Cramer KM domus 82 V Operation Manual

English
Sweeper KM domus 82V Original Operation Manual 687.01-46-1216
Operation Manual
Models
Machine no.
Sweeper
KM domus 82 V
English
Sweeper Original Operation Manual -2
Contents
1 Important General Information ............................................................................................................................ 3
1.1 General ................................................................................................................................................. 3
1.2 Symbols ................................................................................................................................................ 3
1.3 Limitation of liability .............................................................................................................................. 3
1.4 Copyright ................................................................................................................................ .............. 3
1.5 Warranty ............................................................................................................................................... 3
2 Safety ................................................................................................................................................................. 4
2.1 Use in compliance with intended purpose ............................................................................................ 4
2.2 Possible misuse ................................................................................................................................... 4
2.3 General sources of risks ....................................................................................................................... 4
2.3.1 Use and operation ............................................................................................................... 4
2.3.2 Product-specific risks ........................................................................................................... 4
2.3.3 Risks from electric motor operation ..................................................................................... 4
2.3.4 Risks from battery and battery charger ................................................................................ 4
2.3.5 Operating risks .................................................................................................................... 4
2.3.6 Risks for persons, children and pets .................................................................................... 4
2.4 Maintenance ......................................................................................................................................... 4
2.5 Staff and operator qualification ............................................................................................................. 4
2.6 Safety instructions ................................................................................................................................ 4
2.7 Required protection equipment for operation ....................................................................................... 5
2.8 Safety devices ...................................................................................................................................... 5
2.9 Behaviour in case of fire ....................................................................................................................... 5
2.10 Environmental protection ...................................................................................................................... 5
3 Design and function ............................................................................................................................................ 5
3.1 Brief description .................................................................................................................................... 5
3.2 Sweeper KM domus 82V overview ....................................................................................................... 5
3.3 Operating elements for all models ........................................................................................................ 6
4 Operation ............................................................................................................................................................ 9
4.1 Safety ................................................................................................................................................... 9
4.2 Activities prior to use ............................................................................................................................ 9
4.3 Charge battery system ......................................................................................................................... 9
4.4 Start and stop ....................................................................................................................................... 9
4.5 Normal operation .................................................................................................................................. 9
4.6 Activities after use .............................................................................................................................. 10
4.7 Energy saving recommendations for extended battery runtime .......................................................... 10
4.8 Motor cover ........................................................................................................................................ 10
5 Transport, storage .......................................................................................................................................... 10
5.1 Transport ................................................................................................................................ ............ 10
5.2 Storage ............................................................................................................................................... 10
6 Maintenance ..................................................................................................................................................... 11
6.1 Safety during maintenance work ....................................................................................................... 11
6.2 Maintenance plan ............................................................................................................................... 11
6.3 Maintenance work .............................................................................................................................. 11
6.3.1 Check safeguards .............................................................................................................. 11
6.4 Maintenance work on electric motor ................................................................................................... 11
6.5 Cleaning work ..................................................................................................................................... 11
6.5.1 Machine cleaning ............................................................................................................... 11
7 Troubleshooting ................................................................................................................................................ 12
7.1 Safety ................................................................................................................................................. 12
7.2 Service address .................................................................................................................................. 12
7.3 First action for troubleshooting ........................................................................................................... 12
8 Declaration of Conformity ................................................................................................................................. 12
9 Technical data .................................................................................................................................................. 13
10 Installation of sweeping brushes, installation of side covers ............................................................................. 16
English
Sweeper Original Operation Manual -3
1 Important General Information
We are pleased that you have selected a machine from Cramer GmbH in Germany.
Please read this Operation Manual before you use the machine for the first time and observe the notes and safety instructions.
Imprint
Cramer GmbH
Reimersstr. 36
26789 Leer
Phone: +49491/60950
Fax: +49491/6095200
Info@cramer.eu
District court of Aurich HRB 110877
VAT ID: DE 814 305 398
1.1 General Information on this Manual
Observing the instructions in this manual allows for the safe and
efficient handling of the machine.
The operator must have read this manual carefully and
understood it before starting working with the machine.
Compliance with the safety instructions contained is a
prerequisite for using the machine without any risk.
Keeping the Operation Manual
The Operation Manual is an integral part of the machine and
shall be kept in its immediate vicinity.
The operator must have access to this Manual at any time.
Traffic regulations
Any applicable traffic regulations have to be complied with in
regard to manoeuvring and transporting the machine on public roads.
Accident prevention regulations
General safety and local accident prevention regulations must
also be observed.
National occupational safety regulations shall be complied with.
Other applicable documents
Installation instructions, Declaration of Conformity
1.2 Symbols
DANGER !
This symbol cautions against an immediate threat resulting in serious injuries or death if not avoided.
WARNING !
This symbol cautions against a potentially dangerous source of risk which may result in death or serious injury if not avoided.
CAUTION !
Indication of a potential risk which may result in minor injuries if not avoided.
NOTE !
This symbol indicates a potential risk source which may result in damage to property.
1.3 Limitation of liability
Liability on part of the manufacturer is excluded in the following cases:
Non-compliance with the Operation Manual Use of the machine and accessory equipment not in compliance
with intended purpose
Assignment of untrained staff. Use of unauthorised spare parts. Only original components may
be used.
Unauthorized modifications on the machine and the accessory
equipment.
1.4 Copyright
© Cramer GmbH Copying of the Operation Manual is only permissible for internal training purposes.
1.5 Warranty
The General Terms and Conditions of Business as issued by us in every country shall be applicable. Failures within the statutory warranty period will be remedied by us free of charge if they are caused by a material or manufacturing defect in our responsibility. Please contact your dealer in case of a failure and submit the proof of purchase.
English
Sweeper Original Operation Manual -4
2 Safety
2.1 Use in compliance with intended purpose The machine is suitable as a sweeper for sweeping leaves,
waste and snow. With the sweepings container attached, the sweeper can also be used for collecting leaves and litter.
Any use exceeding this is considered not in compliance with the intended purpose. The manufacturer shall not be liable for damage resulting from use not in compliance with the intended purpose; the risk for this shall be in the sole responsibility of the user.
Use in compliance with the intended purpose shall also include compliance with the operation and maintenance provisions specified by the manufacturer.
2.2 Possible misuse
It is particularly prohibited: ˗ To sweep up any wires, cables or heavy stones (risk of injuries
and damage to the machine!);
˗ To use a foot to push items under the sweeper (risk of injuries!) ˗ To sweep any materials which may block the sweeping brushes
(machine damage!)
˗ To charge the KM domus batteries with a non-original charger
(damage to battery);
˗ To expose the battery in the machine to direct sunlight; ˗ To pull the machine backwards unless it is absolutely necessary.
2.3 General sources of risks
2.3.1 Use and operation
Prior to starting the machine, the machine including accessories
shall be checked for their proper condition and operational safety.
The operator shall use the machine in compliance with its
intended purpose.
Indoor machine operation is prohibited. The machine is only approved for floorings as indicated in the
Operation Manual.
The machine may only be operated by staff who have been
instructed in its use or have provided evidence of their operating capability, and who have explicitly been instructed to operate the machine.
When starting the motor, no other persons may be in the vicinity
of the machine.
Any protection equipment must be properly attached and in
functional order.
Never leave the machine unattended. When leaving the machine, stop the motor and secure the
machine against unintended movement.
The operator shall be responsible for accidents involving other
persons or their property.
Do not apply force to the machine. It will work better and safer if
it is operated at the speed for which it was rated.
2.3.2 Product-specific risks
Do not sweep any highly flammable materials or hot objects (e.g.
barbecue coal) (danger to life by burns)!
Lithium-Ions represent a toxic and caustic material and are used
in the battery packs.
Do not operate the machine in an explosive atmosphere, such as
near burning liquids, gases or dust. The machine might produce sparks which could lead to ignition.
2.3.3 Risks from electric motor operation
Do not touch any parts of the motor during or after operation.
Significant risk of burning by hot surfaces.
Stop the motor and let it cool down before working on the
machine as well as before performing maintenance, cleaning and repair work.
Do not expose the machine to rain or a wet environment. If used
on snow, the machine is only approved for operation with a splashguard attached (risk of electric shock).
The battery must be removed for repair and maintenance work.
Risk of electric shock.
2.3.4 Risks from battery and battery charger
When using battery-driven equipment, general precautions must be observed at all times in order to minimise the risk of fire, leaking batteries or injuries.
Only use the enclosed battery charger for charging. Do not use the enclosed charger for charging other batteries. The battery system and the charger have to be kept dry. They
must not be exposed to rain or humidity.
Do not expose the battery to high temperatures e.g. as caused by
fire, heating radiators, etc.
Do not pull the cable when disconnecting the charger, but pull the
plug. This will help to minimise damage to the plug and cable.
Do not use a damaged charger. The damaged charger must
always be replaced completely.
Do not dismantle the charger or attempt to repair it. Do not
bump, hit or stand on the battery.
Remove the battery from the machine before cleaning it. Keep batteries not in use clear from other metal objects such as
paper clips, coins, keys, nails, etc.
If liquids leak from the battery, avoid contact and discontinue
using the battery. In case of accidental contact rinse the liquid off with water and consult a doctor.
Please also refer to and observe the operating instructions for the
battery and charger as provided by the manufacturer.
2.3.5 Operating risks
Without any accessories mounted, only use the machine on
slopes of up to 12 %.
With accessories mounted, only use the machine on slopes of up
to 2 %.
When using the machine transverse to the direction of travel, this
is only possible on slopes up to 12 %.
When operating the machines on slopes -> be careful when lifting
off mounted accessories
2.3.6 Risks for persons, children and pets
The operator shall take account of surrounding conditions, e.g.
the effects of noise on persons and animals.
The machine must never be left on a slope. Children and pets/livestock must not stay near the machine. Children must not play with/on the machine.
2.4 Maintenance
Servicing, maintenance and repair work as well as
troubleshooting shall only be carried out when the machine is switched off and the motor is at a standstill. As required, the spark plug connectors shall be disconnected.
The machine must not be cleaned with spray water (risk of short
circuits or other damage).
Safety checks pursuant to local regulations for non-stationary
commercially used machines shall be complied with.
Always use appropriate tools for working on the machine. Only use the manufacturer's original spare parts.
2.5 Staff and operator qualification
Persons with physical, sensory or mental handicaps or persons
with insufficient experience or knowledge must not operate the machine unless a person in charge for their safety acts as operation or instruction supervisor.
People under the age of 16 must not operate the machine. The operator's responsiveness must not be affected, e.g. by
drugs, alcohol or medications.
The operator must have been instructed in the operation of the
machine or be familiar with the instructions in the Manual. Safety instructions
2.6 Safety instructions
These warning labels on the machine warn you of possible dangers and thus help you to avoid serious injuries and damage to property. If labels have become detached or illegible, please contact your Cramer dealer to have the labels replaced.
English
Sweeper Original Operation Manual -5
Read and observe the Installation and Safety Instructions prior to starting the machine.
Risk by flinging parts with running motor. Keep a safety distance of 3m.
2.7 Required protection equipment for operation
Rugged footwear Close-fitting clothing Ear protection Safety gloves Protection goggles
The information on accident prevention regulations must also be observed.
2.8 Safety devices
Do not remove any covers during operation. Immediately remedy any damage to safety devices.
2.9 Behaviour in case of fire
1. Stop immediately.
2. Stop the motor
3. Leave the machine.
4. Remedy the risk situation.
2.10 Environmental protection
Oils, fuels, greases and filters shall be disposed of properly and
separately in accordance with legal regulations. Please do not dispose of any wastes in the environment.
Packaging materials are recyclable. Please make sure that they
are collected for reuse.
Legacy devices contain valuable recyclable materials which
should be collected for reuse. These devices may be disposed of through appropriate collection systems.
Any toxic materials (lithium-ions in batteries) must be disposed of
as instructed by the local waste management or environmental protection authority.
3 Design and function
3.1 Brief description
The sweeper may be used for sweeping and collecting (if a sweepings container is mounted) of loose dirt or snow. Die machine has a travel drive and is driven by a petrol engine with electric starter. The sweeper brush function may be operated by means of a lever. The sweeper brushes can be inclined in an angle of 45° in both directions. The KM domus 82V has a motor-battery connection allowing for sweeping at the push of a button.
3.2 Sweeper KM domus 82V overview
1
Travel drive coupling lever
2
Brush drive lever
3
Electric starter
4
Splashguard motor cover (accessory)
5
Drive wheel
6
Parking brake
7
Sweeping brushes (photograph shows accessory snow brush in white colour)
8
Attachment points for accessories
9
Sweeping brush height adjustment
10
Pivot lever for adjusting the sweeping brush
11
Motor
English
Sweeper Original Operation Manual -6
3.3 Operating elements for all models
Lever for brush drive
The left-hand lever is used to operate the sweeper brush mechanism. Operate the lever as follows: Lever activated: Brush turns Lever released (O): Deactivate brush
Lever for travel drive.
The right-hand lever is used to operate the sweeper drive mechanism. Operate the lever as follows: Lever pulled: Machine moves forward Lever released (O): Deactivate travel drive
Brush height adjustment
The crank handle is used to set the height of the sweeper brushes by adjusting the support wheel. The bristles of the brushes should only just touch the floor to be set optimally. An excessively deep setting results in an overload of the drives and in inappropriate wear of the brushes. An improperly adjusted brush will also result in a faster consumption of the battery capacity.
Height adjustment: Loosen the star grip nut, subsequently turn the screw to the requested position. Turn right = sweeper brush is lifted
Turn to the left = lower the sweeping brush Tighten the star grip nut in this position.
Electric motor 82V
1 Battery cover 2 Electric motor 82 Volt
The KM domus Akku 82 V is equipped with a battery-operated electric motor. The motor is simply started and stopped by operating a toggle on steering arm.
Start motor:
1. Lift the battery cover of the battery compartment
2. Push the charged battery over the battery holder into the battery compartment until the battery release button engages
3. Close the battery cover
4. Operate the ON/OFF toggle
Stop motor
1. Operate the ON/OFF toggle
Do not leave the battery in the machine after operation.
Remove battery
Important! Before removing the battery, the machine must be shut down and the motor must be at a standstill.
1. Open the battery compartment.
2. Push the release button so that you can remove the battery.
3. The release function will push the battery slightly out of the battery.
ON/OFF toggle
Toggle for starting and stopping the motor O = Stop I = Start
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