Craftsman 917992960 Owner’s Manual

Operator's Manual

CRRFTSMRN°

III II II

LAWN TRACTOR

18.5 HR*42" Mower

,Electric Start

6 Speed Transaxle

Model No.

917.99296

• EspaSol, p. 32

This product has a low emission engine which operates I

differently from previously built engines. Before start the engine, read and understand this Operator's Manual,

IMPORTANT: Foranswers toyourquestions

Read and follow all Safety about this product, Call:

Rules and Instructions before 1-800-659-5917

operating this equipment. 5 am- 5 pm, Mon - Sat

Gasoline containing up to 10% ethanol (El0) is acceptable for use in this machine. The

use of any gasoline exceeding t 0% ethanol (El0) will void the product warranty,

Esta m_quina puede utilizar gasolina con un contenido de hasta el 10% de etanol (El0). El

uso de una gasolina que supere el 10% de etanol (El0) anulard la garantia del producto.

Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website:www.sears.com/craftsman *Asratedbytheenginemanufacturer

Sears Craftsman Help Line

you

581740849

Warranty .................................................. 2

Safety Rules ............................................ 3

Product Specifications ............................. 6

AssemblyfPre-Operation ......................... 8

Operation ............................................... 11

Maintenance Schedule .......................... 17

Service and Adjustments ....................... 21

Storage .................................................. 26

Troubleshooting ..................................... 27

Sears Service .......................... Back Cover

Maintenance .......................................... 17

Craftsman Riding Equipment Warranty CRAFTSMAN FULL WARRANTY

FOR TWO YEARS from the date of purchase, all non-expendab]e parts ofthis riding equipment are

warranted against any defects in material or workmanship. A defective non-expendable part wi[I receive free in-home repair or replacement if repair is impossible.

FOR FIVE YEARS from the date of purchase, the frame and front axle of this dding equipment are warranted against any defects in material or workmanship.A defective frame or front axle will receive free in-home repair or replacement if repair is impossible.

FOR 90 DAYS from the date of purchase, the battery (an expendable part) of this riding equipment is warranted against any defects in material or workmanship (our testing proves that it will not hold a

charge). A defective battery will receive free in-home replacement.

ADDITIONAL LIFETIME LIMITED WARRANTY on CAST IRON FRONT AXLE (if equipped) FOR AS LONG AS IT IS USED bythe originalowner after the fifthyearfrom the date ofpurchase,the

castironfrontaxle (ifequipped) ofthisridingequipment is warranted against any defects inmaterial or workmanship.With proofof purchase,a defective castfrontaxlewilI receive free in-home replacement.

WARRANT_ "SERVICE For warranty coverage details to obtainfree repair or replacement, call 1-800-659-5917 orvisitthe

web site: wve,v.craftsman.com

In all cases above, if part repair or replacement is impossible, the riding equipment wilt be replaced

free of charge with the same or an equivalent model.

All of the above warranty coverage is void if this riding equipment is ever used while providing commercial services or if rented to another person.

This warranty cevers ONLYdefects in materialand workmanship.Warrantycoverage doesNOTinclude:

• Expendable parts (except battery) that can wear out from normal use within the warranty period,

including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

° Standard maintenance servicing, oil changes, or tune-ups. ° Tire replacement or repair caused by punctures from outside objects, such as nails, thorns,

stumps, or glass.

• Tire or wheel replacement or repair resulting from normal wear, accident, or improper operation or

maintenance.

• Repairs necessary because of operator abuse, including but not limited to damage caused by

towing objects beyond the capability of the riding equipment, impacting objects that bend the frame, axle assembly or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and

mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the riding equipment according to the instructions contained in the operator's manual.

• Engine (fuel system) cleaning or repairs caused by fuef determined to be contaminated or oxidized

(stale). In general, fuel should be used within ;30days of its purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

This warranty gives you specific lega] rights, and you may also have other rights which vary from

state to state.

Sears Brands Management Corporation, Hoffman Estates, IL 60179

_DANGER:This cutting machine is capable of amputating hands and feet and

throw!rig objects. Failure to observe the following safety instructions could result

m serious injury or death.

,_WARNING: Inorderto prevent acciden- • Neverdirect discharged materialtoward tal starting when setting up, transporting, anyone. Avoid discharging material

adjusting or making repairs, always discon- against a wall or obstruction. Material nect spark plug wire and place wire where may ricochet back toward the operator. itcannot contact spark plug. Stop the blades when crossing gravel

_t, WARNING: Do not coast down a hill in • Do notoperate machine without the en-

neutral, you may lose control of the tractor, tire grass catcher, discharge chute, or

_WARNING: Tow only the attachments . Slow down before turning. that are recommended by and comply with . Never leave a running machine unat-

specifications of the manufacturer of your

tractor. Use common sense when towing, tended. Always turn off blades, set Operate only at the lowest possiblespeed parking brake, stop engine, and remove when on aslope. Too heavy ofa load, while keys before dismounting.

on a slope, is dangerous, Tires can lose " Disengage blades when not mowing. traction with the ground and cause you to Shut off engine and wait for all parts to

lose control of your tractor, come to a complete stop before cleaning _WARNING: Engine exhaust, some of or unclogging the discharge chute.

its constituents, and certain vehicle compo- " Operate machineonlyin daylightorgood nents contain or emit chemicals known to artificial light.

the State of California to cause cancer and " Do not operate the machine while under birth defects or other reproductive harm. the influence of alcohol or drugs.

_WARNING: Battery posts, terminals and crossing roadways. related accessories contain lead and lead • Useextracarewhenloadingorunloading

compounds, chemicals knowntotheStateof the machine into a trailer or truck. Californiato cause cancer andbirth defects . AIwaysweareye protectionwhen operat-

or other reproductive harm. Wash hands ing machine.

after handling. - Data indicatesthat operators, age 60 I. GENERAL OPERATION percentage of riding mower-related inju-

• Read, understand, andfollow aIlinstruc- des. These operators should evaluate tions on the machine and in the manual their ability to operate the riding mower

before starting, safely enough to protectthemseives and

• Do not put hands or feet near rotating others from serious injury.

parts or under the machine. Keep clear " Followthe manufacturer's recommenda- of the discharge opening at all times, tion forwheel weights orcounterweights.

• Only allow responsible adults, who are ° Keep machine free of grass, leaves or familiar with the instructions,to operate otherdebris build-upwhich cantouch hot

the machine, exhaust/engine parts and burn. Do not

• Clear the area of objects such as rocks, allow the mower to plow leaves or other toys, wire, etc,, which could be picked debris which can cause build-up to oc- up and thrown by the blades, cur. Clean any oil or fuel spillage before

• Be sure the area is clear of bystanders operating or storing the machine. Allow beforeoperating. Stop machine ffanyone machine to cool before storage.

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always lookdownand behind before and while backing.

surfaces,

othersafetydevices inplace andworking.

the machine, removing the grass catcher,

• Watch for traffic when operating near or

years and above, are involved in a large

!1.SLOPE OPERATION

Slopes are a major factor related to loss of

control and tip-over accidents, which can

result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back upthe slopeor ffyou feel uneasy

on it, do not mow it.

• Mow up and down slopes, not across. , Watch for holes, ruts, bumps, rocks, or

other hidden objects. Uneven terrain could overturn the machine. Tall grass

can hide obstacles.

° Choose a lowground speed so that you

will not have to stop or shift while on the slope.

• Do not mowon wetgrass. Tires maylose

traction. Always keep the machine in gear when

going downslopes. Do not shiftto neutral and coast downhill.

• Avoid starting, stopping, or turning on a

slope. Ifthetires Iosetraction, disengage the blades and proceed slowly straight down the slope.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which

could cause the machine to roll over.

• Use extra care while operating machine with grass catchers orother attachments; they can affect the stability of the ma- chine. Do no use on steep slopes.

• Do not try to stabilize the machine by putting your foot on the ground,

, Do not mow near drop-offs, ditches,

or embankments. The machine could suddenly roll over ffa wheel is over the edge or if the edge caves in.

Iil, CHILDREN

_[_WARNING: CHILDREN CAN BE INJURED

BYTHISEQUIPMENT.The American Acade- my of Pediatrics recommends that children

be a minimum of 12 year of age before op- erating a pedestrian controlled lawn mower

and a minimum of 16 years of age before operating a riding lawn mower.

Tragic accidents can occur if the operator is not alert to the presence of children,

Children are often attracted to the machine and the mowing activity, Never assume

that children wilt remain where you last saw them.

• Keep children out of the mowing area and inthe watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Never carrychildren, evenwiththeblades

shutoff. They mayfalloffand beseriously

injured or interfere with safe machine

operation, Children who have been given ridesin the past may suddenly appear in

the mowing area for another ride and be

runover or backed over by the machine.

• Never allow children to operate the ma-

chine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects that may block your view of a child.

IV, TOWING ° Tow only with amachine that hasa hitch

designed fortowing. Donot attachtowed equipment except at the hitch point.

- Fol[owthe manufacturer's recommenda- tion forweight limits for towed equipment

and towing on s_opes.

° Never allow children or others in or on

towed equipment.

• Onslopes, theweight ofthe towed equip- ment may cause lossoftraction and loss

of control.

• Travel slowly andallow extra distance to stop.

V. SERVICE SAFE HANDLING OF GASOLINE

To avoid personal injury or property dam- age, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

° Use only approved gasoline container.

• Never remove gas cap or add fuel with

the engine running. Allow engine to cool

before refueling.

• Never fuelthe machine indoors.

• Never storethe machine orfuel container

where there isan open flame, spark, or

pilot lightsuch as on a water heater or

other appliances.

• Never fill containers inside a vehicle or

on a truck or trailer bedwith plastic liner, Always place containers on the ground away from your vehicle when filling.

• Remove gas-powered equipment from the truck or trailer and refuel it on the

ground. Ifthis is not possible, then refuel such equipment with a portable container,

rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling iscomplete, Do not use a nozzle lock-open device.

• Iffuetis spilled onclothing, change cfoth- ing immediately.

• Neveroverfillfueltank, Replacegas cap andtighten securely,

GENERAL SERVICE

• Never operate machine in a closed area.

• Keep all nuts and bolts tightto be surethe

equipment is in safe working condition,

• Nevertamperwith safetydevices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel

spillage and remove anyfuel-soaked de- bris. Allow machinetocool before storing.

• If you strike a foreign object, stop and inspectthe machine. Repair, ifnecessary,

before restarting.

• Never make any adjustments or repairs with the engine running,

• Checkgrasscatchercomponentsandthe discharge chute frequently and replace with manufacturer's recommended parts,

when necessary.

• Mowerbladesaresharp. Wraptheblade

or wear gloves, and use extra caution when servicing them.

• Checkbrakeoperationfrequently. Adjust

and service as required.

• Maintain orreplace safetyand instruction labels, as necessary.

• Be sure the area is clear of bystanders beforeoperating. Stop machine ffanyone

enters the area.

• Never carry passengers.

• Do not mow inreverse unless absolutely necessary.Always look down and behind before and while backing.

• Never carry children, even with the

blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides inthe pastmay suddenly appear in the mowing area for another ride and be run over or backed over by

the machine.

• Keep children out of the mowing area

and in the watchful care ofa responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

- Before and while backing, took behind and down for small children.

• Mow up anddown slopes (15°Max), not

across,

• Choose alow ground speed so that you will not have to stop or shift while on the slope.

• Avoid starting, stopping, or turning on a slope. Ifthetireslosetraction, disengage

the blades and proceed slowly straight

down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse and

back down slowly.

• Do nottumon slopes unless necessary,

and then, turn slowly and gradually downhill, if possible.

• When loading or unIoadingthis machine, do not exceed the maximum recom-

mended operation angle of I5 °.

PRODUCT SPECIFICATIONS

Gasoline Capacity 1,50 Gal!ons/5,67 L and type: Regular Unleaded

Oil Type: 8AE 30 (above 32°F/0°C) (API: 8G-SL) SAE 5W30 (below 32°F/0_C

Oil Capacity: W/FiJter: 56 Ozji.65 L

Spark Plug: Champion RC12YC

Charging 3 Amps Battery System: 5 Amps Headlights

Battery: Amp/Hr: 28

Blade Bolt Torque: 45-55 Ft. Lbs.t62-75 Nm

W!out Filter: 48 Oz./I.4 L

(Gap: ,030"/0,76 mm)

Min. CCA: 230 Case size: U1R

CONGRATULATIONS onyour purchase of

a new tractor. It has been designed, engi-

neeredandmanufacturedto giveyouthe best possible dependability and performance.

Should you experience any problemyou can-

not easily remedy, please contact aSears or

other qualified service center. We have com- petent,well-trained representatives and the

proper tools to service or repair this tractor. Please read and retain this manual. The

instructionswilt enable you to assemble and maintain your tractor properly. Always

observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

o Follow a regular scheduleinmaintaining,

caringfor and usingyourtractor.

• Follow instructionsunder "Maintenance" and "Storage" sectionsof thismanual.

, Wear proper Personal Protective Equip-

ment (PPE)whileoperatingthismachine, including (at a minimum) sturdyfootwear,

eye protection, and hearing protection. Do not mow in shorts andlor open toed

footwear.

° Always let someone knowyou are outside

mowing.

_ILWARNtNG: Thistractor isequipped with an internalcombustion engineand should not

be used on or near any unimproved forest- covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrestor meeting ap- plicable local orstate laws (ifany). Ifa spark

arrestor is used, it should be maintained in effective working order by the operator.

Inthestateof Californiathe above isrequired by law(Section 4442 oftheCalifornia Public

Resources Code). Other states may have similar laws. Federal laws apply on federal

lands. A spark arrester for the muffler is availablethrough your nearest Searsservice

center (See REPAIR PARTS manual).

REPAIR PROTECTION AGREEMENTS

Congratulations on making a smart pur-

chase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products,

itmay require repair fromtimetotime. That's when having aRepair Protection Agreement can save you money and aggravation,

Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.

Here's what's includedinthe Agreement:

• Expertservice byour 12,000professional

repair specialists.

• Unlimited service and nochargefor parts

and labor onafl covered repairs.

• Product replacement if your covered

product can't be fixed.

• Discount of 10% from regular price of

service and service-related parts not covered bythe agreement; also, 10%off regular price of preventivemaintenance

check.

• Fast help by phone - phone support from a Sears representative on products

requiring in-home repair,plus convenient repair scheduling.

Once you purchase theAgreement, asimp_e phone call isallthat ittakes foryou to sched- uleservice. Youcan call anytimeday ornight, or schedule a service appointment online.

Sears has over 12,000 professionalrepair specialists, who have access to over 4,5

million quality parts and accessories. That's the kind of professionalism youcan count on to help prolongthe life of your new purchase for years to come. Purchase your Repair

Protection Agreement today!

Some limitations and exclusions apply. For prices and additional informationcall

1-800-827-6655. SEARS INSTALLATION SERVICE

For Sears professional installation of home

appliances, garage door openers, water heaters, and other major home items, inthe U.S.A. call 1-800-4-MY-HOME®

Steering Wheel

Steering Wheel Adapter

(1) Seat

Steering

t \ k /

Steering Wheel Insert

l t

t t

L L

_eedng Boot

Seat

(1) Lock Washer

(1) 8olt

(1) Large Flat Washer

Steering Extension Shaft

(1} Lock Washer

(1) Large Fiat Washer

(1) Bolt

Keys

Key(e)

Oil Drain Extension

Slope Sheet

'(our new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. Toensure safe and proper operation of your tractor

all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness,

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set witl make assembly

easier, Standard wrench sizes are listed. (1) 5/16" wrench Utility knife (2) 7/16" wrenches Tire pressure gauge

(2) 1/2" wrenches Pliers

(1) 9/16" wrench

When right or left hand is mentioned in this manual,itmeanswhenyouare intheoperating

position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose partsand

parts cartons from carton.

o Cut along dotted lines on all four pan-

els of carton. Remove end panels and lay side panels flat.

• Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

TO CHECK BATTERY

1. Liftseat to raised position, NOTE: ifthis battery is putinto service after

month and year indicated on label (label is located between terminals) charge battery

for minimum of one hourat 6-10 amps. (See

"BATTERY" inMaintenance section of this manual for charging instructions).

• For battery and battery cable installation see "REPLACING BATTERY" in the

"Service and Adjustments" section in

this manual.

TO INSTALL STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lowersteering shaft.

2. Place tabs ofsteering bootover tab slots in dash and push down to secure,

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so

they are pointingstraight forward.

4. Remove steering wheel adapter from

steering wheel and slide adapter onto steering shaft extension,

5, Position steering wheeiso cross bars are

horizontal (left to right) and slide inside boot and onto adapter.

6. Assemble large flatwasher, lockwasher, bolt and tighten securely,

7. Snap steering wheel insert into centerof steering wheel.

8. Remove protective materials from tractor hood and grill.

IMPORTANT: Check for and remove any staples inskid that may puncture tireswhere

tractor is to roll off skid,

![_;:_..-----_Insert

* ---BOlt I( 11

LaroeF .t

wo=.o,

r T_-.--J)--__

\_-_{_,_/ ---Steering

"'---_"_"y Wheel

F,°,_-

:--_L._._.---_Steering ' ' Boot

Label

_Adapter

Steering , Shaft

"<.:.-. "_',42

INSTALL SEAT

Adjust seat before tightening adjustment knob.

1. Remove adjustment knob andflatwasher securing seat to cardboard packing and set asidefor assembly of seat to tractor.

2, Pivot seat upward and remove from the

cardboard packing, Remove the card- board packing and discard,

3. Place seat onseat panso head ofshoul-

der bolt is positioned over large slotted hole in pan.

4. Push down seat toengage shoUlderbolt

inslotand pullseattowards rear oftractor.

5. Pivotseat and pan forJvardand assemble

adjustment knob and flatwasher loosely. Do not tighten,

6, Lower seat into operating position and

sit in seat.

7. Slide seat until a comfortable positionis reached which allows youto pressclutch/

brake pedal all the way down.

8, Get offseat without moving its adjusted

position.

9. Raise seatand tighten adjustment knob securely.

SeatPan_ulder

FlatWasher

-..

NOTE: You may now roll your tractor off the skid. Fotlow the instructions below to

remove the tractor from the skid,

WARNING: Before starting, read, un-

derstand and follow all instructions in the Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure

the area in front of tractor is clear of other

people and objects. TO ROLL TRACTOR OFF SKID (See

Operation section for location and function of controls)

1. Raise attachment lift lever to its highest position.

2. Release parking brake by depressing clutch/brake pedal.

3. Place gearshift lever in neutral position,

4. Roll tractor forward off skid.

5. Remove banding holding the deflector shield up against tractor.

Continue with the instructions that follow.

CHECK TIRE PRESSURE

Thetires onyour tractor were overinflated at the factory for shipping purposes, Correct tire pressure is important for best cutting performance. ° Reduce tire pressure to PSI shown on

tires.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See "TO LEVEL

MOWER" in the Service and Adjustments

section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replac- ing motion and mower blade drive belts in the Service and Adjustments section of this

manual, Verify that the belts are routed

correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is operating properly. See "TO CHECK BRAKE" in the Service and Adjustments section of this

manual.

_ CHECKLIST

Before you operate your new tractor, we wish to assure that you receive the best

performance and satisfaction from this

Quality Product. Please review the following checklist:

All assembly instructions have been

completed. J No remaining loose parts in carton. if Batteryis propedy prepared andcharged.

Seat is adjusted comfortably and tight- ened securely.

d" All tires are properly inflated. (Forship-

ping purposes, thetires were overinflated at the factory).

J Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling),

d" Check mower and drive belts. Be sure

they are routed propedy around pulleys and inside all belt keepers.

J" Checkwiring. Seethat a_lconnectionsare

stillsecure andwiresare propertyclamped.

While learning howto useyour tractor,payex- tra attention tothe following importantitems:

_I Engine oil is at proper level. d" Fueltank isfilled with fresh, clean, regular

unleaded gasoline.

J Become familiar with all controls, their

location and function. Operate them before you start the engine.

J Besure brake system isinsafe operating

condition.

J Be sure Operator Presence System and

Reverse Operation System (ROS) are working propedy (See the Operation and Maintenance sections in this manuat).

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning,

R N H i ,.i

REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW

IGNITION SWITCH

ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING CRAKE MOWER HEIGHT

LIGHTS ON FUEL BATTERY REVERSE FORWARD

CLUTCH DISENGAGE_ CLLrrC_t EHGAGEO AND FEET AWAV

Failure to follow instructions

could result in serious injury or death. The safety alert symbol is used to identify safety inform-

ation about hazards which can /_,

result in death, serious injury "_ and!or property damage.

OPERATION

SYSTEM(_os_

AI-rACHMENT ATTACHMENT DANGER, KEEP HANDS

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury. WARNING indicates a hazard which, if not avoided,

FREE WHEEL

(Autamatic Models only)

could result in death or serious injury. CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury'. CAUTION when used without the alert symbol

indicates a situation that could result in damage to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury

and/or property damage. FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or property damage,

CRD_E CONTROL CLUTCHfSRAKE

KEEP AReA CLEAR SLOPE HAZARDS

(SEE SAFetY RULES SECTION)

MOWER LIFT

PEDAL

KNOW YOUR TRACTOR READ THIS MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of vari- ous controls and adjustments. Save this manual for future reference.

Attachment Clutch Lever

Throttle!Choke Attachment Control Lift Lever

Clutch/Brake 'Height Pedal _Adjustment

Ignition "ON"

Switch Position

Indicator

Parking Brake

r Shift

Lever

Our tractors conform to the applicable safety standards of the

American National Standards Institute.

ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attach-

ments mounted to your tractor. ATTACHMENT LIFT LEVER- Used toraise,

lower, and adjust the mower deck or other attachments mounted to your tractor,

CLUTCH/BRAKE PEDAL - Used for de- clutching andbraking thetractor and starting

the engine.

GEARSHIFT LEVER - Selects the speed and direction of the tractor,

LIFT LEVER PLUNGER- Usedto release at- tachment liftleverwhen changing itsposition.

PARKING BRAKE - Locks clutch/brake pedal into the brake position,

REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation of

mower deck or other powered attachment

while in reverse. THROTFLE/CHOKE CONTROL- Usedfor

starting and controlling engine speed.

IGNITION SWITCH - Used for starting and stopping the engine.

Lever

Plunger

The operation of any tractor can result in foreign objects thrown into the eyes,! which can result in severe eye damage. Always wear safety glasses or eye_

shields while operating your tractor or performing any adjustments or repairs,r We recommend standard safety glasses or a wide vision safety mask wornI

over spectacles, n

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine

is running, any attempt by the operator to leavethe seatwithout first setting the parking

brake will shut off the engine.

1. Depress clutch/brake pedal into full "BRAKE" position and hold.

2. Place parkingbrakelever in "ENGAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking

brake will hold tractor secure.

AttachmentClutch

Throttle!Choke Lever"Engaged"

Control Position

Ignition Key

Position

Gear Shift

Clutch/ Brake Parking

Pedal Brake

"Disengaged" "Engaged"

Position Position

Lever

STOPPING

MOWER BLADES -

• To stop mower blades, move attachment

clutch control tothe disengaged position.

GROUND DRIVE-

• Tostopground drive,depress brake pedaI

all the way down.

• Move gearshift lever to neutral position.

ENGINE -

• Move throttle control to fast position.

NOTE: Failure to move throttle control to fast position before stopping may cause

engine to "backfire".

• Turn ignition key to "STOP" position and

remove key, Always remove key when leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead.

NOTE: Under certain conditions when

tractor isstanding idlewith the engine run-

ning, hot engine exhaust gases may cause "browning" of grass. Toeliminate this pos-

sibility, always stop engine when stopping

tractor on grass areas.

_kCAUTION: Always stop tractor com- pletely, as described above, before Feaving

the operator's position.

TO USE THROTTLE CONTROL Always operate engine at full speed (fast).

- Operating engine at less than ful! speed (fast) reduces engine's operating effi-

ciency.

• Full speed (fast) offers the best mower

performance.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the gearshift lever.

1. Start tractor with clutch/brake pedal

depressed and gearshift lever in neutral position.

2. Move gearshift leverto desired position,

3. Slowly release clutch/brake pedalto start movement.

IMPORTANT: Bring tractor to a complete

stop before shifting or changing gears.

Failure to do so willshorten the useful life

of your transaxle.

TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever

determines the cutting height.

° Grasp lift lever.

• Press plunger with thumb and move lever to desired position.

The cutting height range is approximately

1-1/2 to 4". The heights are measured from

the ground to the blade tip with the engine

not running. These heights are approximate and may vary depending upon soil condi-

tions, height of grass and types of grass

being mowed,

• The average lawn shouId be cut to ap-

proximately2-1/2" during the coolseason and to over 3" during hot months. For

healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6" in heightshould be mowed twice. Make

the first cut relatively high; the second to

desired height.

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut

off the engine unless ignition key is placed

in the ROS "ON" position,

_,WARNING: Backing up with the at- tachment clutch engaged while mowing is

stronglydiscouraged, Tumingthe ROS"ON", to allow reverse operation with the attach-

ment clutch engaged, should only be done

when the operator decides it is necessary to

reposition the machine with the attachment

engaged. Do not mow in reverse unless

absolutely necessary.

USING THE REVERSE OPERATION

SYSTEM -

Only use if you are certain no children or otherbystanders wiltenterthemowing area.

1. Depress clutch!brake pedal all the way down and hold.

2. With engine running, turn ignition key counterclockwise to ROS "ON" position.

3. Look down and behind before and while backing.

4. Move gear shift lever to reverse (R) position and siowiy release clutch/brake

pedalto start movement.

5. When use of the ROS is no longer needed, turn the ignitionkey clockwise

to engine "ON" position.

ROS "ON" Position

Engine"ON" Position (Normal Operating)

TO OPERATE ON HILLS _WARNING: Do notdriveupordownhills

with slopes greater than 15° and do not

drive across any slope, Use the slopeguide provided at the back of this manual.

- Choosetheslowestspeed before starting

up or down hills.

• Avoid stopping or changing speed onhilts.

• Ifstopping is absolutely necessary, push

dutch/brake pedal quickly to brake posi- tion and engage parking brake.

• Move gearshift leverto lstgear. Besure

you have allowed room for tractor to roll slightly as you restart movement.

• To restart movement, slowiy release park-

ingbrake and clutch/brake pedal.

• Make atl turns slowly,

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seatto preventthe engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills.

1. Select desired height of cut.

2. Start mower blades byengaging attach- ment clutch control.

14L

TO STOP MOWER BLADES

Disengage attachment clutch control.

_I_cAUTION: Do not operate the mower without either the entire grass catcher, on

mowers so equipped, or the deflector shield in place.

AttachmentClutch

Throttle/Choke Lever"Engaged" Control Position

Ignition Key

Position

Gearshift

Clutch] Brake Parking

Pedal Brake

"Disengaged" "Engaged"

Position Position

Lever

TO TRANSPORT

• Raise attachment lift lever to its highest. , When pushing or towing your tractor,en-

sure gearshift lever is in neutral position.

• Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when

transporting yourtractoron atruck oratrailer, ensure hoodisclosed andsecured to tractor.

Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recom- mended by and comply with specifications

of the manufacturer of your tractor, Use common sense when towing. Too heavy of

a load, while on aslope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor,

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

The en!f_neinyour tractor has been shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on Ievet ground.

2. Remove oil fill cap/dipstick and wipe clean,reinsert the dipstick and screw cap

tight, wait for afewseconds, remove and

read oil level. If necessary, add oil until

"FULE' mark on dipstick isreached. Do

not overfill.

• For cold weather operation you should

change oil for easier starting (See the oil viscosity chart inthe Maintenance section of this manual).

• Tochangeengine oil, seethe Maintenance

section inthis manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do

not overfill. Use fresh, clean, regular

unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will

increasecarbon and lead oxide deposits and reduce valve life). Do not mix oil with

gasoline. Purchase fuel inquantities that can be used within 30 daysto ensure fuel

freshness,

_,CAUTION: Wipe offanyspitled oil orfuel.

Do not store, spill or use gasoline near an

open flame.

IMPORTANT: When operating in tem-

peratures below32°F(0°C), usefresh, clean winter grade gasoline to help ensure good cold weather starting.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation

andformation ofacids duringstorage. Acidic gas candamagethe fuelsystem ofan engine

while instorage, To avoid engine problems, the fuel system should be emptied before

storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the

fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc-

tions for additional information. Never use engine or carburetor cleaner products in the

fuel tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time or

if the engine has run out of fuel, it wilt take

extra cranking time to move fuel from the tank to the engine.

1, Siton seat inoperating position, depress

clutch/brake pedal andset parking brake.

2. Ptace gear shift lever in neutral position.

3. Move attachment clutch to disengaged position.

4, Move throttle control to choke position. NOTE" Before starting, read the warm and

cold starting procedures below. 5, Insert key into ignition and turn key

clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute, tf the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still

does not start, move the throttle control back to the choke position and retry,

WARM WEATHER STARTING (50°F (10°O) and above)

6. When engine starts, move the throttle control to the fast position.

• The attachments and ground drive

can now be used. If the engine does not accept the load, restart the engine

and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50°F (10°C) and below)

6. When engine starts, leavethrottle control in choke position until engine warms up and begins to run roughly. Once rough running begins, immediately move the

throttle controlto thefast position. Engine warm-up maytake from severalseconds

to several minutes (the colder the tem-

perature, the longer the warm-up).

• The attachments can also be used

during the engine warm-up period.

NOTE: Ifata highaltitude (above 3000 feet) or in cold temperatures (below 32°F (0°C))

the carburetor fuel mixture may need to be

adjusted for best engine performance (see

"TO ADJUST CARBURETOR" inthe Service

and Adjustments section of this manual).

MOWING TIPS

- Tire chains cannot be used when the mower housing is attached to tractor.

• Mower should beproperly leveled forbest mowing performance. See "TO LEVEL

MOWER HOUSING" in the Service and

Adjustments section of this manual.

• The left hand side of mower should be used for trimming,

• Drivesothat clippings aredischarged onto

the area that has already been cut. Have the cut area to the right of the tractor. This

will result in a more even distribution of clippings and more uniform cutting.

• When mowing large areas, start byturning

tothe right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns

until finished.

* If grass is extremely tall, it should be

mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the

desired height.

• Do notmowgrasswhen itiswet. Wetgrass will plug mower and leave undesirable

clumps. Allow grassto dry before mowing.

. Always operate engine at full throttle

when mowing to ensure better mow- ing performance and proper discharge

of material. Regulate ground speed by selecting alow enough speed to give the

mower cutting performance aswelt as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used,

MAINTENANCE

SCHEDULE

Check Brake Operation

T CheckT!rePressure

Ch_¢_ Operator Pi_sen_ & ROS Systems

Check for Loose Fasteners

Check/Replace Mower Blades

Lubrication Chart

Check Battery Levet

Clean Battery and Terminals Check Transaxle Cooling

Cheek Mower Levelness Check V-Belts

,_heck Eaq,.e Oil Level I_ _ i i i

3hanF_e Engine Oil (with, oil filter) i

_,hange Enqine Oil.(without oil filter:

N_ 3lean Air F!,!!er

G .,c{ean A_r Screen,

Inspect MuffleriSparkArreste[ N Replace Oi F to; ( f equ pped)

E Clean Encj[ne Cooling F ns .......

Replace Spark Plug,

Replace Air Filter Paper Cadddge .......

Replace Fuel Fi!ter ,,,

1 - Change more otten when operating unde_ e heavy _oed Of

in high ambient temperat_aras,

2 - Se_ice mete often wher_ operating in dirty or (_usty condilior_s.

BEFORE EVERY EVERY E_#ERY ,,,, ,L EV£RY EVERY BEFORE

F..&CR 8 25 58 100 SEASON STORAGE

USE HOURS HOURS HOURS HOURS

....V" v" ........

v' v'

Is" V' v"

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator abuse or negligence. To receive full value

from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodicaltyto properly maintain your tractor,

At least once a season, check to see if you should make any of the adjustments

described in the Service and Adjustments

section of this manual,

• At least once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your en- gine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation,

3. Check tire pressure.

4. Check operator presence and

ROS systems for proper operation,

5. Check for loosefasteners.

,,u

V#3 .....

v' v'

v' •

v*,_ v"

_, ,,, _'_

-3 _ RepIa0e blades more often when mowing in sandy soil, 4 - Not mquirecl i! equipped with maintenanoe-#e_ battery.

LUBRICATION CHART

(])Steering Pivot Bolts

d) Spindle_f---/'_[_--(_) Spindle

_Front -j e=:-_ x,.X_-_-J _hFer_nt

Wheel j _ .¢_£:"\h vv .

Bearing .._ _ .... _. Bearing

Zerk /_ __'_ZerK

Steering" f--"/ _ _'-' \_.

Sector Gear F ( (-'_=_ @ Engine Teeth It [==___

LL CI

(_)General Purpose Grease (_)Refer to Maintenance"ENGI NE" Section.

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings.

Viscous lubricants will attract dust and dirt thatwill shorten thelife of the self-lubricating

bearings. Ifyou feelthey must be Iubricated, use only a dry. powdered graphite type

lubricant sparingly.

TRACTOR

Always observe safety ruleswhen perform-

ing any maintenance.

BRAKE OPERATION

if tractor requires more than five (5) feet to

stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be serviced. (See "TO CHECK

BRAKE" in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See the side of tires for proper PSI.)

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rubber.

" • Avoid stumps, stones, deep ruts, sharp

objects and other hazards that maycause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks,tire sealant may

be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM AND

REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse operation systems are working properly. If

your tractor does notfunction as described, repair the problem immediately.

• The engine should not start unless the

brake pedal is fully depressed, and the attachment clutch control is in the disen-

gaged position.

CHECK OPERATOR PRESENCE SYSTEM ° When the engine is running, any attempt

bythe operator to leave the seat without

first settingthe parking brake should shut

off the engine.

• When the engine is running and the at- tachment clutch is engaged, any attempt

by the operator to leave the seat should

shut off theengine.

• The attachmentclutch should never oper-

• ate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM

• When the engine isrunningwiththe ignition switch inthe engine "ON" position and the

attachment clutch engaged, any attempt

bythe operator to drive in reverse should

shut off the engine.

o Whenthe engine isrunningwiththe ignition

switch in the ROS "ON" position and the attachment clutch engaged, any attempt by the operator to drive in reverse should

NOT shut offthe engine.

Ros "On" Engine +'On"Position Position (Normal Operating)

BLADE CARE

Forbest resultsmowerblades must besharp. Replace worn, bent or damaged blades.

,_ CAUTION: Use only areplacement blade approvedbythe manufacturer of yourtractor.

Using a blade not approved by the manu- facturer of your tractor is hazardous, could damage your tractor andvoid your warranty,

BLADE REMOVAL

1. Raise mower to highest position to allow access to btades.

NOTE: Protectyour handswithgloves and/ or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter- clockwise.

3. Instal[ new blade with stamped "GRASS SIDE" facing the ground,

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on

mandrel assembly.

4. Install and tighten blade bolt securely (45-55 R+ Lbs./62-75 Nm)+

IMPORTANT: Special blade bolt is heat

treated,

Center Hole

Blade Bolt Mandrel (Special) "-'1_"" Assembly

Star

BATTERY

Your tractor has a battery chargingsystem whichis sufficientfor normal usel However,

periodic chargingofthe battery withan au-

tomotivecharger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open. o Recharge at 6-10 amperes for I hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not

attempt to open or remove caps or covers. Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS Corrosionand dirtonthe batteryandterminals

can cause the battery to "leak" power.

1. Remove terminal guard,

2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

3. Rinse the battery with plain water and dry,

4, Clean terminals and battery cable ends

with wire brush until bright,

5. Coat terminals with grease or petroleum jelly.

6. Reinstall battery (See "REPLACING BA-FFERY" in the Service and Adjust-

ments section of this manual).

TRANSAXLE MAINTENANCE

Keeptransaxle free from build-up ofdirt and chaff which can restrict cooling.

Do not attempt to clean transaxte while engine is running or while the transaxle is

hot, To prevent possible damage to seals, do not use high pressure water orsteam to

clean transaxle, V-BELTS

Check V-beltsfordeterioration andwear after

100hours of operation and replace ifneces-

sary. The belts are not adjustable. Replace belts ifthey begin to slip from wear.

ENGINE LUBRICATION

Only use high quality detergent oil rated with API service classification SG-SL. Select the

oil's SAE viscosity grade according to your expected operating temperature.

NOTE: Although multi-viscosity oils (5W30, 10W30etc.) improve starting incold weather,

they will result in increased oil consumption

when used above 32°F/0°C, Check your engine oil level morefrequentlyto avoid pos- sible enginedamagefrom running Iowon o&

Changethe oilafter every 50 hours ofopera- tion or at least once a year if the tractor is

not used for 50 hours in one year,

Checkthe crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fil! cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API

service classification SG-SL,

1, Ensure tractor is on level surface,

2. Oil will drain more freely when warm.

3. Catch oil in a suitable container.

4. Remove oil fill cap/dipstick. Be careful notto allow dirtto enter the engine when

changing oil.

CAUTION: If engine has been operated for anextended period of time immediately prior to draining oil, oil will be hot,

DrainHold)/ 1

in Plug _Oil Drain_ I

Extension_

5. Slide oil drain extension under oil drain hole (drain hole may be flush with or

protrude from engine block side wall),

6. Ensure back face of oil drain extension is flush with engine side wall.

7. Ensure bottom lip of oil drain extension is lined up with bottom of oil drain hole.

8. Position a container to catch oil directly under front end of oil drain extension,

9, Slide a 1/2" (12 point) socket mounted

on an extension onto oil drain plug.

10.Loosen plug while holding the oil drain extension firmly in place.

t 1.Drain oil into container.

12.After oil has drained completely, reinstall oil drain plug. (Do not tighten more than

13 Ft. LbsJ18 Nm,)

13.Refillenginewith oilthrough oilfill dipstick tube, Pour slowly. Do not overfill. For

approximate capacity see "PRODUCT SPECIFICATIONS" section of this

manual,

14.Use gauge on oil fill cap/dipstick for checking level. Ensure dipstick cap is tightened securely for accurate reading.

Keepoilat"FULE' line on dipstick. Tighten

cap ontothe tubesecurely when finished.

AIR FILTER

Your engine will not run properly using a dirty air filter. Service air cleaner more often

under dusty conditions. See engine manual.

CLEAN AIR SCREEN

Air screen mustbe kept free of dirt and chaff to prevent engine damage from overheating. Clean with awire brush or compressed airto

remove dirt and stubborn dried gum fibers.

ENGINE COOLING SYSTEM

Debris may clog the engine's air cooling system. Remove blower housing and clean

the area shown to prevent overheating and

engine damage.

Clean

And

ebns

MUFFLER Inspect and replace corroded muffler and

sparkarrester (ifequipped)as itcouldcreate afire hazard and/or damage.

SPARK PLUG(S) RepIace spark ptug(s) at the beginning of

each mowing season or after every 100 hours of operation, whichever occursfirst.

Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section o/this manual,

IN-LINE FUEL FILTER

The fuelfilter should be replaced onceeach season. If fuelfilter becomes clogged, ob- structing fuel f!owto carburetor, replacement

is required. !. With engine cool, remove filter and plug

fuel line sections.

2. Place newfuel filter inposition infuel line with arrow pointing towards carburetor.

3. Ensure there are no fuel line leaks and clamps are properly positioned.

4, ]mmediatelywipe up anyspilled gasoline.

amp

CLEANING

• Clean engine, battery, seat, finish, etc.

of allforeign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with automo-

tive type wax.

We do not recommend using a garden

hose or pressure washer to clean your tractor unless the engine and transmis- sion are covered to keep water out. Water

in engine or transmission will shorten the useful life of your tractor. Use com-

pressed air or a ]eaf blower to remove grass, leaves and trash from tractor and

mower,

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