Cramer Mower 90 Installation Manual

TOURNO pick-up mower Original Operation Manual English
3-2014
Installation Manual
Machine no.
Mower
Front device for TOURNO pick-up carrier
Models Mower 90
TOURNO pick-up mower Original Operation Manual English
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List of contents
1 Important general information ..................................................................................................................... 3
1.1 General ................................................................................................................................... 3
1.2 Symbols .................................................................................................................................. 3
1.3 Limitation of liability ................................................................................................................ 3
1.4 Copyright ................................................................................................................................ 3
1.5 Warranty ................................................................................................................................. 3
2 Safety .......................................................................................................................................................... 4
2.1 Use in compliance with intended purpose .............................................................................. 4
2.2 Possible misuse ..................................................................................................................... 4
2.3 General sources of risks ......................................................................................................... 4
2.3.1 Use and operation .................................................................................................................. 4
2.3.2 Product-specific risks ............................................................................................................. 4
2.3.3 Operating risks ....................................................................................................................... 4
2.3.4 Risks by rotating cutting blades.............................................................................................. 4
2.3.5 Risks for children, elderly persons and pets .......................................................................... 4
2.4 Maintenance ........................................................................................................................... 4
2.5 Staff and operator qualification............................................................................................... 4
2.6 Safety devices ........................................................................................................................ 4
2.7 Safety instructions .................................................................................................................. 4
2.8 Environmental protection ........................................................................................................ 4
3 Design and function .................................................................................................................................... 5
3.1 Brief description ...................................................................................................................... 5
3.2 Overview top........................................................................................................................... 5
3.3 Overview bottom .................................................................................................................... 6
3.4 Operating elements ................................................................................................................ 7
3.5 Functions ................................................................................................................................ 9
3.6 Working position and areas of risk ....................................................................................... 12
3.7 Accessories and spare parts ................................................................................................ 12
3.8 Transport .............................................................................................................................. 12
3.9 Storage ................................................................................................................................. 12
4 First commissioning (first inspection of front device) ................................................................................ 12
4.1 Safety ................................................................................................................................... 12
4.2 Requirements at location of use ........................................................................................... 12
4.3 Assembly .............................................................................................................................. 12
4.4 First commissioning .............................................................................................................. 12
5 Operation .................................................................................................................................................. 12
5.1 Normal operation .................................................................................................................. 12
6 Maintenance ............................................................................................................................................. 13
6.1 Safety ................................................................................................................................... 13
6.1.1 Cleaning ............................................................................................................................... 13
6.1.2 Check safety precautions ..................................................................................................... 13
6.1.3 Lubrication ............................................................................................................................ 13
6.2 Maintenance plan ................................................................................................................. 13
7 Troubleshooting ........................................................................................................................................ 14
7.1 Safety ................................................................................................................................... 14
7.2 Service address .................................................................................................................... 14
7.3 First action for troubleshooting ............................................................................................. 14
8 Technical data ........................................................................................................................................... 14
9 Declaration of conformity .......................................................................................................................... 15
10 Mount adjustment lever for mowing height setting ................................................................................... 16
Mount mower on TOURNO pick-up carrier ..................................................................................................... 16
Dismantle mower from TOURNO pick-up carrier ............................................................................................ 16
TOURNO pick-up mower Original Operation Manual English
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1 Important general information
We are pleased that you have selected a mounting device from Cramer GmbH in Germany.
Please read this Manual before you use the device for the first time and observe the notes and safety instructions.
Imprint Cramer GmbH Reimersstr. 36 D-26789 Leer
Phone: +49491/60950 Fax: +49491/6095200
Info@cramer.eu
District court of Aurich HRB 110877 VAT ID: DE 814 305 398
1.1 General
Information on this Manual
Observing the instructions in this manual allows for the safe and efficient handling of the device.
The operator must have read this manual carefully and understood it before starting working with the machine.
Compliance with the safety instructions contained is a prerequisite for using the device without any risk.
Keeping the Operation Manual
The Operation Manual is an integral part of the device and shall be kept in its immediate vicinity.
The operator must have access to this Manual at any time.
Traffic regulations
Any applicable traffic regulations have to be complied with in regard to manoeuvring and transporting the machine on public roads.
Accident prevention regulations
General safety and local accident prevention regulations must also be observed.
National occupational safety regulation shall be complied with.
Other applicable documents
Installation instructions, declaration of conformity
1.2 Symbols
DANGER !
This symbol cautions against an immediate threat resulting in serious injuries or death if not avoided.
WARNING !
This symbol cautions against a potentially dangerous source of risk which may result in death or serious injury if not avoided.
ATTENTION !
Indication of a potential risk which may result in minor injuries if not avoided.
NOTE !
This symbol indicates a potential risk source which may result in damage to property or minor personal injuries.
1.3 Limitation of liability
Liability on part of the manufacturer is excluded in the following cases:
Non-compliance with the Operation Manual
Use not in compliance with intended purpose.
Assignment of untrained staff
Use of unauthorized spare parts Only original
components may be used.
Unauthorized modifications of the device.
1.4 Copyright
© Cramer GmbH Copying of the Operation Manual is only permissible for internal training purposes.
1.5 Warranty
The General Terms and Conditions of Business as issued by us in every country shall be applicable. Failures within the statutory warranty period will be remedied by us free of charge if they are caused by a material or manufacturing defect in our responsibility. Please contact your dealer in case of a failure and submit the proof of purchase.
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2 Safety
2.1 Use in compliance with intended purpose
The front device has been approved as mower for mulching green areas. Any use exceeding this is considered not in compliance with the intended purpose. The manufacturer shall not be liable for damage resulting from use not in compliance with the intended purpose; the risk for this shall be in the sole responsibility of the user.
Use in compliance with the intended purpose shall also include compliance with the operation and maintenance provisions specified by the manufacturer.
2.2 Possible misuse
Do not use for mulching mounds of leaves, since foreign
matter beneath the leaves could cause damage to the machine. (Risk of mower damage!)
2.3 General sources of risks
2.3.1 Use and operation
Prior to starting the device, the device shall be checked
for its proper condition and operational safety.
The operation shall use the device in compliance with its
intended purpose.
Indoor machine operation is prohibited.
The device is only approved for floorings as indicated in
the Manual.
Cramer products may only be operated by staff who was
instructed in its use or who provided evidence of their operating capability, and who have explicitly been instructed to operate the machine.
Any protection equipment must be properly attached and
in functional order.
Never leave the device unattended.
The operator shall be responsible for accidents involving
other persons or their property.
2.3.2 Product-specific risks
Do not run over any highly flammable materials or hot
objects (e.g. barbecue coal) - danger to life by burns!
2.3.3 Operating risks
With front devices mounted, only use the machine on
slopes of up to 10°
For slopes to be accessed with mounting devices, please
refer to data for TOURNO pick-up carrier.
2.3.4 Risks by rotating cutting blades
Parts of the body may be seized or cut if you reach into
the mower (danger of life!).
Do not open any covers during operation.
2.3.5 Risks for children, elderly persons and pets
The operator has to observe local conditions.
Mounting devices must never be left on a slope.
Children, elderly persons and pets/livestock must not stay
near mounting devices.
Children must not play with/on a mounting device.
2.4 Maintenance
Safety checks pursuant to local regulations for non-
stationary commercially used machines shall be complied with.
Use appropriate tools for working on the mounting device.
Only use the manufacturer's original spare parts.
2.5 Staff and operator qualification
People under the age of 16 must not operate the
mounting device.
The operator's responsiveness must not be affected, e.g.
by drugs, alcohol or medications.
The operator shall have been instructed in the operation
of the mounting devices.
The operator shall be familiar with the Operation Manual.
2.6 Safety devices
Do not remove any covers during operation.
Immediately remedy any damage to safety devices.
2.7 Safety instructions
The operation manual and safety
instructions must be read and observed prior to starting the machine.
Keep sufficient distance to mower blade during operation.
2.8 Environmental protection
Oils and greases shall be disposed of properly and
separately in accordance with legal regulations. Please do not dispose of any wastes in the environment.
Packaging materials are recyclable. Please make sure
that they are collected for reuse.
Legacy devices contain valuable recyclable materials
which should be collected for reuse. These devices may be disposed of through appropriate collection systems.
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3 Design and function
3.1 Brief description
The mower front device may be used as mulcher in combination with the carrier vehicle TOURNO pick-up. The mower is mounted on the TOURNO pick-up and operated through the operating panel. For cleaning purposes, the mower may be tilted upward in a few simple steps.
3.2 Overview top
1 Lever for V-belt tensioning 2 V-belt protective cover 3 Adjustment lever for mowing height setting 4 Bolt with splint 5 Support wheel 6 Adjusting rod 7 Receiving point of TOURNO pick-up carrier (guide rail) 8 V-belt 9 Guide rod
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3.3 Overview bottom
1 Blade 2 Bolted connection 3 Mulching kit
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