Cretors CMD 100 Installation Manual

CMD100-M-C/D/E-O

3243 North California Avenue, Chicago, IL 60618

CARAMEL CORN MIXER

MODEL CMD 100 WITH SPECIAL
TIMER

120/208 Volt,
Single Phase, 60 Hz

120/240 Volt,
Single Phase, 60 Hz

230 Volt,
Single Phase, 50 Hz

READ

instructions before operating this popcorn machine

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and UNDERSTAND these operating and safety

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SAFETY FIRST

The information in this manual is essential for the safe installation and of
your Cretors popcorn machine. The manual must be read and understood
before installing, and operating this equipment, or equivalent training must
be provided.

"The employer shall instruct each employee in the recognition and avoidance
of unsafe conditions and the regulations applicable to his work environment
to control or eliminate any hazards or other exposure to illness or injury".
Ref.: 29 CFR 1926.20 (b)(4)(a)(2)

It is understood that safety rules within individual companies vary. If a
conflict exists between the safety procedures contained in this manual and
the rules of a using company, the more stringent rule should take precedence.

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I INTRODUCTION

This manual is filled with timesaving and money-saving information regarding your Cretors
popcorn machine. There is nothing, however, more important than the safety aids and warnings
that are found throughout this document. The Safety Alert Symbol is used to identify topics of
primary safety concern wherever they appear. Furthermore, a separate section has been included
which deals exclusively with operation and accident prevention.

If, after reviewing this manual, anything is unclear or technical problems are encountered, contact
the dealer from whom you purchased your machine for assistance and if there are any additional
questions, feel free to contact our Customer Service Department at the address and/or phone
number listed on the front and back covers of this manual. Always have the model and serial
number of your machine available to assist in obtaining the correct information.

II SAFETY ALERT SYMBOL

The symbol shown below is used to call your attention to instructions concerning your personal
safety and the safety of others. Watch this symbol. It points out important safety precautions. It
means "ATTENTION! Become Alert! Your personal safety is involved!" Read the message that
follows and be alert to the risk of personal injury or death.

III PURPOSE OF MANUAL

This instruction manual is intended to familiarize owners with the operation
and safety procedures associated with your Cretors popcorn machine.

This manual should be kept available to operating personnel.

A person who has not read and understood all operating and safety
instructions is not qualified to operate the machine.

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IV PRODUCT IDENTIFICATION

CRETORS POPCORN MACHINE
CARAMEL CORN MIXER – CMD 100

ELECTRICAL SPECIFICATIONS: Caramel Corn mixers are available in any of the following
Electrical configurations:
120/208Volt, Single Phase, 60 Hz
120/240Volt, Single Phase, 60 Hz
230Volt, Single Phase, 50 Hz.

MODEL CMD 100

Capacity: 3-2lb, 10oz. bags of mix

Electrical: 8455 watts,

Dimensions: 38”L x 37”W x 36”H

Net Weight: 310 lbs. (141 kg)

CARAMEL CORN MIXER

V INSTALLATION

This machine should be placed in a prominent location and set reasonably level. If
supplied with the short frame with mounting plates, the frame must be bolted down
securely with 3/8” bolts. The taller frame is self-sufficient.

Do not connect to a higher voltage or different type current than indicated above
or damage will result for which we cannot assume responsibility. For efficient
operation, it is important that this machine have an ample supply of electric
current of proper voltage.

With this machine we are sending a large can for measuring popped corn, one spray
bottle for applying Non-Stik, one metal scoop, a sample box of C.K.C. powder and
the special receptacle which your electrician should install in the electrical outlet.

VI OPERATION

CAUTION: This machine is supplied with an intermittent timer. The agitator
motor and blade will automatically start and stop. Serious injury can occur if
hand is in mixer when agitator turns.

To make a batch of Caramel corn, proceed as follows:

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1. Spray the bottom, inside walls, mixing blades and stationary bars on the inside
walls of the mixer with Non-Stik. This serves to keep the mixer clean and also
helps the caramel corn to separate into individual kernels after being coated.

2. Put the contents of 3 bags of Cretors Mix and 6oz. to 18oz of water into the mixer
and follow the instructions sent with the mix.

3. Turn on switch marked HEAT. The motor will run 18 seconds on and then turn off

for 60 seconds. This cycle will repeat until the heat switch is shut off. (refer to
manufacturers instruction manual for instructions on how to adjust the time
sequence, located at end of Cretors’ manual.)

4. Set the Temperature Controller on the side of the cabinet to 325°F. It may be

necessary to adjust the temperature higher or lower to get the color and flavor you
desire.

5. When the mix reaches the set point, the heat will automatically turn off which will

also turn out the pilot light and sound the buzzer. At this time turn off the heat
switch, turn on the mixer switch and add 3 measuring cans (approximately 1 lb.,
10oz. per can) of popped corn.

6. When the corn is well coated. Spray with Non-Stik to separate.

7. Corn must be sprayed with Non-Stik to separate it into individual kernels.

8. When the corn appears to be separated and free in the mixer, dump the batch.

Never run the mixer longer than necessary as this will break up the corn.

9. Turn the mixer motor off and dump the mixer by lifting up on the handle. The

spatula supplied with the machine may be used to assist in emptying the caramel
corn from the mixer.

10. On succeeding batches with a hot pan first turn on the heat and add 4 to 12 ounces of

water. When the water stops boiling, add three bags of mix and the amount of water
recommended by the mix instructions and complete as above.

CAUTION:

Always turn off the HEAT switch before adding the popped corn. After the last batch is made and
the mixer has cooled, spray Non-Stik into the mixer and leave it until next use. This will prevent
any caramel from hardening underneath the blade hub causing it to stick and damage the motor
drive. Never leave heat on in mixer when machine is not in use. Be sure to turn off all switches
when closing machine at night.

TEMPERATURE CONTROL

The temperature at which the elements will turn off and the buzzer will sound is determined by the
setting of the Temperature Controller, P/N 13102. To raise or lower the temperature, push the up
and down buttons on the front of the controller.

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VII MAINTENANCE

THERMOCOUPLE REMOVAL

DISCONNECT MACHINE FROM POWER SUPPLY

!

1. Remove stirrer blade by loosening the mixer bolt-P/N 1681 and then remove

stirrer blade cap-P/N 13158.

2. Remove flexible conduit from motor and unplug power leads located under

motor wire cover.

3. Remove motor and mounting bracket by removing 4 hex bolts-P/N 7884 holding

bracket to kettle.

4. Remove heat element cover by removing the cover screws-P/N 7654.

5. Remove 4 power leads connected to heating elements.

6. Remove pressure-fitting nut holding thermocouple to kettle.

7. Disconnect thermocouple leads from temperature controller.

8. Remove flexible conduit with power leads and thermocouple inside.

9. Remove fiberglass sleeving covering the thermocouple.

10. Slide fiberglass sleeving over new thermocouple.

11. Install new thermocouple and power leads back in flexible conduit

12. The thermocouple projects up through the bottom of the pan. This thermocouple
is designed to sit flush with the bottom surface of the kettle. This allows the
temperature controller to measure the temperature of the cooking sugar.

13. Re-install everything in reverse order.

HEATING ELEMENT REPLACEMENT

DISCONNECT MACHINE FROM POWER SUPPLY

!

1. Follow steps numbered 1-5 under THERMOCOUPLE REMOVAL.

2. Remove nuts-P/N 7640 and element clamps-P/N 13152

3. Put new elements in place and assemble in reverse order.

The element clamps must be screwed down reasonably tight. Be sure all electric
connections are properly made and tightened securely.

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VIII CLEANING & SANITATION

The mixer should be thoroughly cleaned daily with warm water. When cleaning, do not fill the
mixer with water more than two inches below the top of the mixer blades. The mixer heat may be
used to heat the cleaning water. With the top on, allow the water to steam. This will clean the
inside of the mixer kettle. CAUTION: Do not boil the kettle dry. This will only make the cleanup
more difficult. Running the mixer blades after adding the water will speed up the cleaning
operation. In the event any carbon has formed on the pan bottom, it may be easily removed by
using C.K.C powder as directed.

Be certain the machine is turned off and power is unplugged before sanitizing this
machine unless a specific cleaning procedure requires power to the machine. Failure
to do so could result in injury or death.

Do not clean heated surfaces until they have been given sufficient time to cool. Failure
to do so may result in serious burns or scalds.

This manual is filled with time-saving and money-saving information regarding your Cretors
popcorn popper. There is nothing, however, more important than the safety aids and warnings
found throughout this document.

If you have any questions, contact your local dealer and if there are any additional questions, feel
free to contact the Customer Service Department at C. Cretors and Company.

Additional copies of this manual can be obtained from C. Cretors and Company at the address
listed below. Please provide model and serial number when requesting additional copies of this
manual. There will be a nominal charge for additional copies.

Cretors guarantees this machine to be free of defects in parts, materials and workmanship for one
year. Please take this time to fill out the factory registration card and return it to the factory to
activate your warranty. If you have any questions concerning the Cretors' warranty, please contact
your local dealer or the Customer Service department at C. Cretors and Company.

C. CRETORS AND COMPANY
3243 N. CALIFORNIA AVENUE
CHICAGO, IL 60618
PHONE [phone], FAX [phone]
WEB SITE: http://www.cretors.com Email: [email protected]

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