Craftsman 917375503 Owner’s Manual

Owner's Manual
(RRFTSMRN °
ROTARY LAWN MOWER
6.0 Horsepower
Power-Propelled
22" Side Discharge
Model No.
917.375503
Espahol, p. 18
Read and follow all
Safety Rules and Instructions before operating this equipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears.com/craftsman
U.S.A.
Warranty ................................................... 2
Safety Rules .......................................... 2-4
Product Specifications .............................. 4
Assembly / Pre-Operation ........................ 6
Operation ............................................. 7-10
Maintenance Schedule ........................... 11
Maintenance ...................................... 11-13
Service and Adjustments ................... 14-15
Storage .............................................. 15-16
Troubleshooting ................................. 16-17
Repair Parts ....................................... 34-41
Sears Service .......................... Back Cover
2-YEAR FULL WARRANTY ON CRAFTSMAN LAWN MOWER
If this Craftsman Lawn Mower fails due to manufacturer defects in material or
workmanship within two years from the date of purchase, return it to any Sears store,
Parts & Repair Center or other Craftsman outlet for free repair (or replacement if repair proves impossible).
This warranty applies for only 90 days from the date of purchase if this Lawn Mower is ever used for commercial or rental purposes.
This warranty does not cover:
Expendable items that become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent
crackshafts and the failure to assemble, operate or maintain this Lawn Mower
according to all supplied product instructions.
This warranty applies only while this product is used in the United States.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-
ing objects. Failure to observe the following safety instructions could result in serious injury or death.
ALook for this symbol to point out impor- tant safety precautions. It means
CAUTION!!! BECOME ALERT!!!
YOUR SAFETY IS INVOLVED.
& WARNING: In order to prevent ac- cidental starting when setting up, trans-
porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot come in contact
with plug.
&WARNING: Engine exhaust, some of its constituents, and certain vehicle components
contain or emit chemicals known to the State
of California to cause cancer and birth defects or other reproductive harm.
&WARNING: Battery posts, terminals and
related accessories contain lead and lead
compounds, chemicals known to the State
of California to cause cancer and birth defects or other reproductive harm. Wash
hands after handling.
A CAUTION: Muffler and other engine
parts become extremely hot during operation and remain hot after engine has
stopped. To avoid severe burns on contact, stay away from these areas.
2
I. GENERAL OPERATION
Read, understand, and follow all
instructions on the machine and in the manual(s) before starting. Be thoroughly
familiar with the controls and the proper use of the machine before starting.
Do not put hands or feet near or under rotating parts. Keep clear of the dis- charge opening at all times.
Only allow responsible individuals, who are familiar with the instructions, to oper-
ate the machine.
Clear the area of objects such as rocks, toys, wire, bones, sticks, etc., which
could be picked up and thrown by blade.
Be sure the area is clear of other people before mowing. Stop machine if anyone
enters the area.
Do not operate the mower when bare- foot or wearing open sandals. Always
wear substantial foot wear.
Do not pull mower backwards unless absolutely necessary. Always look down and behind before and while moving
backwards.
Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may richochet back toward the opera- tor. Stop the blade when crossing gravel
surfaces.
Do not operate the mower without proper guards, plates, grass catcher or other safety protective devices in place.
See manufacturer's instructions for proper operation and installation of
accessories. Only use accessories ap- proved by the manufacturer.
Stop the blade(s) when crossing gravel drives, walks, or roads.
Stop the engine (motor) whenever you leave the equipment, before cleaning the
mower or unclogging the chute.
Shut the engine (motor) off and wait until the blade comes to complete stop before
removing grass catcher.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
Never operate machine in wet grass. Always be sure of your footing: keep a
firm hold on the handle; walk, never run.
Disengage the self-propelled mech- anism or drive clutch on mowers so
equipped before starting the engine.
If the equipment should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibra- tion is generally a warning of trouble.
Always wear safety goggles or safety glasses with side shields when operating
mower.
II. SLOPE OPERATION
Slopes are a major factor related to slip & fall accidents which can result in severe in-
jury. All slopes require extra caution. If you
feel uneasy on a slope, do not mow it.
DO:
Mow across the face of slopes: never up and down. Exercise extreme caution when changing direction on slopes.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Tall grass can hide obstacles.
DO NOT:
Do not trim near drop-offs, ditches or embankments. The operator could lose footing or balance.
Do not trim excessively steep slopes.
Do not mow on wet grass. Reduced foot- ing could cause slipping.
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the machine and the mowing activity. Never assume
that children will remain where you last saw them.
Keep children out of the trimming area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and while walking backwards, look behind and down for small children.
Never allow children to operate the ma- chine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
IV. SAFE HANDLING OF GASOLINE
Use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes
and other sources of ignition.
Use only an approved container.
Never remove gas cap or add fuel with
the engine running. Allow engine to cool before refueling.
Never refuel the machine indoors.
Never store the machine or fuel contain-
er where there is an open flame, spark or pilot light such as a water heater or on
other appliances.
3
Never fill containers inside a vehicle, on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.
Remove gas-powered equipment from the truck or trailer and refuel it on the
ground. If this is not possible, then refuel such equipment with a portable
container, rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
If fuel is spilled on clothing, change clothing immediately.
Never overfill fuel tank. Replace gas cap and tighten securely.
V. GENERAL SERVICE
Never run a machine inside a closed area.
Never make adjustments or repairs with the engine (motor) running. Disconnect the spark plug wire, and keep the wire away from the plug to prevent accidental starting.
Keep nuts and bolts, especially blade attachment bolts, tight and keep equip- ment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
Never attempt to make wheel height adjustments while the engine is running.
Grass catcher components are subject
to wear, damage, and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Do not change the engine governor set-
ting or overspeed the engine.
Maintain or replace safety and instruc-
tion labels, as necessary.
_,WARNING: This lawn mower is equipped with an internal combustion engine and
should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the state of California the above is required by law (Section 4442 of the California
Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears
Parts & Repair Center (See the REPAIR PARTS section of this manual).
Serial Number: Date of Purchase:
Gasoline Capacity/Type: 1.6 Quarts (Unleaded Regular) Oil Type (API SG-SL): SAE 30 (above 32°F); SAE 5W-30 (below 32°F) Oil Capacity: 20 Ounces
Spark Plug (Gap: .030") Champion RJ19LM or J19LM Blade Bolt Torque: 35-40 ft. Ibs.
The model and serial numbers will be found on a decal on the rear of the lawn mower housing. Record both serial number and date of purchase in space provided above.
Repair Protection Agreements
Congratulations on making a smart pur- chase. Your new Craftsman@ product is
designed and manufactured for years of dependable operation. But like all prod-
ucts, it may require repair from time to time. That's when having a Repair Protec- tion Agreement can save you money and
aggravation.
Purchase a Repair Protection Agreement
now and protect yourself from unexpected
hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profe-
sional repair specialists.
Unlimited service and no charge for
parts and labor on all covered repairs.
Product replacement if your covered
product can't be fixed.
Discount of 10% from regular price of
service and service-related parts not covered by the agreement; also, 10%
off regular price of preventive mainte- nance check.
Fast help by phone- phone sup- port from a Sears representative on products requiring in-home repair, plus
convenient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap-
pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5
million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your
new purchase for years to come. Purchase your Repair Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional information call 1-800-827-6655.
Sears Installation Service
For Sears professional installation of home appliances, garage door openers, water
heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME®.
These accessories were available when this lawn mower was produced. They are not
shipped with your mower. They are also available at most Sears retail outlets and service centers. Some of these accessories may not apply to your lawn mower.
LAWN MOWER PERFORMANCE
CLIPPING
DEFLECTORS
FOR
REAR DISCHARGE
LAWN MOWERS
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
STABILIZER
GRASS CATCHERS
FOR
SIDE DISCHARGE
LAWN MOWERS
LAWN MOWER MAINTENANCE
MUFFLERS
AIR FILTERS
SPARK PLUGS
BELTS BLADES BLADE ADAPTERS
WHEELS
ENGINE OIL
Read these instructions and this manual in its entirety before you attempt to assemble or operate your new lawn mower.
IMPORTANT: This lawn mower is shipped
WITHOUT OIL OR GASOLINE in the engine.
Your new lawn mower has been as-
sembled at the factory with the excep-
tion of those parts left unassembled for
shipping purposes. To ensure safe and proper operation of your lawn mower, all
parts and hardware you assemble must be
tightened securely. Use the correct tools
as necessary to ensure proper tightness.
All parts such as nuts, washers, bolts, etc.,
necessary to complete the assembly have been placed in the parts bag.
TO REMOVE MOWER FROM
CARTON
1. Remove loose parts included with mower.
2. Cut down two end corners of carton and lay end panel down flat.
3. Remove all packing materials except padding between upper and lower handle and padding holding operator presence control bar to upper handle.
4. Roll lawn mower out of carton and check carton thoroughly for additional
loose parts.
HOW TO SET UP YOUR MOWER
TO UNFOLD HANDLE IMPORTANT: Unfold handle carefully so
as not to pinch or damage control cables.
1. Raise handles until lower handle sec- tion locks into place in mowing position.
2. Remove protective padding, raise up- per handle section into place on lower handle and tighten both handle knobs.
3. Remove handle padding holding
operator presence control bar to upper
handle.
Your lawn mower handle can be adjusted for your mowing comfort. Refer to "AD- JUST HANDLE" in the Service and Adjust-
ments section of this manual.
Operator MOWING presence POSITION
control bar
Upper
UP handle
Handle
knob
Lower handle
TO INSTALL ATTACHMENTS
Your lawn mower was shipped ready to
be used as a mulcher. To convert to bag-
ging or discharging, see "TO CONVERT
MOWER" in the Operation section of this manual.
KNOW YOUR LAWN MOWER READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING
YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this manual for
future reference. These symbols may appear on your lawn mower or in literature supplied with the
product. Learn and understand their meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
Operator presence control bar
Handle knob
Drive
control
bar
Gasoline filler cap
handle
Primer
Engine oil cap
with dipstick
Mulcher door
IMPORTANT: This lawn mower is shipped WITHOUT OIL OR Housing
GASOLINE in the engine. MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk-behind power lawn mowers conform to the safety standards of the
American National Standards Institute and the U.S. Consumer Product Safety Com-
mission. The blade turns when the engine is running.
Spark plug
Muffler
Wheel
adjuster
(on each
wheel)
Drive cover
Operator presence control bar- must
be held down to the handle to start the
engine. Release to stop the engine.
Mulcher door - allows conversion to discharging or bagging operation.
Starter handle - used for starting engine.
Primer- pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine.
Drive control bar - used to engage
power-propelled forward motion of mower.
The operation of any lawn
SAFETYGLASSESmower can result in foreign
objects thrown into the eyes, which can result in severe
eye damage. Always wear safety glasses or eye shields while oper- ating your lawn mower or performing any adjustments or repairs. We recommend a standard safety glasses or wide vision safety mask worn over spectacles.
HOW TO USE YOUR LAWN MOWER ENGINE SPEED The engine speed was set at the factory for
optimum performance. It is not adjustable.
ENGINE ZONE CONTROL
_CAUTION: Federal regulations require an engine control to be installed on this
lawn mower in order to minimize the risk of blade contact injury. Do not under
any circumstances attempt to defeat the function of the operator control. The blade turns when the engine is running.
Your lawn mower is equipped with an
operator presence control bar which requires the operator to be positioned
behind the lawn mower handle to start and operate the lawn mower.
LEVER BACKWARD
TO LOWER MOWER
LEVER FORWARD TO RAISE MOWER Lever
TO CONVERT MOWER Your mower was shipped ready to be used as
a mulcher. To convert to side discharging:
Open mulcher door and install dis- charge deflector under door as shown.
Mower is now ready for discharging
operation.
To convert to mulching operation, dis- charge deflector must be removed and
mulcher door must be closed. _,
Plate tab
Open
door
TO OPERATE DRIVE SYSTEM
To start forward motion, lift drive con- trol bar up to handle.
To stop forward motion, release drive control bar.
IMPORTANT: Always keep drive control fully engaged against handle when in use.
Operator presence control bar
DRIVE DRIVE
CONTROL CONTROL
ENGANGED DISENGAGED
TO ADJUST CUTTING HEIGHT
Raise wheels for low cut and lower wheels
for high cut, adjust cutting height to suit your requirements. Medium position is
best for most lawns.
To change cutting height, squeeze ad- juster lever toward wheel. Move wheel
up or down to suit your requirements. Be sure all wheels are in the same setting.
NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever. Also, 9-
position adjusters (if so equipped) allow lever
to be positioned between the plate tabs.
Discharge
BEFORE STARTING ENGINE
ADD OIL
Your lawnmower is shipped without oil in the engine. For type and grade of oil to
use, see "ENGINE" in the Maintenance section of this manual.
CAUTION: DO NOT overfill engine with
oil, or it will smoke heavily from the muffler on startup.
1. Be sure lawnmower is level.
2. Remove oil dipstick from oil fill spout.
3. You receive a container of oil with the unit. Slowly pour the entire container
down the oil fill spout into the engine.
NOTE: Initial oil fill requires only 18 oz. due to residual oil in engine from the manufacturers 100% quality testing. When
changing oil you may need 20 oz.
4. Insert and tighten dipstick. IMPORTANT:
Check oil level before each use. Add oil
if needed. Fill to full line on dipstick.
Change the oil after every 25 hours of
operation or each season. You may need to change the oil more often under dusty, dirty conditions. See "TO
CHANGE ENGINE Oil" in the Mainte- nance section of this manual.
ADD GASOLINE
Fill fuel tank to bottom of tank filler neck.
Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel fresh-
ness.
A CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline
near an open flame.
ILCAUTION: Alcohol blended fuels (called gasohol or using ethanol or metha-
nol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Empty the gas tank, start
the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel
tank or permanent damage may occur.
Engine
oil cap
Gasoline filler cap
TO STOP ENGINE
To stop engine, release operator pres- ence control bar.
TO START ENGINE
NOTE: Due to protective coatings on the
engine, a small amount of smoke may be
present during the initial use of the product
and should be considered normal.
1. To start a cold engine, push primer three (3) times before trying to start.
Use a firm push. This step is not usually necessary when starting an
engine which has already run for a few
minutes.
2. Hold operator presence control bar down to the handle and pull starter
handle quickly. Do not allow starter rope to snap back.
NOTE: In cooler weather it may be neces- sary to repeat priming steps. In warmer weather over priming may cause flooding and engine will not start. If you do flood
engine, wait a few minutes before attempt-
ing to start and do not repeat priming steps.
MOWING TIPS
A CAUTION: Do not use de-thatcher
blade attachments on your mower. Such attachments are hazardous, will damage
your mower and could void your warranty.
Under certain conditions, such as very tall grass, it may be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of grass clip- pings. It may also be necessary to re- duce ground speed and/or run the lawn
mower over the area a second time.
For extremely heavy cutting, reduce the width of cut by overlapping previously cut path and mow slowly.
For better grass bagging and most cut- ting conditions, the engine speed should be set in the FAST position.
For side discharge lawn mowers, cutting in a counter-clockwise direction, start- ing at the outside of the area to be cut, spreads grass clippings more evenly and puts less load on the engine. To keep clippings off of walkways, flower beds, etc., make the first cuts in a clock-
wise direction.
Pores in cloth grass catchers can be- come filled with dirt and dust with use
and catchers will collect less grass. To prevent this, regularly hose catcher off
with water and let dry before using.
Keep top of engine around starter clear and clean of grass clippings and chaff.
This will help engine air flow and extend engine life.
MULCHING MOWING TIPS
IMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash. See "CLEANING" in the
Maintenance section of this manual.
The special mulching blade will recut the grass clippings many times and
reduce them in size so that as they fall onto the lawn they will disperse into
the grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn. Always
mulch with your highest engine (blade) speed as this will provide the best recut-
ting action of the blades.
Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and
interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried, yet the newly cut area will not be
exposed to direct sunlight.
For best results, adjust the lawn mower cutting height so that the lawn mower cuts off only the top one-third of the
grass blades. If the lawn is overgrown it will be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving
clumps of mulched grass. For extremely
heaw grass, reduce your width of cut
by overlapping previously cut path and
mow slowly.
MAXI_
Certain types of grass and grass conditions may require that an area be
mulched a second time to completely hide the clippings. When doing a sec- ond cut, mow across (perpendicular) to
the first cut path.
Change your cutting pattern from week to week. Mow north to south one week
then change to east to west the next week. This will help prevent matting and
graining of the lawn.
10
MAINTENANCE SCHEDULE
Check for Loose Fasteners
_ Clean / Inspect Grass Catcher *
Check Tires
_ Check Drive Wheels
Clean Lawn Mower ....
M Clean under Drive Cover *** O Check Drive Belt / Pulleys ***
W Check / Sharpen / Replace Blade
_ ubrication
Clean and Recharge Battery ** Check Engine Oil level
E Change Engine Oil N Clean Air Filter
_ Inspect Muffler
N Replace Spark Plug E Replace Air Filter Paper Cartridge
Empty fuel system or add Stabilizer
* (if so equipped)
** Electric-Start mowers
*** Power-Propelled mowers
**** Use a scraper
to clean under deck
1 - Change more often if operating under a heavy load or in high outdoor temperatures. 2 - Service more often if operating in dirty or dusty conditions. 3 - Replace blades more often when mowing in sandy soil. 4 - Charge 48 hours at end of season.
5 - And after each 5 hours of use.
BEFORE AFTER EVERY EVERY EVERY BEFORE
EACH EACH 10 25HOURS 100
USE USE HOURS ORSEASON HOURS STORAGE
/,
I," v"
v'
v' V'3
1,4
1,4
V'
i,/
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does not cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator must
maintain unit as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your unit.
At least once a season, check to see if you should make any of the adjustments
described in the Service and Adjustments section of this manual.
At least once a year, replace the spark plug, clean or replace air filter element and check blade for wear. A new spark plug and clean/new air filter element assure proper air-fuel mixture and help your engine run better and last longer.
Follow the maintenance schedule in this manual.
BEFORE EACH USE
Check engine oil level.
Check for loose fasteners.
LUBRICATION Keep unit well lubricated
(See "LUBRICATION CHART").
LUBRICATION CHART
adjuster (on
each wheel)
Engine oil
(
_ Spray lubricant
See "ENGINE" in Maintenance section.
IMPORTANT: Do not oil or grease plastic wheel bearings. Viscous lubricants will
attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they
must be lubricated, use only a dry, powdered
1 1graphite type lubricant sparingly.
)
Discharge
.,) guard hinge
(_) Handle bracket mounting pins
Wheel
pin
LAWN MOWER
Always observe safety rules when per- forming any maintenance.
TIRES
Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
DRIVE WHEELS Check front drive wheels each time before
you mow to be sure they move freely. The wheels not turning freely means trash, grass cuttings, etc. are in the drive
wheel area and must be cleaned to free
drive wheels. If necessary to clean the drive wheels, be
sure to clean both front wheels.
1. Remove hubcaps, Iocknuts & washers.
2. Remove wheels from wheel adjusters.
3. Remove any trash or grass cuttings from inside the dust cover, pinion and/ or drive wheel gear teeth.
4. Put wheels back in place. NOTE: If after cleaning, the drive wheels
do not turn freely, contact a Sears or other qualified service center.
GEAR CASE
To keep your drive system working
properly, the gear case and area around the drive should be kept clean and free of trash build-up. Clean under the drive
cover twice a season.
The gear case is filled with lubricant to
the proper level at the factory. The only time the lubricant needs attention is if
service has been performed on the gear case.
If lubricant is required, use only ELF
Multis EP00. Do not substitute.
BLADE CARE For best results, mower blade must be kept
sharp. Replace a bent or damaged blade.
_, CAUTION: Use only a replacement
blade approved by the manufacturer of
your mower. Using a blade not approved
by the manufacturer of your mower is hazardous, could damage your mower and
void your warranty. TO REMOVE BLADE
1. Disconnect spark plug wire from spark
plug and place wire where it cannot come in contact with plug.
2. Turn lawn mower on its side. Make
sure air filter and carburetor are up.
3. Use a wood block between blade and
mower housing to prevent blade from turning when removing blade bolt.
NOTE: Protect your hands with gloves
and/or wrap blade with heavy cloth.
4. Remove blade bolt by turning counter- clockwise.
5. Remove blade and attaching hardware
(bolt, lock washer, hardened washer).
NOTE: Remove the blade adapter and
check the key inside hub of blade adapter. The key must be in good condition to work
properly. Replace adapter if damaged.
TO REPLACE BLADE
1. Position the blade adapter on the en- gine crankshaft. Be sure key in adapter and crankshaft keyway are aligned.
2. Position blade on the blade adapter aligning the two (2) holes in the blade with the raised lugs on the adapter.
3. Be sure the trailing edge of blade (oppo- site sharp edge) is up toward engine.
4. Install the blade bolt with the lock washer and hardened washer into
blade adapter and crankshaft.
5. Use block of wood between blade and
lawn mower housing and tighten the blade bolt, turning clockwise.
The recommended tightening torque is
35-40 ft. Ibs.
IMPORTANT: Blade bolt is heat treated.
If bolt needs replacing, replace only with
approved bolt shown in the Repair Parts section of this manual.
Blade adapter
Lockwasher _
Key /
Crankshaft
i
bolt Hardened
washer
TO SHARPEN BLADE
NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is
balanced. An unbalanced blade will cause
eventual damage to mower or engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
To check blade balance, drive a nail into
a beam or wall. Leave about one inch of
the straight nail exposed. Place center
hole of blade over the head of the nail. If blade is balanced, it should remain in a horizontal position. If either end of the
blade moves downward, sharpen the heavy end until the blade is balanced.
12
Crankshaft
GRASSCATCHER (Ifpurchasedas anaccessory)
The grass catcher may be hosed with water, but must be dry when used.
Check your grass catcher often for dam- age or deterioration. Through normal use it will wear. If catcher needs replac- ing, replace only with approved replace- ment catcher shown in the Repair Parts
section of this manual. Give the lawn mower model number when ordering.
ENGINE LUBRICATION
Use only high quality detergent oil rated with
API service classification SG-SL. Select the
oil's SAE viscosity grade according to your
expected operating temperature.
SAE VISCOSITY GRADES
F -20 0 30 32 40 60 80 100
c -1o -2; -1; ; 1; _o 1o 4o
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)improve starting in
cold weather, they will result in increased
oil consumption when used above 32°R Check your engine oil level more frequently
to avoid possible engine damage from run-
ning low on oil. Change the oil after every
25 hours of operation or at least once a year
if the lawn mower is not used for 25 hours in one year. Check the crankcase oil level
before starting the engine and after each five (5) hours of continuous use. Tighten oil plug securely each time you check the oil level.
TO CHANGE ENGINE OIL
NOTE: Before tipping lawn mower to drain oil, empty fuel tank by running engine until
fuel tank is empty.
1. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
2. Remove engine oil cap; lay aside on a clean surface.
3. Tip lawn mower on its side as shown and drain oil into a suitable container.
Rock lawn mower back and forth to re- move any oil trapped inside of engine.
4. Wipe off any spilled oil from lawn mower or side of engine.
5. Slowly pour oil down the oil fill spout,
stopping every few ounces to check the oil level with the dipstick.
6. Stop adding oil when you reach the FULL mark on the dipstick. Wait a
minute to allow oil to settle.
7. Continue adding small amounts of oil, rechecking the dipstick until oil level
settles at FULL. DO NOT overfill, or engine will smoke heavily from the
muffler on startup.
8. Always be sure to retighten oil dipstick before starting engine.
9. Reconnect spark plug wire to plug.
AIR FILTER
Your engine will not run properly and may
be damaged by using a dirty air filter. Replace the air filter cartridge every 100 hours of operation or every season, which-
ever occurs first. Service air cleaner more often under dusty conditions.
TO CLEAN AIR FILTER
1. Loosen screw and tilt cover to remove.
2. Carefully remove cartridge.
3. Clean by gently tapping on a flat sur-
face. If very dirty, replace cartridge. ,_CAUTION: Petroleum solvents, such as kerosene, are not to be used to clean cartridge. They may cause deterioration
of the cartridge. Do not oil cartridge. Do
not use pressurized air to clean or dry
cartridge.
4. Install cartridge, then replace cover
making sure the tabs are aligned with the slots in the back plate. Fasten screw securely.
Back plate
Cart_
Container 13
s,ot
Cover C°tel_
MUFFLER Inspect and replace corroded muffler as it
could create a fire hazard and/or damage. SPARK PLUG
Replace spark plug at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first. Spark plug type and gap setting are shown
in the "PRODUCT SPECIFICATIONS" sec-
tion of this manual.
CLEANING IMPORTANT: For best performance, keep
lawn mower housing free of built-grass and
trash. Clean the underside of your lawn
mower after each use.
_LCAUTION: Disconnect spark plug wire from spark plug and place wire where it
cannot come in contact with plug.
AWARNING: To avoid serious injury, before
performing any service or adjustments:
1. Release control bar and stop engine.
2. Make sure the blade and all moving parts have completely stopped.
3. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.
LAWN MOWER
TO ADJUST CUTTING HEIGHT
See "TO ADJUST CUTTING HEIGHT" in
the Operation section of this manual.
REAR DEFLECTOR
The rear deflector, attached between the rear wheels ofyour mower, is provided to minimize
the possibility that objects will be thrown out
of the rear of the mower into the operator's mowing position. If the deflector becomes damaged, it should be replaced.
DISCHARGE GUARD
The discharge guard, attached to the
discharge opening of your lawn mower, is provided to prevent the possibility of injury resulting from objects being thrown out of
the discharge opening into the operator
mowing position. If the discharge guard becomes damaged, it should be replaced.
TO REMOVE DRIVE BELT
1. Remove drive cover. Remove belt from gearcase pulley by pushing down on
pulley and rolling belt off it. 4.
2. Turn lawn mower on its side with air filter and carburetor up. 5.
3. Remove blade.
4. Remove debris shield. 6.
5. Remove belt from pulley on crankshaft. 14
Clean the underside of your mower by
Clean engine often to keep trash from
Keep finished surfaces and wheels free
We do not recommend using a garden
Drive
cover Belt
PUSH DOWN
TO REPLACE DRIVE BELT
2. Reinstall debris shield and blade.
4. Install new belt on gearcase pulley.
5. Reinstall drive cover.
to assure fit and long life. TO ADJUST HANDLE The handle can be mounted in a high or
2. Remove hairpin cotters from lower
scraping to remove build-up of grass/trash.
accumulating. A clogged engine runs hotter and shortens engine life.
of all gasoline, oil, etc. hose to clean lawn mower unless the
electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in short- ened engine life.
CLEAN UNDER DRIVE COVER Clean under drive cover at least twice a
season. Scrape underside of cover with putty knife or similar tool to remove any build-up of trash or grass on underside of
drive cover.
1. Install new belt on engine pulley.
3. Return mower to upright position.
NOTE: Always use factory approved belt
low position. The mounting holes in the bottom of lower handle are off center for
raising or lowering the handle.
1. Remove upper handle and all wire tie(s) securing cable(s) to lower handle.
handle bracket mounting pin.
3. Squeeze lower handle in to remove it
from mounting pins. Turn lower handle over to raise or
lower handle. Squeeze lower handle in and position
holes onto mounting pins on bracket. Reassemble upper handle and all parts removed from lower handle.
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