Craftsman 919.769020 User Manual

OWNER'S MANUAL
6.5 Horsepower 2600 PSI 2.7 GPM High Pressure Washer
Model No:
919.769020
WARNING: Before using this product, read this manual and follow all Safety Rules
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
MGP-769020 12/1/93
\
PRESSURE WASHER
CUSTOMER
HELPLINE
1-800-245-5873
/fA
• Safety
• Assembly
• Operation
• Maintenance
• Parts List
• Español
i

TABLE OF CONTENTS

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Warranty
Safety Guidelines..........................
Assembly
Operation................................................
Maintenance
Service and Adjustments.....................
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2
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3-5
.......... 5-7 Parts........................................
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7-11 ERA Codes...............................
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12-14 Espahoi .
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15

FULL ONE YEAR WARRANTY ON CRAFTSMAN HIGH PRESSURE WASHER

For one year from the date of purchase, when this Craftsman High Pressure Washer is maintained and operated according to the instructions In the owner’s manual, Sears will repair, free of charge, any defect in material and workmanship.
Storage Troubleshooting
How to Order Parts
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29-30
Back Cover
15 16
If your Craftsman Pressure Washer is used for commençai or rental purposes, this warranty applies only for 90 days from the date of purchase. If this washer is used for rented purposes this warraty applies for only 30 days from the date of purchase.

FULL TWO YEAR WARRANTY ON CRAFTSMAN ENGINE

For two years from the date of purchase, when this Craftsman engine is maintained and operated according to the instructions in the owner’s manual, Sears will repair, free of charge, any defect In materia! and workmanship.
if your Craftsman engine is used for commençai or rental purposes, this warranty applies only for one year from the date of purchase. This warranty does not cover expendable items such as spark plugs and air filters, which become worn during normal use.
Repairs necessary because of operator abuse or negligence, including damage resulting from no
water being supplied to pump or failure to maintain the equipment according to the instructions contained in the owner’s manual, are not covered under warranty.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE HIGH PRESSURE WASHER TO THE
NEAREST SEARS SERVICE CENTER THROUGHOUT THE UNITED STATES. This warranty gives you
specific legal rights and you may also have other rights, which vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

SAFETY GUIDELINES - DEFINITIONS
' This manual contains information that is important for you to know and understand. This information relates to protecting
YQUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols below. Please read the manual and pay attention to these sections. SAVE THESE DEFINITIONS/INSTRUCTIONS.
A WARNING indicates a potentially hazardous
.situation which, if not avoided, could result in
death or serious iniurv.
A CAUTION indicates a potentially hazardous situation
A DANGER indicates an imminently hazardous
situation which, if not avoided, will result in death or serious iniurv.
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which, If not avoided, may resuit in minor or moderate iniurv.
iO,'S/97 ^

IMPORTANT SAFETY INSTRUCTIONS

AWARNING
Improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all warnings and operating instructions before using.
HAZARD
A DANGER
RISK OF EXPLOSION
OR FIRE
WHAT CAN HAPPEN
Spilled gasoline and its vapors can become ignited from cigarette sparks, electrical arcing, exhaust gases, and hot engine components such as the muffler.
Heat will expand fuel in the tank which could result in spillage and possible fire expiosion.
Operating the pressure washer in an explosive environment could result in a fire.
Materials placed against or near the pressure washer can interfere with its proper ventilation features causing overheating and possible ignition of the materials.
improperly stored fuel could lead to accidental ignition. Fuel improperly secured could get into the hands of children or other unqualified persons.
HOW TO PREVENT IT
Shut off engine and allow it to cool before adding fuel to the tank.
Use care in filling tank to avoid spilling fuel. Move pressure washer away from fueling area before starting engine. Keep maximum fuel level I/2” below top of tank to allow for expansion.
Operate and fuel equipment in well ventilated areas free from obstruc tions. Equip areas with fire extinguishers suitable for gasoline fires. Never operate pressure washer in an area containing dry brush or weeds.
Store fuel in container approved for gasoline, in a secure location away from work area.
Adanger
RISK TO BREATHING
Breathing exhaust fumes will cause
serious injury or death.
Some cleaning fluids contain sub stances which could cause injury to skin, eyes, or lungs.
Operate pressure washer in a well ventilated area. Avoid enclosed areas such as garages, basements ,etc. Never operate unit in a location occupied by humans or animals.
Use only cleaning fluids specifically recommended for high pressure
washers. Follow manufacturers
recommendations.

IMPORTANT SAFETY INSTRUCTIONS (cont’d)

HAZARD

WHAT CAN HAPPEN

HOW TO PREVENT IT

AWARNINO
RISK OF UNSAFE
OPERATION
Awarning
RISK OF INJURY FROM
SPRAY
Unsafe operation of your pressure washer could lead to serious injury or death to you or others. The spray gun/wand is a powerful cleaning tool that could look like a toy to a child.
Reactive force of spray will cause
gun/wand to move, and could cause the operator to slip or fall, or misdirect the spray. Improper control of gun/wand can result in injuries to self and others.
High velocity fluid spray can cause objects to break, propelling particles at high speed.
Light or unsecured objects can become hazardous projectiles.
Become familiar v^/ith the operation and controls of the pressure washer. Keep children away from the pressure washer at ati times. Never defeat the safety features of this product. Do not operate machine with missing, broken, or unauthorized parts.
Never leave wand unattended while unit is running. Keep work area free of obstacles.
Stand on a stable surface and grip gun/ wand firmly. Expect the gun to kick when triggered.
Always wear ANSI approved Z87 safety
glasses. Wear protective clothing to
protect against accidental spraying.
Never point wand at, or spray people or
animals.
Always secure trigger lock when wand
is not in service to prevent accidental
operation.
Never permanently secure trigger in pul!
back (open) position.
Awarning
RISK OF
ELECTRICAL
SHOCK
Awarning
RISK OF FLUID INJECTION
Awarning
RISK OF CHEMICAL BURN
Spray directed at electrical outlets or switches, or objects connected to an electrical circuit, could result in a fatal electrical shock.
Your washer operates at fluid pressures and velocities high enough to penetrate human and animal flesh, which could result in amputation or other serious injury. Leaks caused by loose fittings or worn or damaged hoses can result in injection injuries. DO NOT TREAT FLUID INJECTION AS A SIMPLE CUT! See a physician immediately!
Relieve system pressure before attempting maintenance or disassem bly of equipment.
Use of acids, toxic or corrosive chemicals, poisons, insecticides, or any kind of flammable solvent with this product could result in serious injury
or death.
Unplug any electrically operated product before attempting to clean it. Direct spray away from electric outlets and switches.
Never place hands in front of nozzle. Direct spray away from self and others. Make sure hose and fittings are
tightened and in good condition. Never
hold onto the hose or fittings during operation. Do not allow hose to contact muffler. Never attach or remove wand or hose fittings while system is pressurized.
Use only hose and high pressure accessories rated for 2600 PSI service.
To relieve system pressure, shut off
engine, turn off water supply, and pull gun trigger until water stops flowing.
Do not use acids, gasoline, kerosene, or any other flammable materials in this product. Use only household detergents, cleaners and degreasers recommended for use in pressure washers.
Wear protective clothing to protect eyes and skin from contact with sprayed materials.
IMPORTANT SAFETY INSTRUCTIONS (cont’d)
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
RISK OF HOT SURFACES
Internationa! Symbois
• Contact with hot surfaces, such as engines exhaust components, could result in serious burn.
Safety Alert - Read Owner's Manual
O On OH (s^Stop
• During operation, touch only the control surfaces of the pressure washer. Keep children away from the pressure washer at ail times. They may not be able to recognize the hazards of this product.
Fuel
Shutoff
0
Fuel
V!
Choke

ACAUnON

The powerful spray from your pressure washer is capable of causing damage to fragile surfaces such as: wood, glass, automobile paint, auto stripping and trim, and delicate objects such as flowers and shrubs. Before spraying, check the item to be cleaned to assure yourself that it is robust enough to resist damage from the force of the spray. Avoid the use of the concentrated spray stream except for very strong surfaces like concrete and steel.
Operating unit with water supply shut off without flow of water will result in equipment damage. You should never run this pressure washer for more than 2 minutes without pulMng the trigger to allow cool water to enter the pump and the heated {recirculated} water to exit. Running the pressure washer with water supply shut off will void your warranty.

ASSEMBLY

Carton Contents

• Main Unit pressure washer with wheels
• Handle
• High Pressure Hose
• Chemical Pickup Hose and Filter
• Quick Connects (5 included)
• Gun
• Wand
Chemical Pickup Hose and Filter
Bag Containing
Video Cassette Owners’ Manual Nozzle Cleaning Kit and Replacement 0-Rings Engine Oil Rubber isolator and Mounting Hardware Handle Mounting Hardware
Main Unit pressure washer
with wheels
I
Video Cassette Owners’ Manual Nozzle Cleaning Kit
A
itr
Handle
Quick Connects
Nozzles
S
o
High Pressure Hose
Gun and Wand
a
Handle Mounting Engine Oil Rubber Isolator and
Hardware
Mounting Hardware
0
Replacement 0-Rings

Tools Required for Assembly

Adjustable wrench
1/2” Socket

Remove Pressure Washer from Carton

• Open carton from the top. Locate and remove from carton, the parts box, which includes gun, handle,
wand,oil, knobs and bolts. Next remove the parts
bag and the handle.
• Cut carton along dotted lines.
• Remove ail carton Inserts.
• Roll unit through opening in carton.
Note: The pressure and chemical hose are located at
the bottom of the box.

Preparing the Pressure Washer for First Use

Note: included with your pressure washer is a video
tape on how to prepare your unit for operation, it is
recommended you view this tape before performing
the next steps.
1. insert handle onto frame.
• insert knobs into the threaded slot in front of the frame handle and tighten by turning in a clockwise direction.
'v
^ • Slide bolts into the slot in the side of the frame
handle and tighten the nut by turning in a clockwise direction.
2.
Remove wood plank from the frame of the unit. An adjustable wrench is required. Discard bolt and board.
3. Mount the rubber isolator to the frame.
• To mount isolator place threaded end of bolt through the washer.
• Next with washer on bolt place threaded end of bolt through larger hole in bottom of the
rubber isolator. Place threaded portion of isolator through the front hole location where the wood plank was mounted on the pressure washer.
• Next place lockwasher over threaded portion of bolt that has been placed through the mounting hole in the pressure washer and use nut to tighten isolator to the frame.
• Tighten nut with an adjustable wrench.
NUT
¿
LOCKWASHER
/ /
PRESSURE
WASHER
FRAME
WASHER—<S>
4.
Connect wand with nozzle assembly to gun. To
BOLT
tighten, turn knob in clockwise direction. Hand tighten.
Cut tie wrap off of high pressure hose. Unwind
5\
high pressure hose to attach the threaded end to the gun. Tighten with adjustable wrench.
8.
Your units pump is shipped with a temporary plug that must be replaced with a breather cap. This plug is located over the pump’s oil port. Unscrew and remove this plug. Remove the breather cap from the bag attached to the plug and install it in the pump’s oil port.
6. Connect chemical hose to the chemical injector hose barb on pump.
7. Connect high pressure hose to the quick connect outlet on pressure washer.
BREATHER
CAP
A CAUTION: Failure to replace the plug will result
in serious pump damage.
9. Place assembled gun and wand on pressure handle bracket as shown.
NOTE: Always keep hose away from engine
muffler.
Checklist
Before going any further please review the following:
• Be sure you have completed assembly instruction.
• Double check all fittings to be sure they are tight.
IMPORTANT: Before any attempt to start your pres sure washer be sure to check engine oil {See Operation under Engine Oil, page 9.)

OPERATION

Know Your High Pressure Washer
' Read this Owner’s Manual and Safety Rules before
operation of your High Pressure M/as/jer Compare this illustration with our pressure washer to familiarize yourself with the iocation of various controls and adjustments. Save this manual for future reference.
PUMP- Develops high pressure. ENGINE OIL FILL- Place where engine oil is poured.
PRESSURE REGULATOR- Allows you to adjust the
pressure of the outlet stream. ENGINE RUN/STOP SWITCH- Sets engine in starting
mode for recoil starter — Stops running engine. RECOIL STARTER- Used for starting the engine
manually.

SPRAY GUN ASSEMBLY (Contains Gun and Wand)-

Controls the application of water onto cleaning surface with trigger device.
PUMP OIL FILL- Port where pump oil is poured and breather cap is located.
GAS TANK/CAP- Cap is removed and unleaded gasoline is poured.
CHEMICAL INJECTION TUBE AND FILTER- Mixes water and detergent in outlet water flow.
HIGH PRESSURE OUTLET- Connection for high pres sure hose.
CHOKE- Lever used for starting unit. QUICK CONNECT NOZZLES- Tips used for various
degrees of spray patterns.
stopping Your Pressure Washer
Engine Oil
A CAUTION; Do not run pump without the water
supply connected and turned on. Failure to do so will result in pump damage.
' To turn pressure washer off place the on/stop switch
to the stop position.
• Simply shutting OFF engine will not release pressure in the system. Squeeze the trigger on the spray gun for about 3 seconds to relieve pressure. Spray stream will decrease in length.
IMPORTANT: This unit is equipped with a thermal relief
valve. If unit is allowed to run for several minutes without pressing the trigger on the spray gun, several drops of water may be released through this valve to cool the unit. The heated water will be purged from the bottom of the pump.
Your unit has been shipped without oi! in the engine. A bottle of SAE 30 weight oi! is included in the carton, Remove oii plug located on the side of engine. Using a funnel, fill engine crankcase up to the last thread in the oil port. Pour slowly. Oil reading will be inaccurate on unlevel ground.
NOTE: When adding oii to the engine crankcase, use a high quality detergent oii classified “For Service SF, SG, SH rated SAE 30 weight". Use no speciai addi tives. Select the oil’s viscosity grade according to your expected operating temperatures.
SAE Viscosity Grades
latsMa
'i'hO
i-U

BEFORE STARTING THE ENGINE

To operate the engine you will need to do the following.
Adding Pump Oil
Before running the high pressure washer, check the pump oi! level by viewing the sight glass on the side of the pump. When properly filled, the oil will be at the half way point marked by the two triangles. Your pres sure washer pump is shipped with oil. Add oil only if oil level is lower than the half way point on the sight glass. Do not overfill. Use 30 weight non-detergent oii if necessary.
STARTING TEMPgPATüRE RANGE ANTICIPATED BEFORE N£>T OtL CHANGE
Air cooled engines run hotter than automotive engines. The use of multi-viscosity oi! such as (10W-30, etc.) in ambient temperatures above 40°F (4°C) will result in higher than normal oil consumption. If multi-viscosity oi! lo used, check the oil level more frequently to prevent any posssibie engine damage due to lack or lubrication. Use of SAE30 oil below 40°F (4°C) will result in hard starting and possible engine damage due to inad equate lubrication.

Gasoline

Your pressure washer engine is 4 cycle. Use unleaded fuel only.
A CAUTION: Do not overfill the fuel tank. Always
allow room for fuel expansion.
A'^ARNING: Never fill fuel tank indoors. Never
fill fuel tank when engine is running or hoi. Do
not smoke or have open flame when filling fuel
tank.
A CAUTION: Do Not use engine oil that has been
shipped with your unit in your pump. Engine oii
Is detergent and your pump uses a non-detergent oil. Detergent oii can cause damage to your pump.
Use clean, fresh, regular unleaded gasoline with a minimum of 85 octane. Do not mix oil with gasoline. If unleaded fuel is not available, leaded fuel may be used.
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