Cramer TOURNO compact 95, TOURNO de Luxe 95, TOURNO compact 115, TOURNO de Luxe 115, TOURNO compact 95 4WD Operation Manual
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TOURNO 696.01-01 As of 2014
Original Operation Manual English
Operation Manual
Models
TOURNO compact 95 TOURNO de Luxe 95
TOURNO compact 115 TOURNO de Luxe 115
TOURNO compact 95 4WD TOURNO de Luxe 95 4
WD
TOURNO compact 115 4WD TOURNO de Luxe 115 4WD
Machine no.
TOURNO 696.01-01 2 of 26 As of 2014
Original Operation Manual English
Contents
1 Important information .......................................................................................................................... 3
1.1
General .................................................................................................................................. 3
1.2
Symbols ................................................................................................................................. 3
1.3
Limitation of liability ................................................................................................................ 3
1.4
Copyright ................................................................................................................................ 3
1.5
Warranty ................................................................................................................................ 3
2 Safety .................................................................................................................................................. 4
2.1
Use in compliance with intended purpose.............................................................................. 4
2.2
Possible misuse ..................................................................................................................... 4
2.3
General sources of risks ........................................................................................................ 4
2.3.1 Use and operation .................................................................................................. 4
2.3.2 Product-specific risks .............................................................................................. 4
2.3.3 Risks from motor operation .................................................................................... 4
2.3.4 Operating risks ....................................................................................................... 4
2.3.5 Risks by rotating cutting blades .............................................................................. 4
2.3.6 Risks for children, elderly persons and pets ........................................................... 4
2.4
Maintenance ........................................................................................................................... 4
2.5
Staff and operator qualification .............................................................................................. 5
2.6
Safety instructions .................................................................................................................. 5
2.7
Required protection equipment for operation ......................................................................... 5
2.8
Safety devices ........................................................................................................................ 5
2.9
Behaviour in case of fire......................................................................................................... 5
2.10 Environmental protection ....................................................................................................... 5
3 Technical data ..................................................................................................................................... 6
4 Design and function ............................................................................................................................ 7
4.1
Brief description ..................................................................................................................... 7
4.2
Overview ................................................................................................................................ 7
4.3
Displays and operating elements ........................................................................................... 8
4.4
Functions .............................................................................................................................. 11
4.5
Working position and areas of risk ....................................................................................... 16
4.6
Accessories and spare parts ................................................................................................ 16
4.7
Transport .............................................................................................................................. 16
4.8
Storage (short-term) ............................................................................................................. 16
4.9
Storage (long-term) .............................................................................................................. 16
5 First commissioning (first inspection of the machine) after installation ............................................. 16
5.1
Safety ................................................................................................................................... 16
5.2
Assembly .............................................................................................................................. 16
5.3
First commissioning and functional test ............................................................................... 16
6 Operation .......................................................................................................................................... 17
6.1
Activities prior to use ............................................................................................................ 17
6.2
Start and stop ....................................................................................................................... 17
6.3
Starting and stopping the mowing mechanism .................................................................... 17
6.4
Normal operation.................................................................................................................. 18
6.5
Activities after use ................................................................................................................ 18
6.6
Risks when mowing on slopes ............................................................................................. 18
6.7
Tips for mulching .................................................................................................................. 18
7 Maintenance ..................................................................................................................................... 19
7.1
Safety ................................................................................................................................... 19
7.2
Maintenance work ................................................................................................................ 19
7.2.1 Machine cleaning .................................................................................................. 19
7.2.2 Check safety precautions ..................................................................................... 19
7.3
Maintenance work ................................................................................................................ 19
8 Troubleshooting ................................................................................................................................ 20
8.1
Safety ................................................................................................................................... 20
8.2
Service address ................................................................................................................... 20
8.3
First action for troubleshooting ............................................................................................. 20
9 Assembling the mowing mechanism ................................................................................................ 21
Overview ........................................................................................................................................... 21
10 EU Declaration of conformity pursuant to machine directive 2006/42/EC Annex II 1-A ................... 26
TOURNO 696.01-01 As of 2014
Original Operation Manual English
1 Important information
We are pleased that you have selected a machine from
Cramer GmbH in Germany.
Please read this Operation Manual before you use the
machine for the first time and observe the notes and
safety instructions.
Imprint
Cramer GmbH
Reimersstr. 36
D-26789 Leer
Phone: +49491/60950
Fax: +49491/6095200
Info@cramer.eu
District court of Aurich HRB 110877
VAT ID: DE 814 305 398
1.1 General
Information on this Manual
• Observing the instructions in this manual allows for the
safe and efficient handling of the machine.
• The operator must have read this manual carefully and
understood it before starting working with the machine.
• Compliance with the safety instructions contained is a
prerequisite for using the machine without any risk.
Keeping the Operation Manual
• The Operation Manual is an integral part of the machine
and shall be kept in its immediate vicinity.
• The operator must have access to this Manual at any
time.
Traffic regulations
• Any applicable traffic regulations have to be complied
with in regard to manoeuvring and transporting the
machine on public roads.
Accident prevention regulations
• General safety and local accident prevention regulations
must also be observed.
• National occupational safety regulations shall be
complied with.
Other applicable documents
Installation, declaration of conformity
1.2 Symbols
DANGER !
This symbol cautions against an immediate
threat resulting in serious injuries or death if
not avoided.
WARNING !
This symbol cautions against a potentially
dangerous source of risk which may result in
death or serious injury if not avoided.
ATTENTION !
Indication of a potential risk which may result
in minor injuries if not avoided.
NOTE !
This symbol indicates a potential risk source which may
result in damage to property or minor personal injuries.
1.3 Limitation of liability
Liability on part of the manufacturer is excluded in the
following cases:
• Non-compliance with the Operation Manual
• Use of the machine and accessory equipment not in
compliance with intended purpose
• Assignment of untrained staff
• Use of unauthorized spare parts. Only original
components may be used.
• Unauthorized modifications on the machine and the
accessory equipment.
1.4 Copyright
© Cramer GmbH
Copying of the Operation Manual is only permissible for
internal training purposes.
1.5 Warranty
The General Terms and Conditions of Business as issued by
us in every country shall be applicable. Failures within the
statutory warranty period will be remedied by us free of
charge if they are caused by a material or manufacturing
defect in our responsibility. Please contact your authorized
dealer in case of a failure and submit the proof of purchase.
TOURNO 696.01-01 4 of 26 As of 2014
Original Operation Manual English
2 Safety
2.1 Use in compliance with intended purpose
The machine is approved as a mulching mower for
mowing and mulching of grass areas.
Any use exceeding this is considered not in
compliance with the intended purpose. The
manufacturer shall not be liable for damage resulting
from use not in compliance with the intended
purpose; the risk for this shall be in the sole
responsibility of the user.
Use in compliance with the intended purpose shall also
include compliance with the operation and maintenance
provisions specified by the manufacturer.
2.2 Possible misuse
• Do not use for mulching piles of leaves. The machine
could be damaged by foreign objects under the leaves.
(Risk of mower damage).
• Do not access any slopes transversely (danger of tilting).
• Avoid jerky steering movements when using the machine
on a slope (danger of tilting).
• Avoid high speeds in bends or when driving round
obstacles (damage to property).
2.3 General sources of risks
2.3.1 Use and operation
• Prior to starting the machine, the machine including
accessories shall be checked for their proper condition
and operational safety.
• The operation shall use the machine in compliance with
its intended purpose.
• Indoor machine operation is prohibited.
• The machine is only approved for floorings as indicated in
the Operation Manual.
• The machine may only be operated by staffs who have
been instructed in its use or have provided evidence of
their operating capability, and who have explicitly been
instructed to operate the machine.
• When starting the motor, no other persons may be in the
vicinity of the machine.
• Any protection equipment must be properly attached and
in functional order.
• Never leave the machine unattended.
• When leaving the machine, stop the motor and secure
the machine against unintended movement.
• The operator shall be responsible for accidents involving
other persons or their property.
2.3.2 Product-specific risks
• Do not mow over any highly flammable materials or hot
objects (e.g. barbecue coal) - danger to life by burns!
2.3.3 Risks from motor operation
• Do not touch any parts of the motor during or after
operation. Significant risk of burning by hot surfaces.
• Stop the motor and let it cool down before working on the
machine as well as before performing maintenance,
cleaning and repair work.
• Do not refill the tank when the motor is running - danger
of life by burning and explosion.
• Immediately remove spilled fuel with a cloth - danger of
life by burning and explosion.
• Keep fuel in designated containers.
• Exhaust gases are toxic and dangerous to health; they
must not be inhaled.
2.3.4 Operating risks
• Do not access any slopes with an inclination
exceeding 15°.
• When using the machine transverse to the direction of
travel, this is only possible on slopes up to 15°.
2.3.5 Risks by rotating cutting blades
• Parts of the body may be seized or cut if you reach into
the mower (danger of life!).
• Do not open any covers during operation.
2.3.6 Risks for children, elderly persons and pets
• The operator shall take account of surrounding
conditions, e.g. the effects of noise on persons and
animals.
• The machine must never be left on a slope.
• Children, elderly persons and pets/livestock must not stay
near the machine.
• Children must not play with/on the machine.
2.4 Maintenance
• Servicing, maintenance and repair work as well as
troubleshooting shall only be carried out when the
machine is switched off and the motor is at a standstill.
As required, the spark plug connectors shall be
disconnected.
• The machine must not be cleaned with spray water (risk
of short circuits or other damage).
• Safety checks pursuant to local regulations for nonstationary commercially used machines shall be complied
with.
• Wear suitable gloves and use appropriate tools for
working on the machine.
• Only use the manufacturer's original spare parts.
TOURNO 696.01-01 5 of 26 As of 2014
Original Operation Manual English
2.5 Staff and operator qualification
• Persons with physical, sensory or mental handicaps or
persons with insufficient experience or knowledge must
not operate the machine unless a person in charge for
their safety acts as operation or instruction supervisor.
• People under the age of 16 must not operate the
machine.
• The operator's responsiveness must not be affected, e.g.
by drugs, alcohol or medications.
• The operator shall have been instructed in the operation
of the machine.
• The operator shall be familiar with the Operation Manual.
2.6 Safety instructions
The operation manual and safety instructions
must be read and observed prior to starting
the machine.
Risk by flinging parts with running motor.
Keep a safety distance of 3 m.
Keep sufficient distance to mower blade
during operation.
Keep sufficient distance to hot surfaces.
Stop the motor and remove the key prior to
maintenance and repair work.
Danger of tilting! Avoid slopes. Downhill
slope: max 15° Side tilt max. 15°
2.7 Required protection equipment for operation
• Rugged footwear
• Close-fitting clothing
• Ear protection
• Safety gloves
2.8 Safety devices
• Do not remove any covers during operation.
• Immediately remedy any damage to safety devices.
2.9 Behaviour in case of fire
1. Stop immediately.
2. Stop the motor.
3. Lift the mower.
4. Leave the machine.
5. Remedy the risk situation.
2.10 Environmental protection
• Oils, fuels, greases and filters shall be disposed of
properly and separately in accordance with legal
regulations. Please do not dispose of any wastes in the
environment.
• Packaging materials are recyclable. Please make sure
that they are collected for reuse.
• Legacy devices contain valuable recyclable materials
which should be collected for reuse. These devices may
be disposed of through appropriate collection systems.
TOURNO 696.01-01 6 of 26 As of 2014
Original Operation Manual English
3 Technical data
Models Tourno compact Tourno de luxe
Machine data
Motor
Briggs & Stratton
Honda
GXV
502 ccm AVS* INTEK OHV 688 ccm 2-cylinder
Power output
12.8 kW / 17.4 PS / 3600 rpm 14.9 kW / 20.3 PS / 3300 rpm
Generator 9 Ampere 20 Ampere
Start E-Start E-Start
Battery 12 V / 24 AH 12 V / 24 AH
Tank capacity 13.5 litres 13.5 litres
Fuel Unleaded petrol min. 85 octane
Premium unleaded petrol min. 85
octane
Forward speed 7.6 km/h 7.6 km/h
Reverse speed 3 km/h 3 km/h
Steering Chain / cable Chain / cable
Connections / interfaces Fixture for mounting tools at front and rear
Year of construction 2013
Tyres
Tyre size 16 x 6.50-8" 16 x 6.50-8"
Tyre pressure 0.8 bar 0.8 bar
Track width 700 mm 700 mm
Axle spacing 917/996 mm (4WD) 917/996 mm (4WD)
Ground clearance 160 mm 160 mm
Noise emission
Guaranteed acoustic power level 99 dB 99 dB
Mower noise level at operator's ear 87 dB(A) 87 dB(A)
Hand / arm vibration ˂2,5 m/sec² ˂2,5 m/sec²
Full body vibration ˂1,1 m/sec² ˂1,1 m/sec²
Responsibility limits for components Motor Motor
Ambient conditions
Working ground Park areas, lawns, tarmac, concrete, paving stones
Application area
Conventional use in agriculture and forestry, park maintenance and
landscape gardening, and for winter maintenance
Temperature, °C See Briggs & Stratton and Honda motor data
Mower data Tourno 95 DS-Tourno 115
Length / width / height without mower 2015 / 875 / 1185 mm 2015 / 875 / 1185 mm
Length / width / height with mower 2547 / 1013 / 1185 mm 2461 / 1260 / 1185 mm
Type of mower Mulching / rear discharge Mulching / rear discharge
Models mower
Tourno compact
95 / 115
Tourno compact 4 WD
95 / 115
Tourno de luxe
95 / 115
Tourno de luxe 4 WD
95 / 115
Cutting width 95 cm / 115 cm 95 cm / 115 cm 95 cm / 115 cm 95 cm / 115 cm
Cutting height 40-90 mm 40-90 mm 40-90 mm 40-90 mm
Cutting height adjustment 5 levels 5 levels 5 levels 5 levels
Number of blades 2 2 3 3
DS mowing mechanism No / Yes No / Yes No / Yes No / Yes
Weight without mowing
mechanism
260 kg 256 kg 278 kg 274 kg
Weight of mowing
mechanism
55 kg 55 kg 55 kg 55 kg
Power transmission
Hydrostatic front
drive
Hydrostatic all-wheel
drive 4 WD
Hydrostatic front
drive
Hydrostatic all-wheel
drive 4 WD
TOURNO 696.01-01 7 of 26 As of 2014
Original Operation Manual English
4 Design and function
4.1 Brief description
On the TOURNO model, the mowing mechanism is mounted in the front section. For better road adhesion and traction, the
machine has a front-wheel drive and a double-axle drive for the four wheel drive version, respectively. The machine has an
articulated steering via the rear wheels. The speed is controlled progressively by a hydrostatic drive. The height of the mowing
mechanism can be adjusted. The mowing mechanism can be folded up for cleaning and repairs. Various mounting tools can be
attached at the front and rear of the machine.
4.2 Overview
1
Accelerator pedal (forward and reverse drive)
2
Adjustment lever for mulching or mowing (model 115 only)
3
Lifting and lowering the mowing mechanism
4
Steering wheel
5
Driver's seat
6
Motor cover
7
Tank opening
8
Lever for motor-gear connection (all-wheel drive)
9
Lever for motor-gear connection (all models)
10
Parking brake lever
11
Seat adjustment
12
Operating panel
13
Mowing mechanism
TOURNO 696.01-01 8 of 26 As of 2014
Original Operation Manual English
4.3 Displays and operating elements
Operating panel
1 Adjustment lever for mowing height setting
2 Green safety indicator lamp
3 Red operating indicator lamp
4 Ignition
5 Lever for rotational speed
6 Choke
7 Charging socket for battery
Ignition lock
Put the ignition key into the ignition lock
and turn it.
O → Machine inopera+ve
1 → Machine in opera+on (motor is
running)
Throttle with choke
Push throttle to the desired position.
Choke
Full throttle
Idle
Choke
Pull the choke before starting the machine.
Push down again before starting to move.
Set mowing height The height of the mowing
mechanism can be set by adjusting
the lever. Move the lever until it
engages in the desired position.
approx. 4 cm
approx. 5 cm
approx. 6 cm
approx. 7 cm
approx. 9 cm
Green and red indicator lamp Power on
Lights up green when starting, provided
that the following conditions are met
prior to starting:
• Ignition off
• Driver seat occupied
• Mowing mechanism raised
• Accelerator pedal in neutral position
The motor can only be started when the
indicator lamp is lit.
Start o.k.
Lights up red when starting.
The indicator lamp shows that the
ignition is switched on.
Charging socket for battery
To charge the battery, open the
protective cap and connect the charger.
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