OPERATOR'S MANUAL
DELUXE PUSH ROTARY
LAWN MOWER
• Assembly
• Operation
• Maintenance
• Service and Adjustments
• Storage
• Troubleshooting
172782 Rev. 2 08.06.01 VB/BY Printed in U.S.A.
Safety Rules ......................................... 2-3
Assembly ............................................. 5-8
Operation ........................................... 9-15
Maintenance .................................... 16-18
Service and Adjustments ................. 18-20
Storage ............................................ 20-21
Troubleshooting ............................... 22-23
IMPORTANT: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.
I. GENERAL OPERATION
• Read, understand, and follow all
instructions on the machine and in the
manual(s) before starting. Be thoroughly
familiar with the controls and the proper
use of the machine before starting.
• Do not put hands or feet near or under
rotating parts. Keep clear of the dis-
charge opening at all times.
• Only allow responsible individuals, who
are familiar with the instructions, to
operate the machine.
• Clear the area of objects such as rocks,
toys, wire, bones, sticks, etc., which
could be picked up and thrown by the
blade.
• Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
• Do not operate the mower when
barefoot or wearing open sandals.
Always wear substantial foot wear.
• Do not pull mower backwards unless
absolutely necessary. Always look down
and behind before and while moving
backwards.
• Do not operate the mower without
proper guards, plates, grass catcher or
other safety protective devices in place.
• See manufacturer's instructions for
proper operation and installation of
accessories. Only use accessories
approved by the manufacturer.
• Stop the blade(s) when crossing gravel
ddves, walks, or roads.
• Stop the engine (motor) whenever you
leave the equipment, before cleaning
the mower or unclogging the chute.
• Shut the engine (motor) off and wait
until the blade comes to complete stop
before removing grass catcher.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while under
the influence of alcohol or drugs.
• Never operate machine in wet grass.
Always be sure of your footing: keep a
firm hold on the handle and walk; never
run.
• Disengage the self-propelled mecha-
nism or drive clutch on mowers so
equipped before starting the engine
(motor).
• If the equipment should start to vibrate
abnormally, stop the engine (motor) and
check immediately for the cause.
Vibration is generally a warning of
trouble.
• Always wear safety goggles or safety
glasses with side shields when operat-
ing mower.
II. SLOPE OPERATION
Slopes are a major factor related to slip
and fall accidents which can result in
severe injury. All slopes require extra
caution. If you feel uneasy on a slope, do
not mow it.
• Mow across the face of slopes: never up
and down. Exercise extreme caution
when changing direction on slopes.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Tall
grass can hide obstacles.
DO NOT:
• Do not trim near drop-offs, ditches or
embankments. The operator could lose
footing or balance.
• Do not trim excessively steep slopes.
• Do not mow on wet grass. Reduced
footing could cause slipping.
2
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last
saw them.
• Keep children out of the trimming area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and while walking backwards,
look behind and down for small children.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
• Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
• Never run a machine inside a closed
area.
• Never make adjustments or repairs with
the engine (motor) running. Disconnect
the spark plug wire, and keep the wire
away from the plug to prevent accidental
starting.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
• Never tamper with safety devices. Check
their proper operation regularly.
• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
• Never attempt to make wheel height
adjustments while the engine (motor) is
running.
• Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
• Do not change the engine governor
setting or overspeed the engine.
_Look for this symbol to point out
important safety precautions. It means
CAUTION!!! BECOMEALERTH! YOUR
SAFETY IS INVOLVED.
A CAUTION: Always disconnect spark
plug wire and place wire where it cannot
contact spark plug in order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs.
AWARNING: Engine exhaust, some of its
constituents, and certain vehicle compo-
nents contain or emit chemicals known to
the State of California to cause cancer
and birth defects or other reproductive
harm.
_WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
CAUTION: Muffler and other engine
parts become extremely hot during
operation and remain hot after engine has
stopped. To avoid severe burns on
contact, stay away from these areas.
CONGRATULATIONSonyourpurchaseofanewLawnMower.Ithasbeendesigned,
engineeredandmanufacturedtogiveyouthebestpossibledependabilityandperform-
ance.
Shouldyouexperienceanyproblemsyoucannoteasilyremedy,pleasecontactyour
nearestauthorizedservicecenter.Theyhavecompetent,welltrainedtechniciansand
thepropertoolstoserviceorrepairthisunit.
• ReadtheSAFETYRULESandthisOperator'sManualinits entirety before you
attempt to assemble or operate your new lawn mower to insure proper operation and
to prevent injury to yourself and others. Save this manual for future reference.
• Your new lawn mower has been assembled at the factory with the exception of those
parts left unassembled for shipping purposes. To ensure safe and proper operation
of your lawn mower, all parts and hardware you assemble must be tightened se-
curely. Use the correct tools as necessary to ensure proper tightness.
• All parts such as nuts, washers, bolts, etc., necessary to complete the assembly have
been placed in the parts bag.
TO REMOVE MOWER FROM CARTON
• Remove all loose parts from carton.
• Remove lawn mower housing with care. Avoid touching blade under housing.
Always wear gloves or other protection when working under or lifting mower.
THINGS TO KNOW BEFORE YOU ASSEMBLE OR OPERATE YOUR MOWER
Do I have a side or rear discharge lawn mower?
Look for the grass discharge opening on your mower. If the opening is on the right side
of the mower housing, it isa side discharge mower. If the opening is at the back of the
mower housing, it is a rear discharge mower. Only rear discharge lawn mowers have a
grass catcher included with the mower. Approved grass catchers for side discharge
mowers may be purchased from your nearest authorized dealer.
Do I have a mulching lawn mower?
Look for the grass discharge opening on your mower. Raise the discharge guard (rear
door on rear discharge mowers). If the opening is closed off by a plate, then your lawn
mower is muicher ready. To convert to a discharging mower, see the Operation section
of this manual.
What is the right and left side of the
lawn mower?
When right hand (RH) or left hand (LH) is
mentioned in this manual, it means when
you are in the operating position (standing
behind the handle).
LEFT
HAND
SIDE
RIGHT
HAND
SIDE
FRONT
RACK or REAR
(Operating Position)
What kind of engine is on my lawn
mower?
When learning how to operate your new
lawn mower, you will need to know what
kind of engine powers the mower. A decal
on the engine will indicate the manufac-
turer and type or brand name of the
engine.
BRIGGS & STRATTON ENGINES
CLASSIC
E=
4
TECUMSEH HONDA
ENGINES ENGINES
_'ECUMSt_H
_I,CAUTION: Do not operate this mower without the discharge guard or an entire
approved grass catcher in place. These guards are for your protection and are required
by the American National Standards Institute and Consumer Products Safety Commis-
sion.
_i'LCAUTION: Disconnect spark plug wire from spark plug and place wire where it
cannot come in contact with plug.
HOWTO SET UP YOUR LAWN MOWER
UNFOLD HANDLE
IMPORTANT: Unfold handle carefully so
as not to pinch or damage control cables.
• Raise handles until lower handle section
locks into place in operating position.
• Raise upper handle section into place
on lower handle, remove protective
padding and tighten both handle knobs.
• Remove handle padding holding
operator presence control bar to upper
handle.
• Your lawn mower handle can be
adjusted for your mowing comfort.
Refer to "ADJUST HANDLE" in the
Service and Adjustments section of this
manual.
control bar
Lift L
Mowing
position
Lower handle
FOR HIGH WHEEL MOWERS ONLY -
INSTALL REAR WHEELS
Some high wheel models require washers
which will be provided in a parts bag. If
provided, install washers on the axle first
as shown.
• Install one (1) rear wheel on the axle of
rear wheel adjuster.
• Install 3/8-16 Iocknut and tighten
securely.
• Repeat procedure for other rear wheel.
Wheel Axle
assembly
Iocknut
Wave
Washers
NOTE: For shipp=ng purposes, the rear
wheels on your lawn mower may not be
adjusted to the same position as the front
wheels. Before operating mower adjust all
wheels to the same cutting height.
FOR REAR DISCHARGE MOWERS
ONLY - ASSEMBLE GRASS CATCHER
IMPORTANT: If your model lawn mower
is mulcher ready, the mulcher plate or plug
must be removed before using mower as a
bagger. To convert mower to bagging or
discharging, see the Operation section in
this manual.
Look at the different grass catcher
illustrations that follow. Determine which
type of grass catcher you have and follow
the appropriate instructions.
"FABRIC TOP" GRASS CATCHERS
TO ASSEMBLE AND ATTACH GRASS
CATCHER
• Put grass catcher frame into grass bag
with rigid part of bag on the bottom.
• Slip vinyl bindings over frame.
NOTE: If vinyl bindings are too stiff, hold
them in warm water for a few minutes. If
bag gets wet, let it dry before using.
• Lift the rear door on the mower housing.
• For HINGE BRACKET mounted catcher,
place the grass catcher frame onto the
formed tabs on the rear door hinge
bracket.
• For HANDLE BRACKET mounted
catcher, place frame side hooks into
slots in handle brackets.
• For DOOR PIVOT PIN mounted
catcher, place the grass catcher frame
hooks onto the door pivot pins.
• For DOOR SLOT mounted catcher,
place the grass catcher frame hooks
into the slots of the rear door.
NOTE: The grass catcher is secured to the
lawn mower housing when the rear door is
lowered onto the grass catcher frame.
Catcher frame
\
Rigid
HINGE BRACKET MOUNTED
\
Hingebracket
_oor
Grass
catcher
frame
Formed tabs
HANDLE BRACKET MOUNTED
Handle bracket hooks Rear Grass
catcher
_. handle
Catcher fram{
DOOR PIVOT PIN MOUNTED
Pivot " Rear Grass
catcher
handle
Catcher frame hook
DOOR SLOT MOUNTED
Rear door slots
Grass
catcher
handle
6
"HARDTOP"GRASSCATCHER
ASSEMBLE FRAME AND BAG
• Thread upper tubular frame into hem of
bag as shown. Be sure angled ends of
frame point downwards.
• Slip lower frame into tubular upper
frame as shown.
• Slip vinyl bindings over frame.
• Install two (2) blunt pointed screws in
front holes and tighten securely.
Sharp pointed screws
(Rear and side holes)
Catcher top
Hem/
Start herej
Uppe
Upper tubular
frame
Vinyl bindings
Lower frame
ASSEMBLE TOP TO FRAME AND BAG
NOTE: For ease of assembly, place
catcher top upside down on work surface.
• Nest bag and frame assembly into
catcher top.
• Install two (2) sharp pointed screws into
rear holes first and tighten securely.
• Pull catcher bag forward on frame to
remove slack.
• Install two (2) remaining sharp pointed
screws in side holes and tighten
securely.
• Align lower frame and catcher top front
holes.
Blunt pointed screws
Catcher bag and {rame (Front holes)
TO ATTACH HARD TOP CATCHER
• Open the rear door on mower housing.
• Place frame side hooks into slots in
handle brackets.
• Release rear door, allowing it to nest
into top of catcher.
Rear door
slots
Grass catcher _"
frame hook
_,CAUTION: Under normal usage, the
catcher matedal is subject to deterioration
and wear and should, therefore, be
checked frequently for replacement. Any
replacement catcher should be checked to
ensure compliance with original
manufacturer's specifications.
_CAUTION: Do not run lawn mower
without the discharge guard (rear door),
approved grass catcher, clipping deflector
or mulcher plate in place. Never attempt
to operate mower with the discharge
guard (rear door) removed or propped
open.
7
SPARK PLUG BOOT
On some models a spark plug boot is
packed loose in the parts bag. If your
model has the boot, install on spark plug
wire and reconnect spark plug wire to
spark plug.
Spark plug
_Boot
FOR ELECTRIC START MODELS
ONLY-TO PREPARE BATTERY
NOTE: Your battery must be charged
before you can start your lawn mower.
• Disconnect engine connector (male)
from battery connector (female).
• Connect battery charger connector
(male) to battery connector (female).
• Plug battery charger into 110 volt A.C.
outlet.
• Leave battery charger connected for 24
hours before starting your engine for the
first time.
• After charging, connect engine connec-
tor (male) to battery connector (female).
Your engine has an integral alternator for
partial charging. Connect your battery
charger to charge battery as required.
IMPORTANT: The engine alternator will
not charge a discharged battery.
At the end of the mowing season the
battery should be charged for 48 hours to
Iqrotect the battery during winter storage.
_,CAUTION: Always disconnect the
engine connector (male) from the battery
connector (female) to prevent accidental
starting when transporting or storing your
lawn mower after the season.
DECK-MOUNTED BATTERY
=:_ Engine //
__connector
_:'------_:_'_ C', ,l_attery
__ _ _ charger
jjt f_ _i--t \
jjJ _ -J.f_ charger
/_ _/f_'_ connector
Battery connector (Female) (Male)
TRIMPLATE-MOUNTED BATTERY
Charger connector Battery connector
(female)
Engine
connector (male) Batterycharge
8
Theoperationof any lawn
mower can result in foreign
objects thrown into the
eyes, which can result in
severe eye damage. Always
wear safety glasses or eye shields while
operating your lawn mower or performing
any adjustments or repairs. We recom-
mend a wide vision safety mask over
spectacles or standard safety glasses.
HOWTO USE YOUR LAWN MOWER
ENGINE SPEED CONTROL
MODELS WITH FIXED SPEED ENGINES
Engine speed was set at the factory for
optimum performance. Engine speed is
not adjustable.
MODELS WITH REMOTE THROTTLE
Engine speed is controlled by the throttle
control located on the upper handle.
• Move lever forward for fast engine
speed, starting, and for better grass
bagging.
• Move lever backward for slow engine
speed.
• Some models have engines equipped
with a choke feature. Move the lever all
the way forward to the choke position
when starting a cold engine.
\
Choke
(start)
Remote
throttle control
MODELS WITH ENGINE MOUNTED
SPEED CONTROL
The engine speed is controlled by a lever
located at the carburetor on the engine.
High or fast position is for starting engine,
normal cutting and better grass bagging.
Low or slow position is for light cutting,
trimming and fuel economy.
BRIGGS & STRATTON CLASSIC AND SPRINT
Rapid
Spark
plug
/
_Engine
speed
Primer (if equipped) control lever
BRIGGS &STRATTON QUANTUM
Engine speed
control lever
TECUMSEH
Engine speed
controllever
TO ADJUST CUTTING HEIGHT
Adjust cutting height to suit your require-
ments. Medium position is best for most
lawns. Raise wheels for low cut and lower
wheels for high cut.
MODELS WITH MANUALADJUST BOLT-
ON WHEELS
• Remove wheel, bolt, and hardware and
reassemble in desired adjustment hole.
• Reinstall wheel components in the
same order as they were before
removal. Tighten securely.
• Make sure all wheels are at the same
height.
Shoulder
bolt
Wheel
assembly
MODELS WITH "QUICK ADJUST"
WHEEL HEIGHT ADJUSTERS
NOTE: For shipping purposes, the rear
wheels on your lawn mower may not be
adjusted to the same position as the front
wheels. Before operating mower adjust
all wheels to the same cutting height.
• Raise wheels for low cut and lower
wheels for high cut.
• Adjust cutting height to suit your
requirements. Medium position is best
for most lawns.
• To change cutting height, squeeze
adjuster lever toward wheel. Move
wheel up or down to suit your require-
ments. Be sure all wheels are in the
same setting.
NOTE: Adjuster is properly positioned
when plate tab inser[s into hole in lever.
Also, 9-position adjusters (if so equipped)
allow lever to be positioned between the
plate tabs.
Lower Wheels for High Cut Plate Tab
FOR MULCHING MOWERS ONLY
Most mulching mowers are shipped ready
to be used as a mulcher.
"REAR DISCHARGE ONLY" MOWERS
Some models have a seperate mulcher
plug, other models have the mulcher plug
built into the rear door. To convert to
bagging or discharging, the plate or plug
(if so equipped) must be removed from the
discharge opening of the lawn mower.
• Open rear door and remove mulcher
plate or plug (if so equipped). Store
mulcher plate or plug in a safe place.
• You can now install grass catcher or
optional clipping deflector accessory.
• To return to mulching operation, install
mulcher plate or plug into discharge
opening of mower.
_I,CAUTION: Do not run your lawn
mower without mulcher plate/plug in place
or approved clipping deflector or grass
catcher in place. Never attempt to operate
the lawn mower with the rear door
removed or propped open.
MULCHER PLATE TYPE
Slots
Mulcher
plate tabs
MULCHER PLUG TYPE
RaiseWheels for LowCut Lever Mulcher plug/
10
MULCHERPLUGBUILTINTOREARDOOR
"SIDEDISCHARGE ONLY" MOWERS
MULCHER PLATE TYPE
TOconvert to bagging or discharging,
mulcher plate must be removed from
underside of lawn mower.
• Remove the four (4) screws and lock
nuts securing the mulcher plate to the
mower.
• Store mulcher plate and hardware in a
safe place.
• Mower can now be used for side
discharging or optional grass catcher
accessory can be attached.
• To return to mulching operation, simply
reinstall mulcher plate and tighten
hardware securely.
Screw and
• Position lock lever over hinge bracket as
shown and raise lever to lock mulcher
plug in place.
• Allow discharge guard to rest against
lock lever.
• To return to discharging or bagging
operation, simply lower lock lever and
remove mulcher plug from mower.
_CAUTION: Do not run your lawn
mower without discharge guard, approved
grass catcher or mulcher plate or plug in
place.
Raise
discharge
I
e bracket
Mulcher
lever
"down"
position
I
Raise lever
to lock
Mulcher plate
MULCHER PLUG TYPE "A"
TOconvert to mulching operation, mulcher
plug must be installed into discharge
opening of mower.
• Raise discharge guard and work /f
mulcher plug into discharge opening of
mower.
11
Lower lever
to unlock
MULCHER PLUG TYPE "B"
To convert to mulching operation, mulcher
plug must be installed into discharge
opening of mower.
• Open discharge guard.
• Insert tab of mulch plug into housing
opening.
• Align hooks of mulch plug over hinge
rod of discharge guard. Push mulch
plug down until mulch plug is seated in
housing opening.
_CAUTION: Do not run your lawn
mower without discharge guard, approved
grass catcher or mulcher plug in place.
Housing
opening
Mulch
Hinge rod
"COMBI-CUT" MOWERS
Your lawn mower was shipped ready to be
used as a mulcher. To convert to bagging
or discharging:
REAR BAGGING
• Open rear door and remove mulcher
plate. Store mulcher plate in a safe
place.
• You can now install grass catcher.
• To convert to mulching or discharging
operation, install mulcher plug into rear
discharge opening of mower, making
sure all tabs are seated properly.
Mulcher
plate tabs
SIDE DISCHARGING
• Mulcher plate must be installed into rear
discharge opening of mower (see above
instructions).
• Open mulcher door and install dis-
charge deflector under door as shown.
• Mower is now ready for discharging
operation.
• To convert to mulching or bagging
operation, discharge deflector must be
removed and muicher door must be
closed.
Mulcher door
12
Open mulcher door
Discharge
deflector
SIMPLE STEPS TO REMEMBER WHEN
CONVERTING YOUR "COMBI-CUT"
LAWN MOWER
FOR MULCHING -
• Rear mulcher plate installed and rear
door closed.
• Mulcher door closed.
FOR REAR BAGGING -
• Rear mulcher plate removed.
• Grass catcher installed.
• Mulcher door closed.
FOR SIDE DISCHARGING -
• Rear mulcher plate installed and rear
door closed.
• Side discharge deflector installed.
_,CAUTION: Do not run your lawn mower
without rear mulcher plate or plug in place
or approved grass catcher in place. Never
attempt to operate the lawn mower with the
rear door removed or propped open.
GRASS CATCHER
(REAR BAGGING MODELS ONLY)
TO EMPTY GRASS CATCHER
• Simply open rear door and lift grass
catcher up and away from mower.
NOTE: Do not drag the bag when
emptying. It will cause unnecessary wear.
_CAUTION: Under normal usage, the
catcher material is subject to deterioration
and wear and should, therefore, be
checked frequently for replacement. Any
replacement catcher should be checked to
ensure compliance with original
manufactureCs specifications.
_CAUTION: Do not run lawn mower
without the rear door, approved grass
catcher or clipping deflector in place.
Never attempt to operate mower with the
rear door removed or propped open.
OPERATOR PRESENCE CONTROL
BAR
Your lawn mower is equipped with an
operator presence control bar which
requires the operator to be positioned
behind the lawn mower handle in order to
start and operate the lawn mower.
_CAUTION: Federal regulations require
an engine control to be installed on this
lawn mower in order to minimize the risk
of blade contact injury. Do not under any
circumstances attempt to defeat the
function of the operator control. The blade
turns when the engine is running.
13
BEFORE STARTING ENGINE
Read the engine manual packed with your
mower.
FILL ENGINE WITH OIL
Your lawn mower is shipped without oil in
the engine.
• Be sure mower is level and area around
oil fill is clean.
• Remove engine oil filler plug (oil fill cap/
dipstick on models so equipped).
• Slowly add oil. For type and grade of oil
to use, see "ENGINE" in the Maintenance
section of this manual.
• Fill to the top of slot in filler hole (to
"FULL" line on dipstick on models so
equipped). Do not overfill.
• Replace plug (oil fill cap/dipstick on
models so equipped) and tighten.
• Check oil level before each use. Add oil
as needed.
• To change oil, see Maintenance section
of this manual.
FILL GASOLINE TANK
• Fill gasoline tank with fresh, clean,
unleaded gasoline. DO NOT USE
PREMIUM GASOLINE. BE CAREFUL
NOT TO OVERFILL TANK.
WARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the fuel tank, start the engine
and let it run until fuel lines and carburetor
are empty. Use fresh fuel next season.
See Storage Instructions for additional
information. Never use engine or carburetor
cleaner products in fuel tank or permanent
damage may occur.
TO START ENGINE
_I,CAUTION: The mower blade rotates
whenever the engine is running.
• Move engine speed control to fast
position (or to choke/start position on
models equipped with choke feature).
• If your mower has a primer, to start a cold
engine, push primer as many times as
instructed in the engine manual packed
with your mower. Use a firm push. This
step is not usually necessary when
starting an engine which has already run
for a few minutes.
• Hold operator presence control bar down
against handle.
MODELS WITH RECOIL STARTER
• Pull starter handle quickly. Do not allow
starter rope to snap back.
MODELS WITH ELECTRIC STARTER
• Push the engine start button (or turn the
key on models so equipped).
IMPORTANT: Do not crank engine more
than five continous seconds between each
time you try to start. Wait 5 to 10 seconds
between each attempt.
ALL MODELS
• For engines equipped with choke, slowly
move engine speed control lever to fast
after engine starts.
TO STOP ENGINE
• To STOP engine, release operator
presence control bar.
NOTE: For engines with a primer, it may
be necessary to repeat priming steps in
cooler weather. In warmer weather,
overpdming may cause flooding and engine
will not start. If you do flood engine, wait a
few minutes before attempting to start and
DO NOT repeat priming steps.
Operator Recoil
presence starter
control bar- handle
(center
mount
type)
Recoil /
starter handle
(side mount type)
14
MOWING TIPS
• For most cutting conditions and better
bagging performance, the engine speed
should be set in the fast position.
• Under certain conditions, such as when
mowing very tall grass, raise the mower
height on the first cut to reduce pushing
effort, to avoid overheating the engine,
and to avoid leaving clumps of grass
clippings. Make the second cut to the
desired height.
• For extremely heavy cutting, reduce the
width of cut.
• For side discharge lawn mowers, cut in
a counterclockwise direction, starting at
the outside of the area to be cut, in
order to spread grass clippings more
evenly and to put less load on the
engine. To keep clippings off of
walkways, flower beds, etc., make the
first cuts in a clockwise direction.
• When using a rear discharge lawn
mower in moist, heavy grass, clumps of
cut grass may not enter the grass
catcher. Reduce ground speed (push-
ing speed) and/or run the lawn mower
over the area a second time.
• If a trail of grass clipping is left on the
right side of a rear discharge lawn
mower, mow in a clockwise direction
with a small overlap to collect the
clippings on the next pass.
• Pores in cloth grass catchers can
become filled with dirt and dust with use
and the catcher will collect less grass.
To prevent this, regularly hose catcher
off with water and let dry before use.
f
J
FOR MULCHING MOWERS ONLY-
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. See "CLEANING" in the
Maintenance section of this manual
• The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly to
provide nutrients for the lawn. Always
mulch with your highest engine (blade)
speed as this will provide the best
recurring action of the blades.
• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
afternoon. At this time the grass has
dried and the newly cut area will not be
exposed to the direct sun.
• For best results, adjust the lawn mower
cutting height so that the lawn mower
cuts off only the top one-third of the
grass blades. If the lawn is overgrown it
will be necessary to raise the height of
cut to reduce pushing effort and to keep
from overloading the engine and leaving
clumps of mulched grass. For extremely
heavy mulching, reduce your width of
cut by overlapping previously cut path
and mow slowly.
• Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or perpendicu-
lar to the first cut path.
• Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.
1/3 MAX
15
MA.NTE.A.OESO.EDULE +
FiLLINDATES
,+.s.,ouCOMPLB'rE ,:,.+,-,,,',+oo
REGULAR SERVICE j_t_v_v _4 _)_._ bP_HVIt_ L)P,.L_+
Check for Loose Fasteners _
Clean]Inspect Grass Catcher
(If Equipped) _ _
M Clean Lawn Mower
O Clean Under Drive Cover
(Power+Propelled Mowers) fl_
R_ Check drive belt/pulleys
(Power+Propelled Mowers)
Check/Sharpen/Replace Blade I_ 3
Lubrication Chart I_ I1_
Clean Battery/Rechar e
IElectric Start aowerrl I_ 11_4
E Check Engine Oil Level
N Change Engine Oil 11/1,2
G Clean Air Filter ll_ 2
Inspect Muffler
N Clean or Replace Spark Plug
E Replace Air Filter Paper Cart ridge 1_#2
I - Change more often when oFeratil_g under a heavy load or in high ambient temperatures
2. ServK;e more olten when operating in dirbJ or dusty conditions
3 + Replace blades more often when mowing in 8_ndy soil
4 + Charge 48 hours _t end of season
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does not
cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator must
maintain mower as instructed in this
manual.
Some adjustments will need to be made
pedodically to properly maintain your unit.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
• Once a year, replace the spark plug,
clean or replace air filter element and
check blade for wear. A new spark plug
and clean/new air filter element assure
proper air-fuel mixture and help your
engine run better and last longer.
• Follow the maintenance schedule in this
manual.
BEFORE EACH USE
• Check engine oil level.
• Check for loose fasteners.
LUBRICATION CHART
Wheel
adjuster (on
each wheel)
Hinge pin
(if equipped)
Reardoor
hinge (if
equipped)
1_ Handle bracket mounting pins
1_ Spray lubricant
2_ See "ENGINE" in Maintenance section+
LUBRICATION
Keep unit well lubricated (See "LUBRICA-
TION CHART").
16
IMPORTANT: Do not oil or grease
plastic wheel bearings. Viscous
lubricants will attract dust and dirt that
will shorten the life of the self-lubdcat-
ing bearings. If you feel they must be
lubricated, use only a dry, powdered
graphite type lubricant sparingly.
LAWN MOWER
Always observe safety rules when
performing any maintenance.
TIRES
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm
rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
BLADE CARE
For best results, mower blade must be
kept sharp. Replace bent or damaged
blades.
TO REPLACE BLADE
• Turn lawn mower. See engine manual
for proper direction of turning over the
engine.
• Use a wood block between blade and
mower housing to prevent blade from
turning when removing blade bolt.
• Protect your hands with gloves and/or
wrap blade with heavy cloth.
• Remove blade bolt, lock washer and flat
washer.
• Remove blade and blade adapter.
• Inspect the key inside blade adapter.
Replace adapter if damaged.
IMPORTANT: Blade bolt is grade 8 heat
treated.
• Install new or sharpened blade with
trailing edge up toward the engine.
• Position blade on blade adapter. Align
the two (2) holes in blade with raised
lugs of adapter.
• Reassemble blade bolt, lock washer
and flat washer into blade adapter and
crankshaft in exact order as shown.
• Position block of wood between blade
and mower housing.
• Tighten blade bolt securely. Recom-
mended tightening torque is 35-40 ft.
Ibs.
NOTE: We do not recommend sharpening
blade - but if you do, be sure the blade is
balanced.
washer Trailin_
TO SHARPEN BLADE
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to lawn mower and engine.
• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
• To check blade balance, drive a nail into
a beam or wall. Leave about one inch
of the straight nail exposed. Place
center hole of blade over the head of
the nail. If blade is balanced, it should
remain in a horizontal position. If either
end of the blade moves downward,
sharpen the heavy end until the blade is
balanced.
ENGINE
Read the maintenance section of your
engine manual.
LUBRICATION
Change the oil after the first two hours of
operation and every 25 hours thereafter or
at least once a year if the lawn mower is
not used for 25 hours in one year. Refer
to engine manual.
TO CHANGE ENGINE OIL
(SEE ENGINE MANUAL)
• Be sure lawn mower is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
• For engines without dipstick, remove
bottom oil drain plug.
• For engines with oil fill cap/dipstick,
remove bottom drain plug or remove
engine oil cap and turn mower on its
side.
• After oil has drained completely, replace
oil drain plug and tighten securely.
• Refill engine with oil. Pour slowly. Do
not overfill.
• Fill to top of slot inside of filler hole or to
"FULL" line on dipstick on models so
equipped. Keep oil at proper level.
AIR FILTER
Your engine will not run properly and may
be damaged by using a dirty air filter.
Clean the element after every 25 hours of
operation or every season. Replace the
air filter every 100 hours of operation or
every season, whichever occurs first.
Service air cleaner more often under dusty
conditions. See the maintenance section
of your engine manual.
MUFFLER
Inspect and replace corroded muffler as it
could create a fire hazard and/or damage.
edge Blade adapter 17
SPARK PLUG
Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Set spark plug gap according to engine
manual specifications.
CLEANING
IMPORTANT: For best performance,
keep mower housing free of grass build-up
and trash. Clean the underside of your
mower after each use.
• Clean the underside of your lawn mower
by scraping to remove buildup of grass
and trash.
• Clean engine often to keep trash from
accumulating. A clogged engine runs
hotter and shortens engine life.
• Keep finished surfaces and wheels free
of all gasoline, oil, etc.
We do not recommend using a garden
hose to clean your lawn mower unless the
electrical system, muffler, air filter, and
carburetor are covered to keep water out.
Water in engine can shorten engine life.
GRASS CATCHER (IF SO EQUIPPED)
Grass catcher may be hosed with water
but must be dry when used.
_CAUTION: Under normal usage, the
catcher material is subject to deterioration
and wear and should therefore be
checked to ensure compliance with
original manufacturer specifications.
ACAUTION: Before performing any service or adjustments:
• Release operator presence control bar.
• Make sure the blade and all moving pads have completely stopped.
• Disconnect spark plug wire from spark plug and place where it cannot come in
contact with plug.
LAWN MOWER
TO ADJUST CUTTING HEIGHT
See "TO ADJUST CUTTING HEIGHT" in
the Operation section of this manual.
TO ADJUST HANDLE
2 POSITION
The handle can be mounted in a high or
low position. The mounting holes in the
bottom of lower handle are off center for
raising or Iowedng the handle.
• Remove upper handle and all parts
attached to lower handle.
• Remove hairpin cotters from lower
handle bracket mounting pin.
• Squeeze lower handle in to remove it
from mounting pins.
• Turn lower handle over to raise or lower
handle.
• Squeeze lower handle in and position
holes onto mounting pins on handle
bracket.
• Reassemble hairpin cotters onto
mounting pins.
• Reassemble upper handle and all parts
removed from lower handle.
"'" Off
I"i center
J i
Low position High position
adjust height
18
3 POSITION "EURO" OR "EZ"
The handle on your lawn mower has three
(3) height positions - adjust to height that
suits you.
• Remove knob and carriage bolt on one
side of the lower handle.
• While holding handle assembly, remove
knob and carriage bolt from opposite
side, align hole in handle with desired
hole in handle bracket and reassemble
bolt and knob and tighten securely.
• Align opposite side of handle with same
positioning hole and secure with bolt
and knob.
"EURO" ADJUSTMENT
Handle
adjustment
bracket _
Knob
High pin
Medium_ 3-positionhandle
_adjustment
bracket
Bolt "ADJUSTABLE" HANDLES
The upper handle may be adjusted to four
(4) different height positions.
• Loosen both handle knobs only enough
to allow the upper handle to pivot to the
desired adjustment position.
• Tighten both handle knobs securely.
Handle
" " knob
_Handle
Jstment
/
Handle
knob
Knob
3 POSITION "QUICK"
The handle on your lawn mower has three
(3) height positions - adjust to height that
suits you.
• Squeeze the bottom ends of lower
handle towards each other until the pin
in handle can be inserted into one of the
three height adjustment holes.
REAR DEFLECTOR (IF EQUIPPED)
The rear deflector, attached between the
rear wheels of your mower, is provided to
minimize the possibility that objects will be
thrown out of the rear ofthe mower into
the operator mowing position. If the
deflector becomes damaged, it should be
replaced.
19
ENGINE
CARBURETOR
The carburetor has been preset at the
factory and adjustment should not be
necessary. However, minor adjustment
may be required to compensate for
differences in fuel, temperature, altitude or
load.
• The air filter must be assembled to the
carburetor when running engine.
• Best carburetor adjustment is obtained
when fuel tank is 1/4 full.
• In order for the engine to run, the
operator presence control bar must be
held in the operating position. There-
fore, and assistant will be required to
hold the control bar in the operating
position when making final adjustment
to the carburetor.
See the adjustment section of your engine
manual for further instructions.
ENGINE SPEED
The engine speed has been factory set.
Do not attempt to increase engine speed
as it may result in personal injury. If you
believe the engine is running too fast or
too slow, take your lawn mower to an
authorized engine service center for repair
and adjustment.
THROTTLE CONTROL
If it becomes necessary to adjust or
replace the throttle control, see the
adjustment section of your engine manual.
Immediately prepare your lawn mower for storage at the end of the season or if the unit
will not be used for 30 days or more.
_CAUTION: Never store the lawn mower with gasoline in the tank inside a building
where fumes may reach an open flame or spark. Allow the engine to cool before
storing in any enclosure.
LAWN MOWER
When lawn mower is to be stored for a
period of time, clean it thoroughly, remove
all did, grease, leaves, etc. Store in a
clean, dry area.
• Clean entire lawn mower (See "CLEAN-
ING" in the Maintenance section of this
manual).
• Lubricate as shown in the Maintenance
section of this manual.
• Be sure that all nuts, bolts, screws, and
pins are securely fastened. Inspect
moving parts for damage, breakage and
wear. Replace if necessary.
• Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
HANDLE
Your handle may be folded for storage as
shown.
• Squeeze the bottom ends of lower
handle towards each other until handle
clears the handle brackets and swing
handles forward over mower.
• Loosen upper handle mounting hard-
ware enough to allow upper handle to
be folded back.
IMPORTANT: When folding handles for
storage or transportation, be sure to fold
handles as shown or you may damage the
control cables.
/
•_ Squeezeto fold
i
""""-- Lower handle
Handle
Ibracket
Operator presence
control bar
Lower
Mounting pinT 1
Hairpincotter -
Fold
Fold
backward
position
2O
2 POSITION /"ADJUSTABLE" HANDLES
When setting you handles up from the
storage position, the lower handle will
automatically lock into mowing position.
3POSITIONHANDLES
Whensettingupyourhandlefromthe
storageposition,thelowerhandlewill
requiremanuallylockingintothemowing
position.
3POSITION"EURO"
3-Position
handle
adjustment
bracket
Knob
Knob
3 POSITION "EZ"
_f
handle
adjustment
bracket
\
3 POSITION "QUICK"
._pin
Sq
3-Position J
handle
bracket
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel
filter, fuel hose, or tank during storage.
Also, experience indicates that alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation of
acids during storage. Acidic gas can
damage the fuel system of an engine
while in storage.
• Drain the fuel tank.
• Start the engine and let it run until the
fuel lines and carburetor are empty.
• Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
Bolt • Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio
found on stabilizer container. Run engine
at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the carbure-
tor. Do not drain the gas tank and carbure-
tor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean oil. (See "ENGINE" in the
Maintenance section of this manual).
CYLINDER
• Remove spark plug.
i Pour one ounce (29 ml) of oil through
spark plug hole into cylinder.
Pull starter handle slowly to distribute
oil.
• Replace with new spark plug.
BATTERY (IF EQUIPPED)
Disconnect the battery from the engine
connector and charge battery 48 hours.
OTHER
• Do not store gasoline from one season
to another.
• Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
• If possible, store your unit indoors and
cover it to give protection from dust and
dirt.
\ • Cover your unit with a suitable protec-
\ tive cover that does not retain moisture.
Do not use plastic. Plastic cannot
breathe, which allows condensation to
form and will cause your unit to rust.
IMPORTANT: Never cover mower while
engine and exhaust areas are still warm.
_'iI,CAUTION: Never store the lawn mower
with gasoline in the tank inside a building
where fumes may reach an open flame or
spark. Allow the engine to cool before
storing in any enclosure.
21
TROUBLESHOOTING CHART
PROBLEM CAUSE
Does net start 1. Dirty air filter.
2. Out of fuel.
3. Stalefuel.
4. Water in fuel.
5. Spark plug wire is
disconnected.
6. Bad spark plug.
7. Loose blade or broken
blade adapter.
8. Control bar in released
position.
9. Control bar defective.
10. Week battery.
11. Disconnected battery
connector.
Loss of power 1. Rear of lawn mower housing
or cutting blade dragging
in heavy grass.
2. Cutting too much grass.
3. Dirty air filter.
4. Buildup of grass, leaves,
and trash under mower.
5. Too much oil in engine.
6. Walking speed too fast.
Poor cut- uneven 1. Worn, bent or loose blade.
2. Wheel heights uneven.
3. Buildup of grass, leaves
and trash under mower.
CORRECTION
1. Cleen/replace air filter.
2. Fillfuel tank.
3. Drain tank and refill with
fresh, clean fuel.
4. Drain fuel tank and
carburetor and refilltank
with fresh gasoline.
5. Connect wire to plug.
6. Replace spark plug.
7. ]]ghten blade bolt or
replace blade adapter.
8. Depress control bar to
handle.
9. Replace control bar.
10. Charge battery.
11. Connect battery to engine.
1. Set to "Higher Cut" position.
2. Set to "Higher Cut" position.
3. Cleenireplace air filter.
4. Clean underside of mower
housing.
5. Check oil level.
6. Cut at slower walking speed.
1. Replace blade. ]]ghten
blade bolt.
2. Set all wheels at same height.
3. Clean underside of
mower housing.
22
TROUBLESHOOTING CHART
PROBLEM CAUSE CORRECTION
Excessive 1. Worn, bent or loose blade. 1. Replace blade. 33ghten
vibration blade bolt.
Contact an authorized
servicecenter.
Starter rope
hard to pull
Depress control barto
upper handle before
pulling starter rope.
Contact an authorized
service center.
Replace blade adapter.
Move lawn mower to cut
grass or to hard surface.
2. Bent engine crankshaft. 2.
1. Engine flywheel brake is on 1.
when control bar is released
2. Bent engine crankshaft. 2.
3. Blade adapter broken. 3.
4. Blade dragging in grass. 4.
1. Cutting height too low. 1.
2. Lift on blade worn off. 2.
3. Catcher not venting air. 3.
1. Grass is too high orwheel 1.
height is too low.
2. Rear of lawn mower 2.
housing or cutting blade
dragging in grass.
3. Grass catcher too full. 3.
4. Handle height position not 4.
rightfor you.
Grass catcher Raise cutting height.
not filling (if so Replace blade.
equipped) Clean grass catcher.
Hard to push Raise cutting height.
Raise rear of lawn mower
housing one (1) setting higher.
Empty grass catcher.
Adjust handle height to suit.
23
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