Craftsman 919670070 Owner’s Manual

iMPORTANT:

Read the Safety Guidemines
and All mnstructions Carefully

ICRnFTSMAN I

120/240 VOLT ® 7000 WATT

o SAFETY GUmDELmNES
o ASSEMBLY

o OPERATmON
o MNNTENANCE
o TROUBLESHOOTmNG

o F_EPAmR PARTS

Sold by Sears Canada, Uric,, Toronto, Ont, M5B2B8

MGP-670070 Rev 0 12/40/99

DATEPURCHASED:

MODEL NO:

HORSE POWER
GASOLINE CAPACITY
OraLCAPACITY

14 HP
7 GALLON/26.5 LITERS
48 OZ./1.4 LITERS

1

SERIAL NO:

STOREWHERE PURCHASED:

ADDRESS:

CITY:

TELEPHONE:

Record the above information about your unit

so that you will be aMe to provide it in case of

Hoss or theft.

FULL ONE YEAR WARRANTY ON CRAFTSMAN GENERATORS

For one year from the date of purchase, when this Craftsman generator ismaintained and operated accord-
ing to the instructions in this owner's manual, Sears will repair, free of charge, any defect in material and
workmanship.

Ifyour Craftsman Generator is used for commercial or rental purposes, this warranty applies for only 90

days from the original date of purchase.

FULL ONE YEAR WARRANTY ON CRAFTSMAN ENGINE

For one year from the date of purchase, when this Craftsman engine ismaintained and operated according
to the instructions in this owner's manual, Sears will repair, free of charge, any defect in material and
workmanship.

MAmNTENANCE AGREEMENT

The Craftsman Warranty, pHusa Maintenance Agreement,
provide maximum vaHuefor your Sears products. Con-
tact your nearest Sears store for detaiHs.

CUSTOMER RESPONSmBmMTmES

Read and observe the safety ruHes.
Follow a reguHarscheduHe in maintaining, caring for and

using your generator.

Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

Ifyour Craftsman engine is used for commercial or renta! purposes, this warranty applies only for 90 days
form the date of purchase. This warranty does not cover: Expendable items such as spark plugs and air
filters, which become worn during normal use.

Repairs necessary because of operator abuse or negligence, including damage resulting from no oil being
supplied to the engine or failure to maintain the equipment according to the instructions contained in
this owner's manual, are not covered under warranty.

WARRANTY SERVICE ISAVAILABLE BY RETURNING THE GENERATOR TO THE NEAREST SEARS SER-
ViCE CENTER. This warranty gives you specific legal rights and you may also have other rights, which vary

from PROVINCE TO PROVINCE.

Sold by Sears Canada, inc., Toronto, Ont.

MGP670070 2 -- ENG

This manuaH contains information that is important for you to know and understand. This information reHatesto
protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To heHpyou recognize this information,
we use the symboHs to the right. Hease read the manuaH and pay attention to these sections.

DANGER indicates an imminently hazardous situation
which, if not avoided, will result in death or serious

WARNING indicates a potentially hazardous situation

which, if not avoided, coumdresult in death of serious

This product is not equipped with a spark arresting muffler, [f the product wi[[ be used around flammable
materials, or on land covered with materials such as agricultural crops, forest, brush, grass, or other similar items,

then an approved spark arrester must be installed and is legally required in the state of California. [t is a violation
of California statutes section 130050 and/or sections 4442 and 4443 of the California Public Resources Code,

unless the engine is equipped with a spark arrestor, as defined in section 4442, and maintained in effective
working order. Spark arresters are also required on some U. S. Forest service land and may also be legally

required under other statutes and ordinances.

_This product may contain chemicals known to the state of California to cause cancer, birth 1

defects, or other reproductive harm. This warning is given in compliance with California Proposition 65, as
detectable amounts of chemicals subject to proposition 65 may be contained in this product.

CAUTION indicates a potentially hazardous situation
which, if not avoided, _ result in minor or moderate

CAUTION used without the safety alert symbol indicates a
potentially hazardous situation which, if not avoided,
result in

SAVE iNSTRUCTiONS

When using this product basic precautions should always be

followed including the following:

1

RBSK OF ELECTROCUTBON AND FBRE

HAZARD

Attempting to connect generator di-
rectly to the electrical system of any
building structure.

WHAT COULD HAPPEN

Back feeding electricity through a
building's electrical system to the
outside utility feed lines could en-
danger repair persons attempting to

restore service.

Attempting to connect to the incom-
ing utility service could result in

electrocution.
Restoration of electrical service while

the generator is connected to the in-
coming utility could result in a fire or
serious damage if a isolator switch is

not installed.
Failure to use a double throw transfer

switch when connecting to a struc-
tures electrical system can damage

appliances and WiLL VOiD the
manufacturers warranty.

NOW TO PREVENT iT

Never backfeed electricity through

a structure's electrical system.

To connect to a structure's electri-
cal system in a safe manner,

always have a Double-Throw
Transfer Switch installed by a

qualified electrician and in compli-
ance with local ordinances. (When

installing a Double=Throw
Transfer Switch, a minimum of

10 gauge wiring must be used,)

3 -- ENG NGP_70070

READ AND UNDERSTAND ALL WARNINGS BEFORE

ATTEMPTBNG TO OPERATE GENERATOR°

RBSK OF ELECTROCUTBON AND FBRE .(¢ont'd}

HAZARD

Operation of generator in rain, wet,

icy, or flooded conditions.

Use of worn damaged, undersized

or ungrounded extension cords.

Piacing generator on or against
higHy conductive surface, such as

a steei waikway or metai tool

WHAT COULD HAPPEN

Water is an excellent conductor of ebc-
tricity! Water which comes in contact

with electrically charged components
can transmit electricity to the frame and
other surfaces, resulting in electrical
shock to anyone contacting them.

Contact with worn or damaged exten-
sion cords could result in ebctrocution.

Use of undersize extension cords could

result in overheating of the wires or at-
tached items, resulting in fire.

Use of ungrounded cordsets could pre-

vent operation of circuit breakers and
result in electrical shock.

Accidental leakage of electrical current
could charge conductive surfaces in
contact with the generator.

HOW TD PREVENT iT

Operate generator in a clean, dry,
well ventilated area. Make sure

hands are dry before touching unit.

Inspect extension cords before use
and replace with new cord if re-
quired.

Use proper size (wire gauge) cordset
for application see chart in the As-
sembly section of this manual

Always use a cordset having a
grounding wire with an appropriate
grounding plug. DO NOT use an
ungrounded plug.

Place generator on low conductiv-
ity surface such as a concrete

slab.

Improper connection of items to

generator.

Operation of unit when damaged, or
with guards or panels removed.

Exceeding the load capacity of the gen-

erator by attaching too many items, or
items with very high load ratings to it
could result in overheating of some
items or their attachment wiring result-
ing in fire or electrical shock.

Attempting to use the unit when it has
been damaged, or when it is not func-

tioning normally could result in fire or
ebctrocution.

Removal of guarding could expose

electrically charged components and
result in ebctrocution.

4: ENGMGP 670070

ALWAYS operate generator a
minimum of six feet from any

conductive surface.

Read the load rating chart and in-
structions in the Wattage Calcula-
tion section, Make sure that the

summation of electrical loads for all
attachments does not exceed the

load rating of the generator.

Do not operate generator with me-
chanical or electrical problem. Have

unit repaired by an Authorized Ser-
vice Center.

Do not operate generator with pro-
tective guarding removed.

READ AND UNDERSTAND ALL WARNINGS BEFORE

ATTEMPTBNG TO OPERATE GENERATOR°

RiSK OF FiRE

HAZARD

Attempting to fill the fuel tank while
the engine is running.

Sparks, fire, hot objects

Improper storage of fuel

Inadequate ventilation for genera-
tor

Tampering with factory set engine
speed settings.

WHAT COULD HAPPEN

Gasoline and gasoline vapors can
become ignited by coming in contact

with hot components such as the

muffler, engine exhaust gases, or from

an electrical spark.

Cigarettes, sparks, fires, or other hot

objects can cause gasoline or gaso-

line vapors to ignite.

Improperly stored fuel could lead to
accidental ignition. Fuel improperly
secured could get into the hands of

children or other unqualified persons.

Materials placed against or near the
generator or operating the generator

in areas where the temperature
exceeds 104 ° R ambient (such as

storage rooms or garages) can

interfere with its proper ventilation
features causing overheating and

possible ignition of the materials or

buildings.

Engine speed has been factory set to
provide safe operation. Tampering

with the engine speed adjustment
could result in overheating of attach-

ments and could cause a fire.

HOW TO PREVENT iT

Turn engine off and allow it to cool

before adding fuel to the tank.

Equip area of operation with a fire
extinguisher certified to handle
gasoline or fuel fires.

Add fuei to tank in weii ventilated
area. Make sure there are no

sources of ignition near the
generator.

Store fuel in a OSHA approved
container designed to hold gaso-

line. Store container in secure

location to prevent use by others.

Operate generator in a clean, dry,
weii ventilated area a minimum of

four feet from any building, object
or waii. DO NOT OPERATE UNiT

iNDOORS OR iN ANY CON=

FINED AREA.

Never attempt to "speed=up" the
engine to obtain more perfor-
mance. Both the output voltage
and frequency wiil be thrown out
of standard by this practice,
endangering attachments and the

user.

Overfilling the fuel tank -
fuel spillage.

Spilled fuel and its vapors can be-
come ignited from hot surfaces or

sparks.

5 -- ENG lvlGP670070

Use care in filling the tank to avoid
spilling fuel. Make sure fuel cap is
secured tightly and check engine

for fuel leaks before starting

engine. Move generator away

from refueling area or any spillage

before starting engine. Allow for
fuel expansion. Keep maximum
fuel level 1Ainch below the tip of

the fuel tank. Never refuel with the

READ AND UNDERSTAND ALL WARNNNG$ BEFORE

Risk of in'u.Lu_r_zand Proeper_vtDa_ao_lLe When

Trans_q Generater

HAZARD

Fire, hhaiation, Damage to Vehicle
Surfaces

WHAT COULD HAPPEN

Fuei or oii can bak or spill and couid
resuit in fire or breathing hazard,
serious injury or death can resuit. Fuei
or oii baks will damage carpet, paint

or other surfaces in vehbbs or
traibrs.

HOW TO PREVENT iT

If generator is equipped with a fuel
shut-off valve, turn the valve to the
off position before transporting to
avoid fuel leaks. If generator is not
equipped with a fuel shut-off valve,

drain the fuel from tank before

transporting. Transport fuel only in

an OSHA approved container.
Always place generator on a
protective mat when transporting

to protect against damage to

vehicle from leaks. Remove
generator from vehicle immedi-

ately upon arrival at your destina-

tion

RISK OF BREATHING - INHALATION HAZARD

HAZARD

Gasoline engines produce toxic
carbon monoxide exhaust fumes.

bIGP 670070 6 -- ENG

WHAT COULD HAPPEN

Breathing exhaust fumes will cause

serious injury or death.

HOW TO PREVENT iT

Operate generator in clean, dry,
weii ventilated area. Never

operate unit in enclosed areas
such as garages, basements,

storage, sheds, or in any location
occupied by humans or animals.

Keep children, pets and others

away from area of operating unit.

READ AND UNDERSTAND ALL WARNINGS BEFORE

ATTEMPTBNG TO OPERATE GENERATOR°

RiSK OF UNSAFE OPERATION

HAZARD

Operation of generator in carebss
manner.

Operation of voitage sensitive appii-
ances without a voitage surge pro-

tector.

WHAT COULD HAPPEN

AHsources of energy include the
potential for injury. Unsafe operation
or maintenance of your generator
could lead to serious injury or death
to you or others.

Any gasoline operated household
generator wiii incur voltage variations
causing damage to voltage sensitive
appliances or could result in fire.

HOW TO PR_:V_:NT iT

Review and understand all of
the operating instructions and

warnings in this manual.
Become familiar with the

operation and controls of the
generator. Know how to shut it
off quickly.
Equip area of operation with a
fire extinguisher certified to
handle gasoline or fuel fires.

o Keep children or others away

from the generator at all times.

Always use a U.L listed voltage
sensitive surge protector to
connect voltage sensitive appli-
ances such as TV, computer, or
stereo equipment, Failure to use
a U,L, listed voltage surge
protector will void the warranty
on your generator°
Notice: A multiple outlet strip is
not a surge protector make sure
you use a U.L listed voltage surge

9rotector.

Raising or suspending generators
equipped with iift rings improperly

Operating generator wNe suspended

Generator could fall causing serious in-

jury or death to you or others.

Improper raising or suspending can

cause damage to the generator.

Generator wiii not operate properly
and wiii cause damage to the genera-
tor and could cause serious injury or
death to you or others.

7 -- ENG lvlGP670070

Always use proper connecting

srocedures as described in this

manual when connecting cables,
chains, or straps for raising or
suspending generators equipped
with lift rings.

Always use cables, chains, or
straps rated at 2000 Ibs working
load or more to raise or suspend
generator.

Never operate generator while
suspended or in an unievei posi-
tion. Always operate generate on
a fiat, level surface.

REAO ANO UNDERSTAND ALL WARNINGS BEFORE

ATTEMPTBNG TO OPERATE GENERATOR°

RiSK OF HOT SURFACES

HAZARD

Contact with hot engine and
generator components.

HAZARD

Contact with moving parts can
result in serious injury.

WHAT COULD HAPPEN

Contact with hot surfaces, such as

engines exhaust components, could

result in serious burns.

RiSK OF MOVING PARTS

WHAT COULO HAPPEN

The generator contains parts which

rotate at high speed during operation.
These parts are covered by guarding
to prevent injury.

HOW TO PREVENT iT

During operation, touch only the

control surfaces of the generator.

Keep children away from the

generator at all times. They may

not be able to recognize the
hazards of this producL

HOW TO PREVENT iT

Never operate generator with
guarding or cover plates removed.
Avoid wearing loose fitting clothing
or jewelry which could be caught
by moving parts.

I _ i RiSK FROM LiFTiNG

HAZARD WHAT COULD HAPPEN HOW TO PREVENT iT

Lifting a very heavy object. Serious injury can result from at- The generator is too heavy to be

tempting to lift too heavy an objecL lifted by one person. Obtain

assistance from others before you
try to move it.

rvIGP 670070 8 -- ENG

CARTON CONTENTS

t oGenerater

Parts and Parts Box for Wheel Kit Assembly

1 ° Parts Bag

t = Owner"s Manua!

"t o TwisBeck Plug L14=30P

* _ To be installed and/or used in

accordance with appropriate HocaHeHectricaHcodes
and reguHafions. Refer to enclosed instructions for

2 = Axle Spacers 1 = Cotter Pin 1 = A×le End Cap 1 = Flat Washer

2 = Wheels

2 = Bracket Cap Screws

2 = HandBe Assemblies __11 - _le

NOTE: The axBe is stored in one handRe assembly for
shipping purposes

Parts Bag for Battery installation

1 = 5/16=18 x 3.4 ""

Cap Screws

1 = Star Washer

3 = 5/15=18 x 3/4 ""

7 = 5/16=18

Lock Nuts

t =Leuvered Neat

DefJector

1 = 5/16=18

Lock Nuts

3/40D x 11/15 ID

4 = 5/1(;=18 x 1 3/4 ""

Cap Screws

4_ Screws, HH #8=32

2 = Wing Nuts

O O

1 = ""L"" Battery Bracket

2 = Battery Bolt Hold Down

1=Red Positive Battery Cable (red} with battery boots

9 -- ENG

1 = Black Negative Battery Cable (black)

MGP 670070

Read owner's manual. Do not attempt to operate equipment until you have read Owner's
Manual for Safety, Assembly, Operation, Maintenance, Storage Instructions.

1

TOOLS NEEDED FOR ASSEMBLY

1 - Box Cutter or Knife
2 - 1/2" Wrenches

1 - Pair Wire Pliers
1- Hammer
1 - 1/2" Socket and Socket Wrench

1 - 1/4" Socket and Socket Wrench
1 - 1" thick x 1' square piece of wood

REMOVE GENERATOR FROM CARTON

Open carton from top.

Cut carton along dotted lines.
o Remove generator through opening in carton.
o Remove parts box containing wheel kit parts.

Cut wire tie securing handle assembly to top

frame.

Cut wire ties securing handle assembly to side

frame. This handle assembly stores the axle

during shipping. Remove the base end cap and

slide the axle from handle assembly. Replace

base end cap with washer.

Remove all packaging material from handle

assemblies and oil filter on engine.
o Place handle assemblies aside to be used when

assembling the wheel kiL

Using a 1/2 inch socket remove shipping block

from under the generator head. Unscrew the bolt

and remove the wood block. NOTE: It is very

important that this is removed before starting your

generator.
iMPORTANT: Before any attempt to start your genera-

tor be sure to check engine oil (See Adding Engine Oil

paragraph in the Operation section on page 15 of this
manual,)

Handle Assembly
secured te top frame

blap670070 10 -- ENG

INSTALLATmON OF BATTERY
Recommended Battery for Electric Start: 12V - 45 A H.

or 210 CCA (Cold Cranking Amps)
Purchase battery and battery hardware separately, not

included with unit.

Place battery in rack with terminals facing towards
generator head.

o Place battery bracket (A) over battery as shown

(opposite battery terminals).

* Piace "L" boit (B) through top and bottom brack-

ets and secure with wing nut (C).
Locate the solenoid on the left side of the unit.

Attach one end of the negative (black) cable to the
negative (-) terminal on the battery.

Attach the other end of the negative (black) cable
to the frame as shown. Install the star washer

between the cable and the frame.

(=}Negative Battery

Cabme Connection

Negative

(=} Battery

Cable

(-} Negative Battery Cable Cenneetien

GROUNDmNG THE GENERATOR

A grounding lug is supplied with the generator for use
when required by local electrical ordinances. Refer to
article 250 of the National Electrical Code to clarify
any needed grounding information. Your local electric
company or a certified electrician should be able to

help you with this information.
NOTE: Your engine is already grounded to the frame

by a grounding strap.

To Prevent sparks connect

the red (positive} cable to the positive (+)
terminal before connecting the black negative

cable.

Remove the nut from the solenoid post and place
one end of the positive (red) battery cable onto the

posL Reassemble nut and tighten securely.
Attach the other end of the positive (red) battery

cable to the positive (+)terminal on the battery.

NOTE: Make sure red battery boots cover
positive battery cable terminals at battery and

solenoid

O

Grounding Lug

11 -- ENG lvlGp670070

mNSTALUNG WHEEL KmT

The Craftsman Wheel Kit was designed to greatly

improve the portability of your generator.

Drain gas and oil before

assembling the portability

kit. Failure to do so will cause damage to the

engine.

Place generator on level ground; drain all gas and

oil from the engine (see engine manual for correct

procedure).

Place a 1" thick x 1' square piece of wood on the

ground in front of the engine. With the help of

another person, tilt the generator and rest the

recoil starter on the wood. NOTE: This will

support the gasoline engine during assembly and

make assembly easier.
o Using two screws (8) and two lock nuts (9) install

the wheel bracket (5) on the bottom right side of

the engine support.

a. Remove the Iocknut on the bottom of the

isolator.

b. Position wheel bracket onto the existing

screw, lining up hobs in bracket with hobs in

frame. Secure with the removed IocknuL

Place the fiat washer (7) against the wheel bushing
and slide the cotter pin (4) through the drilled hole
of the axle (2). Bend the cotter pin (4) to secure in

place.
Tighten lock nuts on wheel brackets.

Line up the handle brackets with the hobs in the
frame near the receptacle end of the generator.

Install hex screws (1O)and lock nuts (9). Tighten
with a 1/2"wrench.

With another person helping, carefully flit the
generator to operating position.

Install Iouvered heat deflector to the muffler using
four #8-32 HH screws. Orient heat deflector so the

vent openings are pointing toward the rear of the
engine.

iMPORTANT: To prevent damage or possible hazards,

do not orient deflector in any other position.

The portability kit is now ready for use.

14

10

c. Place screw (8) into second hob and secure

with iocknut (9).

o Tap the axle cap (6) on the end of the axle (2),

without the hole, using a hammer.
Siide one wheei (1) onto the axb with the ex-

tended hub pointed away from axb cap.
Siide one axb spacer (3) down against the wheei

(1).
Slide the axle (2) through the hobs in the wheel

brackets (5).
Install the second axle spacer (3) then the second

wheel (1) with the extended hub facing inward.

10

ENGINE

SUPPORT

bIGP670070 12 -- ENG