage.
: 8 amperes. : 15 amperes. : 20 amperes.
: 30 amperes.
: 4 amperes. : 8 amperes.
Com-Tech 800 Com-Tech 1600
: 10 amperes.
: 20 amperes.
Construction
Durable black finish on the steel chassis, front panel Lexan overlay, and specially-designed flow-through ventilation from front to side panels.
Cooling: Internal heat sinks with on-demand forced air cooling (fan is optional for the North American
Tech 200
Dimensions: 19 inch (48.3 cm) standard rack mount width (EIA RS-310-B), 16 inch (40.6 cm) depth behind mounting surface, and 0.25 inches (0.6 cm) in front of mounting surface. Amplifier height varies among the available models and with different AC mains voltage requirements (see Section 3.1).
Approximate Weight: Center of gravity is 6 inches (15.2 cm) behind the front mounting surface.
120 VAC, 60 Hz North American Units:
100/120 VAC, 50/60 Hz Units:
220/240 VAC, 50/60 Hz Units:
; see Sections 3.2.1 and 8.2).
Com-Tech 200
33 pounds, 14 ounces (15.4 kg) shipping weight.
Com-Tech 400
36 pounds, 6 ounces (16.5 kg) shipping weight.
Com-Tech 800
50 pounds, 8 ounces (22.9 kg) shipping weight.
Com-Tech 1600
net; 66 pounds, 10 ounces (30.2 kg) shipping weight.
Com-Tech 200
35 pounds, 8 ounces (16.1 kg) shipping weight.
Com-Tech 400
43 pounds, 4 ounces (19.6 kg) shipping weight.
Com-Tech 800
49 pounds, 10 ounces (22.5 kg) shipping weight.
Com-Tech 1600
net; 64 pounds, 3 ounces (29.1 kg) shipping weight.
Com-Tech 200
35 pounds, 14 ounces (16.3 kg) shipping weight.
Com-Tech 400
42 pounds, 12 ounces (19.4 kg) shipping weight.
Com-Tech 800
49 pounds, 13 ounces (22.6 kg) shipping weight.
Com-Tech 1600
64 pounds, 10 ounces (29.3 kg) shipping weight.
: 29 pounds, 7 ounces (13.4 kg) net;
: 31 pounds, 15 ounces (14.5 kg) net;
: 47 pounds, 4 ounces (21.5 kg) net;
: 57 pounds, 14 ounces (26.3 kg)
: 31 pounds, 6 ounces (14.2 kg) net;
: 38 pounds, 15 ounces (17.7 kg) net;
: 45 pounds, 1 ounces (20.5 kg) net;
: 54 pounds, 11 ounces (24.8 kg)
: 31 pounds, 12 ounces (14.4 kg) net;
: 38 pounds, 7 ounces (17.5 kg) net;
: 45 pounds, 4 ounces (20.5 kg) net;
: 55 pounds, 2 ounces (25.0 kg) net;
Com-
Page 31
Page 32
Com-Tech 200/400/800/1600 Power Amplifiers
Crown specifications are guaranteed for three years.
In an effort to provide you with as much information as possible about the high power-producing capabilities of your amplifier, we have created the following power matrices.
Minimum Guaranteed Power Specifications
Crown’s minimum power specifications represent the absolute smallest amount of output power you can expect from your amplifier when it is driven to full output under the given conditions. Some spaces in each matrix may be left blank because the same guarantee is not provided for those conditions—however, your amplifier will perform well under each matrix.
When measuring power, 0.1% THD appears to be the industry standard for distortion. Two of the maximum average power specifications shown in each minimum power matrix are measured at 0.1% THD so you can easily compare Crown specifica­tions to those of other manufacturers. But this high level of distortion actually allows for some clipping which is undesirable. Because of this, a maximum average power specification at 0.05% THD is included in each minimum power matrix which represents non-clipped conditions. Although most manufacturers do not give you power specifications at 0.05% THD, we encourage them to provide these specifications so you will have a more realistic representation of the way amplifiers should be used in the real world—without a clipped output signal.
Many manufacturers publish power specs with a tolerance of ±1 dB or worse. This means their amplifier can deviate more than 20% in output! A 100 watt amplifier would meet their specification if it only produced 79.4 watts. Other manufacturers qualify
their specs by saying they are “typical,” “sub-
Com-Tech 200 – Minimum Guaranteed Power (Watts)
Dual/Mono
Mode
AC Mains120 VAC, 60 Hz
Dual
(both channels
driven)
Bridge-Mono
(balanced output)
Parallel-Mono
Dual
(both channels
driven)
Bridge-Mono
(balanced output)
100/120 VAC, 50/60 Hz
Parallel-Mono
Dual
(both channels
driven)
Bridge-Mono
(balanced output)
220/240 VAC, 50/60 Hz
Parallel-Mono
1 00 ( 140V)
1 00 ( 140V)
1 00 ( 140V)
Load in Ohms
(Constant Voltage)
4 8
50 (70V)
8
16
2 4
25 (70V)
4 8
50 (70V)
8
16
2 4
25 (70V)
4 8
50 (70V)
8
16
2 4
25 (70V)
At 0.1% THD
(See note 1)
1 kHz
150 110 110 300 220 205 295 215 210 145 110 105 290 220 205 290 215 210 150 115 105 300 230 215 300 225 215
Maximum Average
At 0.1% THD (See note 2)
20Hz-20kHz
135 105 105 270 210 200
135 105
95 265 210 195
140 110 100 275 220 200
At 0.05% THD
(See note 3)
1 kHz
145 105 110 295 215 205 290 210 205 145 110 105 285 220 205 285 210 205 150 115 105 295 225 210 300 225 215
FTC Continuous Average
At 0.1% THD
(See note 4)
1 kHz 20Hz-20kHz
140 105 110 270 210 205 275 215 205 135 110 100 275 215 205 270 210 205 140 110 105 280 225 210 275 220 210
125 100 105 250 205 200
125 105
95 250 205 190
130 105
95 260 215 195
ject to manufacturing tolerances,” “single channel driven” or that they are specified with “fuses bypassed.” Each of these statements effectively removes any performance guaran­tee. In fact, some manufacturers use these tactics to generate large power numbers, and they don’t even print a disclaimer. We take a different approach at Crown—our amplifiers
guaranteed
are
to meet or exceed their speci­fications for three years. Further, because our published specs are set below our “in-house” measurements, you can expect amplifier to
exceed
power specs. We believe you should get what you pay for.
Minimum Power Notes:
All minimum power specifications are based on 0.5% regulated AC mains with THD of less than 1.0% and an ambient room temperature of 70° F (21° C). Stan­dard EIA power (RS-490) is not shown here because it is identical to FTC Continuous Average Power.
1. A 1 kHz sine wave is presented to the amplifier
and the output monitored for nonlinear distortion. The level is increased until THD reaches 0.1%. At this point, average power per channel is re­ported.
2. A sine wave is presented to the amplifier over
the range from 20 Hz to 20 kHz and the output monitored for nonlinear distortion. The level at each frequency is increased until THD reaches
0.1%. At this point, average power per channel is reported.
3. A 1 kHz sine wave is presented to the amplifier
and the output monitored for nonlinear distortion. The level is increased until THD reaches 0.05%. At this point, average power per channel is re­ported.
4. Continuous power in the context of Federal T rade
Commission testing is understood to be a mini­mum of five minutes of operation. Harmonic dis­tortion is measured as the RMS sum total and given as a percentage of the fundamental output voltage. This applies for all wattages greater than
Fig. 6.1 Com-Tech 200 Minimum Power Matrix
0.25 watts.
all conditions listed in
every
Crown
its published minimum
Page 32
Page 33
Com-Tech 200/400/800/1600 Power Amplifiers
Com-Tech 400 –
Dual/Mono
Mode
AC Mains120 VAC, 60 Hz
Dual
(both channels
driven)
Bridge-Mono
(balanced output)
Parallel-Mono
12.5 (70V)
Dual
(both channels
driven)
Bridge-Mono
(balanced output)
100/120 VAC, 50/60 Hz
Parallel-Mono
12.5 (70V)
Dual
(both channels
driven)
Bridge-Mono
(balanced output)
220/240 VAC, 50/60 Hz
Parallel-Mono
12.5 (70V)
Load in Ohms
(Constant Voltage)
4 8
25 (70V)
8
16
50 (140V)
2 4
4 8
25 (70V)
8
16
50 (140V)
2 4
4 8
25 (70V)
8
16
50 (140V)
2 4
Minimum Guaranteed Power (Watts)
Maximum Average
At 0.1% THD
(See note 1)
1 kHz
240 220 225 475 450 455 440 440 455 240 220 225 465 435 455 450 445 455 240 220 225 465 445 460 430 435 455
At 0.1% THD
(See note 2)
20Hz-20kHz
215 210 215 425 425 435
215 205 220 415 410 435
215 210 220 415 420 440
At 0.05% THD
(See note 3)
1 kHz
235 220 225 465 440 450 430 440 450 235 215 225 455 435 450 445 445 450 240 220 225 455 440 455 425 430 455
FTC Continuous Average
At 0.1% THD
(See note 4)
1 kHz 20Hz-20kHz
225 215 215 440 430 435 415 425 440 225 215 220 430 430 440 420 435 440 225 215 220 435 435 445 405 430 450
200 205 205 405 405 415
200 200 210 380 405 415
200 205 215 390 410 430
Fig. 6.2 Com-Tech 400 Minimum Power Matrix
Page 33
Page 34
Com-Tech 200/400/800/1600 Power Amplifiers
Com-Tech 800 –
Dual/Mono
Mode
AC Mains120 VAC, 60 Hz
Dual
(both channels
driven)
Bridge-Mono
(balanced output)
Parallel-Mono
Dual
(both channels
driven)
Bridge-Mono
(balanced output)
100/120 VAC, 50/60 Hz
Parallel-Mono
Dual
(both channels
driven)
Bridge-Mono
(balanced output)
220/240 VAC, 50/60 Hz
Parallel-Mono
12.5 (70V)
25 (140V)
6.25 (70V)
12.5 (70V)
25 (140V)
6.25 (70V)
12.5 (70V)
25 (140V)
6.25 (70V)
At 0.1% THD
(See note 1)
Load in Ohms
(Constant Voltage)
4 8
8
16
2 4
4 8
8
16
2 4
4 8
8
16
2 4
Minimum Guaranteed Power (Watts)
Maximum Average
1 kHz
490 305 460 975 610 920 965 610 915 460 300 425 925 600 855 925 600 855 485 310 440 965 620 885 940 615 875
At 0.1% THD
(See note 2)
20Hz-20kHz
460 295 455 935 600 905
440 290 415 885 580 825
470 305 430 920 605 855
At 0.05% THD
(See note 3)
1 kHz
480 300 455 965 605 905 950 600 905 460 295 420 915 595 850 920 595 845 485 310 435 955 615 875 930 610 870
FTC Continuous Average
At 0.1% THD
(See note 4)
1 kHz 20Hz-20kHz
470 300 450 950 605 905 950 605 910 445 295 410 890 595 830 895 595 830 465 310 425 930 615 865 920 600 855
455 290 445 905 600 880
425 290 400 840 575 800
450 300 420 875 600 840
Fig. 6.3 Com-Tech 800 Minimum Power Matrix
Page 34
Page 35
Com-Tech 200/400/800/1600 Power Amplifiers
Com-Tech 1600 –
Dual/Mono
Mode
AC Mains120 VAC, 60 Hz
Dual
(both channels
driven)
Bridge-Mono
(balanced output)
Parallel-Mono
Dual
(both channels
driven)
Bridge-Mono
(balanced output)
100/120 VAC, 50/60 Hz
Parallel-Mono
Dual
(both channels
driven)
Bridge-Mono
(balanced output)
220/240 VAC, 50/60 Hz
Parallel-Mono
6.25 (70V)
12.5 (1 40V)
3.13 (70V)
6.25 (70V)
12.5 (1 40V)
3.13 (70V)
6.25 (70V)
12.5 (1 40V)
3.13 (70V)
At 0.1% THD
(See note 1)
Load in Ohms
(Constant Voltage)
4 8
8
16
2 4
4 8
8
16
2 4
4 8
8
16
2 4
Minimum Guaranteed Power (Watts)
Maximum Average
1 kHz
870 540
960 1,745 1,080 1,805 1,745 1,080 1,780
815
535
860 1,625 1,070 1,700 1,660 1,080 1,700
840
545
875 1,675 1,090 1,755 1,650 1,075 1,745
At 0.1% THD
(See note 2)
20Hz-20kHz
810 520
910 1,595 1,040 1,725
775
515
830 1,545 1,035 1,640
785
525
755 1,550
910 1,315
At 0.05% THD
(See note 3)
1 kHz
860 535
955 1,725 1,070 1,795 1,720 1,070 1,760
805
530
850 1,615 1,060 1,695 1,640 1,070 1,690
840
540
870 1,665 1,075 1,745 1,635 1,065 1,735
FTC Continuous Average
At 0.1% THD
(See note 4)
1 kHz 20Hz-20kHz
850 540
960 1,700 1,075 1,770 1,690 1,075 1,745
530
815
1,055 1,625
1,060 1,620
540
850
1,070 1,710
1,065 1,715
510
1,040
510
1,020
505
900
Fig. 6.4 Com-Tech 1600 Minimum Power Matrix
Page 35
Page 36
Com-Tech 200/400/800/1600 Power Amplifiers
Maximum Power Specifications
Crown’s maximum power specifications represent the largest amount of output power you can expect from your amplifier when it is driven to full output under the given conditions. These specifications can be used to prevent loudspeaker and hearing damage.
The maximum power matrices include specifications for single cycle and 40 millisecond burst sine waves. Burst signals act like large transient peaks that are present in common source signals. Loudspeakers can respond to a single cycle burst, so the single cycle burst specifications should be used to help you protect your loudspeakers. In contrast, a 40 millisecond burst represents the typical response time of the human ear. Your ear will not respond to the entire dynamic change of a burst that lasts less than 40 milliseconds.
The burst power specifications are provided at 0.05% THD which is a practical low distortion condition. Operating the amplifier at levels higher than 0.05% THD can result in output power levels that are higher than those listed in the maximum power matrices.
Dual/Mono
Mode
AC Mains120 VAC, 60 Hz 100/120 VAC, 50/60 Hz
Dual
(both channels
driven)
Bridge-Mono
(balanced output)
1 00 ( 140V)
Parallel-Mono
Dual
(both channels
driven)
Bridge-Mono
(balanced output)
1 00 ( 140V)
Parallel-Mono
Dual
(both channels
driven)
Bridge-Mono
(balanced output)
220/240 VAC, 50/60 Hz
1 00 ( 140V)
Parallel-Mono
Load in Ohms
(Constant Voltage)
4 8
50 (70V)
8
16
2 4
25 (70V)
4 8
50 (70V)
8
16
2 4
25 (70V)
4 8
50 (70V)
8
16
2 4
25 (70V)
Com-Tech 200 –
Single Cycle Tone Burst
20 Hz 50 Hz 1 kHz
170 130 130 355 255 255 345 255 255 165 125 140 325 250 275 325 245 275 165 130 140 330 250 305 315 250 280
Maximum Power (Watts)
At less than 0.05% THD
(See note 1)
205 145 135 400 280 270 405 280 270 220 155 150 435 300 295 425 305 295 225 155 150 440 310 310 425 305 295
275 165 140 535 325 275 520 315 280 310 185 150 600 360 305 580 355 305 315 185 155 625 370 315 595 365 305
7 kHz
275 165 135 530 320 265 520 315 265 305 180 145 605 360 290 585 355 290 310 185 150 625 370 300 590 360 295
40 Millisecond Tone Burst
At 0.05% THD
(See note 2)
50 Hz 1 kHz
175 130 130 345 250 255 345 245 255 190 135 140 380 265 275 360 265 275 190 140 140 375 270 310 370 270 280
155 115 125 310 225 250 300 220 245 165 125 135 325 245 265 310 235 265 165 125 135 325 245 310 315 240 270
7 kHz
165 120 130 325 240 255 315 230 255 175 130 140 345 255 275 335 250 275 175 130 140 345 260 300 335 255 280
Maximum Power Notes:
All maximum power specifi­cations are based on 0.5% regulated AC mains with THD of less than 1.0% and an ambient room tempera­ture of 70° F (21° C). Al­though it is an unusual con­dition, your amplifier can function well with AC mains voltages up to 10% over the specified line voltage. With overvoltage conditions, your amplifier may be capable of delivering instantaneous power levels up to 20% greater than the specifica­tions in the matrix.
1. A single cycle sine wave is presented to the ampli­fier and monitored for nonlinear distortion. The average power during the burst is reported. Loud­speakers must be able to withstand this level if they are to be safely used with this amplifier .
2. A 40 millisecond sine wave burst (10 percent duty cycle) is presented to the amplifier and monitored for nonlinear distortion. Aver­age power during the burst is reported. This power level is a measure­ment of the amplifier’s maximum transient power that can be perceived by the human ear.
Fig. 6.5 Com-Tech 200 Maximum Power Matrix
Page 36
Page 37
Com-Tech 200/400/800/1600 Power Amplifiers
Dual/Mono
Mode
AC Mains120 VAC, 60 Hz 100/120 VAC, 50/60 Hz
Dual
(both channels
driven)
25 (70V)
Bridge-Mono
(balanced output)
50 (140V)
Parallel-Mono
12.5 (70V)
Dual
(both channels
driven)
25 (70V)
Bridge-Mono
(balanced output)
50 (140V)
Parallel-Mono
12.5 (70V)
Dual
(both channels
driven)
25 (70V)
Bridge-Mono
(balanced output)
50 (140V)
220/240 VAC, 50/60 Hz
Parallel-Mono
12.5 (70V)
Load in Ohms
(Constant Voltage)
4 8
8
16
2 4
4 8
8
16
2 4
4 8
8
16
2 4
Com-Tech 400 –
Single Cycle Tone Burst
At less than 0.05% THD
20 Hz 50 Hz 1 kHz
320 265 305 620 520 590 615 505 595 315 240 280 620 475 555 610 470 550 315 240 280 625 475 665 605 465 550
Maximum Power (Watts)
(See note 1)
415 300 330 820 600 655 805 595 650 415 285 310 820 570 615 790 560 615 405 285 315 820 575 675 745 565 610
460 360 340 875 720 675 825 715 680 555 330 325
1,110
665 645
1,080
655 645 435 335 325 860 665 680 745 645 645
7 kHz
450 355 330 855 705 655 810 700 655 550 325 315
1,095
660 630
1,070
640 620 435 325 315 865 655 650 745 640 620
40 Millisecond Tone Burst
At 0.05% THD
(See note 2)
50 Hz 1 kHz
345 260 305 695 510 600 685 515 600 360 255 285 725 500 565 710 495 565 360 250 290 725 500 675 700 490 565
315 235 290 620 475 575 615 470 575 315 230 270 620 455 540 605 450 535 310 230 275 625 455 675 600 445 535
7 kHz
330 250 305 645 490 595 645 490 695 330 240 280 655 480 565 635 470 560 330 240 285 650 480 650 625 465 555
Fig. 6.6 Com-Tech 400 Maximum Power Matrix
Page 37
Page 38
Com-Tech 200/400/800/1600 Power Amplifiers
Dual/Mono
Mode
AC Mains120 VAC, 60 Hz 100/120 VAC, 50/60 Hz
Dual
(both channels
driven)
12.5 (70V)
Bridge-Mono
(balanced output)
25 (140V)
Parallel-Mono
6.25 (70V)
Dual
(both channels
driven)
12.5 (70V)
Bridge-Mono
(balanced output)
25 (140V)
Parallel-Mono
6.25 (70V)
Dual
(both channels
driven)
12.5 (70V)
Bridge-Mono
(balanced output)
25 (140V)
220/240 VAC, 50/60 Hz
Parallel-Mono
6.25 (70V)
Load in Ohms
(Constant Voltage)
4 8
8
16
2 4
4 8
8
16
2 4
4 8
8
16
2 4
Com-Tech 800 –
Single Cycle Tone Burst
At less than 0.05% THD
20 Hz 50 Hz 1 kHz
515 320 480
1,010
640 980
1,060
645 975 460 230 475 915 600 920 900 600 915 475 305 475 930 605 920 910 600 915
575 340 530
1,120
680 1,045 1,160
685 1,045
605
295
545 1,195
705 1,085 1,195
700 1,070
610
360
545 1,190
705 1,085 1,185
710 1,080
Maximum Power (Watts)
(See note 1)
695 385 590
1,405
770 1,185 1,390
765 1,170
750
375
610 1,500
810 1,230 1,485
805 1,210
755
405
615 1,530
815 1,225 1,475
790 1,225
7 kHz
690 375 575
1,385
755 1,145 1,380
755 1,135
730
370
595 1,480
790 1,190 1,450
780 1,185
740
395
590 1,470
785 1,180 1,415
770 1,175
40 Millisecond Tone Burst
At 0.05% THD
(See note 2)
50 Hz 1 kHz
545 320 480
1,060
650 960
1,100
650 985 555 275 510
1,110
665 990
1,075
660 975 570 340 505
1,095
675 980
1,085
665 985
470 300 455 945 595 910 950 590 910 470 235 470 935 600 910 920 600 905 485 305 475 945 605 910 920 595 910
7 kHz
495 310 475 995 620 955 985 615 945 490 245 490 980 630 955 960 625 945 500 320 490 985 635 945 955 620 940
Fig. 6.7 Com-Tech 800 Maximum Power Matrix
Page 38
Page 39
Com-Tech 200/400/800/1600 Power Amplifiers
Dual/Mono
Mode
AC Mains120 VAC, 60 Hz 100/120 VAC, 50/60 Hz
Dual
(both channels
driven)
6.25 (70V)
Bridge-Mono
(balanced output)
12.5 (1 40V)
Parallel-Mono
3.13 (70V)
Dual
(both channels
driven)
6.25 (70V)
Bridge-Mono
(balanced output)
12.5 (1 40V)
Parallel-Mono
3.13 (70V)
Dual
(both channels
driven)
6.25 (70V)
Bridge-Mono
(balanced output)
12.5 (1 40V)
220/240 VAC, 50/60 Hz
Parallel-Mono
3.13 (70V)
Com-Tech 1600 –
Load in Ohms
(Constant Voltage)
4 8
8
16
2 4
4 8
8
16
2 4
4 8
8
16
2 4
Maximum Power (Watts)
Single Cycle Tone Burst
At less than 0.05% THD
(See note 1)
20 Hz 50 Hz 1 kHz
780 525
950 1,600 1,050 1,770 1,590 1,140 1,895
820
555
955 1,635 1,090 1,895 1,640 1,090 1,845
800
535
885 1,600 1,055 1,800 1,615 1,065 1,855
1,000
600 1,035 1,995 1,185 1,980 1,985 1,170 2,015 1,060
655 1,100 2,095 1,285 2,165 2,105 1,300 2,110 1,060
630 1,025 2,060 1,225 2,115 2,100 1,230 2,080
1,245
670 1,205 2,480 1,330 2,315 2,465 1,330 2,375 1,370
750 1,295 2,700 1,475 2,550 2,715 1,470 2,530 1,295
700 1,210 2,580 1,410 2,475 2,585 1,415 2,450
7 kHz
1,215
655 1,170 2,420 1,285 2,225 2,390 1,300 2,280 1,335
720 1,255 2,680 1,440 2,490 2,630 1,425 2,430 1,245
685 1,165 2,520 1,365 2,395 2,525 1,380 2,315
40 Millisecond Tone Burst
At 0.05% THD
(See note 2)
50 Hz 1 kHz
915 555
925 1,875 1,145 1,785 1,830 1,130 1,880 1,005
610 1,025 1,930 1,200 1,985 1,955 1,195 1,965
955
590
960 1,915 1,155 1,935 1,920 1,175 1,940
840 525
875 1,670 1,050 1,675 1,665 1,045 1,715
835
550
895 1,650 1,080 1,760 1,655 1,080 1,745
820
530
845 1,630 1,050 1,720 1,635 1,055 1,720
7 kHz
870 545
905 1,745 1,090 1,735 1,715 1,080 1,780
870
570
930 1,735 1,130 1,825 1,725 1,120 1,810
850
550
875 1,695 1,095 1,800 1,700 1,095 1,785
Fig. 6.8 Com-Tech 1600 Maximum Power Matrix
Page 39
Page 40
Com-Tech 200/400/800/1600 Power Amplifiers
+2
+1
0
1
2
dB
3
4
5
6
7
10 100 1 K 10 K 100 K
FREQUENCY (Hz)
1 watt
8 ohm 4 ohm
Fig. 6.9 Typical Frequency Response
1400
1200
MILLIOHMS
504.0
126.8
31.8
1000
800
600
400
200
100
0
20
100 1 K 10 K
FREQUENCY (Hz)
8 ohm
20 K
Fig. 6.10 Typical Damping Factor
6 dB
8.0
2.0
Page 40
10 100 1 K 10 K 100 K
FREQUENCY (Hz)
Fig. 6.11 Typical Output Impedance
Page 41
Com-Tech 200/400/800/1600 Power Amplifiers
(Hz)
(Hz)
+45˚
0˚
–45˚
®
TEF
Measurement
TECHRON TEF
100 1 K 10 K 20 K
®
FREQUENCY
Fig. 6.12 Typical Phase Response
®
TEF
Measurement
66
72
78
84
dB
90
96
102
TECHRON TEF
100 1 K 10 K 20 K
®
FREQUENCY
Fig. 6.13 Typical Crosstalk
Page 41
Page 42
7 AC Power Draw and
Current Draw
(amperes)
=
AC Mains Power
Draw (watts)
x
AC Mains
Voltage
Power
Factor (.83)
Thermal Dissipation
This section provides detailed information about the amount of power and current drawn from the AC mains by produced under various conditions. The calculations presented here are intended to pr ovide a realistic and reliable depiction of the amplifiers. The following as­sumptions or approximations were made:
Com-Tech
amplifiers and the amount of heat
Com-Tech 200/400/800/1600 Power Amplifiers
• Duty cycle of continuous speech is 10%.
• Duty cycle of infrequent paging is 1%.
Here are the equations used to calculate the data pre­sented in Figures 7.1 through 7.4:
AC Mains Power
Draw (watts)
Total output power with all
channels driven (watts)
=
Amplifier Efficiency (.65)
x
Duty
Cycle
Quiescent Power
+
Draw (watts)
• The amplifier’s available channels are loaded, and full power is being delivered.
• Amplifier efficiency at standard 1 kHz power is esti­mated to be 65%.
• In 8/4 ohm mode, typical quiescent power draw is 20 watts for the
400
, 55 watts for the
the
Com-Tech 1600
Com-T ech 200
Com-Tech 800
.
, 30 watts for the
and 70 watts for
Com-Tech
• In 70 volt mode, typical quiescent power draw is 30 watts for the
Com-Tech 400
and
1600
.
Com-Tech 200
, 35 watts for the
, and 90 watts for the
Com-Tech 800
• When running at full speed, typical power draw for the internal fan is 11 watts for the
800
, and 17 watts for the
an option for the
Com-Tech 200
Com-Tech 200, 400
Com-Tech 1600
).
and
(the fan is
• Quiescent thermal dissipation is related .
• The estimated duty cycles take into account the typi­cal crest factor for each type of source material.
• Duty cycle of pink noise is 50%.
• Duty cycle of highly compressed rock ‘n’ roll midrange is 40%.
• Duty cycle of rock ‘n’ roll is 30%.
• Duty cycle of background music is 20%.
The value used for quiescent power draw includes both the amplifier’s quiescent power draw for the se­lected output mode and the power drawn by the fan if one is installed (these values are listed in the previous column). The following equation converts power draw in watts to current draw in amperes:
The power factor of 0.83 is needed to compensate for the difference in phase between the AC mains voltage and current. The following equation is used to calcu­late thermal dissipation:
Thermal
Dissipation
(btu/hr)
Total output power with all
channels driven (watts)
=
()
Amplifier Efficiency (.65)
x
Duty
Cycle
.35
x
Quiescent Power
+
Draw (watts)
x
3.415
The constant 0.35 is inefficiency (1.00– 0.65) and the factor 3.415 converts watts to btu/hr. Thermal dissipa­tion in btu is divided by the constant 3.968 to get kcal. If you plan to measure output power under real-world conditions, the following equation may also be helpful:
Thermal
Dissipation
(btu/hr)
Total measured output power
from all channels (watts)
=
()
Amplifier Efficiency (.65)
.35
x
+
Quiescent Power
Draw (watts)
x
3.415
8 Ohm Dual / 16 Ohm Bridge-Mono / 4 Ohm Parallel-Mono
Duty
Cycle
50% 40% 30% 20% 10%
AC Mains
Power
Draw
(Watts)
200 165 135 100
65
Current Draw (Amps)
100-120 V 220-240 V
2.4
2.0
1.6
1.2
0.8
1.1
0.9
0.7
0.5
0.3
Thermal Dissipation
btu/hr
305 265 225 185 145
Fig. 7.1 Com-Tech 200 Power Draw, Current Draw and Thermal Dissipation at Various Duty Cycles
Page 42
Com-Tech 200
L O A D
4 Ohm Dual / 8 Ohm Bridge-Mono / 2 Ohm Parallel-Mono 70 V
kcal/hr
80 70 60 50 40
AC Mains
Power
Draw
(Watts)
265 215 170 125
80
Current Draw (Amps)
1.4
3.1
1.2
2.6
0.9
2.0
0.7
1.5
0.4
0.9
Thermal Dissipation
btu/hr
380 325 270 215 160
AC Mains
Power
kcal/hr100-120 V 220-240 V
Draw
(Watts)
95
210
85
175
70
145
55
110
40
75
Current Draw (Amps)
1.1
2.5
1.0
2.1
0.8
1.7
0.6
1.3
0.4
0.9
Thermal Dissipation
btu/hr
kcal/hr100-120 V 220-240 V
85
340
75
300
65
260
55
220
45
180
Page 43
Com-Tech 200/400/800/1600 Power Amplifiers
8 Ohm Dual / 16 Ohm Bridge-Mono / 4 Ohm Parallel-Mono
Duty Cycle
50% 40% 30% 20% 10%
AC Mains
Power
Draw
(Watts)
390 320 250 180 110
Current Draw (Amps)
100-120 V 220-240 V
4.7
3.8
3.0
2.2
1.3
2.1
1.7
1.4
1.0
0.6
Thermal Dissipation
kcal/hr
btu/hr
140
550
120
470
100
385
80
305
55
220
Fig. 7.2 Com-Tech 400 Power Draw, Current Draw and Thermal Dissipation at Various Duty Cycles
8 Ohm Dual / 16 Ohm Bridge-Mono / 4 Ohm Parallel-Mono
Duty Cycle
50% 40% 30% 20% 10%
AC Mains
Power
Draw
(Watts)
535 440 350 255 160
Current Draw (Amps)
100-120 V 220-240 V
6.4
5.3
4.2
3.0
1.9
2.9
2.4
1.9
1.4
0.9
Thermal Dissipation
kcal/hr
btu/hr
200
785
170
670
140
560
115
450
85
335
Com-Tech 400
L O A D
4 Ohm Dual / 8 Ohm Bridge-Mono / 2 Ohm Parallel-Mono 70 V
AC Mains
Power
Draw
(Watts)
410 335 265 190 115
Current Draw (Amps)
2.2
4.9
1.8
4.0
1.4
3.2
1.0
2.3
0.6
1.4
Thermal Dissipation
btu/hr
580 490 400 315 225
AC Mains
kcal/hr100-120 V 220-240 V
150 125 100
80 60
Power
Draw
(Watts)
395 325 255 185 115
Current Draw (Amps)
4.8
3.9
3.1
2.2
1.4
Com-Tech 800
L O A D
4 Ohm Dual / 8 Ohm Bridge-Mono / 2 Ohm Parallel-Mono 70 V
AC Mains
Power
Draw
(Watts)
820 670 520 370 220
Current Draw (Amps)
4.5
9.9
3.7
8.0
2.8
6.2
2.0
4.4
1.2
2.6
Thermal Dissipation
btu/hr
1125
945 765 585 405
AC Mains
kcal/hr100-120 V 220-240 V
285 240 195 150 100
Power
Draw
(Watts)
810 670 525 385 245
Current Draw (Amps)
4.4
9.7
3.6
8.0
2.9
6.3
2.1
4.6
1.3
2.9
2.2
1.8
1.4
1.0
0.6
Thermal Dissipation
btu/hr
kcal/hr100-120 V 220-240 V
145
575
125
490
105
405
80
320
60
240
Thermal Dissipation
btu/hr
kcal/hr100-120 V 220-240 V
300
1190
260
1020
215
850
170
680
130
510
Fig. 7.3 Com-Tech 800 Power Draw, Current Draw and Thermal Dissipation at Various Duty Cycles
Com-Tech 1600
L O A D
8 Ohm Dual / 16 Ohm Bridge-Mono / 4 Ohm Parallel-Mono
Duty Cycle
50% 40% 30% 20% 10%
AC Mains
Power
Draw
(Watts)
920 755 590 425 260
Current Draw (Amps)
100-120 V 220-240 V
9.1
7.1
5.1
3.1
5.0
4.1
3.2
2.3
1.4
11.1
Thermal Dissipation
btu/hr
1300 1100
905 705 510
4 Ohm Dual / 8 Ohm Bridge-Mono / 2 Ohm Parallel-Mono 70 V
kcal/hr
330 280 230 180 130
AC Mains
Power
Draw
(Watts)
1435 1165
895 630 360
Current Draw (Amps)
7.6
4.3
7.8
6.4
4.9
3.4
2.0
17.3
14.0
10.8
Thermal Dissipation
btu/hr
1915 1590 1270
950 630
AC Mains
Power
485 400 320 240 160
Draw
(Watts)
1590 1295 1000
700 405
kcal/hr100-120 V 220-240 V
Current Draw (Amps)
19.1
15.6
12.0
8.4
4.9
Fig. 7.4 Com-Tech 1600 Power Draw, Current Draw and Thermal Dissipation at Various Duty Cycles
8.7
7.1
5.5
3.8
2.2
Thermal Dissipation
btu/hr
kcal/hr100-120 V 220-240 V
540
2140
450
1790
365
1435
275
1085
185
730
Page 43
Page 44
Note: In Fire Protective Signaling Systems, the Com-Tech 200 may
b
use the P.I.P.-BB, P.I.P.-ISO or P.I.P.-UL1711, however the Com-Tech 400, 800 and 1600 may
8 Accessories
8.1
P.I.P.
One advantage of customize them using cessor) modules. with an edge card connector inside the back panel compartment. The modules install easily:
Modules
Com-Tech
Com-Tech
amplifiers is the ability to
P.I.P.
(Programmable Input Pro-
amplifiers are equipped
BACK PANEL
OF AMPLIFIER
.
.I.P
P
L
U
D
O
M
E
Com-Tech 200/400/800/1600 Power Amplifiers
only use the P.I.P.-UL1711.
FTE
P.I.P.
Programmable Input Processor (P.I.P.)
P.I.P.-FTE includes all P.I.P.-FXT features, and adds 12 dB/octave RFI filters, variable 18 dB/octave high­pass filters, and 6 dB/octave 3 kHz shelving networks for “constant-directivity” horn equalization. Screw ter­minal plugs are provided for input.
CH-2 INPUT CH-1 INPUT
+ +
Fig. 8.1 Installing a P.I.P. Module
WARNING: Disconnect power to the amplifier when in­stalling or removing a
Here are some of the available
P.I.P.
module.
P.I.P.
modules:
AMC
Programmable Input Processor (P.I.P.)
OUTPUT INPUT
3
GND
12
P.I.P.-AMCb unites many features of the P.I.P.-XOV and P.I.P.-CLP. It offers a variable 4th-order Linkwitz-Riley crossover and an
IOC
-driven, variable threshold com­pressor. In addition, it provides “constant-directivity” horn equalization and filter-assisted B6 vented box equalization. Biamping and triamping capabilities are provided via XLR connectors.
EDC
CH-2 CH-1
P. I.P.
Programmable Input Processor
DATA OUT
AUX DSPI
CROWN
BUS
DATA IN
CH-2 CH-1
PUSHPUSH
AUDIO IN AUDIO IN
3
GND
12
IQ-P.I.P. v1.3 integrates the amplifier into Crown’s pat­ented
IQ System
®
.
The
IQ System
provides centralized computer control of 1 to 2,000 amplifiers. Each ampli­fier channel can be monitored and controlled from an inexpensive personal computer. Any combination of mic- and line-level signals can also be mixed and routed with optional
MPX-6
,™
SMX-6
and
AMB-5
mixer/mul-
tiplexers, and the MRX series matrixers.
IQ-P.I.P. v1.4
Smart Amp
offers the monitoring and control features of the IQ-P.I.P. v1.3 plus the capability to function as a stand-alone unit as part of the
System’s distributed intelligence
.™ Features include a
IQ
smooth output limiter for transparent loudspeaker pro­tection, power supply gates for energy savings,
ODEP
conservation which protects the output devices with precision input signal control, interrupt-driven report­ing that lets you define error conditions, and configur­able short detection.
PUSH
INPUT
Programmable Input Processor (P.I.P.)
PUSH
INPUT
P.I.P.-EDCb combines a sophisticated error -driven com­pressor and smooth limiter with a subsonic filter for each channel. The compressors have adjustable attack and release times, and can be set to track each other. The compressors activate when a signal will clip the input, an
IOC
error occurs, or the output exceeds the selected threshold. The subsonic filters have corner frequencies of 24, 28, 32 and 36 Hz.
Page 44
CLP
3
GND
12
Programmable Input Processor (P.I.P.)
CH-2 CH-1
PUSHPUSH
INPUT INPUT
3
GND
12
P.I.P.-CLP is designed to detect and prevent overload. Its compressor is driven by the amplifier’s built-in
IOC
error detection circuitry. Unlike typical signal-driven compressors, it only compresses the signal to prevent overload. It can deliver up to 13 dB of additional head­room without being noticeable.
Page 45
Com-Tech 200/400/800/1600 Power Amplifiers
PA
Programmable Input Processor (P.I.P.)
+ +
LINE MIC
MIC
LEVEL
CH-2 INPUTS
CH-2 CH-1
REMOTE
+ +
MIC LINE
MIC
LEVEL
CH-1 INPUTS
102
Programmable Input Processor (P.I.P.)
+ +
OUT IN
CH-2
+ +
IN OUT
CH-1
FIRE SAFETY
SYSTEMS
AUDIO SIGNAL
INPUTS
SYSTEM MONITOR
OUTPUTS
+ +
CH-2 CH-1
CH-2 CH-1CH-2 CH-1
AMPLIFIER
ENABLE
Programmable Input Processor (P.I.P.)
UL
1711
RPA
Programmable Input Processor
+–+
MIC
LINE
PHAN
TIE
RMT B
RMT A
OUT
IN
OUT
IN
RMT C
RMT D
+10 V
AUDIO BUS
CH-2 CH-1
MIC
LINE
PHAN
INPUT D
(CH-2)
INPUT C
(CH-2)
+–+
MIC
LINE
PHAN
MIC
LINE
PHAN
INPUT A
(CH-1)
INPUT B
(CH-1)
LEVEL
LEVEL
ISO
Programmable Input Processor (P.I.P.)
CH-2 INPUT
+
WARNING
THIS P.I.P. PROVIDES FULL ISOLATION
FOR ISO-MODIFIED AMPLIFIERS ONLY!
DO NOT CONNECT THE OUTPUT GROUND
LUG TO THE INPUT COMMON OR CHASSIS
GROUND. REFER TO P.I.P.–ISO OWNER’S
MANUAL FOR FURTHER INFORMATION.
CH-1 INPUT
+
P.I.P.-ISO is designed especially for 25 to 140 volt dis­tributed systems where UL®-listed isolation is required. Installation requires minor amplifier modifications. With the P.I.P.-ISO installed, the amplifier outputs are safely isolated from the input terminals and the chassis.
ATN
Programmable Input Processor (P.I.P.)
CH-2 INPUT CH-1 INPUT
+ +
ATTENUATION ATTENUATION
16
14
20
12
24
10
30
8
36
6
44
4
52
2
60
0
dB
24
30 36 44
52
60
16
14
20
12
10
8
6
4
2
0
dB
P.I.P.-ATN includes all P .I.P.-FTE features, plus a 32-step precision attenuator for each channel.
+
XOV
TIP
RING
SLEEVE
GND
P.I.P.-P A adds a switchable balanced low-impedance mic input, a balanced line-level input and a compressor to each channel. Remote switching circuitry provides quick and quiet fades from mic to line and back.
P.I.P.-102 is a two-channel module providing equaliza­tion based on the BOSE® 102 controller . Screw terminal plugs provide balanced connections. Each input chan­nel has an output from the
P.I.P.
that can be indepen­dently configured for output with no processing, 102 equalization or 102 equalization with bass-cut.
Programmable Input Processor (P.I.P.)
OUTPUTS INPUTS
P.I.P.-XOV is a versatile 18 dB/octave mono crossover/ filter with biamping and triamping capabilities.
FMX
PUSHPUSH
Programmable Input Processor (P.I.P.)
CH-2 INPUTS CH-1 INPUTS
P.I.P.-FMX facilitates “daisy-chaining” balanced ampli­fier inputs. Female to male three-pin XLR connectors are used to passively bridge the inputs.
FXT
Programmable Input Processor (P.I.P.)
CH-2 CH-1
PUSHPUSH
INPUT INPUT
P.I.P.-FXT uses balanced 1:1 transformers to isolate the amplifier from the input signal. It has balanced female three-pin XLR connectors.
PUSH
3
GND
12
P.I.P.-UL171 1 provides full compliance for
Com-Techs
in UL-listed fire protective signaling applications (see Section 9). Includes monitoring and remote on/off.
3
GND
12
P.I.P.-RPA adds the features of a 4x2 mixer to your am­plifier. Its four inputs accept mic- or line-level input. It offers priority switching (“voice-over”) of each input and remote level control with the RPA-RMT. Other features
3
GND
12
include bus inputs and outputs, adjustable input sensi­tivity , phantom power and RFI suppression. Input isola­tion transformers are optional.
For more information on these or other
P.I.P.s
under development, contact your local dealer or Crown’ s T ech­nical Support Group.
Page 45
Page 46
Com-Tech 200/400/800/1600 Power Amplifiers
8.2 Com-Tech 200 Cooling Fan
A three-speed cooling fan (part GCT200FAN) is avail­able for North American units include a fan). We strongly recommend the kit if you will be operating a in high temperatures for long periods (see Section
3.2.1).
CAUTION: Because the installation of this fan involves the risk of electric shock, it should ONLY be attempted by a qualified technician.
Each cooling fan kit contains the following parts:
Fan motor (H42934-2)
Fan blade (C 9939-7)
Mounting bracket (F11106-6 or D 8439-8)
2 phillips flat head 6-32 machine screws (C 7062-0)
2 torx head 6-32 machine screws (A10110-70605)
Installation is not difficult, but you should be sure the unit’s power cord is unplugged before beginning.
1. Turn off the amplifier and disconnect its power cord from the AC power receptacle.
2. Remove the top cover of the amplifier. Use a phillips screwdriver to remove the two screws that secure it to the back panel. Gently pry the back of the cover up and away from the chassis, then pull the front up and back to unhook it.
WARNING: The power supply capacitors are very large and can cause shock. Always discharge them before working in close proximity.
3. Locate the two large power supply capacitors on
Com-Tech 200s
Com-Tech 200
FRONT
(all other
at high levels or
C 7062-0
F11106-6 or D 8439-8
A10110-70605
SUB–CHASSIS
C 9939-7
COLLAR
Fig. 8.3 Cooling Fan Assembly
either side of the
H42934-2
P.I.P.
compartment. Safely dis­charge them by placing a 100 ohm, 10 watt resis­tor across the + and – terminals of each capacitor. Use caution: DO NOT TOUCH the discharge re­sistor—it can become quite hot. (Use pliers to hold the resistor while you discharge the capacitors.)
4. Attach the fan motor to its bracket using the two flat head screws supplied in the kit (Figure 8.3). A phillips screwdriver is required.
5. Push the fan blade on the motor shaft until the shaft end is flush with the collar (Figure 8.3). The fan blades should be positioned so the collar faces away from the fan motor.
6. Attach the fan assembly to the subchassis (Fig­ures 8.2 and 8.3) with the two torx head screws supplied in the kit (a torx nut driver is required). The fan motor assembly should be positioned with the wires facing the front of the amplifier.
W3
W1
W2
TOP VIEW
Fig. 8.2 Cooling Fan Option
Page 46
7. Connect a wire from the fan motor to jumper block W3 and the remaining wire to W2 as shown in Fig­ure 8.2. (It doesn’t matter which wire goes to which location because the fan uses an AC motor.)
8. Replace the cover and reconnect power.
8.3 Constant Voltage Computer
Crown’s constant voltage computer is a easy-to-use slide rule for audio applications. The first scale finds the impedance of a step-down transformer based on delivered power and the transformer’s rated voltage. This scale also identifies the proper transformer tap to use when a particular constant voltage rating is not provided with the transformer (such as 25, 35, 50, 70, 100 or 140 volts). Other scales include line loss, paral­lel resistance, dB-SPL vs. distance and dB-SPL vs. power. To get your own constant voltage computer, call Crown’s Technical Support Group and ask for lit­erature.
Page 47
Com-Tech 200/400/800/1600 Power Amplifiers
9 Fire Protective Signaling
Some installations are required to have an emergency public address system. For these systems, UL pro­vides a special listing called Amplifiers for Fire Protec­tive Signaling Systems. All UL-listed for this type of system.
Due to the strenuous nature of the classification, sev­eral requirements must be considered for proper in­stallation:
1. The amplifier must be installed in a 19 inch rack mount enclosure that is UL-listed for use in Fire Pr o­tective Signaling Systems.
2. The amplifier must be installed in the same room as the Fire Alarm Control Unit.
3. The amplifier must be installed in accordance with the
National Electric Code
Fire Alarm Code
having jurisdiction.
4. The
Com-Tech 200
P.I.P.-UL1711
tion 8.1). All other
P.I.P.-UL1711
UL-listed Fire Alarm Control Unit.
5. The amplifier must be configured for 70 volt Dual mode operation.
6. The power requirement of the connected loud­speakers should not exceed the amplifier’s power rating for Fire Protective Signaling Systems (refer to the specification that follows).
When using a naling Application, UL does not require the installation of a
P.I.P.-UL1711
amplifiers. Even so, the desirable addition with its amplifier monitoring and re­mote on/off capabilities. With a
P.I.P.-UL1711
(NFPA 72) and the local authority
or a
Com-Tech
installed for supervision by a
Com-Tech 200
as they do for the other
is not installed, either the included
Com-Tech
(NFPA 70), the
must have a
P.I.P.-ISO
amplifiers must have a
in a Fire Protective Sig-
P.I.P.-UL1711
amplifiers are
installed (see Sec-
might still be a
Com-Tech 200
National
P.I.P.-BB
Com-Tech
, if a
, a
P.I.P.-BB
which vised by the Fire Alarm Control Unit. Please refer to Section 3.3.2 for
P.I.P.-UL1711
the wiring instructions provided in each For Fire Protective Signaling Applications, UL requires
an amplifier’ s output power ratings to be valid for emer ­gency operating conditions. This is why amplifiers have special 70 volt Dual mode power specifications for Fire Protective Signaling Applica­tions. The channel, the channel, the channel, and the per channel. All models have a power bandwidth for this specification of 800 to 2,800 Hz. Crown guaran­tees these specification in accordance with the el­evated operating temperature and strenuous condi­tions associated with emergency operation.
Current draw from the AC mains is also rated specifi­cally for Fire Protective Signaling Applications. The
Com-Tech 200 400
rating of 9.0 amps, and the ing of 18.0 amps.
UL installation guidelines do not allow an amplifier to exceed its power rating for Fire Protective Signaling Applications. more power than this special rating suggests, so you must ensure that the total of the wattage ratings for the connected loudspeakers does not exceed the amplifier’ s requir ed power rating for UL listing.
The specifications provided in this section supersede those given in Section 6 only for Fire Protective Signal­ing Applications. For more information on using
Tech
tions, please refer to the or contact Crown’s Technical Support Group.
or a
P.I.P.-ISO
P.I.P.
is installed, the input wiring must be super-
and
must be installed. No matter
P.I.P.-BB
P.I.P.-ISO
wiring instructions. For
installation, please refer to
P.I.P.
manual.
Com-Tech
Com-Tech 200
Com-Tech 400 Com-Tech 800
Com-T ech 1600
has a rating of 3.0 amps, the
has a rating of 6.0 amps, the
Com-Tech
is rated for 50 watts per
is rated for 122 watts per is rated for 222 watts per
is rated for 350 watts
Com-Tech
Com-Tech 800
Com-Tech 1600
amplifiers can deliver much
has a
has a rat-
Com-
amplifiers in Fire Protective Signaling Applica-
P.I.P.-UL1711 Owner’s Manual
Page 47
Page 48
Com-Tech 200/400/800/1600 Power Amplifiers
10 Service
This unit has very sophisticated circuitry which should only be serviced by a fully trained technician. This is one reason why each unit bears the following label:
CAUTION: To prevent electric shock, do not remove covers. No user serviceable parts inside. Refer servic­ing to a qualified technician.
10.1 Worldwide Service
Service may be obtained from an authorized service center. (Contact your local Crown/Amcron representa­tive or our office for a list of authorized service cen­ters.) To obtain service, simply present the bill of sale as proof of purchase along with the defective unit to an authorized service center. They will handle the neces­sary paperwork and repair.
Remember to transport your unit in the original factory pack. We will pay the surface shipping costs both ways for warranty service to the authorized service center nearest you after receiving copies of all ship­ping receipts. You must bear the expense of all taxes, duties, and customs fees when transporting the unit.
10.2 North American Service
Service may be obtained in one of two ways: from an authorized service center or from the factory. You may choose either. It is important that you have your copy of the bill of sale as your proof of purchase.
10.2.1 Service at a North American Service Center
This method usually saves the most time and effort. Simply present your bill of sale along with the defective unit to an authorized service center to obtain service. They will handle the necessary paperwork and repair. Remember to transport the unit in the original factory pack. A list of authorized service centers in your area can be obtained from our Technical Support Group.
10.2.2 Factory Service
To obtain factory service, fill out the service information page that follows and send it along with your proof of
purchase and the defective unit to the Crown factory. For warranty service, we will pay for ground shipping both ways in the United States after receiving copies of the shipping receipts. Shipments should be sent “UPS ground.” (If the unit is under warranty, you may send it C.O.D. for the cost of freight via UPS ground.) The fac­tory will return it via UPS ground. Please contact us if other arrangements are required.
Always use the original factory pack to transport the unit.
Factory Service Shipping Instructions:
1. When sending a Crown product to the factory for service, be sure to fill out the service information form that follows and enclose it inside your unit’s shipping pack. Do not send the service information form separately.
2. To ensure the safe transportation of your unit to the factory, ship it in an original factory packing con­tainer. If you don’t have one, call or write Crown’s Parts Department. With the exception of polyure­thane or wooden crates, any other packing material will not be sufficient to withstand the stress of ship­ping. Do not use loose, small size packing materi-
als.
3. Do not ship the unit in any kind of cabinet (wood or metal). Ignoring this warning may result in extensive damage to the unit and the cabinet. Accessories are not needed—do not send the instruction manual, cables and other hardware.
If you have any questions, please call or write the Crown Technical Support Group.
Page 48
Crown Audio Division
Tech. Support/Factory Service
57620 C.R. 105
Elkhart, Indiana 46517 U.S.A.
Phone: 1-219-294-8200
Fax: 1-219-294-8301
Toll Free in Canada, Puerto Rico, the United
States & Virgin Islands: 1-800-342-6939
Page 49
Com-Tech 200/400/800/1600 Power Amplifiers
Crown Factory Ser vice Information
Shipping Address: Crown International, Inc., Factory Service, 57620 C.R. 105, Elkhart, Indiana 46517
Phone: 1-800-342-6939 or 1-219-294-8200 Fax: 1-219-294-8301
Owners Name:_________________________________________________________________________ Shipping Address:______________________________________________________________________ Phone Number: ________________________________________________________________________ Model: ________________________ Serial Number:______________ Purchase Date: ___________
NATURE OF PROBLEM
(Be sure to describe the conditions that existed when the problem occurred and what attempts were made to correct it.)
______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________
______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________
Detach and send with unit.
______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________
Other equipment in your system: _________________________________________________________
______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________
If warranty has expired, payment will be:
Card Number:___________________________ Exp. Date:_______ Signature:_____________________________
ENCLOSE THIS PORTION WITH THE UNIT. DO NOT MAIL SEPARATELY.
Cash/Check
■■
VISA
■■
■■
MasterCard
■■
■■
C.O.D.
■■
Page 49
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