Craftsman PGT9000 User Manual [en, es]

Operator’s Manual

CRRFTSMRN

GARDEN TRACTOR 28 HPp 54” Tractor Electric Start

This product has a low emission engine which operates differently

from previously built engines. Before you start the engine, read and understand this Operator’s Manual.

IMPORTANT: Read and follow all Safety

Rules and Instructions before operating this equipment.

Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.

Visit our website: www.craftsman.com

For answers to your questions about this product, Call:

1-800-659-5917

Craftsman Tractor Help Line

5am - 5 pm, Mon - Sat

Form No. 769-05601

(February 05,2010)

TABLE OF CONTENTS

Warranty Statement

Safety Instructions............................................................3

Slope Guide......................................................................8

Safety Labels....................................................................9

Assembly........................................................................10

Know your Lawn Mower.................................................13

Operation........................................................................16

.........................................................

Service and Maintenance ..............................................19

Off-Season Storage

Accessories and Attachments........................................30

Troubieshooting.............................................................31

Parts List Espahoi Service Numbers

........................................................................

..........................................................................

.......................................................

..............................................

34 62

Back Oover

WARRANTY STATEMENT

CRAFTSMAN PROFESSIONAL FULL WARRANTY

When operated and maintained according to all supplied instructions, if any non-expendable part of this riding equipment fails due to a defect in material or workmanship within two years from the date or purchase, call 1-800-659-5917 to arrange for free in-home repair.

The frame and front axle will be repaired free of charge for five years from the date of purchase if defective in material or workmanship. Ail of the above warranty coverage applies for only one year from the date of purchase if this riding equipment is ever used for commercial or

rental purposes. In all cases, it repair proves impossible, the riding equipment will be replaced free of charge with the same or an equivalent model. The battery will be replaced free of charge for 90 days from the date of purchase it defective in material or workmanship (our testing proves that it

will not hold a charge).

This warranty covers ONLY defects in material and workmanship. Sears will NOT pay for:

• Expendable items that become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard maintenance servicing, oil changes, or tune-ups.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Tire or wheel replacement or repair resulting from normal wear, accident, or improper operation or maintenance.

• Repairs necessary because of operator abuse, including but not limited to damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the riding equipment according to the instructions contained in the operator's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used

within 30 days of its purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

This warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears Brands Management Corporation, Hoffman Estates, IL 60179

PRODUCT SPECIFICATIONS

Gross HP: 28 Engine Oil: SAE 30 Fuel: Unleaded Gasoline Spark Plug: Champion® RC12YC Engine: Briggs & Stratton Professional Series

§KCDIRLLC

MODEL NUMBER

Model Number Serial Number Date of Purchase.

Record the modei number, serial number,

and date of purchase above.

AWARNING

SAFETY INSTRUCTIONS

DANGER

This symbol points out important safety instructions which, it not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol, HEED ITS WARNING!

This machine was built to be operated according to the safe opera tion practices in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating fingers, hands, toes and feet and throwing debris. Failure to observe the following safety instructions could result in serious injury or death.

AWARNING

CALIFORNIA PROPOSITION 65

Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm.

Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.

GENERAL OPERATION

• Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.

• Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them quickly.

• Never allow children under 14 years old to operate this machine. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.

• Never allow adults to operate this machine without proper instruction.

• To help avoid blade contact or a thrown object injury, keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation. Stop machine it anyone enters the area.

• Thoroughly inspect the area where the equipment is to be used. Remove all stones, sticks, wire, bones, toys, and other foreign objects which could be picked up and thrown by the blade(s). Thrown objects can cause serious personal injury.

• Plan your mowing pattern to avoid discharge of material toward roads, sidewalks, bystanders and the like. Also, avoid discharg ing material against a wall or obstruction which may cause discharged material to ricochet back toward the operator.

Your Responsibility—

persons who read, understand and follow the warnings and instruc tions in this manual and on the machine.

AWARNING

Restrict the use of this power machine to

SAVE THESE INSTRUCTIONS!

Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair to protect your eyes. Thrown objects which ricochet can cause serious injury to the eyes.

Wear sturdy, rough-soled work shoes and close-fitting slacks and shirts. Loose fitting clothes and jewelry can be caught in movable parts. Never operate this machine in bare feet or sandals.

Be aware of the mower and attachment discharge direction and do not point it at anyone. Do not operate the mower without the discharge cover or entire grass catcher in its proper place.

Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can amputate hands and feet.

A missing or damaged discharge cover can cause blade contact or thrown object injuries.

Stop the blade(s) when crossing gravel drives, walks, or roads and while not cutting grass.

Watch tor traffic when operating near or crossing roadways. This machine is not intended for use on any public roadway.

Do not operate the machine while under the influence of alcohol or drugs.

Mow only In daylight or good artificial light. Never carry passengers. Disengage blade(s) before shifting into reverse. Back up slowly.

Always look down and behind before and while backing to avoid a back-over accident.

SAFETY INSTRUCTION

Slow down before erratic operation and excessive speed.

Disengage blade(s), set parking brake, stop engine and wait until the blade(s) come to a complete stop before removing grass catcher, emptying grass, unclogging chute, removing any grass or debris, or making any adjustments.

Never leave a running machine unattended. Always blade(s), set parking brake, stop engine and remove key before dismounting.

Use extra care when loading or unloading the machine into a trailer or truck. This machine should not be driven up or down ramp(s), because the machine could tip over, causing serious personal injury. The machine must be pushed manually on ramp(s) to load or unload properly.

Muffler and engine become hot and can cause a burn. Do not touch.

Check overhead clearances carefully before driving under low hanging tree branches, wires, door openings etc., where the operator may be struck or pulled from the machine, which could result in serious injury.

Disengage all attachment clutches and depress the brake pedal completely before attempting to start engine.

Your machine is designed to cut normal residential grass of a height no more than 10”. Do not attempt to mow through unusually tall, dry grass (e.g., pasture) or piles of dry leaves. Dry grass or leaves may contact the engine exhaust and/or build up on the mower deck presenting a potential

Use only accessories and attachments approved for this machine by the machine manufacturer. Read, understand and follow all instructions provided with the approved accessory or attachment. Fora list of approved accessories and attachments, call 1-800 659-5917.

Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

If situations occur which are not covered in this manual, use care and good judgment. Contact 1-800-659-5917 for information and assistance.

turning.

Operate the machine smoothly. Avoid

turn

off

fire

hazard.

SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or it you feel uneasy on it, do not mow it.

For your safety, use the Slope Guide included as part of this manual to measure slopes before operating this machine on a sloped or hilly area. If the slope is greater than 15 degrees as shown on the Slope Guide, do not operate this machine on that area or serious injury could result.

Do:

• Mow up and down slopes, not across. Exercise extreme caution when changing direction on slopes.

• Watch tor holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low enough speed setting so that you will not have to stop or shift while on the slope. Tires may lose traction on slopes even though the brakes are functioning properly. Always keep machine in gear when going down slopes to take advantage of engine braking action.

• Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability. For recommendations, call

1-800-659-5917.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Rapid engagement or braking could cause the front of the machine to lift and rapidly flip over backwards which could cause serious injury.

• Avoid starting or stopping on a slope. If tires lose traction, disen gage the blade(s) and proceed slowly straight down the slope.

Do Not:

• Do not turn on slopes unless necessary; then, turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches or embankments. The mower could suddenly ditch, or it an edge caves in.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not use a grass catcher on steep slopes.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not attempt to coast downhill. Over-speeding may cause the operator to lose control of the machine resulting in serious injury or death.

• Do not tow heavy pull behind attachments (e.g. loaded dump cart, lawn roller, etc.) on slopes greater than 5 degrees. When going down hill, the extra weight tends to push the tractor and may cause you to loose control, (e.g. tractor may speed up, braking and steering ability are reduced, attachment may jack-knife and cause tractor to overturn).

turn

over if a wheel is over the edge of a cliff,

SAFETY INSTRUCTIONS

CHILDREN

Tragic accidents can occur it the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. They do not understand the dangers. Never assume that children will remain where you last saw them.

• Keep children out of the mowing area and In watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Never carry children, even with the blade(s) shut off. They may fall off and be seriously Injured or Interfere with safe machine operation.

• Use extreme care when approaching blind corners, doorways, shrubs, trees or other objects that may block your vision of a child who may run Into the machine.

• To avoid back-over accidents, always disengage the cutting blade(s) before shifting Into Reverse. If equipped, the “Reverse Caution Mode” (blades operate while machine rides in reverse) should not be used when children or others are around.

• Keep children away from hot or running engines. They can suffer bums from a hot muffler.

• Remove key when machine Is unattended to prevent unauthorized operation.

Never allow children under 14 years of age to operate this machine. Children 14 and over should read and understand the Instructions and safe operation practices In this manual and on the machine and should be trained and supervised by an adult.

TOWING

• Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.

• Follow the manufacturers recommendation for weight limits tor towed equipment and towing on slopes. For recommendations, call 1-800-659-5917.

• Never allow children or others In or on towed equipment.

• On slopes, the weight of the towed equipment may cause loss of traction and loss of control.

• Always use extra caution when towing with a machine capable of making tight turns (e.g. “zero-turn” ride-on mower). Make wide turns to avoid jack-knifing.

• Travel slowly and allow extra distance to stop.

• Do not coast downhill.

SERVICE

Safe Handling of Gasoline

To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately.

• Use only an approved gasoline container.

• Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.

• When practical, remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

• Extinguish all cigarettes, cigars, pipes and other sources of ignition.

• Never fuel machine indoors.

• Never remove gas cap or add fuel while the engine is hot or run ning. Allow engine to cool at least two minutes before refueling.

• Never over fill fuel tank. Fill tank to no more than bottom of filler neck to allow space for fuel expansion.

• Replace gasoline cap and tighten securely.

• If gasoline is spilled, wipe it off the engine and equipment. Move machine to another area. Wait 5 minutes before starting the engine.

• To reduce fire hazards, keep machine free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage and remove any fuel soaked debris.

• Never store the machine or fuel container inside where there is an open flame, spark or pilot light as on a water heater, space heater, furnace, clothes dryer or other gas appliances.

• Allow a machine to cool at least five minutes before storing.

inch below

SAFETY INSTRUCTION

General Service

• Never

• Before cleaning, repairing, or inspecting, make certain the

• Periodically check to make sure the blades come to complete

• Check brake operation frequently as It Is subjected to wear during

• Check the blade(s) and engine mounting bolts at frequent

• Mower blades are sharp. Wrap the blade or wear gloves, and use

• Keep all nuts, bolts, and screws tight to be sure the equipment Is

• Never tamper with the safety interlock system or other safety

• After striking a foreign object, stop the engine, disconnect the

• Never attempt to make adjustments or repairs to the machine

• Grass catcher components and the discharge cover are subject

run

an engine indoors or in a poorly ventilated area. Engine

exhaust contains carbon monoxide, an odorless, and deadly gas.

blade(s) and all moving parts have stopped. Disconnect the spark plug wire and ground against the engine to prevent unintended starting.

stop within approximately (5) five seconds after operating the blade disengagement control. If the blades do not stop within the this time frame, your machine should be serviced professionally by a Sears or other qualified service dealer.

normal operation. Adjust and service as required.

Intervals for proper tightness. Also, visually Inspect blade(s) for damage (e.g., excessive wear, bent, cracked). Replace the blade(s) with the original equipment manufacturer’s (O.E.M.) blade(s) only, listed In this manual. Use of parts which do not meet the original equipment specifications may lead to Improper performance and compromise safety!

extra caution when servicing them.

In safe working condition.

devices. Check their proper operation regularly.

spark plug wire(s) and ground against the engine. Thoroughly Inspect the machine for any damage. Repair the damage before starting and operating.

while the engine is running.

to wear and damage which could expose moving parts or allow objects to be thrown. For safety protection, frequently check components and replace immediately with original equipment manufacturer's (O.E.M.) parts only, listed In this manual. Use of parts which do not meet the original equipment specifications may lead to Improper performance and compromise safety!

• Do not change the engine governor settings or over-speed the engine. The governor controls the maximum safe operating speed of the engine.

• Maintain or replace safety and instruction labels, as necessary.

• Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.

• According to the Consumer Products Safety Commission (CPSC) and the U.S. Environmental Protection Agency (EPA), this product has an Average Useful Life of seven (7) years, or 390 hours of operation. At the end of the Average Useful Life, buy a new machine or have the machine inspected annually by a Sears or other qualified service dealer to ensure that all mechanical and safety systems are working properly and not worn excessively. Failure to do so can result In accidents, injuries or death.

DO NOT MODIFY ENGINE

To avoid serious injury or death, do not modify engine in any way. Tampering with the governor setting can lead to a runaway engine and cause it to operate at unsafe speeds. Never tamper with factory setting of engine governor.

NOTICE REGARDING EMISSIONS

Engines which are certified to comply with California and federal EPA emission regulations for SCRE (Small Cff Road Equipment) are certified to operate on regular unleaded gasoline, and may include the following emission control systems: Engine Modification (EM) and Three Way Catalyst (TWC) If so equipped.

SPARK ARRESTOR

This machine is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine's exhaust system Is equipped with a spark arrester meeting applicable local or state laws (If any).

If a spark arrester Is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Cther states may have similar laws. Federal laws apply on federal lands.

A spark arrester for the muffler is available through your nearest Sears Parts and Repair Service Center.

AWARNING

SAFETY INSTRUCTIONS

SAFETY SYMBOLS

This page depicts before attempting to assemble and operate.

and

describes safety symbols that may appear

Symbol Description

this product. Read, understand, and follow all instructions on the machine

READ THE OPERATOR’S MANUAL(S) Read, understand, and followall instructions in the manual(s) before attempting to assemble and operate

DANGER— ROTATING BLADES Never carry passengers. Never carry children, even with the blades off.

DANGER— ROTATING BLADES Always look down and behind before and while backing to avoid a back-over accident.

WARNING— ROTATING BLADES Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can amputate hands and feet.

WARNING—THROWN OBJECTS

This machine may pick up and throw and objects which can cause serious personal injury.

WARNING—THROWN OBJECTS This machine may pick up and throw and objects which can cause serious personal injury.

BYSTANDERS Keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in

operation.

WARNING— SLOPE OPERATION

Do not operate this machine on a slope greater than 15 degrees.

WARNING—HOT SURFACE

Engine parts, especially the muffler, become extremely hot during operation. Allow engine and muffler to cool before touching.

DANGER — ROTATING BLADES

To reduce the risk of injury, keep hands and feet away. Do not operate unless discharge cover or grass catcher is in its proper place. If damaged, replace immediately.

Sight

and hold this level with a vertical tree...

or a corner of a building...

--------or a fence post

m f-

O c

f-Oslmk

Fole)

aion.

■'.'I.. II. .'r'lfy.

A WARNING

Use this page as a guide to determine slopes where you may not operate safely.

Do not operate your lawn mower on such slopes. Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). A riding mower could overturn and cause serious injury. Operate riding mowers up and down slopes, never across the face of slopes.

A DANGER

KEEP HANDS AND FEET AWAY. DO NOT OPERATE MOWER

Л—

ASSEMBLE CHUTE DEFLECTOR TQ THIS UHIT BEFORE OPERATING,

ROTATING BLADES CAUSE

SERIOUS INJURY OR DEATH

DO NOT MOW WHEN CHILOREN OR OTHERS ARE

UNLESS CHUTE DEFLECTOR OR ENTIRE GRASS CATCHER IS IN ITS PROPER PLACE.

СНШЕН EVEN WITH BLADE(S) OFF.

AND BEHIND BEFORE AND WHILE

6 IN REVERSE IS HOT RECOMMENDED.

1. DISENGAGE BLADES/PTO, ($*OWER TAKE OFF)

2. ENGAGE THE TRACTOR'S PARKING BRAKE.

3. ACTIVATE THROTTLE TO RUN SETTING, (MIN. SETTING NOT RECOMMENDED}.

4. TURN KEY TO START ENGINE, AFTB) START RELEASE KEY.

шшЕзпзх:

SAFETY LABEL

WARNING

This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol HEED ITS WARNING!

KNOW LOCATION AND FUISTION W ALL CONTROL. BE SURE BLADE(S) AND ENOME ARE STOPPED BEFORE PLACIIK HANBS m FEET NEAR BLADE(S). BEFOiS LEAVINO OPERATOR'S POSITION, DISEN6AGE BLADE(S}, ENCAGE PARKIM BRAKE, SHUT OFF AND

i^imVEKEY.

READ OPERATOR'S MANUAL

ADANGER

KEEP HAIffiS AND FEET AWAY FROM ВОТАТМО PARTS.

REMOVE OBJECTS THAT CAN BE THROWN BY THE BLADE IN ANY

DIRECTION. WEAR SAFETY BLASSES.

DO HOT MOW WHEN CHILDREN OR OTHERS ARE AROUND.

NEVER CARRY CHILDREN EVEN WITH BLADES OFF.

USE EXTRA CAUTION ON SLOPES. DO NOT MOW SLOPES GREATER THAN ir. MOW ACROSS NOT UP AND DOWN. AVOID SUDDEN TURNS, USE LOW SPEED.

AVOID SERIOUS INJURY OR DEATH

.1. Al II H KFSUMING lORWAKD UPFKArlON. IH-TIJIIN

KFVTU NOIIMAI MOWING" POSITION,

NOTE IN BOTH MODES, WHEN OPERATOR LEAVES SEAT, LNCINL WILLSIOP UNLESS PARKING BHAKb IS Sbl AND III ADI S ARE DISENGAGED.

Your Responsibility

Restrict the use of this power machine to persons who read, understand, and follow the warnings and instruc tions in this manual and on the machine.

ASSEMBLY

TRACTOR SET-UP

Shipping Brace Removal

Moving The Tractor Manually

Your tractor’s transmission is equipped with a hydrostatic relief valve for occasions when it is necessary to move the tractor manually. Open ing this valve permits the fluid in the transmission to bypass its normal route, allowing the rear tires to “freewheel.” To open the hydrostatic relief valve, proceed as follows:

Make sure the garden tractor's engine is off, set the parking brake and remove the ignition key before removing the shipping brace.

1. Locate the shipping brace, it present, and warning tag found on the right side of the cutting deck. See Figure 2.

AWARNING

2. Pull the hydrostatic bypass rod outward, then up, to lock it in place.

NOTE:

bypass rod is pulled out. Return the rod to its normal position prior to operating the tractor.

Never attempt to move the tractor manually without first opening the hydrostatic relief valve. Doing so will result in serious damage to the tractor’s transmission.

The transmission will NOT engage when the hydrostatic

CAUTION

The shipping brace is used for packaging purposes only. Remove anc discard the shipping brace before operating your garden tractor.

The mowing deck is capable of throwing objects. Operating the riding mower without the discharge cover in the proper operating position could result

it between your thumb and index finger and rotating it clockwise.

AWARNING

serious personal injury and/or property damage.

ASSEMBLY

Connecting the Battery Cables

Checking Tire Pressure

AWARNING

Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.

__________

A CAUTION

When attaching battery cables, always connect the POSITIVE (Red) wire to its terminal first, followed by the NEGATIVE (Black) wire.

For shipping reasons, both battery cables on your equipment may have been left disconnected from the terminals at the factory. To connect the battery cables, proceed as follows:

NOTE:

battery terminal is marked Neg. (-).

NOTE:

step 2.

1. Remove the plastic cover, it present, from the positive battery

The positive battery terminal is marked Pos. (+). The negative

If the positive battery cable is already attached, skip ahead to

terminal and attach the red cable to the positive battery terminal (+) with the bolt and hex nut. See Figure 3.

Never exceed the maximum inflation pressure shown on the sidewall of the tire. Do not overinflate tires. Check sidewall of tires for maxi mum psi. Equal tire pressure should be maintained

The tires on your tractor may be overinflated for shipping purposes. Reduce the tire pressure before operating the tractor. Check sidewall of tires for maximum psi.

Adjusting the Seat

To adjust the position of the seat, pull up and hold the seat adjustment lever. Slide the seat forward or rearward to the desired position; then release the adjustment lever. Make sure seat is locked into position in a seat-stop before operating the tractor. See Figure 4.

Before operating the tractor, make sure the seat is engaged in a seat-stop. Engage the parking brake. Stand behind the machine and pull back on seat until

AWARNING

clicks into place.

_____________________

all times.

Figure 3

2. Remove the plastic cover, if present, from the negative battery terminal and attach the black cable to the negative battery terminal (-) with the bolt and hex nut. See Figure 3.

3. Position the red rubber boot over the positive battery terminal to help protect it from corrosion.

NOTE:

side of battery, charge the battery as instructed in the Service and Maintenance section of this Operator’s Manual prior to operating the tractor.

If the battery is put into service after the date shown on top/

To adjust the angle of the armrests, lift the armrests and rotate the height adjust knob clockwise to lower the angle or counterclockwise to raise the angle. See Figure 4.

Figure 4

ASSEMBLY

Setting the Deck Gauge Wheels and Roller

Move the tractor on a firm proceed as follows

1. Select the height position of the cutting deck by placing the deck lift lever in the normally desired mowing height setting (any of the eleven different cutting height notches on the right fender).

2. Check the gauge wheels for contact or excessive clearance with the surface below. The deck gauge wheels should have between %-inch and y2-inch clearance above the ground.

If the gauge wheels have excessive clearance or contact with the surface, adjust as follows:

a. Raise the deck lift handle to its highest setting. b. Remove the front gauge wheels by removing the lock nuts

and shoulder screws which secure them to the deck. See

Figure 5. c. Place the deck lift lever in the desired mowing height setting. d. Reinsert the shoulder screw (with each gauge wheel) into

the index hole that leaves approximately

bottom of the wheel and the pavement. e. Remove the clevis pins and hairpin clips from the deck roller

brackets on the left and right sides of the cutting deck. See

Figure 5. f.

Position the deck roller brackets up or down through the slots

on the rear of the deck until desired position is reached, then

reattach with the clevis pins and hairpin clips just removed.

Be certain that the left roller bracket and the right roller

bracket are set in the same position.

Refer to Leveling the Deck in the Service and Maintenance section of this manual for more detailed instructions regarding various deck adjustments.

and

level surface, preferably pavement, and

1/2

-inch

between the

Gas and Oil

The fuel tank is located under the hood and has a capacity of two and three-quarters gallons. Remove the fuel cap by turning it counter clockwise. Use only clean, fresh (no more than 30 days old), unleaded gasoline. Fill the tank no higher than four inches below the top of the filler neck to allow space for fuel expansion.

AWARNING

Use extreme care when handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Never fuel the machine indoors or while the engine is hot or running. Extinguish cigarettes, cigars, pipes and other sources of ignition.

NOTE:

MUST check the oil level before operating. See Checking the Engine Oil in the Service and Maintenance section of this manual.

Your tractor is shipped with oil in the engine. However, you

CAUTION

Always check the engine oil level before each use as instructed in the maintenance section of this manual. Add oil as necessary. Failure to do so may result

serious damage to your engine

___________________

_______________

KNOW YOUR MOWER

Systems Indicator

Monitor

Fuel Tank Cap

Throttle Control

Fuel Level Indicator

Brake Pedal

Seat Adjustment Lever

Cup Holder

Ignition Switch

Module

Drive Pedal

Reverse Pedal

Deck Lift Lever

Figure 6

Garden Tractor controls and features are illustrated in Figure 6 and described on the following pages.

NOTE:

viewpoint of the operator facing forward from the tractor seat.

References to the right or left side of tractor are

from

the

Awarning

Read and follow all safety rules and instructions in this manual, including the entire Operation section, before attempting to operate this machine. Failure to comply with all safety rules and instructions may result in personal injury.

BRAKE PEDAL

The brake pedal is located on the left front side of the tractor above the drive pedal along the running board. The brake pedal can be used for sudden stops or setting the parking brake.

NOTE:

interlock switch when starting the tractor.

The brake pedal must be fully depressed to activate the safety

(O)

THROTTLE CONTROL LEVER

The throttle/choke control is located on the left side of the tractor's dash panel. This lever controls the speed of the engine. When set in a given position, the throttle will maintain a uniform engine speed.

NOTE:

deck engaged, be certain that the throttle control is always in the FAST (rabbit) position.

SEAT ADJUSTMENT LEVER

The seat adjustment lever Is located below the front/ left of the seat. The lever allows for adjustment of the fore to aft position of the operator's seat. Refer to the Assembly section of this manual for more detailed instructions.

When operating the tractor with the cutting

KNOW YOUR MOWER

DECK LIFT LEVER

Found

your tractor's right fender, the deck lift lever is used to change the height of the cutting deck. To use, move the lever to the left, then place in the notch best suited for your application.

IGNITION SWITCH MODUL^

To start the engine, insert the key into the ignition switch and turn clockwise to the START position. Release the key into the NORMAL position once the engine has fired.

To stop the engine, counterclockwise to the STOP position.

MOWING

turn

the ignition key

MODE

NO CHILDREN AROUND

REVERSE PUSH BUTTON «

REVERSE

CAUTION MODE

NORMAL MOWING

Awarning

Never leave a running machine unattended. Always disengage PTO (Blade Engage knob), set parking brake, stop engine and remove key to prevent unintended starting.

A CAUTION

Prior to operating the tractor, refer to both Safety Interlock Switches and Starting The Engine in the Operation section of this manual for detailed instructions regarding the Ignition Switch Module and operating the tractor

REVERSE CAUTION MODE.

_____________

DRIVE PEDAL

The drive pedal is located on the right side of the tractor, along the running board. Press the drive pedal forward to cause the tractor to travel forward. Ground speed is also controlled with the drive pedal. The further forward the pedal is pivoted, the faster the tractor will travel. The pedal will return to its original position when it's not pressed.

lil

REVERSE PEDAL

The reverse pedal is located on the right side of the tractor along the running board. Ground speed is also controlled with the reverse pedal. The further downward the pedal is pivoted, the faster the tractor will travel. The pedal will return to its original position when it's not pressed.

lll

SYSTEMS INDICATOR MONITOR/HOUR METER LCD

When the ignition key is rotated out of the STOP position but not into the START position, the system's indicator monitor displays the battery's output, in volts, on its LCD for approximately five seconds, after which it displays an hour glass and the hours of tractor operation. Once the tractor is started, the monitor continually displays an hourglass and the hours of tractor operation on its LCD.

NOTE:

key is rotated out of the STOP position, regardless of whether the engine is started.

The Indicator Monitor will also remind the operator of maintenance intervals for changing the engine oil. The LCD will alternately flash the recorded hours, “CHG” and “OIL” tor five minutes, after every 50 hours of recorded operation elapse. The maintenance interval lasts for two hours (from 50-52, 100-102, 150-152, etc.). The LCD will also flash as described above for five minutes every time the tractor's engine has been started during this maintenance interval. Before the interval expires, change the engine oil as instructed in the Service and Maintenance section of this Operator's Manual.

Brake

If the Brake light illuminates when attempting to start the tractor's engine, depress the brake pedal.

PTO (Blade Engage)

If the PTO light illuminates when attempting to start the tractor's engine, move PTO knob into the disengaged (OFF) position.

Oil

It is normal for the Oil light to illuminate while the engine is cranking during start-up, but if it illuminates during operation, while the engine is running, stop the tractor immediately and check the engine oil level as instructed in this Operator's Manual.

Battery

It is normal for the Battery light to illuminate while the engine is cranking during start-up, but if it illuminates during operation, while the engine is running, the battery is in need of a charge or the engine's charging system is not generating sufficient amperage. Charge the battery as instructed in the Service section of this manual or have the charging system checked by a Sears or other qualified service dealer.

Hours of tractor operation are recorded any time the ignition

KNOW YOUR MOWE

PTO / BLADE ENGAGE KNOB

Activating the PTO engages power to the cutting deck or other (separately available) attachments. Pull outward on the PTO/Blade Engage knob to activate it. Push the PTO/ Blade Engage knob inward to disengage the power to the cutting deck or other (separately available) attachments.

NOTE:

the disengaged (OFF) position when starting the engine.

PARKING BRAKE/CRUISE CONTROL LEVER

Located in the center of the tractor's dash panel below the steering wheel, the Parking Brake/Cruise Control lever is used to engage the parking brake and the cruise control. Refer to the Operation section of this manual for detailed instructions regarding the parking brake.

NOTE:

leaves the seat with the engine running or the engine will automatically shut off.

NOTE:

tractor's fastest ground speed. If the operator should attempt to do so, the tractor will automatically decelerate to the fastest optimal mowing ground speed.

The PTO/Blade Engage knob must be in

The parking brake must be set it the operator

Cruise control can NOT be engaged at the

PTO

O I

OFF ON

füTi

AWARNING

Never leave a running machine unattended. Always disengage PTO (Blade Engage knob), set parking brake, stop engine and remove key to prevent unintended starting.

FUEL LEVEL INDICATOR

The Fuel Level Indicator is located on the left side of the tractor's dash and indicates the amount of fuel in the gas tank.

____________________________

OPERATION

SAFETY INTERLOCK SWITCHES

This tractor is equipped with a safety interlock system for the protection of the operator. If the interlock system should ever malfunction, do not operate the tractor. Contact a Sears or other qualified service dealer.

• The safety interlock system prevents the engine from cranking or starting unless the parking brake is engaged, and the PTO (Blade Engage) knob is in the disengaged (OFF) position.

• The engine will automatically shut off if the operator leaves the seat before engaging the parking brake.

• The electric PTO (Blade Engage) clutch will automatically shut off if the operator leaves the tractor's seat with the PTO (Blade Engage) knob in the engaged (ON) position, regardless of whether the parking brake is engaged.

• With the ignition key in the NORMAL MOWING position, the electric PTO (Blade Engage) clutch will automatically shut off if the PTO (Blade Engage) knob is moved into the engaged (ON) position with the drive pedal in position for reverse travel.

AWARNING

Do not operate the tractor if the interlock system is malfunctioning. This system was designed for your safety and protection.

STOPPING THE ENGINE

If you strike a foreign object, stop the engine and disconnect the spark plug wire(s). Thoroughly inspect the machine for any damage. Repair the damage before restarting and operating.

If the blades are engaged, place the PTO/Blade Engage knob in the disengaged (OFF) position.

Place the throttle/choke control lever near the SLOW position. Turn the ignition key counterclockwise to the STOP position. Remove the key from the ignition switch to prevent unintended

starting.

DRIVING THE TRACTOR

Avoid sudden starts, excessive speed and sudden stops.

Lightly press the brake pedal to release the parking brake. Move the throttle lever into the FAST (rabbit) position.

To travel FORWARD, slowly press the upper portion of the drive pedal forward until the desired speed is achieved. See Figure 7.

STARTING THE ENGINE

NOTE:

for Gasoline fill-up instructions. Refer to Checking the Engine Oil in the Service and Maintenance section of this manual for oil fill-up instruc tions.

Refer to Gas and Oil in the Assembly section of this manual

AWARNING

______________

AWARNING

1. Insert the tractor key into the ignition switch module.

2. Place the PTO (Blade Engage) knob in the disengaged (OFF) position.

3. Engage the tractor’s parking brake.

4. Activate throttle to run setting.

Note:

Minimum setting not recommended.

5. Turn the ignition key clockwise to the START position. After the engine starts, release the key. It will return to the NORMAL MOWING position.

A CAUTION

Do NOT hold the key in the START position for longer than ten seconds at a time. Doing so may cause damage to your engine’s electric starter.

slowly depress the lower portion of the drive pedal with the ball of your foot (NOT your heel) until the desired speed is achieved. See Figure 7.

A CAUTION

Do NOT attempt to change the direction of travel when the tractor is in motion. Always bring the tractor to a complete stop before moving the tractor from forward to reverse or vice versa.

AWARNING

Do not leave the seat of the tractor without first placing the PTO/ Blade Engage knob in the disengaged (OFF) position and engaging the parking brake. If leaving the tractor unattended, also turn the engine off and remove the ignition key.

OPERATION

REVERSE CAUTION MODE

The REVERSE CAUTION MODE position of the key switch module allows the tractor to be operated engaged.

NOTE:

Mowing in reverse is not recommended.

reverse with the blades (PTO)

AWARNING

Use extreme caution while operating the tractor in the REVERSE CAUTION MODE. Always look down and behind before and while backing. Do not operate the tractor when children or others are around. Stop the tractor immediately

To use the REVERSE CAUTION MODE:

NOTE:

1. Start the engine as previously instructed on the previous page.

2. Turn the key from the NORMAL MOWING (Green) position to the

The operator MUST be seated in the tractor seat.

REVERSE CAUTION MODE (Yellow) position of the key switch module. See Figure 8.

someone enters the area.

DRIVING ON SLOPES

Refer to the SLOPE GUIDE on page 8 to help determine slopes where you may operate the tractor safely.

Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). The tractor could overturn anc cause serious injury.

• Mow up and down slopes, NEVER across.

• Exercise extreme caution when changing direction on slopes.

• Watch for holes, ruts, bumps, rocks, or other hidden objects.

• Avoid turns when driving on a slope. If a turn must be made, turn

• Avoid stopping when driving up a slope. If it is necessary to stop

ENGAGING THE PARKING BRAKE/ SETTING THE CRUISE CONTROL

NOTE:

same lever. If using the brake when engaging the parking brake/ cruise control lever, the parking brake will engage. If using the drive pedal when engaging the parking brake/cruise control lever, the cruise control will engage.

AWARNING

_________________________________

Uneven terrain could overturn the machine. Tall grass can hide obstacles.

down the slope. Turning up a slope greatly increases the chance of a roll over.

while driving up a slope, start up smoothly and carefully to reduce the possibility of flipping the tractor over backward.

The parking break and cruise control are controlled by the

Parking Brake

NOTE:

with the engine running or the engine will automatically shut off. To set the parking brake:

1. Press the brake pedal completely down with your left foot and hold it in that position.

3. Press the REVERSE PUSH BUTTON (Orange, Triangular Button) at the top, right corner of the key switch module. The red indicator light at the top, left corner of the key switch module will be ON while activated. See Figure 8.

4. Once activated (indicator light ON), the tractor can be driven in reverse with the cutting blades (PTO) engaged.

5. Always look down and behind before and while backing up to make sure no children are around. After resuming forward motion, return the key to the NORMAL MOWING position.

The REVERSE CAUTION MODE will remain activated until:

a. The key is placed in either the NORMAL MOWING position

or STOP position or

b. The operator leaves the seat.

2. Push the parking brake/cruise control lever downward and hold it in that position.

3. Remove your foot from the brake pedal.

4. Release pressure from the parking brake/cruise control lever.

After completing step 3, the brake pedal should remain in the down position. If it doesn’t, the parking brake is through 4 to engage the parking brake.

To disengage the parking brake, lightly press the brake pedal.

Never leave a running machine unattended. Always disengage PTO (Blade Engage knob), set parking brake, stop engine and remove key to prevent unintended starting.

The parking brake must be set it the operator leaves the seat

nof engaged.

Repeat steps 1

AWARNING

____________________________

OPERATION

Cruise Control

MOWING

AWARNING

I Never engage the cruise control lever while traveling To set the cruise control:

Slowly press the upper portion foot until the desired speed is achieved.

Lightly press the parking brake/cruise control lever downward and hold it in that position.

Remove your foot from the drive pedal. Release pressure from the parking brake/cruise control lever

After completing step 3, the drive pedal should remain in the down position and the tractor will maintain the same forward speed. If it doesn’t, the cruise control is engage the cruise control.

To disengage the cruise control, lightly press the drive pedal or the brake pedal.

NOTE:

speed. If the operator should attempt to do so, the tractor will automati cally decelerate to the fastest optimal mowing ground speed.

To change the direction of travel from forward to reverse when cruise control is engaged, press the brake pedal to disengage the cruise control and bring the tractor to a complete stop. Then slowly press the reverse pedal with the ball of your foot to travel in reverse.

Cruise control cannot be set at the tractor's fastest ground

the drive pedal with your right

nof engaged.

ENGAGING THE PTO

Engaging the PTO transfers power to the cutting deck or other (separately available) attachments. To engage the PTO:

1. Move the throttle control lever to the FAST (rabbit) position.

2. Pull the PTO/Blade Engage knob outward into the engaged (ON) position. See Figure 9.

NOTE:

Always operate the tractor with the throttle lever in the FAST

reverse.

Repeat steps 1 through 4 to

To help avoid blade contact or a thrown object injury, keep bystand ers, helpers, children and pets at least 75 feet from the machine while it is in

The following information will be helpful when using the cutting deck with your tractor.

Plan your mowing pattern to avoid discharge of materials toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator.

• Do not mow at high ground speed, especially it a mulch kit or grass collector is installed.

• Do not cut the grass too short. Short grass is prone to weed growth and yellows quickly in dry weather.

• Always operate the tractor with the throttle lever in the FAST (rabbit) position while mowing

• For best results It is recommended that the first two laps be cut with the discharge thrown towards the center. After the first two laps, reverse the direction to throw the discharge to the outside for the balance of cutting. This will give a better appearance to the lawn.

• Do NOT attempt to mow heavy brush and weeds or extremely tall grass. Your tractor is designed to mow lawns, NOT clear brush.

• Keep the blades sharp and replace the blades when worn.

USING THE DECK LIFT LEVER

To raise the cutting deck, move the deck lift lever to the left, then place it in the notch best suited for your application.

OPERATING THE HEADLIGHTS

AWARNING

operation. Stop machine

anyone enters the area.

AWARNING

__________

_________________

SERVICE AND MAINTENANC

Awarning

Before performing any type of maintenance/service, disengage all controls and stop the engine. Wait until all moving parts have come to a complete stop. Disconnect spark plug wire and ground it against the engine to prevent unintended starting. Always wear safety glasses operation or while performing any adjustments or repairs.

during

Follow the maintenance schedule given below. This chart describes service guidelines only. Use the Service Log column to keep track of completed maintenance tasks.

Repair Service Center or to schedule service, simply contact 1-800-4-MY-HOME®.

To locate the nearest Parts &

Interval

Before Each Use

In the First Five Flours Every 10 Flours

Every 25 hours

Every 50 hours

Annually

Before Storage

Item

Engine oil level

Muffler area and controls

Engine Oil

1. Hood/

7. Rear Wheels 7. Remove and grease axles

7. Pedal pivot points

Dash air vents Battery terminals Deck spindles and idler

bracket Air filter’s precleaner* Air filter* Mid steering arms, pivot

shafts, and axles Front wheel bearings Front deck wheels Engine oil Muffler Air filter Air filter’s pre-cleaner Spark plug Air cooling system* Fuel filter Steering Gears

Hood/ Dash air vents Battery terminals Mid steering arms, pivot

shafts, and axles Front wheel bearings Front deck wheels Deck spindles and idler

bracket

Check

Clean

Change

Clean

Lubricate

Clean

Lubricate

Change

Check

Replace

Clean

Replace

Clean

Lubricate

7. Lubricate

Service Service Log

‘Service more frequently under dusty conditions.

AWARNING AWARNING

Before performing any maintenance or repairs, disengage the PTC (Blade Engage Lever), engage the parking brake, stop the engine remove the key to prevent unintended starting.

and

If the engine has been recently run, the engine, muffler and sur rounding metal surfaces will be hot and can cause bums to the skin. Exercise caution to avoid bums.

SERVICE AND MAINTENANCE

NOTE:

viewpoint of the operator facing forward from the tractor seat.

CUTTING DECK REMOVAL

To remove the cutting deck, proceed as follows:

1. Place the PTO/Blade Engage knob in the disengaged (OFF)

2. Lower the deck by moving the deck lift lever into the bottom notch

3. Locate the PTO clutch under the front of your tractor. See

References to the right or left side of tractor are from the

position and engage the parking brake.

on the right fender.

Figure 10.

NOTE:

moved from the electric PTO clutch, carefully insert a 3/8” drive ratchet wrench (set to idler bracket and pivot it toward the tractor’s right side to relieve tension on the belt. See Figure 11.

Avoid pinching injuries. Never place your fingers on the idler spring or between the belt and a pulley while removing the belt.

If there Is too much tension on the belt tor it to be easily re

loosen)

into the square hole found in the left-hand deck

AWARNING

Deck idler

Bracket

Insert Ratchet

Here

PTO Pulley

Figure 10

Remove the belt guard and belt from the PTO pulley as follows. Refer to Figure 10:

a. Remove the hex screws. b. Pull the belt keeper rod to the right and down to remove.

c. Remove the deck belt from around the tractor’s electric PTO

clutch.

Figure 11

Looking at the cutting deck from the left side of the tractor, locate the deck support pin on the rear left side of the deck.

Pull the deck support pin outward to release the deck from the deck lift arm. See Figure 12.

8. Move the deck lift lever Into the top notch to raise the deck I arms up and out of the way.

Remove the bowtie cotter pin

SERVICE AND MAINTENANCE

connecting

the deck sway rod to the

CHANGING THE TRANSMISSION DRIVE BELT

Several components must be removed and special tools used in order to change the tractor's transmission drive belt. See a Sears or other qualified service dealer to have the transmission drive belt replaced.

CHANGING THE DECK BELT

AWARNING

Shut the engine off and remove ignition key before removing the cutting blade(s) tor sharpening or replacement. Protect your hands by using heavy gloves when grasping blades and pulleys.

___________

AWARNING

The V-belts found on your tractor are specially designed to engage and disengage safely. A substitute (non-OEM) V-belt can be danger ous by not disengaging completely. For a proper working machine, use factory approved belts

listed

the Parts List of this manual..

Figure 13

10.

Gently slide the cutting deck toward the front of the tractor, carefully guiding the hooks on the deck off of the deck stabilizer rod. See Figure 14.

All belts on your tractor are subject to wear and should be replaced it any signs of wear are present. To change or replace the deck belt on your tractor, proceed as follows:

1. Remove the deck as instructed in the Cutting Deck section.

pulley located near the back of the deck. See Figure 15.

Remove the deck belt from around the three spindle pulleys and the two deck idler pulleys.

NOTE:

order to remove the belt from around them.

The idler pulleys may have to be loosened, but not removed, in

SERVICE AND MAINTENANCE

5. To place the new belt, begin by routing the belt around the two outer spindle pulleys, then around the front spindle pulley as shown in Figure 16.

Figure 16. Retighten the belt keeper rod loosened earlier. Remount the outer spindle belt covers removed earlier. Reinstall the deck making sure the belt remains routed around the

pulleys as instructed.

10.

Reinstall the deck sway rod (See Figure 13) and deck stabilizer rod (See Figure 14).

11.

Pull the right side of the belt and place the narrow V side of the belt into the PTO pulley. See Figure 10 in CUTTING DECK REMOVAL and Figure 17 below.

13. Replace the PTO Pulley belt guard removed in step 4 of CUT TING DECK REMOVAL.

NOTE:

See Figure 10.

Insert the belt guard into the belt guard slot of the PTO pulley.

CUTTING BLADES

AWARNING

Shut the engine off and remove ignition key before removing the cutting blade(s) for sharpening or replacement. Protect your hands by using heavy gloves when grasping the blade.

_________________

AWARNING

Periodically inspect the blade and/or spindle for cracks or damage, especially after you've struck a foreign object. Do not operate the machine until damaged components are replaced.

To remove the blades, proceed as follows.

1. Remove the deck from beneath the tractor, (refer to Cutting Deck Removal on page 21) then gently flip the deck over to expose its underside.

2. Place a block of wood between the center deck housing baffle and the cutting blade to act as a stabilizer. See Figure 18.

3. Remove the hex flange nut that secures the blade to the spindle assembly. See Figure 18.

______________

12.

While holding the belt and pulley together, rotate the pulley to the left (See Figure 17). Continue holding and rotating the pulley and belt until the belt is fully rolled into the PTO pulley.

SERVICE AND MAINTENANC

4. To properly sharpen the cutting blades, remove equal amounts of metal from both ends of the blades along the cutting edges, parallel to the trailing edge, at a 25° to 30° angle. Always grind each cutting blade edge equally to maintain proper blade balance. See Figure 19.

CAUTION

If the cutting edge of the blade has previously been sharpened, or it

any metal separation is present, replace the blades with new ones.

AWARNING

Jump Starting

Never jump start a damaged or frozen battery. Be certain the vehicles do not touch and ignitions are off. Do not allow cable clamps to touch.

1. Connect positive (+) cable to positive (+) post of your tractor’s

2. Connect the other end of the positive cable to the positive (+) post

3. Connect the negative (-) cable to the negative (-) post of the

4. Connect the other end of the negative cable to the engine block of

If the jumper battery is installed on a vehicle (i.e. car, truck), do NOT start the vehicle’s engine when jump starting your tractor.

5. Start the tractor (as instructed in the Operation section of this

6. Set the tractor’s parking brake before removing the jumper cables.

AWARNING

discharged battery.

of the jumper battery.

jumper battery.

the tractor, away from the battery. Attach to an unpainted part to assure a good connection.

CAUTION

manual).

Remove cables in reverse order of connection.

Charging

Batteries give off an explosive gas while charging. Charge the battery in a well ventilated area and keep away from an open flame or pilot

Figure 19

5. Test the blade’s balance using a blade balancer. Grind metal from the heavy side until It balances evenly.

NOTE:

side of the blade marked “Bottom” (or with a part number stamped in it) facing the ground when the mower is in the operating position.

between 70 ft-lbs and 90 ft-lbs.

BATTERY

When replacing the blade, be sure to install the blade with the

CAUTION

Use a torque wrench to tighten the blade spindle hex flange nut to

AWARNING

Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.

CAUTION

If removing the battery, disconnect the NEGATIVE (Black) wire from its terminal first, followed by the POSITIVE (Red) wire. When

reinstalling the battery, always connect the POSITIVE (Red) wire to it: terminal first, followed by the NEGATIVE (Black) wire.

__________

_____________

light as on a water heater, space heater, furnace, clothes dryer or other gas appliances.

When charging your tractor’s battery, use only a charger designed for

12V lead-acid batteries. Read your battery charger’s Owner’s Manual prior to charging your tractor’s battery. Always follow its instructions and heed its warnings.

If your tractor has not been put into use for an extended period of time, charge the battery as follows:

1. Set your battery charger to deliver a max of 10 amperes.

2. If your battery charger is automatic, charge the battery until the charger indicates that charging is complete. If the charger is not automatic, charge for no fewer than eight hours.

AWARNING

__________________________________

CAUTION

_________________________________

SERVICE AND MAINTENANCE

FUSE

Attach the hose coupler to the water port on your deck's surface. See Figure 20.

Awarning

Before servicing, repairing, or inspecting, always disengage PTO (Blade Engage knob), set parking brake, stop engine and remove key to prevent unintended starting.

A fuse is installed in your tractor's wiring harness to protect the trac tor's electrical system from damage caused by excessive amperage.

If the electrical system does not function, or your tractor's engine will not crank, first check to be certain that the fuse has not blown. It is located under the hood, mounted behind the top of the dash panel on the support bar.

____________________________

A CAUTION

Always use a replacement fuse with the same amperage capacity as the blown fuse.

TIRES

AWARNING

Never exceed the maximum inflation pressure shown on the sidewall of the tire.

Refer to the tire sidewall for exact tire manufacturer's recommended or maximum psi. Do not overinflate. Uneven tire pressure could cause the cutting deck to mow unevenly.

MAINTENANCE

Awarning

Before performing any maintenance or repairs, disengage PTO, set parking brake, stop engine and remove key to prevent unintended starting.__________________________________________

CLEANING THE TRACTOR

Any fuel or oil spilled on the machine should be wiped off promptly. Do NOT allow debris to accumulate around the cooling fins the transmission's cooling fan or on any other part of the machine, especially the belts and pulleys.

Deck Wash System

Your tractor's deck is equipped with a water port on its surface as part of its deck wash system.

Use the deck wash system to rinse grass clippings from the deck's underside and prevent the buildup of corrosive chemicals. Complete the following steps AFTER EACH MOWING:

1. Drive the tractor to a level, clear spot on your lawn, near enough for your garden hose to reach.

the engine,

Turn the water on.

6. While sitting in the operator's position on the tractor, start the engine and place the throttle lever in the FAST (rabbit) position.

7. Move the tractor's PTO (Blade Engage) into the ON position.

8. Remain in the operator's position with the cutting deck engaged fora minimum of two minutes, allowing the underside of the cutting deck to thoroughly rinse.

9. Move the tractor's PTO (Blade Engage) into the OFF position.

10. Turn the ignition key to the STOP position to turn the tractor's engine off.

11. Turn the water off and detach the hose coupler from the water port on your deck's surface.

12. Repeat steps 4 through 11 on the opposite side of the cutting deck.

After cleaning your deck with the deck wash system, return to the operator's position and engage the PTO. Keep the cutting deck running for a minimum of two minutes, allowing the underside of the cutting deck to thoroughly dry.

LUBRICATION

Before lubricating, repairing, or inspecting, always disengage PTO, set parking brake, stop engine and remove key to prevent unintended starting.___________________________________________

Figure 20

AWARNING

A CAUTION

Make certain the tractor's discharge chute is directed AWAY from yout house, garage, parked cars, etc.

Disengage the PTO (Blade Engage), set the parking brake and stop the engine.

Thread the hose coupler (packaged with your tractor's Operator's Manual) onto the end of your garden hose.

SERVICE AND MAINTENANC

Front Wheels

Each of the front wheel axles and rims is equipped with a grease fitting. See Figure 21. Lubricate with a No. 2 multi-purpose grease applied with a grease gun after every 25 hours of tractor operation.

ADJUSTMENTS

Shut the engine off, remove the ignition key and engage the parking brake before making adjustments. Protect your hands by using heavy gloves when handling the blades.

NOTE:

leveling adjustments. Refer to Tires on page 28 for information regard ing tire pressure.

Leveling the Deck (Front To Rear)

The front of the cutting deck is supported by a stabilizer bar that can be adjusted to level the deck from front to rear. The front of the deck should be between 1/4-inch and 3/8-inch lower than the rear of the deck. Adjust it necessary as follows:

1. Park the tractor parked on a firm, level surface and place the deck lift lever in the top notch.

2. Rotate the blade nearest the discharge cover chute so that it is parallel with the tractor.

3. Measure the distance from the front of the blade tip to the ground and the rear of the blade tip to the ground. The first measurement taken should be between 1/4-inch and 3/8-inch less than the

Pivot Points & Linkage

Lubricate all the pivot points on the drive system, parking brake and lift linkage at least once a season with light oil.

Deck Wheels

Each of the tractor deck’s front gauge wheels is equipped with a grease fitting. Lubricate with a No. 2 multi-purpose grease applied with a grease gun after every 25 hours of tractor operation.

second measurement.

Determine the approximate distance necessary for proper adjustment and proceed, if necessary.

1. Loosen (thread outward) the hex lock nut on the end of the deck hanger rod. See Figure 23.

Awarning

__________________________

Check the tractor's tire pressure before performing any deck

Deck Spindle

Grease fittings can be found on each deck spindle. See Figure 22. Lubricate with 251H EP grease or an equivalent No. 2 multi-purpose lithium grease. Using a grease gun, apply two strokes (minimum) or sufficient grease to the spindle shaft.

Figure 22

Figure 23

raise

the front of the deck, tighten (thread inward) the inner

hex nut against the front hanger bracket. To

lower \he

nut, away from the front hanger bracket. See Figure 23. Retighten the lock nut against the hex nut when proper adjust

ment is achieved.

front of the deck, loosen (thread outward) the hex

SERVICE AND MAINTENANCE

Leveling the Deck (Side to Side)

If the cutting deck appears to be mowing unevenly, a side to side adjustment can be performed. Adjust it necessary as follows:

1. With the tractor parked on a firm, level surface, place the deck lift lever in the top notch (highest position) and rotate both blades so that they are perpendicular with the tractor.

2. Measure the distance from the outside of the left blade tip to the ground and the distance from the outside of the right blade tip to the ground. Both measurements taken should be equal. If they’re not, proceed to the next step.

3. Loosen, but do NOT remove, the hex bolt on the left deck hanger bracket. See Figure 24.____________________________

Adjustment

Gear

Hex Bolt

Figure 24

4. Using a wrench, raise or lower the left side of the deck by turning the adjustment gear. See Figure 24.

The deck is properly leveled when both blade tip measurements taken earlier are equal. Retighten the hex bolt on the left deck hanger bracket when proper adjustment is achieved.

Parking Brake Adjustment

If the tractor does not come to a complete stop when the brake pedal is completely depressed, or it the tractor's rear wheels can roll with the parking brake applied (and the hydrostatic relief valve open), the brake is in need of adjustment. See a Sears or other qualified service dealer to have the brake properly adjusted.

Adjusting the Seat

Refer to the Assembly section of this manual for seat adjustment instructions.

Awarning

Before operating the tractor, make sure the seat is engaged in the seat-stop. Engage the parking brake. Stand behind the machine and pull back on seat until

clicks into place.

_____________________

Steering Adjustment

If the tractor turns tighter in one direction than the other, or it the ball joints are being replaced due to damage or wear, the steering drag links may need to be adjusted.

Adjust the drag links so that equal lengths of each are threaded into the ball joint on the left side and the ball joint on the right side:

1. Remove the hex nut below the ball joint. See Figure 25.

2. Thread the ball joint inward to shorten the drag link. Thread the ball joint outward to lengthen the drag link.

3. Replace the hex nut after proper adjustment is achieved.

NOTE:

the front tires to “toe-in” too tar. Proper toe-in is between 1/16” and 5/16”.

Front tire toe-in can be measured as follows:

1. Place the steering wheel in position for straight ahead travel.

2. In front of the axle, measure the distance horizontally from the inside of the left rim to the inside of the right rim. Note the distance.

3. Behind the axle, measure the distance horizontally from the inside of the left rim to the inside of the right rim. Note the distance.

4. The measurement taken in front of the axle should be between

1/16” and 5/16” less than the measurement taken behind the axle.

Hydrostatic Transmission

The hydrostatic transmission is sealed at the factory and is mainte nance-free. The fluid level cannot be checked and the fluid cannot be changed.

Figure 25

Threading the ball joints too tar onto the drag links will cause

SERVICE AND MAINTENANCE

DECK REAR ROLLER ADJUSTMENT

The rear rollers on the mower deck are weight of the deck. The rear rollers should be adjusted to approxi mately 1/4” to 1/2” above the ground when the deck Is moved to the desired cutting height.

Place the tractor on a smooth, flat surface, move the deck to the desired cutting height, and check the height of the rear rollers. If contacting the ground, or above 1/2” from the ground, adjust the rear rollers as follows:

The deck roller assembly Index bracket has five adjustment positions holes.

1. While supporting the roller assembly, remove click pin and withdraw the clevis pin from both the left and right roller Index brackets. See Figure 26.

not

designed to carry the

Index Bracket

ENGINE MAINTENANCE Checking the Engine Oil

Only use high quality detergent oil rated with API service classification SF, SG, SFI, or SJ. Select the oil's SAE viscosity grade according to the expected operating temperature. Follow the chart below.

Although multi-viscosity oils (5W20,10W30, etc.) improve starting in cold weather, they will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

To check the engine oil, proceed as follows:

1. Ensure that the tractor is on a level surface.

older'

5y\/20

Clean the oil fill area of any debris. Remove the dipstick and wipe with a clean cloth. Insert and tighten dipstick. Remove the dipstick and check the oil level. It should be at the

Full mark on the dipstick. See Figure 27.

■32T -Warmer

SAE30

Oil Viscosity Chart

Figure 26

2. Position the roller assembly so that the rollers are approximately

1/4” to 1/2” above the flat surface below.

3. Align the nearest Index bracket holes with the holes In the deck mounting brackets. Insert the clevis pins through the deck brackets and the Index brackets and secure with the click pins. See Figure 26.

NOTE:

the left and right roller index brackets.

The clevis pins should be In the corresponding holes of both

Do not overfill. Cverfilling with oil may cause the engine to not start, hard starting, or engine smoking. If over the FULL mark on the dipstick, drain oil to reduce oil level to FULL mark on dipstick.

7. Replace and tighten dipstick.

Figure 27

If low, add oil slowly into the engine oil fill. Do not overfill. After adding oil, wait one minute and then recheck the oil level.

A CAUTION

SERVICE AND MAINTENANCE

Changing the Engine Oil

AWARNING

If the engine has been recently run, the engine, muffler and sur rounding metal surfaces will be hot and can cause burns to the skin. Exercise caution to avoid burns.

NOTE:

complete an oil change, proceed as follows:

1. With engine OFF but still warm, disconnect spark plug wire and

2. Remove the oil fill cap/dipstick from the oil fill tube. See Figure 28.

The oil filter should be changed at every oil change interval. To

keep it away from spark plug.

1. Remove the air filter cover.

2. To remove the air filter, lift the end of the filter. See Figure 29.

To loosen debris, gently tap the filter on a hard surface. If the filter is excessively dirty, replace with a new filter.

Wash the pre-cleaner in liquid detergent and water. Allow it to thoroughly air dry.

Assemble the dry pre-cleaner to the filter. Install the filter into the engine base and push down until the filter

snaps in place. Install the cover.

Do not

oil the pre-cleaner.

Spark Plug

1. Clean area around the spark plug base. Do not sandblast spark

3. Disconnect the oil drain hose from the side of the engine.

4. Turn and remove the oil drain cap. Carefully lower the quick oil drain into an approved container.

5. After the oil has drained, install the oil drain cap. Attach the oil drain hose to the side of the engine.

CAUTION

Used oil is a hazardous waste product. Dispose of used oil properly. Do not discard with household waste. Check with your local authori ties or or contact 1-800-4-MY-HCME for a list of safe disposal/ recycling facilities.

6. Reconnect spark plug wire.

2. Remove and inspect the spark plug. Check gap to make sure it is

Air Cleaner

Awarning

If filters, or covers are not installed correctly serious injury or death could result from backfire. Do not attempt to start the engine with them removed.

CAUTION

Do not use pressurized air or solvents to clean the air cleaner cartridge.

3. Replace the spark plug (Champion® RC12YC) once a season.

plug. Spark plug should be cleaned by scraping or wire brushing and washing with a commercial solvent

set at .030”. See Figure 30.

SERVICE AND MAINTENANC

Fuel Filter

Muffler

AWARNING

Gasoline or explosion can cause severe burns or death.

• Keep gasoline away from sparks, open flames, pilot lights, heat,

• Check fuel lines, tank, cap, and fittings frequently tor cracks

• Before replacing the fuel filter, drain the fuel tank or close the fuel

• Replacement parts must be the same and installed in the same

• If fuel spills, wait until it evaporates before starting engine. To Drain the Fuel:

1. Locate the fuel filter, which is routed on the left side of the engine

2. Cut the tie strap, if present, then pinch the in-line clamp on the

3. Slide the clamp up the fuel line.

4. Pull the fuel line free from the filter and place the open end of the

To Replace the Fuel Filter:

1. Before replacing the fuel filter, drain the fuel tank or close the fuel

2. Use pliers to squeeze tabs on the clamps, then slide the clamps

and

its vapors are extremely flammable and explosive. Fire

__________________

and other ignition sources.

or leaks. Replace it necessary. See a Sears or other qualified

service dealer to replace fuel line.

shut-off valve.

position as the original parts.

between the fuel tank and the carburetor, and may be attached to

the engine with a tie strap.

fuel filter with a pair of pliers.

line into an approved container to drain the fuel.

shut-off valve. Otherwise, fuel can leak out and cause a fire or

explosion.

away from the fuel filter. Twist and pull the fuel lines off of the fuel filter. See Figure 31.

Temperature of muffler and nearby engine areas may exceed 150° F (65°C). Avoid contact with these areas.

Inspect muffler periodically, and replace if necessary. Replacement parts for the muffler must be the same and installed in the same position as the original parts.

Clean Engine

Do not use water to clean engine parts. Water could contaminate fuel system. Use a brush or dry cloth.

• Daily or before every use, clean grass, chaff or accumulated

• Keep area around and behind muffler free of any combustible

• Keeping engine clean allows air movement around engine.

• Engine parts should be kept clean to reduce the risk of overheat

Carburetor Adjustment

The carburetor on this engine is not adjustable.

Battery

Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.

The battery is sealed and is maintenance-free. Acid levels cannot be checked and fluid can not be added.

• Always keep the battery cables and terminals clean and free of

• After cleaning the battery and terminals, apply a light coat of

AWARNING

A CAUTION

debris from engine. Keep linkage, spring, and controls clean.

debris.

ing and ignition of accumulated debris.

AWARNING

corrosive build-up.

petroleum jelly or grease to both terminals.

3. Check the fuel lines for cracks or leaks. Replace if necessary.

4. Replace the fuel filter with an original equipment replacement filter.

Secure the fuel lines with the clamps.

A CAUTION

If removing the battery tor cleaning, disconnect the NEGATIVE (Black) wire from its terminal first, followed by the POSITIVE (Red) wire. When reinstalling the battery, always connect the POSITIVE (Red) wire to its terminal first, followed by the NEGATIVE (Black) wire. Be certain that the wires are connected to the correct terminals; reversing them could result in serious damage to your engine’s alternating system.

OFF-SEASON STORAGE

Awarning

Never store garden tractor with fuel ventilated areas where fuel fumes may reach an open flame, spark, or pilot light as on a furnace, water heater, clothes dryer, or gas appliance.

tank indoors or in poorly

PREPARING THE ENGINE

IMPORTANT:

rates and will cause serious starting problems.

To prevent gum deposits from forming inside the engine’s carburetor and causing possible malfunction of the engine, the fuel system must

be either completely emptied, or the gasoline must be treated with a stabilizer to prevent deterioration.

If using a fuel stabilizer:

a. Read the product manufacturer’s instructions and recom

b. Add to clean, fresh gasoline the correct amount of stabilizer

c. Fill the fuel tank with treated fuel and run the engine for 2-3

If emptying the fuel system:

a. Do not drain fuel when the engine is hot. Allow the engine

b. Drain any large volume of fuel from the tank by disconnect

Fuel left in the fuel tank during warm weather deterio

mendations.

for the capacity of the fuel system.

minutes to get stabilized fuel into the carburetor.

adequate time to cool. Drain fuel into an approved container outdoors, away from open flame.

ing the fuel line from the in-line fuel filter near the engine. See To Drain the Fuel on page 28.

PREPARING THE GARDEN TRACTOR

Awarning

Gasoline is extremely flammable and can be explosive under certain conditions. Drain gasoline before storing the equipment for extended periods. Drain fuel only into an approved container outdoors, away from an open flame. Allow engine to cool. Extinguish cigarettes, cigars, pipes, and other sources of ignition prior to draining fuel. Store gasoline in an approved container in safe location.

• Clean and lubricate tractor thoroughly as described in the lubrication instructions.

• Do not use a pressure washer or garden hose to clean your unit.

• Store mower in a dry, clean area. Do not store next to corrosive materials, such as fertilizer.

Reconnect the fuel line and run the engine until it starts to falter, then use the choke to keep the engine running until all fuel in the carburetor has been exhausted.

Disconnect the fuel line and drain any remaining gasoline from the system.

Awarning

Gasoline is a toxic substance. Dispose of gasoline properly. Contact

your local authorities for approved disposal methods.

Remove the spark plug and pour one (1) ounce of engine oil through the spark plug hole into the cylinder. Crank the engine several times to distribute the oil. Replace the spark plug.

+ 70 hidden pages

Craftsman PGT9000 User Manual [en, es]

Specifications and Main Features

Frequently Asked Questions

User Manual

Operator’s Manual

CRRFTSMRN

Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.

1-800-659-5917

Craftsman Tractor Help Line

Warranty Statement

MODEL NUMBER

AWARNING

AWARNING

CALIFORNIA PROPOSITION 65

GENERAL OPERATION

SAVE THESE INSTRUCTIONS!

SLOPE OPERATION

CHILDREN

TOWING

SERVICE

General Service

DO NOT MODIFY ENGINE

NOTICE REGARDING EMISSIONS

SPARK ARRESTOR

AWARNING

A WARNING

шшЕзпзх:

Your Responsibility

Shipping Brace Removal

Moving The Tractor Manually

AWARNING

AWARNING

AWARNING

Connecting the Battery Cables

Checking Tire Pressure

AWARNING

A CAUTION

Adjusting the Seat

AWARNING

AWARNING

Setting the Deck Gauge Wheels and Roller

Gas and Oil

AWARNING

Brake Pedal

Seat Adjustment Lever

THROTTLE CONTROL LEVER

IGNITION SWITCH MODUL^

A CAUTION

DRIVE PEDAL

REVERSE PEDAL

SYSTEMS INDICATOR MONITOR/HOUR METER LCD

Brake

PTO (Blade Engage)

Battery

PARKING BRAKE/CRUISE CONTROL LEVER

AWARNING

FUEL LEVEL INDICATOR

AWARNING

STOPPING THE ENGINE

DRIVING THE TRACTOR

STARTING THE ENGINE

AWARNING

AWARNING

A CAUTION

A CAUTION

AWARNING

AWARNING

DRIVING ON SLOPES

AWARNING

Parking Brake

AWARNING

Cruise Control

AWARNING

ENGAGING THE PTO

USING THE DECK LIFT LEVER

OPERATING THE HEADLIGHTS

AWARNING

AWARNING

CUTTING DECK REMOVAL

AWARNING