Craftsman 919.672180, D30339 User Manual
Owner’s Manual
5.0 Horsepower
2400 PSI
2.2 GPM
PRESSURE WASHER
• Safety Guidelines
• Assembly
• Operation
• Maintenance
• Storage
• Troubleshooting
• Repair Parts
Model No.
919.672180
CAUTION: Read the Safety Guidelines
and All Instructions Carefully Before
Operating.
Sold by Sears Canada, Inc. Toronto, Ont. M5B 2B8
D30339 Rev. 1 9/10/04
2- ENG
D30339
FULL ONE YEAR WARRANTY ON PRESSURE WASHERS
If this pressure washer fails due to a defect in material or workmanship within
one year from the date of purchase, RETURN IT TO THE NEAREST SEARS
SERVICE CENTER THROUGHOUT CANADA AND SEARS WILL REPAIR IT,
FREE OF CHARGE.
If this pressure washer is used for commercial or rental purposes, the
warranty will apply for ninety days (90) from the date of purchase.
This Craftsman pressure washer warranty gives you specific legal rights and
you may have other rights which vary from province to province.
Sears Canada, Inc., Toronto, Ont. M5B 2B8
TABLE OF CONTENTS
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
SPECIFICATION CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
SAFETY GUIDELINES- DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . .3
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . .3-7
BOX CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-9
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-14
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-17
STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18-19
TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19-21
REPAIR PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22-35
FRANÇAIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36-69
HOW TO ORDER REPAIR PARTS . . . . . . . . . . . . . . . . . . . . . .Back Cover
WARRANTY
3- ENG
D30339
SPECIFICATION CHART
Model No. 919.672180
Pressure Washer
Pressure 2400 PSI
Flow Rate 2.2 GPM
Cleaning Units (PSI x GPM) 5280
Engine
RPM 3600
Rated Horsepower 5.0
Spark Plug Gap .030” (0.76mm)
Gasoline Capacity 1 quart (0.95 liters)
Oil 20 oz. ( 0.6 liters) capacity SAE 30 weight
This product may not be equipped with a spark arresting muffler. If
the product is not equipped and will be used around flammable
materials, or on land covered with materials such as agricultural crops, forest,
brush, grass, or other similar items, then an approved spark arrester must be
installed and is legally required in the state of California. It is a violation of California
statutes section 130050 and/or sections 4442 and 4443 of the California Public
Resources Code, unless the engine is equipped with a spark arrester, as defined in
section 4442, and maintained in effective working order. Spark arresters are also
required on some U.S. Forest Service land and may also be legally required under
other statutes and ordinances.
Engine exhaust contains chemicals known, in certain quantities, to
cause cancer, birth defects or other reproductive harm.
CONSUMER SAFETY INFORMATION
SAFETY GUIDELINES - DEFINITIONS
Indicates an
imminently hazardous
situation which, if not avoided, will
result
in death or serious injury.
Indicates a potentially
hazardous situation
which, if not avoided, could result in
death or serious injury.
Indicates a potentially
hazardous situation
which, if not avoided, may
result in
minor or moderate injury.
Used without the safety
alert symbol indicates a
potentially hazardous situation which, if not
avoided, may result in pr
operty damage
.
This manual contains information that is important for you to know and understand. This
information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT
PROBLEMS. To help you recognize this information, we use the symbols below. Please read
the manual and pay attention to these symbols.
4- ENG
D30339
IMPORTANT SAFETY INSTRUCTIONS
Read Operators Manual. Do not operate equipment until you
have read operators Manual for Safety, Assembly, Operation,
and Maintenance Instructions.
RISK OF EXPLOSION OR FIRE
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
• Spilled gasoline and it’s vapors can become ignited from cigarette sparks,
electrical arcing, exhaust gases, and hot
engine components such as the muffler.
• Shut off engine and allow it to cool before
adding fuel to the tank.
• Use care in filling tank to avoid spilling fuel.
Move pressure washer away from fueling area
before starting engine.
• Heat will expand fuel in the tank which
could result in spillage and possible fire
explosion.
• Keep maximum fuel level ½” below top of
tank to allow for expansion.
• Operating the pressure washer in an explosive environment could result in a fire.
• Operate and fuel equipment in well ventilated
areas free from obstructions. Equip areas with
fire extinguisher suitable for gasoline fires.
• Materials placed against or near the pressure washer can interfere with its proper
ventilation features causing overheating
and possible ignition of the materials.
• Never operate pressure washer in an area
containing dry brush or weeds.
• Muffler exhaust heat can damage painted
surfaces, melt any material sensitive to
heat (such as siding, plastic, rubber, or
vinyl), and damage live plants.
• Always keep pressure washer a minimum of
four feet away from surfaces (such as houses,
automobiles, or live plants) that could be damaged from muffler exhaust heat.
• Improperly stored fuel could lead to
accidental ignition. Fuel improperly
secured could get into the hands of
children or other unqualified persons.
• Store fuel in an OSHA approved container, in a secure location away from
work area.
• Use of acids, toxic or corrosive chemicals, poisons, insecticides, or any kind of
flammable solvent with this product
could result in serious injury or death.
• Do not spray flammable liquids.
• Breathing exhaust fumes will cause serious injury or death!
• Operate pressure washer in a well
ventilated area. Avoid enclosed areas such
as garages, basements, etc.
• Never operate unit in a location occupied
by humans or animals.
• Some cleaning fluids contain substances
which could cause injury to skin, eyes, or
lungs.
• Use only cleaning fluids specifically recommended for high pressure washers.
Follow manufacturers recommendations.
Do not use chlorine bleach or any other
corrosive compound.
RISK TO BREATHING
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
READ AND SAVE THESE INSTRUCTIONS
5- ENG
D30339
• Fuel or oil can leak or spill and could
result in fire or breathing hazard, serious
injury or death can result. Fuel or oil
leaks will damage carpet, paint or other
surfaces in vehicles or trailers.
• If pressure washer is equipped with a fuel
shut-off valve, turn the valve to the off
position before transporting to avoid fuel
leaks. If pressure washer is not equipped
with a fuel shut-off valve, drain the fuel
from tank before transporting. Only
transport fuel in an OSHA approved
container. Always place pressure washer
on a protective mat when transporting to
protect against damage to vehicle from
leaks. Remove pressure washer from
vehicle immediately upon arrival at your
destination.
• Your washer operates at fluid pressures
and velocities high enough to penetrate
human and animal flesh, which could
result in amputation or other serious
injury. Leaks caused by loose fittings or
worn or damaged hoses can result in
injection injuries. DO NOT TREAT FLUID
INJECTION AS A SIMPLE CUT! See a
physician immediately!
• Never place hands in front of nozzle.
• Direct spray away from self and others.
• Make sure hose and fittings are tightened
and in good condition. Never hold onto the
hose or fittings during operation.
• Do not allow hose to contact muffler.
• Never attach or remove wand or hose
fittings while system is pressurized.
• Do not use acids, gasoline, kerosene, or
any other flammable materials in this
product. Use only household detergents,
cleaners and degreasers recommended
for use in pressure washers.
• Wear protective clothing to protect eyes
and skin from contact with sprayed
materials.
• Use of acids, toxic or corrosive chemicals, poisons, insecticides, or any kind of
flammable solvent with this product
could result in serious injury or death.
RISK OF INJURY OR PROPERTY DAMAGE
WHEN TRANSPORTING OR STORING
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
RISK TO FLUID
INJECTION
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
• Injuries can result if system pressure is
not reduced before attempting
maintenance or disassembly.
RISK OF
CHEMICAL
BURN
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
• To relieve system pressure, shut off
engine, turn off water supply, and pull gun
trigger until water stops flowing.
• Use only hoses and accessories rated for
pressure higher than your pressure
washer's p.s.i.
6- ENG
D30339
• Reactive force of spray will cause
gun/wand to move, and could cause the
operator to slip or fall, or misdirect the
spray. Improper control of gun/wand can
result in injuries to self and others.
• Do not overreach or stand on an unstable
support. Grip gun/wand firmly with both
hands. Expect the gun to kick when
triggered.
• If proper starting procedure is not
followed, engine can kickback causing
serious hand and arm injury.
• If engine does not start after two pulls,
squeeze trigger of gun to relieve pump
pressure. Pull starter cord slowly until
resistance is felt. Then pull cord rapidly
to avoid kickback and prevent hand or
arm injury.
• The spray gun/wand is a powerful cleaning tool that could look like a toy to a
child.
• Keep children away from the pressure
washer at all times.
• Contact with hot surfaces, such as
engines exhaust components, could
result in serious burn.
• During operation, touch only the control
surfaces of the pressure washer. Keep
children away from the pressure washer at
all times. They may not be able to
recognize the hazards of this product.
• Spray directed at electrical outlets or
switches, or objects connected to an
electrical circuit, could result in a fatal
electrical shock.
• Unplug any electrically operated product
before attempting to clean it. Direct spray
away from electric outlets and switches.
RISK OF UNSAFE OPERATION
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
• Unsafe operation of your pressure washer
could lead to serious injury or death to
you or others.
• Do not use chlorine bleach or any other
corrosive compound.
• Become familiar with the operation and
controls of the pressure washer.
• Keep operating area clear of all persons,
pets, and obstacles.
• Do not operate the product when fatigued
or under the influence of alcohol or drugs.
Stay alert at all times.
• Never defeat the safety features of this
product.
• Do not operate machine with missing,
broken, or unauthorized parts.
• Never leave wand unattended while unit
is running.
RISK OF
ELECTRICAL SHOCK
HAZARD
HOW TO PREVENT IT
RISK OF HOT
SURFACES
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
WHAT CAN HAPPEN
7- ENG
D30339
The powerful spray from your pressure washer is capable of causing
damage to surfaces such as wood, glass, automobile paint, auto
striping and trim, and delicate objects such as flowers and shrubs. Before spraying,
check the item to be cleaned to assure yourself that it is strong enough to resist
damage from the force of the spray. Avoid the use of the concentrated spray stream
except for very strong surfaces like concrete and steel.
Operating without flow of water will result in equipment damage. Operating the
pressure washer with water supply shutoff will void your warranty. You should never
run this pressure washer for more than 2 minutes without pulling the trigger to allow
cool water to enter the pump and the heated (recirculated) water to exit.
RISK OF INJURY FROM SPRAY
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
• High velocity fluid spray can cause
objects to break, propelling particles at
high speed.
• Light or unsecured objects can become
hazardous projectiles.
• Always wear ANSI approved Z87 safety
glasses.Wear protective clothing to protect
against accidental spraying.
• Never point wand at, or spray people or
animals.
• Always secure trigger lock when wand is
not in service to prevent accidental
operation.
• Never permanently secure trigger in pull
back (open) position.
8- ENG
D30339
2. Connect wand to gun. Tighten
securely.
3. Attach high pressure hose to gun.
Tighten securely.
ASSEMBLY
1. Place handle assembly onto
frame and connect handle to
frame.
Handle
Part No. D22316 with
Screws Part No. D22901
High Pressure
Hose
Part No. D28094
Chemical
Hose
Part No.
H140
Knobs
Part No.
16471
Saddle
Bolts Part
No. D23196
Allen Wrench Part No. 16797
Cleaning Tool Part No. NCT001
Bagged Parts
Engine Frame and
Wheel Assembly
Engine Oil
Accessories Panel
Part No. D25081
CARTON CONTENTS
Bagged Accessories Panel
English/
French
Owners
Manual
Spray Gun
Part No. D27858
Multi-Reg Wand
Part No. A06120
5. To Assemble Accessories Panel
a. Remove top screws on
handle assembly.
b. Loosen bottom screws on
handle assembly.
c. Place grooves in accessories
panel assembly onto screws
and slide panel assembly
into place.
9- ENG
D30339
d. Place screws (removed
earlier) into the top holes
and secure accessories
panel assembly to handles.
Do not overtighten.
Loosen
Remove
Screws
10- ENG
D30339
PRESSURE WASHER
High Pressure Pump (located
inside the shroud): Increases the
pressure of the water supply.
Engine: Drives the high pressure
pump.
High Pressure Hose: Carries the
pressurized water from the pump to
the gun and spray wand.
Spray Gun: Connects with spray
wand to control water flow rate,
direction, and pressure.
Multi-Adjustable Spray Wand: Has a
spray nozzle which adjusts from a
pencil stream (0°) to a wide angle fan
spray (40°). The spray can be
adjusted by twisting the nozzle
clockwise and/or counterclockwise.
ENGINE
Choke Control: Opens and closes
the choke valve in carburetor.
Throttle Control Lever: Controls
engine speed.
Starter Grip: Pulling starter grip
operates recoil starter to crank
engine.
Also, the high and low pressure
settings can be controlled by moving
the nozzle in and out. See Operation
section. See How To Use Wand
paragraph in this section.
Chemical Hose: Feeds cleaning
agents into the pump to mix with the
pressurized water. See How To Apply
Chemicals/Cleaning Solvents in
Operation section of this manual.
OPERATION
Know Your Pressure Washer
READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with
the location of various controls and adjustments. Save this manual for future
reference.
High
Pressure
Pump
Engine
High
Pressure
Hose
Spray
Gun
Multi-Reg
Wand
Chemical
Hose
Hand
Grip
Air Filter
Choke
Control
Throttle Control
Oil
Fill
11- ENG
D30339
TO ADJUST PRESSURE
The pressure setting is preset at the
factory to achieve optimum pressure
and cleaning. If you need to lower the
pressure, it can be accomplished by
these methods.
1. Back away from the surface to be
cleaned. The further away you
are, the less the pressure will be
on the surface to be cleaned.
2. Reduce the speed of the
gasoline engine (RPM). Slow the
engine down and the water
pressure will go down with it.
DO NOT attempt to
increase pump
pressure. A higher pressure
setting than the factory set
pressure may damage pump.
HOW TO USE
IMPORTANT: Read and understand
how to use the pressure washer
before operating.
HOW TO USE SPRAY WAND:
Your pressure washer is equipped with
a multi-adjustable spray wand with
both high and low pressure settings.
The high pressure setting is for
cleaning and rinsing, the low pressure
setting is for applying chemicals or
cleaning solutions to surfaces.
When using the high
pressure setting,
DO NOT allow the jet-like spray to
come in contact with unprotected
skin, eyes, or with any pets or
animals. Serious injury can occur.
Risk of injection or
injury to person.
DO NOT direct discharge stream
toward persons.
For high pressure operation, pull back
the nozzle of the multi-adjustable
spray wand as shown.
PRESSURE WASHER
TERMINOLOGY
PSI: Pounds per Square Inch. The
unit of measure for water pressure.
Also used for air pressure, hydraulic
pressure, etc.
GPM: Gallons Per Minute. The unit of
measure for the flow rate of water.
CU: Cleaning Units. GPM multiplied
by PSI.
Bypass Mode: In Bypass Mode, the
pump is recirculating water because
the trigger of the spray gun is not
pulled. If unit is left in bypass mode
for more than two (2) minutes, the
water temperature will rise to a
dangerous level and could damage
internal components of the pump.
Any damage to pump due to these
causes will not be covered under
warranty.
DO NOT allow your
unit to operate in
bypass mode for more than two
minutes at any time. Overheating
of pump can cause damage to
pump.
Thermal Relief Valve: In an effort to
prevent extreme damage, pumps are
equipped with a thermal relief valve.
This valve will open when the
temperature inside the pump rises
too high. This valve will then release a
gush of water in an effort to lower the
temperature inside the pump.
Immediately after this occurs, the
valve will close. The thermal relief
valve is part of the pump and is not
visible to the user.
Chemical Injection System: Mixes
cleaners or cleaning solvents with the
pressurized water to improve
cleaning effectiveness.
Water Supply: All pressure washers
must have a source of water. The
minimum requirements for a water
supply are 20 PSI and 5 gallons per
minute.
high
pressure
12- ENG
D30339
D30339D30339
TO SHUT DOWN
IMPORTANT: Read and understand
how to shut down the pressure
washer before operating.
1. If you have applied chemicals,
place chemical hose into container
of clean water and draw clean
water through chemical injection
system to rinse system thoroughly.
NOTE: Failure to do so could
cause damage to the pump.
2. Turn engine off by placing the
throttle control in the STOP
position.
NOTE: NEVER turn the water off
with the engine running.
3. Turn water source off.
4. Pull trigger on spray gun to
relieve any water pressure in
hose or spray gun.
5. See Storage section in this
manual for proper storage
procedures.
The nozzle at the end of the multiadjustable spray wand can be rotated
to change the high pressure spray
pattern from a narrow jet to a 40º fan
shape, as shown. Markings have
been placed on the nozzle to help
you select the spray pattern.
For low pressure operation, extend
the nozzle of the multi-adjustable
spray wand as shown.
40º fan spray
narrow jet stream
HOW TO APPLY CHEMICALS
AND CLEANING SOLVENTS
Applying chemicals or cleaning
solvents is a low pressure operation.
NOTE: Use only soaps and
chemicals designed for pressure
washer use. Do not use bleach.
To Apply chemicals:
1. Press chemical hose onto barbed
fitting located near high pressure
hose connection of pump as
shown.
2. Place other end of chemical hose
with filter on it into container
holding chemical/cleaning solution.
NOTE: The chemical/water ratio is
7:1, for every 7 gallons of water
pumped 1 gallon of
chemical/cleaning solution will be
used.
3. Set multi-adjustable nozzle to low
pressure setting. See How To Use
Wand paragraph in this section.
4. After use of chemicals, place
chemical hose into container of
clean water and draw clean water
through chemical injection system
to rinse system thoroughly. If
chemicals remain in the pump it
could be damaged. Pumps
damaged due to chemicals will not
be covered under warranty.
NOTE: Chemicals and soaps will not
siphon when spray wand is in the high
pressure setting.
Barb fitting
low
pressure
13- ENG
D30339
D30339
2. Remove filler cap/dipstick and
add engine oil (supplied) to
engine.
NOTE: There will be a slight amount
of oil in the engine from factory
testing.
3. Oil level should be at the FULL
line on dipstick. Always check oil
level before each start-up.
4. Verify the filter screen is in water
inlet of pump, as shown.
5. Connect high pressure hose to
pump outlet.
6. Connect water source to pump
inlet.
NOTE: Water source must provide
a minimum of 5 gallons per minute
at 20 p.s.i.
Water
Source
High
Pressure
Hose
Filter Screen
BEFORE STARTING
Read and understand all Important
Safety Instructions in the front of
this manual and the following
Cautions and Warnings before
starting the pressure washer.
• Never fill fuel tank completely.
Fill tank to 1/2" below bottom
of filler neck to provide space
for fuel expansion. Wipe any
fuel spillage from engine and
equipment before starting
engine.
• Never fill fuel tank indoors.
Never fill fuel tank when engine
is running or hot. Do not
smoke when filling fuel tank.
• Never run engine indoors or in
enclosed, poorly ventilated
areas. Engine exhaust contains carbon monoxide, an
odorless and deadly gas.
• Never turn water supply off
while pressure washer engine
is running or damage to pump
will result.
• DO NOT use hot water, use
cold water only.
• DO NOT stop spraying water
for more than two minutes at a
time.
NOTE: Remove and discard blue
plug in fuel fill.
1. Add fresh high quality unleaded
gasoline with a pump octane
rating of 86 or higher. Do not
overfill. Wipe up spilled fuel
before starting the engine.
Filler cap/
dipstick
Fuel
Fill
14- ENG
D30339
D30339D30339
MAINTENANCE
When performing maintenance, you may be exposed to hot
surfaces, water pressure, or moving parts that can cause
serious injury or death!
Before performing any maintenance or repair, disconnect spark plug wire,
let engine cool and release all water pressure. The engine contains
flammable fuel. DO NOT smoke or work near open flames while
performing maintenance.
To ensure efficient operation and longer life of your pressure washer, a routine
maintenance schedule should be prepared and followed. If the pressure washer
is used in unusual conditions, such as high-temperatures or dusty conditions,
more frequent maintenance checks will be required.
10. Pull starter grip slowly until you
feel resistance, then pull briskly.
Return starter grip gently. Pull
rope with a rapid full arm stroke.
Let rope rewind slowly. Repeat if
necessary.
If the engine does
not start after two
pulls, pull the trigger to relieve the
pressure.
11. If the choke was used to start
the engine, move the choke lever
to the OFF position.
12. Depress trigger on gun to start
water flow. Release trigger to
stop water flow.
13. Adjust nozzle spray for the task
being performed. See How To
Use Spray Wand instructions in
this section.
DO NOT let hoses
come in contact
with very hot engine muffler during
or immediately after use of your
pressure washer.
7. If you are applying a chemical or
cleaning solution, See How To
Apply Chemicals and Cleaning
Solvents in Operation section of
this manual.
8. Turn water source on.
NOTE: Make sure water supply is
turned on.
9. Move the choke control lever to
the CHOKE ON position and
the throttle control to the FAST
position. NOTE: No choke is
needed to start a warm engine.
Choke
Control
Throttle
Control
15- ENG
D30339
CUSTOMER RESPONSIBILITIES TABLE
MAINTENANCE TASK
PRESSURE WASHER
ENGINE
check/clean inlet screen
check high pressure hose
check soap and chemical
hose and filter
check gun and wand for leaks
check oil level
change oil
check air cleaner
clean/replace spark plug
prepare for storage
Before
each use
Every 25
hours or
yearly
Every 50
hours or
yearly
Every 100
hours or
yearly
Prepare unit for storage if it is to remain idle for longer
than 30 days
X
X
X
X
X
X**
X*
X
clean debris
X
clean air cooling system
X
clean combustion chamber
X
* Change oil after first 5 to 8 hours of use, then every 50 hours or every
season. Change oil every 25 hours when operating the engine under heavy
load or in high temperatures.
** Clean more often under conditions of dust or airborne debris. Replace air
cleaner parts, if very dirty.
5. If needed, add oil slowly and
recheck. Do not over fill.
NOTE: Use a high quality detergent oil
classified “For Service SF, SG, SH,
SJ” or higher, such as SAE 30.
NOTE: Other viscosities shown in the
chart may be used when the average
temperature in your area is within the
recommended range.
6. Replace filler cap/dipstick.
ENGINE
To Check Oil
1. Shut down engine and place on a
level surface.
2. Remove filler cap/dipstick and
wipe it clean.
3. Replace and tighten dipstick.
Remove and check oil level.
4. Oil level should be at the FULL
line on dipstick.
Filler cap/
dipstick
SAE Viscosity Grades
**
*
Synthetic 5W-30, 10W-30
-20 0 20 40 60 80 100
F
-30 -20 -10 0 10 20 30 40
C
STARTING TEMPERATURES RANGE
ANTICIPATED BEFORE NEXT OIL CHANGE
32
16- ENG
D30339
Air Cleaner
To Remove
1. Loosen screw and tilt cover
down.
2. Remove air cleaner.
3. Reinstall clean (or new) air
cleaner assembly inside cover.
Lip of pre-cleaner must be at
bottom of cartridge pleats.
4. Insert cover’s tabs into slots in
bottom of base.
5. Tilt cover up into place and
tighten screw.
To Clean
Separate pre-cleaner from cartridge
and wash in liquid detergent and
water. Air dry thoroughly. Do not oil.
Reassemble dry pre-cleaner on clean
cartridge.
Do not use pressurized air or solvents
to clean cartridge. Pressurized air can
damage cartridge; solvents will
dissolve cartridge.
Clean and Replace Spark Plug
Change the spark plug every 100
hours of operation or once each year,
whichever comes first. This will help
your engine to start easier and run
better.
Resistor
.030” (0.76 MM)
Wire Gauge
To Change Oil
Drain the engine oil when the engine
is warm. Warm oil drains quickly and
completely.
1. Before tipping engine or
equipment to drain oil, drain fuel
from tank by running engine until
fuel tank is empty.
2. Disconnect spark plug wire and
keep it away from spark plug.
3. With engine OFF but still warm
remove filler cap/dipstick.
4. Place a suitable container next
the engine to catch the used oil.
5. Keeping air cleaner above oil
outlet, drain oil.
NOTE: Please dispose of used motor
oil in a manner that is compatible with
the environment. It is recommended
to take used oil in a sealed container
to your local recycling center or
service station for reclamation. Do not
throw it in the trash or pour it on the
ground or down a drain.
6. With the engine in a level
position, fill to the FULL line on
the dipstick with SAE 10W-30 oil.
Engine oil capacity is 20 oz. (0.6
liter).
NOTE: Other viscosities shown in the
chart in the “To Check Oil” paragraph
may be used.
7. Replace the oil filler cap/dipstick
securely.
Cartridge
PreCleaner
Tabs
and
Slots
Cover
Base
Pre-Cleaner Lip
Air Cleaner
Drain Oil
Screw
Cartridge Lip
17- ENG
D30339
D30339
NOZZLE CLEANING
If the nozzle becomes clogged with
foreign materials, such as dirt,
excessive pressure may develop. If
the nozzle becomes partially clogged
or restricted, the pump pressure will
pulsate. Clean the nozzle
immediately using the nozzle kit
supplied and the following
instructions:
1. Shut off the pressure washer and
turn off the water supply.
2. Disconnect spark plug wire.
3. Pull trigger on gun handle to
relieve any water pressure.
4. Disconnect the wand from the
gun.
5. Remove the nozzle from the end
of the wand with the 2mm allen
wrench provided as shown.
6. Clean the nozzle using the nozzle
cleaner provided or a
straightened paper clip. Insert
into the nozzle end and work
back and forth until obstruction
is removed.
7. Direct water supply into nozzle
end to backflush loosened
particles for 30 seconds.
8. Reconnect spark plug wire.
9. Reassemble the nozzle to the
wand. Tighten securely to
prevent leaks.
10. Reconnect wand to gun and turn
on water supply.
11. Start pressure washer and place
wand into high pressure setting
to test.
PUMP
This screen filter should be checked
periodically and cleaned if necessary.
1. Remove filter by grasping end
and removing it from water inlet
of pump as shown.
2. Clean filter by flushing it with
water on both sides.
3. Install filter into water inlet of
pump
Filter Screen
Cleaning Debris
Engine parts should be kept clean to
reduce the risk of overheating and
ignition of accumulated debris.
NOTE: Do not use water to clean
engine parts. Water could
contaminate fuel system. Use a brush
or dry cloth.
Combustion Deposits
Every 100-300 hours an Authorized
Warranty Service Center should
remove combustion deposits from the
cylinder, cylinder head, top of piston,
and around valves.
Air Cooling System
Over time debris may accumulate in
cylinder cooling fins and cannot be
observed without partial engine
disassembly. For this reason an
Authorized Warranty Service Center
should clean the air cooling system
per recommended intervals.
18- ENG
D30339
D30339
ENGINE
IMPORTANT: It is important to prevent
gum deposits from forming in essential
fuel system parts such as the
carburetor, fuel filter, hose or tank
during storage. Also, experience
indicates that alcohol-blended fuels
(called gasohol or using ethanol or
methanol) can attract moisture which
leads to separation and formation of
acids during storage. Acidic gas can
damage the fuel system of an engine
while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Never use engine or carburetor
cleaner products in the fuel tank or
permanent damage may occur.
Engine Preparation
• First add a fuel stabilizer to the
fuel tank.
• Run pressure washer for a full 5
minutes to allow fuel stabilizer to
enter the fuel system.
While preparing the
engine make sure
water supply is turned on and
flowing to the unit. NEVER run unit
without water supply running
through pump. Failure to do so will
cause pump damage.
• Next shut off engine and
disconnect the water supply.
• Disconnect the spark plug wire
and remove the spark plug.
• Add one teaspoon of oil through
the spark plug hole.
• Place rag over spark plug hole
and pull the recoil a few times to
lubricate the combustion
chamber.
• Replace the spark plug, but do
not connect the spark plug wire.
PUMP
It is recommended that you follow
these steps to protect the internal
seals of the pressure washer when
storing the unit for an extended
period and WHEN FREEZING
TEMPERATURES ARE EXPECTED.
NOTE: If storing the unit for more
than 30 days RV antifreeze or
windshield washer fluid needs to be
run through the pump. This helps
prevent damage within the pump
head. RV antifreeze or windshield
washer fluid is not only added for
winterizing, but for proper lubrication regardless of temperature or
environment. Storing the pump less
than 30 days does not require the
RV antifreeze or windshield washer
fluid.
1. Obtain a funnel, six ounces of RV
antifreeze or windshield washer
fluid, and approximately 12 inches
of garden hose with a male hose
connector attached to one end.
Use only RV
antifreeze. Any
other antifreeze is corrosive and can
damage pump.
2. Disconnect spark plug wire.
3. Disconnect high pressure hose
from pump and from spray gun.
4. Connect 12 inch length of hose to
water inlet of pump.
5. Add RV antifreeze or windshield
washer fluid to hose as shown.
STORAGE
19- ENG
D30339
D30339
6. Pull engine starter rope slowly
several times until antifreeze or
windshield washer fluid comes
out of high pressure hose connection of pump.
7. Remove short hose from water
inlet of pump.
8. Install spark plug into spark plug
hole and tighten securely, then
reconnect spark plug wire.
9. Drain all water from high pressure
hose, coil it, and store it in cradle
of the pressure washer handle.
10. Drain all water from spray gun
and wand by holding spray gun in
a vertical position with nozzle end
pointing down and squeezing
trigger. Store in gun/hose holder.
11. Store chemical hose, high
pressure hose, spray gun, and
wand so they are protected from
damage, such as being run over.
TROUBLESHOOTING GUIDE
PROBLEM
CAUSE
CORRECTION
Engine will not
start
1. No fuel.
2. Pressure builds up after
two pulls on the recoil
starter or after initial use.
3. Not choked.
4. Spark plug wire not
attached.
5. Choke lever in the
"Choke" position on a
"hot" engine or an engine
that has been exposed to
thermal heat for a long
period of time.
1. Add Fuel.
2. Squeeze gun trigger to
relieve pressure.
3. Choke engine, place
engine in the choke
position.
4. Attach spark plug wire.
5. Move choke to the "No
Choke" position.
No or low
pressure
(initial use)
1. Wand not in high
pressure.
1. See How to Use Spay
Wand paragraph in the
Operation Section.
2. Low water supply.
2. Water supply must be at
least 5 GPM @ 20 PSI.
3. Leak at high pressure
hose.
3. Repair leak. Apply sealant
tape if necessary.
4. Nozzle obstructed.
4. Clean nozzle with paper
clip or nozzle cleaning
tool, pour water into nozzle end to flush out obstruction.
5. Water filter screen
clogged.
5. Remove and clean filter.
20- ENG
D30339
D30339
6. Air in hose.
6. Turn off the engine, then
the water source.
Disconnect the water
source from the pump
inlet and turn the water
source on to remove all air
from the hose. When there
is a steady stream of
water present, turn water
source off. Reconnect
water source to pump inlet
and turn on water source.
Squeeze trigger to remove
remaining air.
7. Choke lever in the
"Choke" position.
8. Throttle control lever is
not in the "Fast" position.
9. High pressure hose is too
long.
7. Move choke to the "No
Choke" position.
8. Move throttle control lever
to the "Fast" position.
9. Use high pressure hose
under 100 feet.
PROBLEM
CAUSE
CORRECTION
No or low
pressure
(initial use)
(continued)
6. Chemical build up in
chemical injector.
Will not draw
chemicals
1. Wand not in low
pressure.
2. Chemical filter clogged.
3. Chemical screen not in
chemical
4. Chemical too thick
5. Pressure hose is too long
2. Clean filter.
3. Insure end of chemical
hose is fully submerged
into chemical.
4. Dilute chemical. Chemical
should be the same
consistency as water.
5. Lengthen water supply
hose instead of pressure
hose.
6. Have parts cleaned or
replaced by AWSC.
1. See How to Use Spay
Wand paragraph in the
Operation Section.
21- ENG
D30339
D30339
PROBLEM
CAUSE
CORRECTION
No or low
pressure (after
period of normal use.)
Water leaking
at gun/wand
connection
Water leaking
at pump
1. Worn seal or packing.
2. Worn or obstructed
valves.
3. Worn unloader piston.
1. Worn or broken o-ring.
2. Loose hose connection.
1. Loose connections.
2. Piston packings worn.
3. Worn or broken o-rings.
4. Pump head or tubes
damaged from freezing.
1. Have replaced by AWSC.
2. Have replaced by AWSC.
3. Have replaced by AWSC.
1. Check and replace.
2. Tighten.
1. Tighten.
2. Have replaced by AWSC.
3. Have replaced by AWSC.
4. Have replaced by AWSC.
Loading...