Craftsman 917374803 Owner’s Manual

Owner's Manual
JCRHFTSMRN°J
ROTARY LAWN MOWER
6.5 Horsepower Power-Propelled
21" Multi-Cut
Model No.
917.374803
CAUTION:
Read and follow all Safety Rules and Instructions
before operating this equipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website: www.sears.com/craftsman
Warranty ................................................... 2
Safety Rules .......................................... 2-4
Product Specifications .............................. 4
Assembly / Pre-Operation ..................... 5-6
Operation ............................................ 7-12
Maintenance Schedule ........................... 13
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in the
owner's manual, Sears will repair free of charge any defect in material or workmanship.
Maintenance ...................................... 13-16
Service and Adjustments ................... 16-18
Storage .............................................. 18-19
Troubleshooting ................................. 19-20
Repair Parts ....................................... 40-47
Sears Service .......................... Back Cover
If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty
applies for only 90 days from the date of purchase.
This Warranty does not cover:
Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent crank-
shafts and the failure to maintain the equipment according to the instructions con- tained in the owner's manual.
Warranty service is available by returning the Craftsman power mower to the nearest Sears
Parts & Repair Center in the United States. This warranty applies only while this product is used in the United States.
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck And Co., D/817 WA, Hoffman Estates, IL 60179
IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious injury or death.
_¢ILook for this symbol to point out
important safety precautions. It means
CAUTIONN! BECOME ALERT!N YOUR SAFETY IS INVOLVED.
&WARNING: In order to prevent ac- cidental starting when setting up, trans-
porting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot come in con-
tact with plug. Ai:IWARNING: Engine exhaust, some of its
constituents, and certain vehicle compo-
nents contain or emit chemicals known
to the State of California to cause cancer and birth defects or other reproductive
harm.
Ai:IWARNING: Battery posts, terminals and
related accessories contain lead and lead compounds, chemicals known to the State
of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.
_, CAUTION: Muffler and other engine
parts become extremely hot during operation and remain hot after engine has
stopped. To avoid severe burns on contact, stay away from these areas.
2
1.GENERAL OPERATION
Read,understand,andfollowall instructionsonthe machineandin the
manual(s)beforestarting.Be thoroughly
familiarwiththecontrolsandthe proper
useof themachinebeforestarting.
Donotput handsor feet nearor under rotatingparts.Keepclearof thedis-
chargeopeningat alltimes.
Only allowresponsibleindividuals,who
are familiarwith the instructions,tooper- atethe machine.
Clearthe areaof objectssuchas rocks,
toys,wire,bones,sticks,etc., which couldbepickedup and thrownbythe
blade.
Be surethe areaisclearof otherpeople beforemowing.Stopmachineifanyone
entersthearea.
Donotoperatethe mowerwhenbare-
footor wearingopensandals.Always wearsubstantialfootwear.
Donotpull mowerbackwardsunless
absolutelynecessary.Alwayslookdown and behindbeforeandwhile moving
backwards.
Donotoperatethe mowerwithout properguards,plates,grasscatcheror
other safetyprotectivedevicesinplace.
Seemanufacturer'sinstructionsfor properoperationandinstallationof
accessories.Onlyuse accessoriesap-
provedby themanufacturer.
Stopthe blade(s)whencrossinggravel
drives,walks,or roads.
Stopthe engine(motor)wheneveryou leavethe equipment,beforecleaningthe moweror uncloggingthechute.
Shutthe engine(motor)offandwait until
the bladecomesto completestop before
removinggrasscatcher.
Mowonly in daylightorgood artificial light.
Do notoperatethemachinewhile under
the influenceof alcoholor drugs.
Neveroperatemachineinwetgrass.
Alwaysbe sureof yourfooting:keepa firm hold onthe handleand walk;never
run.
Disengagetheself-propelledmech-
anismor driveclutchon mowersso equippedbeforestartingthe engine
(motor).
If the equipmentshouldstart to vibrate
abnormally,stopthe engine(motor)and check immediatelyforthe cause.Vibra- tion is generallya warningof trouble.
Alwayswearsafetygogglesor safety
glasseswith sideshieldswhenoperating
mower.
11.SLOPE OPERATION Slopes are a major factor related to slip
and fall accidents which can result in severe injury. All slopes require extra cau-
tion. If you feel uneasy on a slope, do not
mow it.
DO:
Mow across the face of slopes: never up and down. Exercise extreme caution
when changing direction on slopes.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Tall grass can hide obstacles.
DO NOT:
Do not trim near drop-offs, ditches or embankments. The operator could lose
footing or balance.
Do not trim excessively steep slopes.
Do not mow on wet grass. Reduced foot- ing could cause slipping.
111.CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last
saw them.
Keep children out of the trimming area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and while walking backwards, look behind and down for small children.
Never allow children to operate the ma- chine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine running.
Allow engine to cool before refueling.
Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an open flame, such as a water heater.
Never run a machine inside a closed area.
Never make adjustments or repairs with the engine (motor) running. Disconnect the spark plug wire, and keep the wire away
3 fromthe plugto prevent accidentalstarting.
Keepnutsand bolts,especiallyblade attachmentbolts,tight andkeepequip-
mentin goodcondition.
Nevertamperwithsafety devices.Check their properoperationregularly.
Keep machinefree of grass, leaves,or otherdebrisbuild-up.Cleanoilorfuelspill- age.Allowmachinetocoolbeforestoring.
Stopandinspectthe equipmentif you strikean object.Repair,if necessary,
beforerestarting.
Neverattempttomakewheelheightadjust-
Grasscatchercomponentsare subject towear,damage,anddeterioration, whichcould exposemovingparts or allowobjectsto bethrown.Frequently checkcomponentsandreplacewith manufacturer'srecommendedparts, whennecessary.
Mowerbladesaresharpandcan cut. Wrapthe blade(s)or weargloves,and useextracautionwhen servicingthem.
Donotchangethe enginegovernorset- tingor overspeedtheengine.
mentswhiletheengine(motor)isrunning.
SerialNumber: Dateof Purchase:
GasolineCapacity/ Type: 1.0 Quarts (Unleaded Regular)
Oil Capacity: 18.5 Ounces Oil Type (API SG-SL): SAE 30 (above 32°F) or SAE 10W-30 Spark Plug (Gap: .030") NGK BPR6ES
Valve Clearance (+ 0.04 mm): Intake: 0.015 ram; Exhaust: 0.020 mm
Blade Bolt Torque: 35-40 ft. Ibs.
The model and serial numbers will be found on a decal on the rear of the lawn mower
housing. Record both serial number and date of purchase in space provided above.
Repair Protection Agreements
Congratulations on making a smart pur- chase. Your new Craftsman@ product is
designed and manufactured for years of dependable operation. But like all prod-
ucts, it may require repair from time to time. That's when having a Repair Protec- tion Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profe-
sional repair specialists.
Unlimited service and no charge for parts and labor on all covered repairs. Product replacement if your covered product can't be fixed.
Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10%
off regular price of preventive mainte-
nance check.
Fast help by phone - phone support
from a Sears technician on products
requiring in-home repair, plus conve- nient repair scheduling.
Once you purchase the Agreement, a simple phone call is all that it takes for you
to schedule service. You can call anytime
day or night, or schedule a service ap- pointment online.
Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories.
That's the kind of professionalism you can
count on to help prolong the life of your new purchase for years to come. Purchase
your Repair Protection Agreement todayT
Some limitations and exclusions apply. For prices and additional information
call 1-800-827-6655.
Sears Installation Service
For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in
the U.S.A. call 1-800-4-MY-HOME@.
4
These accessories were available when this lawn mower was produced. They are not shipped with your mower. They are also available at most Sears retail outlets and service centers. Some of these accessories may not apply to your lawn mower.
LAWN MOWER PERFORMANCE
CLIPPING
FOR -- STABILIZER
___ DEFLECTORS --
REAR DISCHARGE
LAWN MOWERS ,\
_\\ \\ FOR FOR
\\ GRASS CATCHERS GRASS CATCHERS
LAWN MOWERS LAWN MOWERS
REAR DISCHARGE SIDE DISCHARGE
LAWN MOWER MAINTENANCE
MUFFLERS
BELTS BLADES
Read these instructions and this manual in its entirety before you attempt to assemble
or operate your new lawn mower.
IMPORTANT: This lawn mower is shipped
WITHOUT OIL OR GASOLINE in the engine. Your new lawn mower has been as-
sembled at the factory with the excep- tion of those parts left unassembled for shipping purposes. To ensure safe and
proper operation of your lawn mower, all
parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness. All parts such as nuts, washers, bolts, etc.,
necessary to complete the assembly have
been placed in the parts bag.
BLADE ADAFq'ERS WHEELS
AIR FILTERS
SPARK PLUGS
ENGINE OIL
TO REMOVE LAWN MOWER FROM CARTON
1. Remove loose parts inctuded with mower.
2. Cut down two end corners of carton and lay end panel down flat.
3. Remove all packing materials except padding between upper and lower
handle and padding holding operator presence control bar to upper handle.
4. Roll lawn mower out of carton and check carton thoroughly for additional
loose parts.
5
HOWTO SET UPYOUR LAWN MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handle carefully so
as not to pinch or damage control cables.
1. Raise lower handle section to operat- ing position and align hole in handle
with one of the height positioning holes
in handle bracket.
2. Insert handle bolt through handle and bracket and secure with knob.
3. Repeat for opposite side of handle.
4. Remove protective padding, raise up- per handle section into place on lower
handle and tighten both handle knobs.
5. Remove any packing material from
around control bar.
Your lawn mower handle can be adjusted for your mowing comfort. Refer to "AD- JUST HANDLE" in the Service and Adjust-
ments section of this manual.
Operator presence control bar
Upper
TO ASSEMBLE GRASS CATCHER
1. Slide grass catcher bag over the frame. Make sure the rear handle is on top (the same side as the front handle) and the strap is on the bottom.
2. Slip vinyl bindings over frame. NOTE: If vinyl bindings are too stiff, hold
them in warm water for a few minutes. If
bag gets wet, let it dry before using.
3. Close grass catcher door. NOTE: When fully closed, door will "snap" shut over frame and vinyl bindings.
handle
Str / i _
Front
LIFT
UF
Knob
Handle"
bracket
Mowing position
Lower handle
(__ Grass
Bolt frame_
Door,
catcher
Vinyl
bindinc
\
TO INSTALL ATTACHMENTS Your lawn mower was shipped ready to be
used as a mulcher. To convert mower to bagging or discharging, see "TO CON-
VERT MOWER" in the Operation section
of this manual.
6
KNOW YOUR LAWN MOWER READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING
YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this manual for
future reference.
These symbols may appear on your lawn mower or in literature supplied with the
product. Learn and understand their meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
Operator presence control bar
Drive control lever
Starter handle
Drive cover
Gasoline filler cap
Grass Dual point height catcher ,adjuster lever
valve lever
Engine oil cap
with di
Mulcher door
Housing
IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine.
MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute and the U.S. Consumer Product Safety Com-
mission. The blade turns when the engine is running. Operator presence control bar - must
be held down to the handle to start the
engine. Release to stop the engine.
Drive control lever - used to engage power-propelled forward motion of mower.
Starter handle - used for starting engine. Mulcher door - allows conversion to
discharging or bagging operation. Dual point height adjuster - used to adjust cutting height of lawn mower.
7
Theoperationof anylawn
mowercanresultin foreign
objectsthrown intothe eyes,which canresultin
severeeyedamage.Always wearsafetyglassesor eyeshieldswhile operatingyourlawnmoweror performing anyadjustmentsor repairs.Werecom- menda standardsafetyglassesor wide visionsafetymaskworn overspectacles.
HOWTO USEYOUR LAWN MOWER ENGINE SPEED
The engine speed was set at the factory for optimum performance. Speed is not
adjustable.
ENGINE ZONE CONTROL
_CAUTION: Federal regulations require an engine control to be installed on this
lawn mower in order to minimize the
risk of blade contact injury. Do not under any circumstances attempt to defeat the function of the operator control. The blade turns when the engine is running.
Your lawn mower is equipped with an
operator presence control bar which
requires the operator to be positioned behind the lawn mower handle to start
and operate the lawn mower.
DRIVE CONTROL
Self-propelling is controlled by hold-
ing the operator presence control bar
down to the handle and pulling the drive control lever rearward to the handle.
The farther toward the handle the lever
is pulled, the faster the unit will travel.
Forward motion will stop when either
the operator presence control bar or drive control lever are released. To stop forward motion without stopping engine,
release only the drive control lever. Hold operator presence control bar down against handle to continue mowing without self-propelling.
NOTE: If after releasing the drive control the mower will not roll backwards, push the mower forward slightly to disengage
drive wheels.
To keep drive control engaged when
turning corners, push down on the
handle to lift the front wheels off the
ground while turning lawn mower.
OI controlbar
Drive control
Adjustment ENGAGE DRIVE
button (on DRIVE CONTROL underside) CONTROL DISENGAGED
DRIVE CONTROL ADJUSTMENT
TO lever
Over time, the drive control system may be- come "loose", resulting in decreased speed.
There isa button on the underside of the drive
control housing to increase tension on the drive cable. Proceed as follows:
1. Turn mower engine off and disconnect spark plug wire from spark plug.
2. Pull out button on underside of drive control, then push it back in.
3. Operate mower to see if drive speed has increased. Ifthere is no increase, the drive belt is worn and needs to be replaced.
TO ADJUST CUTTING HEIGHT
Both rear wheels are adjusted by a single lever on the left rear wheel.
Pull adjuster lever toward wheel. To
raise mower, move lever forward to desired position. To lower mower, move
the lever toward the rear.
NOTE: There are seven (7) height adjust- ment positions for the rear wheels. Both front wheels are adjusted as follows:
1. Remove wheel, bolt, and hardware and reassemble in desired adjustment hole.
2. Reinstall wheel components in the same order as they were before re- moval. Tighten securely.
NOTE: There are seven (7) height adjust- ment holes for the front wheels. Be sure
both front wheels are in the same hole. IMPORTANT: Be sure to adjust both front and rear wheels to the same height.
LEVER BACKWARD
TO LOWER
REAR OF MOWER
Lockbar ("locked'
position)
8 Wing
Washer
O-Ring position)
adjuster lever
LEVER FORWARD
TO RAISE REAR
OF MOWER
Bolt
Lockbar
("freewheel"
CASTER WHEEL OPERATION The front wheels can be "locked" into
position or set to "freewheel" for better maneuverability. Placing the Iockbars in the outer holes of the adjustment brackets "locks" the front wheels. Likewise, placing
the Iockbars in the inner holes of the ad-
justment brackets allows the front wheels
to spin freely ("freewheel").
Lift Iockbar until the frontmost end
clears the adjustment bracket, then pivot
Iockbar to desired position.
IMPORTANT: Front wheels must be "locked" into position when operating on
a slope. Mow across the face of slopes:
never up and down.
TO CONVERT MOWER
Your lawn mower was shipped ready to
be used as a mulcher. To convert to rear
bagging or side discharging:
REAR BAGGING
Remove knob securing mulcher door to
lawn mower housing.
Open mulcher door and insert tabs
of discharge chute into hinge bracket opening and position rear of chute over
threaded stud.
To convert to side discharging opera- tion, remove grass catcher and dis- charge chute. Install side discharge
deflector and secure it to lawn mower
housing with knob.
Grass
door
Knob
chute
Threaded
stud
Discharge chute tabs
_J
J
I
Hinge bracket Mulcher door
Secure rear of discharge chute to lawn mower housing with knob.
Place rear handle of grass catcher on
the crossbar of the lawn mower's lower
handle as shown.
Lift the round door of the discharge
chute and place the grass catcher into
place on the discharge chute.
NOTE: Be sure round door of discharge
chute rests on grass catcher as shown.
Mower is now ready for rear bagging
operation.
To convert to mulching operation, remove grass catcher and discharge
chute. Secure mulcher door to mower
housing with knob.
Mulcher door
SIDE DISCHARGING
Grass catcher and discharge chute must be removed.
Open mulcher door and install front of side discharge deflector beneath door
and position rear over threaded stud.
Secure rear of side discharge deflector to lawn mower housing with knob.
Mower is now ready for side discharging operation.
To convert to mulching operation, side discharge deflector must be removed
and mulcher door secured to mower
housing with knob.
To convert to rear bagging opera- tion, side discharge deflector must be removed; discharge chute and grass catcher installed and discharge chute secured to mower housing with knob.
9
Mulcher door Knob
\
stud
Side discharge
deflector
SIMPLE STEPS TO REMEMBER WHEN
CONVERTING YOUR LAWN MOWER
FOR MULCHING-
1. Grass catcher, discharge chute and side discharge deflector removed.
2. Mulcher door secured to mower hous- ing with knob.
FOR REAR BAGGING -
1. Side discharge deflector removed.
2. Grass catcher and discharge chute installed with discharge chute secured
to lawn mower housing with knob.
3. Round door of discharge chute resting
on top of grass catcher.
FOR SIDE DISCHARGING -
1. Grass catcher and discharge chute removed.
2. Side discharge deflector installed and secured to mower housing with knob.
_CAUTION: Do not run your lawn mower without mulcher door closed; side dis- charge deflector installed, or discharge chute and approved grass catcher in
place. Never attempt to operate the lawn
mower with mulcher door or round door removed or propped open.
TO EMPTY GRASS CATCHER
1. Open round door of discharge chute to move starter rope out and away from grass catcher.
\ Front
\
OPEN
Round Starter
door rope
2. Remove grass catcher with clippings from lawn mower using both front and
rear handles.
3. Empty clippings from grass catcher using both rear handle and strap. The
weight of the grass will open the door.
4. Snap door shut over frame before installing grass catcher on mower.
NOTE: Do not drag the grass catcher
when emptying; it will cause unnecessary wear.
\
\
\
handle
Str_
\
\
\
ar
10
Front
\
BEFORE STARTING ENGINE
ADD OIL
Your lawnmower is shipped without oil in the engine. For type and grade of oil to use, see "ENGINE" in the Maintenance
section of this manual.
CAUTION: DO NOT overfill engine with
oil, or it will smoke heavily from the muffler on startup.
1. Be sure lawnmower is level.
2. Remove oil dipstick from oil fill spout.
3. You receive a container of oil with the unit. Slowly pour the entire container
down the oil fill spout into the engine.
4. Insert and tighten dipstick.
IMPORTANT:
Check oil level before each use. Add oil
if needed. Fill to full line on dipstick.
Change the oil after every 25 hours of
operation or each season. You may
need to change the oil more often under dusty, dirty conditions. See "TO
CHANGE ENGINE OIL:' in the Mainte- nance section of this manual.
Gasoline
fi!ler cap
Oil
cap
il CAUTION: Alcohol blended fuels (called gasohot or using ethanol or metha-
nol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Empty the gas tank, start
the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel
tank or permanent damage may occur.
TO STOP ENGINE
To stop engine, release operator pres-
ence control bar. Wait until blade and all moving parts have stopped and turn
fuel valve to OFF position if you do not intend to restart the engine soon.
TO START ENGINE NOTE: Due to protective coatings on the
engine, a small amount of smoke may be present during the initial use of the prod-
uct and should be considered normal.
1. Be sure fuel valve is in the ON position.
2. Move choke lever to ON ( I\1 ) position.
3. Hold operator presence control bar
down to the handle and pull starter handle quickly. Do not allow starter
rope to snap back.
NOTE: The choke lever automatically begins moving to the OFF position when
operator presence control bar is held down to handle.
OFF ,Choke lever
ADD GASOLINE
Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30 days to assure fuel fresh-
ness.
CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
Fuel valve lever
11
MOWING TIPS
Under certain conditions, such as very
tall grass, it may be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of grass clip-
pings. It may also be necessary to re-
duce ground speed and/or run the lawn
mower over the area a second time.
For extremely heavy cutting, reduce the
width of cut by overlapping previously cut path and mow slowly.
For better grass bagging and most cut-
ting conditions, the engine speed should
be set in the FAST position.
Pores in cloth grass catchers can be-
come filled with dirt and dust with use and catchers will collect less grass. To
prevent this, regularly hose catcher off
with water and let dry before using.
Keep top of engine around starter clear
and clean of grass clippings and chaff. This will help engine air flow and extend
engine life.
MULCHING MOWING TIPS IMPORTANT: For best performance,
keep mower housing free of built-up grass and trash. See "CLEANING" in the
Maintenance section of this manual.
The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recut- ting action of the blades.
Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early afternoon. At this time the grass has dried, yet the newly cut area will not be exposed to direct sunlight.
For best results, adjust the lawn mower cutting height so that the lawn mower cuts off only the top one-third of the
grass blades. If the lawn is overgrown it will be necessary to raise the height of
cut to reduce pushing effort and to keep from overloading the engine and leaving
clumps of mulched grass. For extremely
heavy grass, reduce your width of cut by overlapping previously cut path and
mow slowly.
Certain types of grass and grass conditions may require that an area be mulched a second time to completely
hide the clippings. When doing a sec-
ond cut, mow across (perpendicular) to the first cut path.
Change your cutting pattern from week to week. Mow north to south one week
then change to east to west the next week. This will help prevent matting and
graining of the lawn.
12
MAINTENANCE BEFORE AFTER EVERY EVERY EVERY BEFORE
EACH EACH 10 25 HOURS 100
SCHEDULE USE USE HOURS ORSEASON HOURS STORAGE
Check for Loose Fasteners
Check Tires
_ lean / inspect Grass Catcher *
Check Drive Wheels ***
Clean Lawn Mower ....
M Clean under Drive Cover *** O Check Drive Belt / Pulleys ***
_ Check / Sharpen / Replace Blade R Lubrication
Clean and Recharge Battery ** Check Engine Oil level
m Change Engine Oil
Clean Air Filter
Inspect Muffler
_1 Replace Spark Plug
m Replace Air Filter Paper Cartridge
Empty fuel system or add Stabilizer
* (if so equipped)
** Electric-Start mowers
*** Power-Propelled mowers
**** Use a scraper
to clean under deck
1 - Change more often if operating under a heavy load or in high outdoor temperatures. 2 _ Service more often if operating in dirty or dusty conditions. 3 - Replace blades more often when mowing in sandy soil. 4 _ Charge 48 hours at end of season.
5 - And after each 5 hours of use.
14
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must
maintain unit as instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your unit.
At least once a season, check to see if you should make any of the adjustments
described in the Service and Adjustments section of this manual.
At least once a year, replace the spark plug, clean or replace air filter element
and check blade for wear. A new spark
plug and clean/new air filter element
assure proper air-fuel mixture and help your engine run better and last longer.
Follow the maintenance schedule in this manual.
BEFORE EACH USE
Check engine oil level.
Check for loose fasteners.
LUBRICATION Keep unit well lubricated
(See "LUBRICATION CHART").
LUBRICATION CHART
(_ Mulcher
door hinge pin
(_ Rear door
(_) Handle bracket mounting pins
_ Spray lubricant
See ENGINE in Maintenance section.
IMPORTANT: Do not oil or grease plastic
wheel bearings. Viscous lubricants will
attract dust and dirt that will shorten the life of
the self-lubricating bearings. If you feel they
must be lubricated, use only a dry, powdered
3graphite type lubricant sparingly.
1
ine oil
hinge
LAWN MOWER
Always observe safety rules when per- forming any maintenance.
TIRES
Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may cause tire damage.
DRIVE WHEELS
Check rear drive wheels each time you mow to be sure they move freely. The wheels not turning freely means trash, grass cuttings, etc., may be inside the drive wheel and dust
cover area and must be cleaned out to free drive wheels. If necessary to clean the drive
wheels, check both rear wheels.
BLADE CARE
For best results, mower blade must be kept
sharp. Replace a bent or damaged blade.
TO REMOVE BLADE
1. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.
2. Turn lawn mower on its side. Make sure air filter and carburetor are up.
3. Use a wood block between blade and
mower housing to prevent blade from
turning when removing blade bolt.
NOTE: Protect your hands with gloves
and/or wrap blade with heavy cloth.
4. Remove blade bolt by turning counter- clockwise.
5. Remove blade and attaching hard- ware (bolt, lock washer and hardened washer).
TO REPLACE BLADE
1. Position blade on the blade adapter aligning the two (2) holes in the blade
with the raised lugs on the adapter.
2. Be sure the trailing edge of blade (op- posite sharp edge) is up toward the
engine.
3. Install the blade bolt with the lock
washer and hardened washer into
blade adapter and crankshaft.
4. Use block of wood between blade and lawn mower housing and tighten the
blade bolt, turning clockwise.
The recommended tightening torque is
35-40 ft. Ibs.
IMPORTANT: Blade bolt is heat treated. If bolt needs replacing, replace only with
approved bolt shown in the Repair Parts section of this manual.
Trailing
Lock-
washer
Hardened Blade
Blade washer bolt
TO SHARPEN BLADE
NOTE: We do not recommend sharpening
the blade - but if you do, be sure the blade
is balanced. Care should be taken to keep the blade
balanced. An unbalanced blade will cause eventual damage to lawn mower or
engine.
The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.
To check blade balance, drive a nail into a beam or wall. Leave about one inch of
the straight nail exposed. Place center
hole of blade over the head of the nail. If blade is balanced, it should remain in
a horizontal position. If either end of the
blade moves downward, sharpen the heavy end until the blade is balanced.
GRASS CATCHER
The grass catcher may be hosed with water, but must be dry when used. Check your grass catcher often for dam- age or deterioration. Through normal
use it will wear. If catcher needs replac-
ing, replace only with approved replace- ment catcher shown in the Repair Parts section of this manual. Give the lawn
mower model number when ordering.
ENGINE
Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers ex-
pense, may be performed by any non-road
engine repair establishment or individual. Warranty repairs must be performed by an
authorized engine manufacturer's service
outlet.
14
LUBRICATION
Use only high quality detergent oil rated
with API service classification SG-SL Select the oil's SAE viscosity grade
according to your expected operating temperature.
SAE VISCOSITY GRADES
°F _0 0 30 32 40 80 80 100
-._ -_ -lo o lo _
TEMPERA"RJRE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE: Multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, and you should check your engine oil level fre- quently to avoid possible engine damage from running tow on oil. Change the oil after every 25 hours of opera- tion or at least once a year if the lawn mower
is not used for 25 hours in one year. Check the crankcase oil level before
starting the engine and after each five (5)
hours of continuous use. Tighten oil plug securely each time you check the oil level.
TO CHANGE ENGINE OIL
NOTE: Before tipping lawn mower to drain oil, empty fuel tank by running engine until fuel tank is empty.
1. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.
2. Remove engine oil cap; lay aside on a clean surface.
3. Tip lawn mower on its side as shown and drain oil into a suitable container.
Rock lawn mower back and forth to re- move any oil trapped inside of engine.
Use guage on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. DO NOT thread the cap into the tube when taking reading.
7. Continue adding small amounts of oil and rechecking the dipstick until it reads full. DO NOT overfill, or engine will smoke on startup.
8. Always be sure to retighten oil dipstick before starting engine.
9. Reconnect spark plug wire to plug.
AIR FILTER
Your engine will not run properly and may be damaged by using a dirty air filter. Replace the air filter every 100 hours of operation or every season, whichever oc-
curs first. Service air cleaner more often under dusty conditions.
TO CLEAN AIR FILTER
1. Remove cover.
2. Carefully remove cartridge.
3. Clean by gently tapping on a flat sur- face. If very dirty, replace cartridge.
AqLCAUTION: Petroleum solvents, such as
kerosene, are not to be used to clean car- tridge. They may cause deterioration of the
cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry cartridge.
4. Install cartridge, then replace cover.
Filter
Cover
Tabs
Filte
Oil filler cap/dipstick
limit
4. Wipe off any spilled oil from lawn mower or side of engine.
5. Fill engine with oil. The engine oil capacity is 18.5 oz. If oil is not completely drained
from engine, you may not need the entire container of a 20 oz. bottle of oil. Slowly
pour 3/4 of the oil from the container down
the oil fill spout into the engine.
6. Wait one minute to allow oil to settle.
MUFFLER
Inspect and replace corroded muffler as it could create a fire hazard and/or damage.
SPARK PLUG Replace spark plug at the beginning of
each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting
are shown in the "PRODUCT SPECIFIC- ATIONS" section of this manual.
CLEANING IMPORTANT: For best performance,
keep mower housing free of built-grass and trash. Clean the underside of your
mower after each use.
15
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