Craftsman YS 4500 User Manual [en, es]

Operator's Manual

LAWN TRACTOR

26.0 HR* 54” Mower Electric Start

Automatic Transmission

Mode! No.

917.28990

Espanol, p. 35

This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner’s Manual.

IMPORTANT:

Read and follow all Safety Rules and Instructions before operating this equipment.

SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman *As rated by the engine manufacturer

For answers to your questions about this product, Caii:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

TABLE OF CONTENTS

Warranty...........................

Safety Rules.....................

Product Specifications Assembiy/Pre-Operation.. Operation

.........................

Maintenance Schedule

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........................12

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Maintenance

Service and Adjustments...,

Storage

Troubleshooting

.............................

Sears Service

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19 24

...Back Cover

WARRANTY

CRAFTSMAN LIMITED WARRANTY TWO YEARS ON TRACTOR

When operated and maintained according to all supplied instructions, if this tractor fails due to a defect in material or workmanship within two years from the date or purchase, call 1-800-4-MY-HOME® to arrange for free repair.

During the first year of purchase, there will be no charge for warranty service in your home.

For your convenience, in-home warranty service will still be available after the first year of purchase, but a trip charge will apply. This charge will be waived if you transport the tractor to an authorized Craftsman drop-off location. For the nearest authorized location, call 1-800-4-MY-HOME®.

90 DAYS ON BATTERY

For ninety (90) days from date of purchase, if the battery included with this tractor is defective in material or workmanship (our testing proves it will not hold a charge), it will be

replaced free of charge in your home. This warranty covers ONLY defects in material and workmanship. Sears will NOT pay for:

• Expendable items that become worn during normal use, including but not limited to

blades, spark plugs, air cleaners, belts, and oil filters.

• Standard maintenance servicing, oil changes, or tune-ups.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Tire or wheel replacement or repair resulting from normal wear, accident, or improper

operation or maintenance.

• Repairs necessary because of operator abuse, including but not limited to damage

caused by towing objects beyond the capability of the tractor, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical

and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the operator's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or

oxidized (stale). In general, fuel should be used within 30 days of its purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement. All tractor and battery warranty coverage is void if this product is ever used for

commercial or rental purposes. This warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights which

vary from state to state. Sears, Roebuck and Co., Hoffman Estates, IL 60179

SAFETY RULES

AdaNGER: This cutting machine Is capable of amputating hands and feet and throwing objects. Failure to observe the following safety Instructions could result

In serious Injury or death.

AwARNING: In order to prevent acci

dental starting when setting up, transport ing, adjusting or making repairs, always disconnect spark plug wire and place wire

where it cannot contact spark plug.

AwARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

AwARNING: Tow only the attachments

that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can

lose traction with the ground and cause you to lose control of your tractor.

AwARNING: Engine exhaust, some of

its constituents, and certain vehicle com

ponents contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive

harm. AwARNING: Battery posts, terminals

and related accessories contain lead and

lead compounds, chemicals known to the

State of California to cause cancer and

birth defects or other reproductive harm.

Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instruc tions on the machine and in the manual before starting.

• Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.

• Be sure the area is clear of bystand ers before operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso

lutely necessary. Always look down and

behind before and while backing.

Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel surfaces. Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and work ing. Slow down before turning.

Never leave a running machine unat tended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before clean

ing the machine, removing the grass catcher, or unclogging the discharge guard. Operate machine only in daylight or good artificial light.

Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways.

Use extra care when loading or unload

ing the machine into a trailer or truck. Always wear eye protection when oper ating machine.

Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related inju

ries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

Follow the manufacturer’s recommen dation for wheel weights or counter weights.

Keep machine free of grass , leaves or other debris build-up which can touch

hot exhaust / engine parts and burn. Do

not allow the mower to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.

SAFETY RULES

II. SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents, which can

result in severe injury or death. Opera tion on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on It, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or

other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Choose a low ground speed so that you

will not have to stop or shift while on the slope.

• Do not mow on wet grass. Tires may

lose traction.

Always keep the machine in gear when

going down slopes. Do not shift to neu

tral and coast downhill.

• Avoid starting, stopping, or turning on a

slope. If the tires lose traction, disen gage the blades and proceed slowly straight down the slope.

• Keep all movement on the slopes slow

and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over.

• Use extra care while operating machine

with grass catchers or other attach ments; they can affect the stability of the machine. Do no use on steep slopes.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not mow near drop-offs, ditches,

or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.

III. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

• Keep children out of the mowing area

and in the watchful care of a respon sible adult other than the operator.

• Be alert and turn machine off if a child

enters the area.

• Before and while backing, look behind

and down for small children.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.

IV. TOWING

• Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.

• Follow the manufacturer’s recommen dation for weight limits for towed equip ment and towing on slopes.

• Never allow children or others in or on towed equipment.

• On slopes, the weight of the towed equipment may cause loss of traction and loss of control.

• Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property

damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel con tainer where there is an open flame, spark, or pilot light such as on a water heater or other appliances.

• Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling.

SAFETY RULES

• Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then

refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

• If fuel is spilled on clothing, change clothing immediately.

• Never overfill fuel tank. Replace gas cap and tighten securely.

GENERAL SERVICE

• Never operate machine in a closed area.

• Keep all nuts and bolts tight to be sure the equipment is in safe working condi tion.

• Never tamper with safety devices.

tion labels, as necessary.

Be sure the area is clear of bystand ers before operating. Stop machine if anyone enters the area. Never carry passengers. Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing. Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine. Keep children out of the mowing area and in the watchful care of a responsible

Check their proper operation regularly. Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel

spillage and remove any fuel-soaked

debris. Allow machine to cool before

storing.

If you strike a foreign object, stop and inspect the machine. Repair, if neces

sary, before restarting.

Never make any adjustments or repairs

with the engine running.

Check grass catcher components and

the discharge guard frequently and re

place with manufacturer’s recommended parts, when necessary. Mower blades are sharp. Wrap the blade or wear gloves, and use extra cau

tion when servicing them.

Check brake operation frequently. Ad

just and service as required.

Maintain or replace safety and instruc-

adult other than the operator.

Be alert and turn machine off if a child enters the area. Before and while backing, look behind

and down for small children.

Mow up and down slopes (15° Max), not

across.

Choose a low ground speed so that you will not have to stop or shift while on the slope. Avoid starting, stopping, or turning on a slope. If the tires lose traction, disen

gage the blades and proceed slowly straight down the slope.

If machine stops while going uphill,

disengage blades, shift into reverse and

back down slowly.

Do not turn on slopes unless neces sary, and then, turn slowly and gradually

downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline Capacity

and Type:

Oil Type

(API-SG-SL):

Oil Capacity: w/Filter: 61 oz Spark Plug: Champion RC12YC

Ground Speed Forward: 0-5.5 Charging System:15 Amps @ 3600 RPM

Battery: Amp/Hr: 28

Blade Bolt Torque: 45-55 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained repre sentatives and the proper tools to service or repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES”.

3 Gallons Unleaded Regular

SAE 10W30 (above 32°F) SAE 5W30

(below 32°F)

(Gap: .030")

Reverse: 0-2.4

Min. CCA: 230 Case size: U1R

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain ing, caring for and using your tractor.

• Follow the instructions under “Mainte nance” and “Storage” sections of this

owner’s manual.

AwARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unim

proved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark

arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it

should be maintained in effective working

order by the operator.

In the state of California the above is

required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal

laws apply on federal lands. A spark ar

rester for the muffler is available through your nearest Sears service center (See

REPAIR PARTS manual).

REPAIR PROTECTION AGREEMENTS

Congratulations on making a smart pur chase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products,

it may require repair from time to time. That’s when having a Repair Protection Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourseif from unexpected hassle and expense.

Here’s what’s included in the Agreement:

• Expert service by our 12,000 profesional

repair specialists.

• Unlimited service and no charge for

parts and labor on all covered repairs.

• Product replacement if your covered

product can’t be fixed.

• Discount of 10% from regular price of

service and service-related parts not covered by the agreement; also, 10% off regular price of preventive mainte nance check.

• Fast help by phone - phone support

from a Sears representative on products

requiring in-home repair, plus conve

nient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That’s the kind of professionalism you can count on to help prolong the life of your

new purchase for years to come. Pur chase your Repair Protection Agreement today!

Some limitations and exclusions apply.

For prices and additional Information call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home appliances, garage door openers, water

heaters, and other major home items,

in the U.S.A. call 1-800-4-MY-HOME®

(1) Wheel

(1) Shoulder Bolt

(5) Large Retainer

Springs - 7/16

UNASSEMBLED PARTS

Mower Front Wheel

(1) Locknut 3/8-16

(1) 1-1/4 O.D. Washer

Mower

(3) 1 -3/16 O.D. Washers

(1) Oil Drain Tube For Future Use

(2) Small Retainer

Springs - 5/16

(2) Keys

Mower Install

Sheet

■

Slope Sheet

ASSEMBLY/PRE-OPERATION

Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below.

(1) 3/4" wrench (1) Pliers (1) 9/16" wrench (1) Utility knife (1) Tire pressure gauge

When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

1. Remove all accessible loose parts and parts cartons from carton.

2. Cut along dashed lines on all four pan els of carton. Remove end panels and lay side panels flat.

3. Remove mower and packing materials.

4. Check for any additional loose aprts or cartons and remove.

CHECK BATTERY

1. Lift hood to raised position. NOTE: If this battery is put into service

after month and year indicated on label

(L) (label is located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Mainte

nance section of this manual for charging

NOTE: You may now roll your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.

A WARNING: Before starting, read, un derstand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

TO ROLL TRACTOR OFF SKID

(See Operation section for location

and function of controls)

1. Raise attachment lift lever to its highest position.

2. Release parking brake by depressing brake pedal.

3. Place freewheel control in "transmis sion disengaged position" (See “TO TRANSPORT” in the Operation section of this manual).

4. Roll tractor forward off skid.

ASSEMBLE FRONT WHEEL TO

MOWER

1. Using shoulder bolt, washer and locknut from parts bag, assemble front wheel to mower as shown. Tighten securely.

Sit in seat. Lift up adjustment lever (A) and slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. Release lever to lock seat in position.

INSTALL MOWER AND DRIVE BELT

See MOWER AND DRIVE BELT AS SEMBLY Supplement Sheet for additional guidance on this assembly. Be sure tractor is on level surface and engage parking brake.

1. Lower attachment lift lever to it's lowest position.

A CAUTION: Lift lever is spring loaded.

Have a tight grip on lift lever, lower it

slowly and engage in lowest position.

2. Turn steering wheel to the left as far as it will go and position mower on right side of tractor with deflector shield to the right.

3. Remove plastic tie securing belt, bring belt forward and check belt for proper routing in all mower pulley grooves.

- Pivot bar towards you and insert other end of bar into hole in rear mower bracket (D). Move moweras needed to insert bar.

- Secure with washer and retainer

spring as shown.

NOTE: Be sure mower side suspension

arms (A) are pointing forward before slid

ing mower under tractor.

4. Slide mower under tractor until it is centered under tractor.

5. FIRST INSTALL ANTI-SWAY BAR (S).

- From right side of mower, insert ant-sway bar into hole in transmission bracket (T).

ATTACH MOWER SIDE SUSPEN

SION ARMS (A) TO CHASSIS - Posi

tion hole in arm over pin (B) on outside

of tractor chassis and secure with

washer and retainer spring.

Repeat on opposite side of tractor.

8. ATTACH REAR LIFT LINKS (C) - Insert rod end of link assembly into hole in trac

tor lift shaft suspension arm (L) and pivot

link down to mower. Lift rear corner of mower and position slot in link assembly over pin on rear mower bracket (D) and

secure with washer and retainer spring.

9. Repeat on opposite side of tractor.

13. Disengage belt tension rod (K) from lock

14. Install belt onto engine clutch pulley (M).

IMPORTANT: Check belt for proper routing

in ail mower pulley grooves.

10. Turn steering wheel to position wheels straight forward.

11. ATTACH FRONT LINK (E) - Work from left side of tractor. Insert rod end of link assembly through front hole in tractor front suspension bracket (F) and secure with retainer spring (G) through hole in link located behind the bracket.

12. Insert other end of link (E) into hole in front mower bracket (H) and secure with washer and retainer spring (J).

15. Engage belt tension rod (K) on locking

A CAUTION: Belt tension rod is spring

loaded. Have a tight grip on rod and engage

slowly.

16. Raise attachment lift lever to highest

17. If necessary, adjust gauge wheels

ing bracket (L).

bracket (L).

position. before operating mower as shown in the

Operation section of this manual.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Cor

rect tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown on tires.

CHECK DECK LEVELNESS

For best cutting results, mower hous ing should be properly leveled. See “TO LEVEL MOWER” in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replac ing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac tor, check to see that the brake is operat

ing properly. See “TO CHECK BRAKE” in the Service and Adjustments section of

this manual.

/CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this Quality Product. Please review the following checklist:

/ All assembly instructions have been

completed. / No remaining loose parts in carton. / Battery is properly prepared and

charged. / Seat is adjusted comfortably and tight

ened securely. / All tires are properly inflated. (For ship

ping purposes, the tires were overin

flated at the factory). / Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling). / Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers. / Check wiring. See that all connections

are still secure and wires are properly

clamped. / Before driving tractor, be sure freewheel

control is in “transmission engaged”

position (see “TO TRANSPORT” in the

Operation section of this manual). While learning how to use your tractor,

pay extra attention to the following impor tant items: / Engine oil is at proper level. / Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

/ Become familiar with all controls, their

location and function. Operate them

before you start the engine.

/ Be sure brake system is in safe operat

ing condition.

/ Be sure Operator Presence System

and Reverse Operation System (ROS) are working properly (See the Opera tion and Maintenance sections in this manual).

/ It is important to purge the transmission

before operating your tractor for the first time. Follow proper starting and transmis sion purging instructions (See ‘TO START

ENGINE” and “PURGE TRANSMISSION” in the Operation section of this manual).

OPERATION

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

N H L l\l 4» @

REVERSE NEUTRAL HIGH

ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT MOWER LIFT

ID H Q

LIGHTS ON fuel BATTERY REVERSE FORWARD CRUISE CONTROL

ATTACHMENT ATTACHMENT DANGER, KEEP HANDS

CLUTCH DISENGAGED CLUTCH ENGAGED AND FEET AWAY KEEP AREA CLEAR SLOPE HAZARDS

(Automatic Models only)

Failure to follow instructions could result in serious injury or death. The safety alert symbol

is used to identify safety inform ation about hazards which can

result in death, serious injury and/or property damage.

niTDAi MirtH I nw r^ur»i/c FAST SLOW

»M

♦ EVERSI ERATIC

OPERATION

SYSTEM (ROS)

igv gs'Biss

rm ‘ #

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury. WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

FREEWHEEL

CAUTION indicates a hazard which, if not avoided, might result In minor or moderate Injury.

CAUTION when used without the alert symbol, indicates a situation that could result in damage

to the tractor and/or engine.

I HOT SURFACES indicates a hazard which,

if not avoided, could result in death, serious injury

and/or property damage.

FIRE indicates a hazard which, if not avoided,

ÍL

could result in death, serious Injury and/or

property damage.

IGNITION SWITCH

CLUTCH/BRAKE

PEDAL

(SEE SAFETY RULES SECTION)

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Our tractors conform to the applicable safety standards of the

American National Standards Institute.

(A) ATTACHMENT LIFT LEVER - Used to raise and lower the mower or other at tachments mounted to your tractor.

(B) BRAKE PEDAL - Used for braking the tractor and starting the engine.

brake pedal into the brake position.

(D) THROTTLE CONTROL - Used to

control engine speed.

(E) ATTACHMENT CLUTCH SWITCH

- Used to engage the mower blades, or

other attachments mounted to your tractor.

(F) IGNITION SWITCH - Used for starting and stopping the engine.

(G) REVERSE OPERATION SYSTEM

(ROS) "ON" POSITION-Allows opera

tion of mower or other powered attach

ment while in reverse.

03079

(H) LIGHT SWITCH - Turns the head lights on and off.

(J) CRUISE CONTROL LEVER - Used to set forward movement of tractor at desired speed without holding the forward drive

pedal.

(K) FORWARD DRIVE PEDAL - Used for forward movement of tractor.

(L) REVERSE DRIVE PEDAL-Used for

reverse movement of tractor.

(M) FREEWHEEL CONTROL - Disen

gages transmission for pushing or slowly towing the tractor with the engine off.

(N) CHOKE CONTROL-Used when starting a cold engine.

(P) SERVICE REMINDER / HOUR ME TER - Indicates when service is required

for the engine and mower.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine

is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

1. Depress clutch/brake pedal (B) all the way down and hold.

2. Pull parking brake lever (C) up and hold, release pressure from clutch/ brake pedal (B), then release park ing brake lever. Pedal should remain in brake position. Make sure parking brake will hold tractor secure.

STOPPING

MOWER BLADES -

• To stop mower blades, push attachment clutch switch in to disengaged position

• Turn ignition key (F) to “STOP” position and remove key. Always remove key when leaving tractor to prevent unau thorized use.

• Never use choke (N) to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead.

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

^kcAUTION: Always stop tractor com pletely, as described above, before leaving the operator's position.

(I) Attachment Clutch Switch

Pull Out To “Engage”

(0) Push-In to “Disengaged”

GROUND DRIVE -

• To stop ground drive, depress brake pedal all the way down.

ENGINE-

• Move throttle control (D) between half and full speed (fast) position.

NOTE: Failure to move throttle control be tween half and full speed (fast) position, be fore stopping, may cause engineto “backfire”.

TO USE THROTTLE CONTROL (D)

Always operate engine at full speed (fast).

• Operating engine at less than full speed (fast) reduces engine's operating efficiency.

• Full speed (fast) offers the best mower

performance.

TO USE CHOKE CONTROL (N)

Use choke control whenever you are start ing a cold engine. Do not use to start a

warm engine.

• To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement

is controlled by the forward and reverse

drive pedals.

1. start tractor and release parking brake.

2. Slowly depress forward (K) or reverse (L) drive pedal to begin movement. Ground speed Increases the further down the pedal is depressed.

TO USE CRUISE CONTROL

The cruise control feature can be used for forward travel only.

SYSTEM CHARACTERISTICS The cruise control should only be used while mowing or transporting on relatively smooth, straight surfaces. Other condi tions such as trimming at slow speeds

may cause the cruise control to disen

gage. Do not use the cruise control on slopes, rough terrian or while trimmimg or turning.

• With forward drive pedal depressed to desired speed, pull cruise control lever

(J) up and hold while lifting your foot off

the pedal, then release the lever.

To disengage the cruise control, depress the

brake pedal or tap on forward drive pedal.

• The average lawn should be cuttoapproximately 2-1 /2 inches during the cool season and to over 3 inches during hot months.

For healthier and better looking lawns,

mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut rela tively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground when

mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain condi

tions.

NOTE: Adjust gauge wheels with tractor on a flat level surface.

Adjust mower to desired cutting height

(See “TO ADJUST MOWER CUTTING HEIGHT” in this section of manual).

With mower in desired height of cut

position, gauge wheels should be

assembled so they are slightly off the

ground. Install gauge wheel in appro priate hole. Tighten securely.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever (A)

determines the cutting height.

• Put attachment lift lever in desired cut ting height slot.

The cutting height range is approximate

ly 1" to 4". The heights are measured

from the ground to the blade tip with the

engine not running. These heights are ap proximate and may vary depending upon

soil conditions, height of grass and types

of grass being mowed.

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the

seat to prevent the engine from hesitating

or cutting off when operating your equip ment on rough, rolling terrain or hills.

1. Select desired height of cut with at tachment lift lever.

2. Start mower blades by engaging at tachment clutch control.

TO STOP MOWER BLADES disengage attachment clutch control.

^kcAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield (S) in place.

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direc tion with the attachment clutch engaged will shut off the engine unless ignition key

is placed in the ROS "ON" position.

AwARNING: Backing up with the at tachment clutch engaged while mowing

is strongly discouraged. Turning the ROS

"ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is

necessary to reposition the machine with the attachment engaged. Do not mow In

reverse unless absolutely necessary.

USING THE REVERSE OPERATION SYSTEM Only use if you are certain no children or other bystanders will enter the mowing area.

1. Depress brake pedal all the way down.

2. With engine running, turn ignition key

counterclockwise to ROS "ON" position.

3. Look down and behind before and

while backing.

4. Slowly depress reverse drive pedal to

start movement.

5. When use of the ROS is no longer

needed, turn the ignition key clockwise

to engine "ON" position.

ROS "ON" Position Engine "ON" Position

(Normal Operating)

TO OPERATE ON HILLS AwARNING: Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope. Use the slope

guide provided at the back of this manual.

• Choose the slowest speed before start ing up or down hills.

• Avoid stopping or changing speed on hills.

• If stopping is absolutely necessary, push

brake pedal quickly to brake position and engage parking brake.

• To restart movement, slowly release

parking brake and brake pedal.

• Slowly depress appropriate drive pedal

to slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position.

Freewheel control is located at the rear

drawbar of tractor.

1. Raise attachment lift lever to its highest position.

2. Pull freewheel control out and into the slot and release so it is held in the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse

above procedure.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

Transmission Engagsd

Transmission Disengaged

TOWING CARTS AND OTHER ATTACHMENTS

Tow only the attachments that are recom mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

SERVICE REMINDER/HOUR METER

Service reminder shows the total number of hours the engine has run and flashes to

indicate that the engine or mower needs servicing. When service is required, the service reminder will flash for two hours. To service engine and mower, see the

Maintenance section of this manual.

NOTE: Service reminder runs when the igni tion key is in any position but "STOP". For accurate reading, be sure key remains in the

"STOP" position when engine is not running.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Unthread and remove oil fill cap/dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the

tube. Do not thread the cap onto the tube. Remove and read oil level. If

necessary, add oil until “FULL mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).

• To change engine oil, see the Mainte nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane.

(Use of leaded gasoline will increase

carbon and lead oxide deposits and reduce

valve life). Do not mix oil with gasoline.

Purchase fuel in quantities thatcan be used within 30 days to assure fuel freshness.

AcAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline

near an open flame.

IMPORTANT: When operating in temper atures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good

cold weather starting.

CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system

of an engine while in storage. To avoid

engine problems, the fuel system should

be emptied before storage of 30 days

or longer. Drain the gas tank, start the

engine and let it run until the fuel lines -j

and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for

additional information. Never use engine

or carburetor cleaner products in the fuel

tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Be sure freewheel control is in the transmission engaged position.

2. Sit on seat in operating position, depress brake pedal and set parking brake.

3. Move attachment clutch to disengaged position.

4. Move throttle control to fast position

5. Pull choke control outforacold engine start

attempt. For a warm engine start attempt

the choke control may not be needed. NOTE: Before starting, read the warm and cold starting procedures below.

6. Insert key into ignition and turn key

clockwise to start position and release

key as soon as engine starts. Do not run starter continuouslyfor more than fifteen seconds per minute. If the engine does

not start after several attempts, push

choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50° F and above)

7. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out

slightly for a few seconds and then

continue to push the control in slowly.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50° F and below)

8. When engine starts, slowly push choke control in until the engine begins to run

smoothly. Continue to push the choke

control in small steps allowing the en gine to accept small changes in speed

and load, until the choke control is fully

in. If the engine starts to run roughly, pull the choke control out slightly for a

few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending

7 on the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather, the

transmission should be warmed up as follows:

1. Be sure the tractor is on level ground.

2. Release the parking brake and let the brake slowly return to operating position.

3. Allow one minute for transmission to warm up. This can be done during the engine warm up period.

• The attachments can be used during

the engine warm-up period after the transmission has been warmed up and

may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance (see “TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual).

PURGE TRANSMISSION

^kcAUTION: Never engage or disengage freewheel lever while the engine is running. To ensure proper operation and performance,

it is recommended that the transmission be purged before operating tractor for the first time. This procedurewill remove anytrapped air inside the transmission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission

require removal for service or replace ment, it should be purged after reinstalla tion before operating the tractor.

1. Place tractor safely on a level surface that is clear of objects and open - with

engine off and parking brake set.

2. Disengage transmission by placing freewheel control in disengaged posi tion (See “TO TRANSPORT” in this

section of manual).

3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. Disen

. gage parking brake.

^4caUTION: At any time, during step

4. there may be movement of the drive wheels.

4. Depress forward drive pedal to full forward position and hold for five (5)

seconds and release pedal. Depress reverse drive pedal to full reverse posi

tion and hold for five (5) seconds and

release pedal. Repeat this procedure

three (3) times.

5. Shutoff engine and set parking brake.

6. Engage transmission by placing free

wheel control in engaged position (See “TO TRANSPORT” in this section of manual).

7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. Disengage parking brake.

8. Drive tractor forward for approximately five feet then backwards for five feet. Repeatthis driving procedure three times.

Your transmission is now purged and now

ready for normal operation.

MOWING TIPS

• Tire chains cannot be used when the

mower housing is attached to tractor.

• Mower should be properly leveled for best

mowing performance. See “TO LEVEL

MOWER HOUSING” in the Service and

Adjustments section of this manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has already been cut.

Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making

left hand turns until finished .

,yï

If grass is extremely tall, it should be mowed twice to reduce load and pos sible fire hazard from dried clippings.

Make first cut relatively high; the second to the desired height.

Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

Always operate engine at full throttle when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by selecting a low enough speed to give the mower cutting performance as well as the quality of cut desired. When operating attachments, select a ground speed that will suit the terrain and give best performance of the at tachment being used.

MAINTENANCE

SCHEDULE

Check Brake Ooeration ✓

Check Tire Pressure

Check Operator Presence & ROS Systems

Check for Loose Fasteners Check/Replace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Check Transaxle Cooling Check Mower Levelness Check V-Belts

Check Enaine Oil Level Change Enaine Oil (with oil filter) Change Engine Oil (without oil filter) ✓ 1,2 Clean Air Filter Clean Air Screen Inspect Muffler/Spark Arrester Replace Oil Filter (If eguipped) Clean Engine Cooling Fins ✓ 2 Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

BEFORE

EACH

USE

EVERY

HOURS

✓

EVERY

HOURS

✓

EVERY

HOURS

✓ ✓

i/ s

✓

✓ 4 1/ ✓

•/

✓

✓ 2

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery.

✓

✓ 2

✓

EVERY

100

HOURS

✓

l/T.2

✓

✓ 2

EVERY

SEASON

✓

BEFORE

STORAGE

✓

GENERAL RECOMMENDATIONS

The warranty on this tractor does not

cover items that have been subjected to operator abuse or negligence. To receive

full value from the warranty, operator

must maintain tractor as instructed in this manual. Some adjustments will need to be made

periodically to properly maintain your trac tor. At least once a season, check to see if you should make any of the adjustments

described in the Service and Adjustments section of this manual.

• At least once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear.

A new spark plug and clean air filter

assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and ROS systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

® Spindle Zerk ilfrl Zerk

® Front Wheel Bearing zerk f '

® Steering ^ Sector Gear

Teeth

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the

self-lubricating bearings. If you feel they

must be lubricated, use only a dry, pow dered graphite type lubricant sparingly.

----------

1/-

..."....

-------------

® Spindle

'® Front Wheel

Bearing zerk

' ® Mandrel

Zerks

Engine

TRACTOR

Always observe safety rules when per forming any maintenance.

BRAKE OPERATION

If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a

level, dry concrete or paved surface, then

brake must be serviced. (See “TO CHECK

BRAKE” in the Service and Adjustments

section of this manual).

TIRES

• Maintain proper air pressure in all tires (See PSI on tires).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM AND

REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse operation systems are working properly. If your tractor does not function as de scribed, repair the problem immediately.

• The engine should not start unless the

brake pedal is fully depressed, and the

attachment clutch control is in the disen

gaged position.

CHECK CPERATCR PRESENCE SYSTEM

• When the engine is running, any at

tempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any at tempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never op

erate unless the operator is in the seat.

CHECK REVERSE CPERATICN (RCS) SYSTEM

• When the engine is running with the

ignition switch in the engine "CN" posi tion and the attachment clutch engaged, any attempt by the operator to shift into

reverse should shut off the engine.

ROS "ON" Position Engine "ON" Position

(Normai Operating)

• When the engine is running with the ignition switch in the RCS "CN" position

and the attachment clutch engaged, any attempt by the operator to shift into

reverse should NCT shut off the engine.

BLADE CARE

For best results mower blades must be sharp.

Replace worn, bent or damaged blades. A CAUTION: Use only a replacement blade approved by the manufacturer of yourtractor.

Using a blade not approved by the manu facturer of your tractor is hazardous, could damage your tractor and void your warranty.

BLADE REMOVAL

1. Raise mower to highest position to al low access to blades.

NOTE: Protect your hands with gloves

and/or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter clockwise.

3. Install new blade with stamped "GRASS SIDE" facing the ground.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

4. Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).

IMPORTANT: Special blade bolt is heat treated.

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. How ever, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is

not necessary. TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and termi

nals can cause the battery to “leak” power.

1. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

2. Rinse the battery with plain water and dry.

3. Clean terminals and battery cable ends with wire brush until bright.

4. Coat terminals with grease or petroleum

jelly.

5. Reinstall battery (See “REPLACING BATTERY" in the SERVICE AND AD JUSTMENTS section of this manual).

TRANSAXLE COOLING

The transmission fan and coolingfinsshould

be kept clean to assure proper cooling. Do not attempt to clean fan or transmission

while engine is running or while the trans

mission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades are intact and clean.

• Inspect cooling fins for dirt, grass clippings and other materials. To preventdamage to seals, do not use compressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid maintenance is not required for the life

of the transaxle. Should the transaxle ever leak or require servicing, contact your near est Sears or other qualified service center.

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if neces

sary. The belts are not adjustable. Replace

belts if they begin to slip from wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SG-SL. Se

lect the oil’s SAE viscosity grade according

to your expected operating temperature.

Change the oil after every 50 hours of op eration or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before start ing the engine and after each eight (8) hours of operation.

C -30

_________

-20 -10

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

_______0_______10_______

20_______30

oil_'^isc_chart4_f

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API

service classification SG-SL.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting.

3. Unlock drain valve by pushing inward slightly and turning counterclockwise.

Oil Drain Valve

Drain

Tube

4. To open, pull out on the drain valve.

5. After oil has drained completely, close

and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

6. Remove the drain tube and replace the cap onto the end of the drain valve.

7. Refill engine with oil through oil fill dipstick

tube. Pour slowly. Do not overfill. For

approximate capacity see “PRODUCT SPECIFICATIONS”sectionofthis manual.

8. Use gauge on oil fill cap/dipstick for checking level. For accurate reading, insert dipstick into the tube and push down firmly into place before removing. Keep oil up to, but not over, the “FULL line on dipstick. Push dipstick down firmly into the tube when finished.

AIR FILTER

Your engine will not run properly using a

dirty air filter. Service paper cartridge every two months or every 25 hours of operation, whichever occurs first. Service paper car tridge more often under dusty conditions.

Replace the paper cartridge annually, or after every 100 hours of operation.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged car tridge. Handle new cartridge carefully; do not use if the rubber seal is dam aged.

NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage

the cartridge.

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