Craftsman 919.679240 User Manual
s MANUAL
6.0 Horsepower
2400 PSI 2.4 GPM
High Pressure Washer
Model No:
919.679240
WARNING: Before using this
product, read this manual
and follow all Safety Rules
and Operating instructions.
MGP-879240 3/11/M
• Safety
• Assembly
PRESSURE WASHER /
CUSTOMER
HELPLINE
1-800-245-5873
• Operation
• Maintenance
• Parts List
• Français
Sold by Sears Canada, Inc., Toronto, Ont. M5B2B8
TABLE OF CONTENTS
Warranty
Safety Guidelines
Assembly
Operation...................................................7-10
Product Specifications
Maintenance............................................11-13
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FULL ONE YEAR WARRANTY ON CRAFTSMAN HIGH PRESSURE WASHER
For one year from the date of purchase, when this Craftsman High Pressure Washer is main
tained and operated according to the instructions in the owner’s manual, Sears will repair, free of
charge, any defect in material and workmanship.
3-5
5-7
11
2
Service and Adjustments
Storage........................................................14
Troubleshooting...........................................15
Parts.......................................................16-27
EPA Codes
Français
How to Order Parts
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13-14
28-29
32-45
Back Cover
If your Craftsman Pressure Washer is used for commençai or rental purposes, this warranty
applies only for 90 days from the date of purchase.
FULL TWO YEAR WARRANTY ON CRAFTSMAN ENGINE
For two years from the date of purchase, when this Craftsman engine is maintained and operated
according to the instructions in the owner’s manual. Sears will repair, free of charge, any defect in
material and workmanship.
If your Craftsman engine is used for commençai or rental purposes, this warranty applies only for
90 days from the date of purchase. This warranty does not cover expendable Items such as
spark plugs and air filters, which become worn during normal use.
Repairs necessary because of operator abuse or negligence, including damage resulting from no
water being supplied to pump or failure to maintain the equipment according to the instructions
contained in the owner’s manual, are not covered under warranty.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE HIGH PRESSURE WASHER TO THE
NEAREST SEARS SERVICE CENTER THROUGHOUT THE UNITED STATES. This warranty gives
you specific legal rights and you may also have other rights, which vary from state to state.
Sears Canada, Inc., Toronto, Ont. M5B2B8
SAFETY GUIDELINES - DEFINITIONS
This manual contains information that is important for you to know and understand. This information relates to protecting
YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols
below. Please read the manual and pay attention to these sections. SAVE THESE DEFINITIONS/INSTRUCTIONS.
A WARNING indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious iniurv.
A CAUTION indicates a potentially hazardous situation
A DANGER indicates an imminently hazardous
situation which, if not avoided, wM! result in
which, if not avoided, mav result in minor or moderate
iniurv.
death or serious iniurv.
I0!it97
IMPORTANT SAFETY INSTRUCTIONS
AWARNING
Improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all
warnings and operating instructions before using.
HAZARD
A DANGER
RISK OF EXPLOSION
OR FIRE
WHAT CAN HAPPEN
Spilled gasoline and its vapors can
become ignited from cigarette
sparks, electrical arcing, exhaust
gases, and hot engine components
such as the muffler.
Heat will expand fuel in the tank
which could result in spillage and
possible fire explosion.
Operating the pressure washer in an
explosive environment could result
in a fire.
Materials placed against or near the
pressure washer can interfere with
its proper ventilation features
causing overheating and possible
ignition of the materials.
Improperly stored fuel could lead to
accidental ignition. Fuel improperly
secured could get into the hands of
children or other unqualified persons.
HOWTO PREVENT IT
Shut off engine and allow it to cool
before adding fuel to the tank.
Use care in filling tank to avoid
spilling fuel. Move pressure washer
away from fueling area before
starting engine.
Keep maximum fuel level V2 below
top of tank to allow for expansion.
Operate and fuel equipment in well
ventilated areas free from obstruc
tions. Equip areas with fire
extinguishers suitable for gasoline
fires.
Never operate pressure washer in an
area containing dry brush or weeds.
Store fuel in container approved for
gasoline, in a secure location away
from work area.
Adanger
RISK TO BREATHING
Breathing exhaust fumes will cause
serious injury or death.
Some cleaning fluids contain sub
stances which could cause injury to
skin, eyes, or lungs.
Operate pressure washer in a well
ventilated area. Avoid enclosed
areas such as garages, basements,
etc.
Never operate unit in a location
occupied by humans or animals.
Use only cleaning fluids specifically
recommended for high pressure
washers. Follow manufacturers
recommendations.
IMPORTANT SAFETY INSTRUCTIONS (cont’d)
HAZARD WHAT CAN HAPPEN
HOW TO PREVENT IT
AWARNING
RISK OF UNSAFE
OPERATION
Awarning
RISK OF INJURY FROM
SPRAY
Unsafe operation of your pressure
washer could lead to serious injury-'
or death to you or others.
The spray gun/wand is a powerful
cleaning tool that could look like a
toy to a child.
Reactive force of spray will cause
gun/wand to move, and could
cause the operator to slip or fall, or
misdirect the spray. Improper
control of gun/wand can result in
iniuries to self and others.
High velocity' fluid spray can cause
objects to break, propelling particles
at high speed.
Light or unsecured objects can become
hazardous projectiles.
Become familiar with the operation
and controls of the pressure washer.
Keep children away from the
pressure washer at all times.
Never defeat the safety features of
this product.
Do not operate machine with missing,
broken, or unauthorized parts.
Never leave wand unattended while
unit is running.
Keep work area free of obstacles.
Stand on a stable surface and grip
gun/wand firmly. Expect the gun to
kick when triggered.
Always wear ANSI approved Z87 safety
glasses. Wear protective clothing to
protect against accidental spraying.
Never point wand at, or spray people
or animals.
Always secure trigger lock when wand
is not in service to prevent accidental
operation.
Never permanently secure trigger in
pull back (open) position.
Awarning
RISK OF
ELECTRICAL
SHOCK
Awarning
RISK OF FLUID INJECTION
Awarning
RISK OF CHEMICAL BURN
I ili
Spray directed at electrical outlets or
switches, or objects connected to an
electrical circuit, could result in a
fatai electrical shock.
• Your Vi/asher operates at fluid
pressures and velocities high enough
to penetrate human and animal flesh,
which could result in amputation or
other serious injury. Leaks caused
by loose fittings or worn or damaged
hoses can result in injection injuries.
DO NOTTREAT FLUID INJECTION
AS A SIMPLE CUT! See a physician
immediately!
Relieve system pressure before
attempting maintenance or
disassembly of equipment.
Use of acids, toxic or corrosive
chemicals, poisons, insecticides, or
any kind of flammable solvent with
this product could result in serious
injury or death.
Unplug any electrically operated
product before attempting to clean it.
Direct spray away from electric outlets
and switches.
Never place hands in front of nozzle.
Direct spray away from self and
others.
Make sure hose and fittings are
tightened and in good condition.
Never hold onto the hose or fittings
during operation.
Do not allow hose to contact muffler.
Never attach or remove wand or hose
fittings while system is pressurized.
Use only hose and high pressure
accessories rated for 2400 PSI service
To relieve system pressure, shut off
engine, turn off water supply, and pull
gun trigger until water stops flowing.
Do not use acids, gasoline, kerosene,
or any other flammable materials in
this product. Use only household
detergents, cleaners and degreasers
recommended for use in pressure
washers.
Wear protective clothing to protect
eyes and skin from contact with
sprayed materials.
IMPORTANT SAFETY INSTRUCTIONS (cont’d)
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
Awarning
RISK OF HOT SURFACES
International
Symbols
The powerful spray from your pressure washer is capable of causing damage to fragile surfaces such as: wood,
glass, automobile paint, auto stripping and trim, and delicate objects such as flowers and shrubs. Before spraying,
check the item to be cleaned to assure yourself that it is robust enough to resist damage from the force of the spray.
Avoid the use of the concentrated spray stream except for very strong surfaces like concrete and steel.
Operating unit with water supply shut off without flow of water will result in equipment damage. You should never run
this pressure washer for more than 2 minutes without pulling the trigger to allow cool water to enter the pump and the
heated (recirculated) water to exit. Running the pressure washer with water supply shut off will void your warranty.
Contact with hot surfaces, such as
engines exhaust components, could
result in serious burn.
Safety Aled - Read
Owner's Manual
Q On OH (^) Stop
ACAUTION
During operation, touch only the control
surfaces of the pressure washer. Keep
children away from the pressure
washer at all times. They may not be
able to recognize the hazards of this
product.
Fuel
Shutoff
Fuel X Choke
i'
ASSEMBLY
Carton Contents
' Main Unit pressure washer with wheels
Handle
• High Pressure Hose
• Chemical Pickup Hose and Filter
• Gun
• Wand
Bag Containing
• Video Cassette
• Owner’s Manual
• Nozzle Cleaning Kit and Replacement 0-Rings
• Engine Oil
• Rubber Isolator and Mounting Hardware
• Handle Mounting Hardware
-
• «
r"»
a-
Main Unit Pressure Washer
with Wheels
Chemical Pickup Hose and Filter Gun and Wand
Handle
¡CCP-
a
Video Cassette Owner's Manual Nozzle Cleaning Kit
i
■»
Handle Mounting
Hardware
Engine Oil
Rubber Isolator and
Mounting Hardware
0
Replacement 0-Rings
Tools Required for Assembly
Adjustable wrench
'en wrench
Remove Pressure Washer from Carton
• Open carton fronn the top. Locate and remove from
box the handle, gun, wand, videotape, and oil.
• Cut carton along dotted lines.
• Remove all carton inserts.
• Roll unit through opening in carton.
NOTE: The hose is located at the bottom of the box.
3. Mount the rubber isolator to the frame. To mount
isolator place threaded end of bolt through the
washer.
• Next with washer on bolt place threaded end of
bolt through the larger hole in bottom of the
rubber isolator.
• Place threaded portion of bolt through the same
hole location the wood plank was mounted to
on the pressure washer.
• Next place the tee nut over the threaded portion
of the bolt and use the Allen wrench provided to
tighten isolator to the frame.
TEE NUT
Preparing the Pressure Washer for First Use
Note: Included with your pressure washer is a video
cassette tape on how to prepare your unit for
operation. It is recommended you view this tape
before performing the next steps.
1. Insert handle onto frame.
« Insert knobs into the threaded slot in front of the
frame handle and tighten by turning in a clock
wise direction.
• Slide bolts into the slot in the side of the frame
handle and tighten the nuts by turning in a clock
wise direction.
PRESSURE
WASHER
FRAME
BOLT
--------
-ISOLATOR
S \
A WASHER
4. Connect wand extension to gun. To tighten, turn
knob in clockwise direction. Hand tighten.
------
5. Remove tie wrap off of high pressure hose.
Unwind high pressure hose and attach the
threaded end to the gun. Tighten with adjustable
wrench.
2. Using an adjustable wrench, remove nut from
bolt that attaches board to frame. Remove wood
plank from the frame of the unit. Discard bolt and
board.
6. Connect high pressure hose to outlet on
pressure washer and hand tighten firmly.
Connect chemical pickup hose to hose barb
on pump.
HIGH
PRESSURE
CHEMICAL
HOSE
HOSE
NOTE: Always keep hose away from engine muffler.
7. Piace assembled gun and wane on pressure
v/asher bolder.
Lift the pull cord handle up and slide the core
to the left, sliding the cord into the wire loop
Next slide handle behind the wire bracket to
the left of the wire loop.
Engine recoil will pull the cord into its final
position.
Checklist
Before going any further please review the following:
• Be sure you have completed assembly instructions.
• Double check all fittings to be sure they are tight.
Place pul! cord into the wire bracket holder.
8.
Pull the cord under the wire bracket to the right
of the v«'ire loop.
OPERATION
Know Your High Pressure Washer
, Read this Owner’s Manual and Safety Rules before
I operation of your High Pressure Washer Compare
I this illustration with our pressure washer to familiarize
I yourself with the location of various controls and adjusti ments. Save this manual for future reference.
PUMP- Develops high pressure.
PRESSURE REGULATOR- Allows you to adjust the
pressure of the outlet stream.
ENGINE RUN/STOP SWITCH- Sets engine in starting
mode for recoil starter — Stops running engine.
RECOIL STARTER- Used for starting the engine
manually.
IMPORTANT: Before any attempt to start your
pressure washer be sure to check engine oil (See
Operation under Engine Oil.)
SPRAY GUN
ASSEMBLY
HIGH PRESSURE
HOSE
GAS TANK/CAP
CHOKE
ENGINE
STOP/START
HANDLE
RECOIL
STARTER
OIL FILL
SPRAY GUN ASSEMBLY (Contains Gun and Wand)-
Controls the application of water onto cleaning surface
with trigger device.
OIL FILL- Port where engine oil is poured
GAS TANK/CAP- Cap is removed and unleaded
gasoline is poured.
CHEMICAL INJECTION TUBE AND FILTER- Mixes
water and detergent in outlet water flow.
HIGH PRESSURE OUTLET- Connection for high
ressure hose.
CHOKE- Lever used for starting unit.
PRESSURE 1
HbLiULAIuk 1
CHEMICAL
INJECTOR
TUBE & FILTER
^ (1
PRESSURE
OUTLET
y
HIGH
PUMP
II^
WATER INLET
CONNECTION
A WARNING: Read Owner's Manual. Do not attempt
to operate equipment until you have read Owners
Manual for Safety, Operation, and Maintenance
Instructions.
Note: Included with your unit is a video cassette that
demonstrates how to operate your pressure washer.
If you have a video cassette recorder you should to
view the video before operation.
A WARNING: Never adjust spray pattern when
spraying. Never put hands in front of spray nozzle to
adjust spray pattern you could be injured.
Stopping Your Pressure Washer
A CAUTION: Do not run pump without the water
supply connected and turned on. Failure to do so
will result in pump damage.
Move throttle control to the stop position to turn
pressure washer off.
Before Starting The Engine
To operate the engine you will need to do the following.
Note: Your pressure washer pump is a sealed pump,
you should never have to add or change the oil.
A CAUTION: Always check engine oil level before
every start. Running engine low of oil or out of oil
could result in serious damage.
Engine Oil
Your unit has been shipped without oil in the engine. A
bottle of SAE 30 weight oil is included in the carton.
Remove oil dip stick located on top of the engine. Oil
capacity is about 20 ounces of oil. The oil dip stick is
clearly marked with a line that tells you when unit has
enough oil. To check oil, place dipstick into oil fill.
Tighten dipstick then remove. Do not fill above this
point. Pour slowly.
THROTTLE
CONTROL
Simply shutting OFF engine will not release pressure
in the system. After engine has stopped, squeeze
the trigger on the spray gun for about 3 seconds to
relieve pressure. Spray stream will decrease in
length.
IMPORTANT: This unit is equipped with a thermal relief
valve. If unit is allowed to run for several minutes
without pressing the trigger on the spray gun, several
drops of water may be released through this valve to
cool the unit. This small amount of water will drip from
the bottom of the pump.
NOTE: When adding oil to the engine crankcase, use a
high quality detergent oil classified “For Service SF, SG,
SH”, rated SAE 30 weight. Use no special additives.
Select the oil’s viscosity grade according to your
expected operating temperatures.
colder <
--------------------
40°F
-----------------
> warmer
Synthetic 5W-30 I SAE 30
Although multi-viscosity oils (5W30, 10W30, etc.)
improve starting in cold weather, these multi-viscosity
oils will result in increased oil consumption when used
above 40°F. Check your engine oil level more frequently
to avoid possible damage from running low on oil. Oil
sump capacity is 20 ounces.
Gasoline
Your pressure washer engine is 4 cycle. Use unleaded
fuel only.
A CAUTION: Do not overfill the fuel tank. Always
allow room for fuel expansion.
A WARNING: Never fill fuel tank indoors. To avoid
explosion and injury, never fill fuel tank when
engine is running or hot. Do not smoke or have
open flame when filling fuel tank.
Use clean, fresh, regular unleaded gasoline with a
minimum of 85 octane. Do not mix oil with gasoline.
'f unleaded fuel is unavailable leaded fuel may be used.
IMPORTANT: It is important to prevent gum deposits
from forming in essential fuel system parts such as the
carburetor, fuel filter, hose or tank during storage. Also,
experience indicates that alcohol-blended fuels (called
gasohol or using ethanol or methanol) can attract
moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before
storage of 30 days or longer. Never use engine or
carburetor cleaner products in the fuel tank or perma
nent damage may occur.
A CAUTION: Never start pressure washer without
water source turned on and connected to
pressure washer. Failure to do so will cause
pump damage.
To Start Your Pressure Washer
Squeeze trigger on pressure washer wand to relieve
air pressure caused by turning on the water. Water
will spew out of the gun in a thin stream. This will
make it easier to start the engine.
Engage the safety latch on the spray gun. This locks
the trigger in place and keeps you from accidentally
spraying a high pressure stream.
SAFETY
LATCH
On the engine there is a choke/run lever. Place lever
to the choke position.
On the engine there is a throttle control lever. Place
throttle to the rabbit position. Always start engine
with throttle in the rabbit (high speed) position.
• Remove gas cap.
• Add unleaded gasoline, slowly, to fuel tank.
• Do not overfill.
Connect garden hose to the water inlet on the
pressure washer. Tighten by turning counterclock
wise.
PUMP
INLET
Connect high pressure hose to discharge on pump.
’ Connect the garden hose to the water spout and turn
water supply on.
CHOKE
• Grasp the starter grip and pull slowly until resistance
is felt, then pull firmly to start engine.
NOTE: If engine does not start right away, squeeze the
trigger on the gun to relieve air pressure caused by
turning on the water. Water will spew out of the gun in a
thin stream. This will make it easier to pull start the
engine. If more than five pulls, place choke lever back
to run position.
• When engine starts, gradually move choke lever to
RUN position.
• For hot engine restarts, make sure throttle is in the
rabbit (high speed) position and the choke lever is in
the RUN position.
• Grasp the starter grip and pull slowly until resistance
is felt, then pull firmly to start engine.
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