Cramer KM 70 G Type 02, KM 80 G Type 02, KM 100 G Type 02, KM Domus Type 02, KM 70 G Operation Manual

Original Operation Manual 12-2014
Sweeper 689.04-40

Sweeper

Operation Manual

Models

KM 70 G Type 02 KM Domus Type 02
KM 80 G Type 02
KM 100 G Type 02

Machine no.

Original Operation Manual
Sweeper 689.04-40 - 2

Contents

1 Important Information .......................................................................................................................... 3

1.1 General .................................................................................................................................. 3

1.2 Symbols ................................................................................................................................. 3

1.3 Limitation of liability ................................................................................................................ 3

1.4 Copyright ................................................................................................................................ 3

1.5 Warranty ................................................................................................................................ 3

2 Safety .................................................................................................................................................. 4

2.1 Use in compliance with intended purpose.............................................................................. 4

2.2 Possible misuse ..................................................................................................................... 4

2.3 General sources of risks ........................................................................................................ 4

2.3.1 Use and operation .................................................................................................. 4

2.3.2 Product-specific risks .............................................................................................. 4

2.3.3 Risks from motor operation .................................................................................... 4

2.3.4 Operating risks ....................................................................................................... 4

2.3.5 Risks for children, elderly persons and pets ........................................................... 4

2.4 Maintenance ........................................................................................................................... 4

2.5 Staff and operator qualification .............................................................................................. 4

2.6 Safety instructions .................................................................................................................. 5

2.7 Required protection equipment .............................................................................................. 5

2.8 Safety devices ........................................................................................................................ 5

2.9 Behaviour in case of fire......................................................................................................... 5

2.10 Environmental protection ....................................................................................................... 5

3 Design and function ............................................................................................................................ 5

3.1 Brief description ..................................................................................................................... 5

3.2 Overview ................................................................................................................................ 5

3.3 Operating elements for all models ......................................................................................... 6

3.4 Operating elements for KM Domus........................................................................................ 7

3.5 Operating elements for KM 70 G, KM 80 G, KM 100 G ......................................................... 7

3.6 Working position and areas of risk ......................................................................................... 8

3.7 Accessories and spare parts .................................................................................................. 8

4 Delivery, transport, storage ................................................................................................................. 8

4.1 Delivery .................................................................................................................................. 8

4.2 Transport ................................................................................................................................ 8

4.3 Storage ................................................................................................................................... 8

5 Start up (first machine inspection) ...................................................................................................... 8

5.1 Safety ..................................................................................................................................... 8

5.2 Requirements at location of use ............................................................................................ 8

5.3 Assembly ................................................................................................................................ 8

5.4 Start-up and functional test .................................................................................................... 8

6 Operation ............................................................................................................................................ 9

6.1 Activities prior to use .............................................................................................................. 9

6.2 Start and stop ......................................................................................................................... 9

6.3 Normal operation.................................................................................................................... 9

6.4 Brush setting .......................................................................................................................... 9

6.5 Brush inclination ..................................................................................................................... 9

6.6 Activities after use .................................................................................................................. 9

7 Maintenance ..................................................................................................................................... 10

7.1 Safety ................................................................................................................................... 10

7.2 Maintenance plan ................................................................................................................. 10

7.3 Maintenance work ................................................................................................................ 11

7.3.1 Machine cleaning .................................................................................................. 11

7.3.2 Check safety precautions ..................................................................................... 11

8 Troubleshooting ................................................................................................................................ 11

8.1 Safety ................................................................................................................................... 11

8.2 Service address ................................................................................................................... 11

8.3 First action for troubleshooting ............................................................................................. 11

9 Technical data ................................................................................................................................... 12

10 Declaration of conformity .................................................................................................................. 13

11 Sweeping brush installation, Side cover installation .................................................................... 14-16

Original Operation Manual
Sweeper 689.04-40 - 3

1 Important Information

We are pleased that you have selected a machine from
Cramer GmbH in Germany.

Please read this Operation Manual before you use the
machine for the first time and observe the notes and
safety instructions.

Imprint
Cramer GmbH
Reimersstr. 36
D-26789 Leer

Phone: [phone]
Fax: [phone]

[e-mail]

District court of Aurich HRB 110877
VAT ID: DE 814 305 398

1.1 General

Information on this Manual

• Observing the instructions in this manual allows for the
safe and efficient handling of the machine.

• The operator must have read this manual carefully and
understood it before starting working with the machine.

• Compliance with the safety instructions contained is a
prerequisite for using the machine without any risk.

Keeping the Operation Manual

• The Operation Manual is an integral part of the machine
and shall be kept in its immediate vicinity.

• The operator must have access to this Manual at any
time.

Traffic regulations

• Any applicable traffic regulations have to be complied
with in regard to manoeuvring and transporting the
machine on public roads.

Accident prevention regulations

• General safety and local accident prevention regulations
must also be observed.

• National occupational safety regulations shall be
complied with.

Other

applicable documents

Assembly instructions, declaration of conformity

1.2 Symbols

DANGER !

This symbol cautions against an immediate
threat resulting in serious injuries or death if
not avoided.

WARNING !

This symbol cautions against a potentially
dangerous source of risk which may result in
death or serious injury if not avoided.

ATTENTION !

Indication of a potential risk which may result
in minor injuries if not avoided.

NOTE !

This symbol cautions against a potentially dangerous
source of risk which may result in damage to property or
minor injuries.

1.3 Limitation of liability

Liability on part of the manufacturer is excluded in the
following cases:

• Non-compliance with the Operation Manual

• Use of the machine and accessory equipment not in

compliance with intended purpose

• Assignment of untrained staff

• Use of unauthorized spare parts Only original

components may be used.

• Unauthorized modifications on the machine and the
accessory equipment.

1.4 Copyright

© Cramer GmbH
Copying of the Operation Manual is only permissible for
internal training purposes.

1.5 Warranty

The General Terms and Conditions of Business as issued by
us in every country shall be applicable. Failures within the
statutory warranty period will be remedied by us free of
charge if they are caused by a material or manufacturing
defect in our responsibility. Please contact your authorized
dealer in case of a failure and submit the proof of purchase.

Original Operation Manual
Sweeper 689.04-40 - 4

2 Safety

2.1 Use in compliance with intended purpose

The machine is approved as a sweeper for sweeping
and collecting (with fitted sweepings container)
leaves and waste.
Any use exceeding this is considered not in
compliance with the intended purpose. The
manufacturer shall not be liable for damage resulting
from use not in compliance with the intended
purpose; the risk for this shall be in the sole
responsibility of the user.

Use in compliance with the intended purpose shall also
include compliance with the operation and maintenance
provisions specified by the manufacturer.

2.2 Possible misuse

• Do not sweep any wires, cables or heavy stones:
machine damage and injuries might be caused by
flinging.

• Do not use your foot to push any objects beneath the
sweeping brushes. (Risk of injuries!)

• Do not sweep any materials which may block the
sweeping brushes. (Machine damage!)

2.3 General sources of risks

2.3.1 Use and operation

• Prior to starting the machine, the machine including
accessories shall be checked for their proper condition
and operational safety.

• The operator shall use the machine in compliance with its
intended purpose.

• Indoor machine operation is prohibited.

• The machine is only approved for floorings as indicated in

the Operation Manual.

• The machine may only be operated by staffs who have
been instructed in its use or have provided evidence of
their operating capability, and who have explicitly been
instructed to operate the machine.

• When starting the motor, no other persons may be in the
vicinity of the machine.

• Any protective equipment must be properly attached and
in working order.

• Never leave the machine unattended.

• When leaving the machine, stop the motor and secure

the machine against unintended movement.

• The operator shall be responsible for accidents involving
other persons or their property.

2.3.2 Product-specific risks

• Do not sweep any highly flammable materials or hot
objects (e.g. barbecue coal) - danger of life by burning!

2.3.3 Risks from motor operation

• Do not touch any parts of the motor during or after
operation. Significant risk of burning by hot surfaces.

• Stop the motor and let it cool down before working on the
machine as well as before performing maintenance,
cleaning and repair work.

• Do not refill the tank when the motor is running - danger
of life by burning and explosion.

• Immediately remove spilled fuel with a cloth - danger of
life by burning and explosion.

• Keep fuel in designated containers.

• Exhaust gases are toxic and dangerous to health; they

must not be inhaled.

2.3.4 Operating risks

• Without any accessories mounted, only use the machine
on slopes of up to 12 %.

• With accessories mounted, only use the machine on
slopes of up to 2 %.

• When using the machine transverse to the direction of
travel, this is only possible on slopes up to 12 %.

• When operating the machines on slopes: be careful when
lifting off mounted accessories

2.3.5 Risks for children, elderly persons and pets

• The operator shall take account of surrounding
conditions, e.g. the effects of noise on persons and
animals.

• The machine must never be left on a slope.

• Children, elderly persons and pets/livestock must not stay

near the machine.

• Children must not play with/on the machine.

2.4 Maintenance

• Servicing, maintenance and repair work as well as
troubleshooting shall only be carried out when the
machine is switched off and the motor is at a standstill.
As required, the spark plug connectors shall be
disconnected.

• The machine must not be cleaned with spray water (risk
of short circuits or other damage).

• Safety checks pursuant to local regulations for non­stationary commercially used machines shall be complied
with.

• Wear suitable gloves and use appropriate tools for
working on the machine.

• Only use the manufacturer's original spare parts.

2.5 Staff and operator qualification

• Persons with physical, sensory or mental handicaps or
persons with insufficient experience or knowledge must
not operate the machine unless a person in charge for
their safety acts as operation or instruction supervisor.

• People under the age of 16 must not operate the
machine.

• The operator's responsiveness must not be affected, e.g.
by drugs, alcohol or medications.

• The operator shall have been instructed in the operation
of the machine.

• The operator shall be familiar with the Operation Manual.

Original Operation Manual
Sweeper 689.04-40 - 5

2.6 Safety instructions

The assembly and safety instructions
must be read and observed prior to
starting the machine.

Risk by flinging parts with running motor.
Keep a safety distance of 3 m.

Keep sufficient distance to hot surfaces.

2.7 Required protection equipment

• Rugged footwear

• Close-fitting clothing

• Ear protection

• Safety gloves

• Protection goggles

2.8 Safety devices

• Do not remove any covers during operation.

• Immediately remedy any damage to safety devices.

2.9 Behaviour in case of fire

1. Stop immediately.

2. Switch off the motor.

3. Leave the machine.

4. Remedy the risk situation.

2.10 Environmental protection

• Oils, fuels, greases and filters shall be disposed of
properly and separately in accordance with legal
regulations. Please do not dispose of any wastes in the
environment.

• Packaging materials are recyclable. Please make sure
that they are collected for reuse.

• Legacy devices contain valuable recyclable materials
which should be collected for reuse. These devices may
be disposed of through appropriate collection systems.

3 Design and function

3.1 Brief description

The sweeper is used to sweep up leaves and waste and is powered by a petrol motor. The sweeping brushes can be adjusted by
an angle of 45° in both directions.

3.2 Overview

1

Clutch lever for operation drive

2

Lever for sweeping brush drive (Bowden cable)

3

Height adjustment of sweeping brush

4

Swivel bracket to adjust sweeping brush

5

Attachment points for accessories

6

Hand throttle for motor capacity

7

Parking brake

8

Steering bracket

9

Drive wheel

10 Sweeping brushes