Craftsman 917374400 Owner’s Manual

Page 1
OWNER'S
S _AIRS
i i
MANUAL
£RRFTSMRN
4.0 RESERVE POWER
SOLID STATE IGNITION
REAR BAGGER LAWN MOWER
22" POWER-PROPELLED
L
MODEL NO.
91 7.374400
THIS MOWER COMPLIES WITH CPSC REGULATIONS EFFECTIVE JUNE 30, 1982. TO START THE ENGINE IT IS
NECESSARY TO DEPRESS THE CONTROL BAR WHEN STANDING BEHIND THE MOWER. FOR FURTHER START- ING DETAILS SEE PAGE 10 OF THIS MANUAL. THIS MOWER IS DESIGNED TO START ONLY BY USING THE BAT-
TERY POWERED STARTER. IF THE BATTERY IS DISCHARGED IT MUST BE RECHARGED. MANUAL MEANS OF STARTING IS NOT PROVIDED.
IIII IIIII III II I IIIIII I III I
I! SEARS, ROEBUCK AND CO., CHICAGO, IL 60684 U.S.A.
II I J LII I [ IIIII I[11 I i i i 1111111 ....
Part No. 86422 Rev. 1 12/19/85
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CRAFTSMAN quality LAWN CARE equipment
TWO YEAR LIMITED WARRANTY ON CRAFTSMAN POWER MOWER
For two years from the date of purchase, when this Craftsman power mower ismaintained, lubri-
cated and tuned-up according to the instructionsin the owner's manual, Sears will repair, free of
charge, any defect in material and workmanship. If this Craftsman power mower is used for commercial or rental purposes, this warranty applies for
only 90 days from the date of purchase. This warranty does not cover:
Expendable items which become worn during normal use, such as rotary mower blades, blade
adapters, belts, air cleaners and spark plugs.
Repairs necessary because of operator abuse or negligence, including bent crank-shafts and the
failure to maintain the equipment according to the instructionscontained in the owner's manual.
WARRANTY SERVICEIS AVAILABLEBYRETURNING THE CRAFTSMAN POWER MOWER TO THENEAR-
EST SERVICECENTER/DEPARTMENT IN THE UNITED STATES.
This warranty gives you specific legal rights, and you may also hove other rights which vary from
state to state.
SEARS, ROEBUCK and CO. Department 698/731A Sears Tower, Chicago, III. 60684.
MAINTENANCE AGREEMENT A SEARS MAINTENANCE AGREEMENT IS AVAILABLE ON THIS PRODUCT. CONTACT YOUR NEAREST
SEARS STORE FOR DETAILS.
CUSTOMER RESPONSIBILITIES
Read and observe the rules for safe use. Always usecare when using Yourlawn mower. Keep away from moving parts.
DO NOT work on your lawn mower with engine running. Always keep your lawn mower clean. Follow a regular schedule in maintaining, caring for and using your lawn mower. A well cared for
mower will run and last longer. Fo|low the instructions under "Maintenance" and "Storage" sectionsof this Owner's Manual. Blade, blade flange, air cleaner/air filter, spark plug are expendable parts which are your respon-
sibility.
TABLE OF CONTENTS
WARRANTY.......................................................................................................................... 2
KNOW YOUR CRAFTSMAN MOWER ........................................................................................ 3
RULESFORSAFEUSE.................... . ........................................................................................ 4
HELPYOUR LAWN MOWER LASTLONGER............................................................................... 5
HOW TO SET-UPYOUR MOWER ............................................................................................. 6
BEFORESTARTINGENGINE ................................................................................................. ... 8
HOW TO USEYOURMOWER .................................................................................................. 9
MAINTENANCE .................................................................................... _.............................. 12
STORAGE..: ........................................................................................................................ 16
REPAIRPARTS..................................................................................................................... 18
ENGINE REPAIRPARTS....................................................................................................... 25
TROUBLE SHOOTING ......................................................................................................... ._
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ENGINE
CONTROL
TRIM PLATE
GRASS
KNOW YOUR CRAFTSMAN MOWER
DRIVE CONTROL
BLE CLIP
ENGINE OIL CAP WITH DIPSTICK
HANDLE
GASOLINE FILLERCAP
MEETS CPSC BLADE SAFETY REQUIREMENTS
SPECIFICATIONS TOOLS REQUIRED
Oil: Use SAE 10W30 motor oil. SAE 30
motor oil can also be used.
Gasoline: Use unleaded automotive gas- oline. Regular automotive gasoline can also
be used. DO NOT use premium gasoline, or gasoline containing alcohol.
FUEL GAUGE
COVER
'HOUSING
WHEEL ADJUSTER
(ON EACH WHEEL)
FIG. I
FOR CATCHER ASSEMBLY
3/8 and 7/16 or Adjustable Wrench
Medium Flat Blade Screwdriver
FOR BLADE REMOVAL
Standard 15/16" box or open
end wrench
Sears Rotary Walk-Behind Power Mowers conform lo the safety standards of the American National Standards In- stitute, Outdoor Power Equipment Institute, and U.S. Consumer Product Safety Commission, as applicable.
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RULES FOR SAFE USE
CAUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND PLACE WIRE WHERE IT CANNOT CONTACT SPARK PLUG TO PREVENT ACCIDENTAL STARTING _, WHEN SETTING--UP, TRANSPORTING, ADJUSTING OR MAKING REPAIRS TO
YOUR MOWER.
IMPORTANT
FEDERAL REGULATIONS REQUIRE THE ENGINE CONTROL INSTALLED ON THIS MOWER IN ORDER TO MINIMIZE THE RISK OF BLADE CONTACT INJURY. DO NOT UNDER ANY CIRCUMSTANCE ATTEMPT TO
DEFEAT THE FUNCTION OF THE OPERATOR CONTROL.
1. Please read your owners manual. Only allow persons who know the
safety rules to use your mower.
2. DO NOT tie the control bar to the handle. Control must be free to
permit brake engagement when handles and control are released.
3. DO NOT allow children to use your mower.
4. Check your mower over before each time you mow. Tighten any loose
bolts, nuts, etc.
5. Remove all sticks, stones, wires, cans, boards, etc. from area to be
mowed. These objects can be thrown by the blade.
6. DO NOT allow children, bystanders,
or pets in the mowing area.
7. BE CAREFUL - WHEN THE ENGINE IS
RUNNING THE BLADE IS TURNING.
8. Always shut off engine before try-
ing to adjust wheel heights.
9. When engine is running, DO NOT
put hands or feet under mower or in
the discharge chute, nor make any
adjustments.
10. Stay clear of discharge opening at all times.
11. Check gasoline before each use. Do not fill gas tank when engine
is running, when indoors or when engine is hot. Allow engine to cool before filling gas tank. Wipe off
any spilled gasoline before start- ing engine.
12. Mow only in good light.
13. Wear only solid shoes when mow- ing. DO NOT operate mower when barefoot, or wearing open sandals.
14. Disengage drive control on power
pro.pelled mowers before starting
engine.
15. DO NOT use a damaged mower. Always have damage repaired be-
fore mowing.
16. Always stop engine when not cut- ting grass or when crossing grovel drive, sidewalk, or roadway.
17. Never pull mower towards you, al-
ways follow mower to cut grass.
18. Never use your mower without pro-
per guards or deflectors in place.
19. Always mow across a slope or in-
clined area. DO NOT mow up or
clown a slope or inclined area.
20. DO NOT mow in wet grass. DO NOT
run with the mower.
21. DO NOT run your mower indoors.
Exhaust gasses are deadly poison.
22. DRAIN THE GASOLINE tank before
transporting your mower inside your car or other vehicle.
23. DO NOT run your mower if it vi-
brates too much. Stop engine and make repairs. Vibration is an indi- cation of damage.
24. DO NOT" change the engine gov-
ernor settings to over-speed the engine---damage or injury can re-
f
suit.
25. If a grass catcher is used on your
mower, check the catcher often for
damage. Use only recommended catcher. Always stop engine to re-
move grass catcher.
26. DO NOT store your mower or gas-
oline where fumes may reach an open flame and cause a fire.
27. Always wear safety glasses or eye
shields before starting your lawn mower and while mowing.
28. ALWAYS DISCONNECT BATTERY
BEFORE SERVICING OR TRANS- PORTING YOUR MOWER TO AVOID
ACCIDENTAL STARTING.
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Theoperationofanylawnmowercanresultinforeignobjectsthrowninto the eyes,
which can result in severe eye damage. Always wear safety glasses or eye shields before starting your lawn mower and while mowing. We recommend Wide Vision Safety Mask for over the spectacles or standard safety glasses, available at Sears Retail or Catalog Stores.
ACCESSORIES TO HELP YOU GET THE MOST FROM YOUR MOWER
HIGH WHEEL KIT: A pair of 12-inch rear wheels improves handling on soft, spongy lawns and uneven terrain. Includes height adjusters; doesn't affect cutting height range.
MOWER COVER: Sears Tyvek@cover protects mower from weather when stored outdoors. GAS CAN: A new gas can keeps rust and dirt out of fuel systemfor longer engine life and improved per-
formance. Craftsman qas cans have built in filters to keep impurities out of the engine.
MANUAL RECOIL STARTERKIT: A manual recoil starter kit is available thru Sears Service Department, order Kit No. 35397 from Source 143.
CLIPPING DEFLECTOR:Converts rear bagging mowers to side discharge to disperse safely and evenly.
THESE ACCESSORIES WERE AVAILABLEAT MOST SEARSSTORESAND THROUGH THE CATALOG AT THE TIME THIS MANUAL WAS PRINTED.
IMPORTANT TIPS TO HELP YOUR LAWN MOWER START FASTER, RUN AND PERFORM BETTER
1. USE UNLEADED GASOLINE: It burns cleaner and leaves lessresidue inthe engine. Regular gasoline can
also be used. DO NOT use gasoline containing any alcohol or with any additives.
2. DRAIN OR RUN-OUT ALL GASOLINE FROM TANK AT THE END OF THE SEASON: DO NOT leave gaso- linein your mower when stored for long periods. It will "GUM" your engine. Run engine until the gaso-
line runs out.
3. START EACH MOWING SEASON WITH FRESHGASOLINE: DO NOT keep gasoline in your can. If your gasoline can is starting to rust, replace can.
4. CHANGE YOUR SPARKPLUG EVERYSPRING: An aid, corroded spark plug prevents fast starting and smooth running engine.
5. REPLACE YOUR AIR CLEANER OR FILTEROFTEN: Dirt, along with heat can harm your engine, the cleaner or filter will clog up, preventing clean air from reaching your engine. See "Air CJeaner/Fitter"
section of this manual for replacing air cleaner or filter.
6. USE SAE 10W30 OIL: DO NOT use SAE 10W40 oil.
7. CHANGE OIL AS RECOMMENDED: IMPORTANT - change oil after the first two (2) hours of use, then
every 25 hours of use.
8. REPLACETHE BLADEWHEN NEEDED: You can sharpen the blade, but we do not recommend it. Erosion
from hitting foreign objects can damage the blade. Replace blade with one specifically designed for your mower.
9. AT THE END OF THE SEASON, CLEANYOURMOWER: IMPORTANT- first disconnect the spark plug wire.
If possible, store your mower in a well ventilated area and protected from moisture.
10. FOLLOW THE MAINTENANCE SUGGESTIONS IN YOUR OWNERS MANUAL: Read your manual and keep it in a convenient place for easy reference.
11. DO NOT PUT ANY ADDITIVES IN THE OIL OR GASOLINE: DO NOT USE GASOHOL, or gasoline contain- ing any alcohol.
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Your lawn mower has been completely assembled at the factory, except for the Grass Catcher and Grass Catcher Frame. Toset-up and attach Grass Catcher, follow the instructionsunder "TO UNFOLD HANDLE"
and "GRASS CATCHER".
The following parts are included not assembled:
I Grass Catcher Frame I Grass Catcher Top
1 Grass Catcher Bottom I Battery Charger 1 Hardware Package
HOWTOSET-UPYOURMOWER
TO UNFOLD HANDLE
1. Raise the handles uritii the lower handle is in
mowing position (See Fig. 2).
NOTE: The lower handle automatically locks into mowing position when raised from shipping to mowing position.
2. Raise the upper handle into position on the
lower handle and tighten the two (2) handle knobs.
3. The handle can be mounted in high or low posi- tion to suit the comfort of the user. The han-
dles are shipped mounted in the high position.
4. If the handle feels too high for you:
a. Remove the (4) screws and (2) bushings
holding the trim plate to lower handle. Keep for reassembly (See Fig. 1).
b. Remove the handle knobs and bolts from
upper and lower handle.
c. Cut the wire tie and remove the cable
clip from lower handle. Keep cable clip for
reuse (See Fig. 4).
d. Remove the hairpin cotters and springs
from mounting pins (See Fig. 3).
e. Squeeze the bottom ends of the lower
handle toward each other until handle and handle levers slip off mounting pins
(See Fig. 3).
f. Turn handle over, position the handle
levers in place (See Fig. 5).
g. Put handle back on mounting pins.
h. Put springs and hairpin cotters back on
mounting pins (See Fig. 3).
i. Put upper handle on lower handle using " handle bolts and knobs previously re-
moved.
j. Put trim plate back on lower handle re-
moved in (a) above. Install the (4) screws
and (2) bushings (See Fig. 1).
k. Snap cable clip over cable-and lower
handle (See Fig. 1).
!. If you have cut the wire tie to turn lower
handle, locate the wire tie (black plastic)
in the customer package.
m. Install the wire tie over the cable sleeve
and lower handle, pull up snug and cut off excess end of wire tie. (See Fig. 4).
5. To fold handle for storage, squeeze the handle levers until lower handle clears handle brack-
ets, then move handle forward (See Fig. 3).
t_'_._ - UPRIGHT HANDLE-_r-'_
'_._ STORAGE PO51TION }-_
t_
1
1
.O VlNO
POSmON
LOW POSITION
FOR SHORT PERSON
POSITION} x,2 L
HIGH POSITION
FOR TALL PERSON
FIG. 2
\
MOUNTING PIN
HAIRPIN COTTER
//-
FIG. 3
CABLE
CLIP
FIG. 4
IMPORTANT: WHEN FOLDING HANDLE FOR TRANSPORTING OR STORAGE, BESURE TO FOLD HANDLE AS SHOWN IN FIG. 6. IF YOU FOLD HAN-
DLE THE WRONG WAY, YOU MAY BEND THE CONTROL CABLES.
CAUTION: ALWAYS DISCONNECT ENGINE CON-] NECTOR FROM BATTERY TO PREVENT ACCI-I
DENTAL STARTING WHEN STORING OR TRANS-I PORTING YOUR MOWER. I
G
WIRE
TIE
! I
LOWER
HANDLE
SPR_NG
!
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HOWTOSET-UPYOURMOWER(cam'D)
TO ADJUST HEIGHT OF CUT
NOTE: The wheels are setin a low positionfor ship-
ment, and should be adjusted for the cutting height desired before use.
CAUTION: DO NOT change the height of cut with the engine running.
1. The wheel adjusters give you five (5) different
cutting positions. Medium cut is the best for most lawns.
2. High cut isapproximately 3 5/8", medium cut
isapproximately 2 1/2", and lowcutisapproxh
imately 1 3/8". There are two other positions.
Pick the position which suits your lawn (See
Fig. 7).
3, The wheel adjusters onyour lawn mower can be
easily adjusted as shown in Fig. 8. To change the height of cut, squeeze adjuster lever to-
ward the wheel, moving up or down toselected height. Be sure all wheels are in the same setting (See Fig. 7).
4. When cutting in heavy or moistgrass, the rear of the lawn mower may be raised one setting
higher to allow better discharge of the grass.
TO ASSEMBLE GRASS CATCHER
TAB
FIG. $
I
WAY
RIGHT:
WAY
S _ " WRONi
NOTE: The grass catcher for your mower is sup- plied unassembled. To assemble your grass cat- cher follow steps below.
SCREWS ACTUAL SIZE
1/4-20 x 5/8" #10-24 x 5/8"
SCREW SCREW
1. Position clamp onto catcher frame as shown in Fig. 9 and close ends of clamp.
NOTE: When closing clamp be sure the holes in clamp are in line.
2. Put grass catcher frame with clamp installed into catcher top as shown in Fig. 9.
3. Put one (1) #10-24 x 5/8 truss head screw into hole in catcher top and clamp and #10-24
Iocknuts. DO NOT TIGHTEN (See Fig. 9).
4. Put three (3) #10-24 x 5/8 trusshead screws into the catcher frame using#10-24 Iocknuts.
Use a flat blade screwdriver to drive screws while holding the Iocknuts with adjustable
or 3/8" wrench (See Fig. 9).
5. Position baffle inside of catcher top as shown in (Fig.lO).Put two (2) #10-24 x 5/8 truss head screwsinto holes with two (2) #10-24 Iocknuts.
Use a flat blade screwdriver to drive screws
while holding the Iocknuts with adjustable or 3/8" wrench.
6. Position top half of catcher on the bottom half (See Fig. 9).
7. Align the holes in sides of top and bottom halves of catcher.
FIG. 6
8. Install the eight (8) 1/4-20 x 5/8" truss head screws, starting at the right front of catcher as shown in Fig. 9.
9. Install the 1/4.20 "Keps" nuts on the screws. Do not tighten until all of the screws have
been installed in the catcher.
10. Use a medium flat blade screwdriver to tighten the screws while holding the "Keps"
nuts with adjustable or 7/16" wrench.
NOTE: Check all screws and nuts to be sure they
are tight. TO ATTACH GRASS CATCHER
1. Place the frame into the slot of the hinge
bracket.
2. Depress the door latch tab and slide the frame
into position at the end of the slot (See Fig.
11).
3. Release door latch tab to lock frame intoplace.
4. To remove grass catcher, SHUT OFF ENGINE,
lift up on back of grass catcher with one (1)
hand and pressdown on the door latch tab with the other hand (See Fig. 11).
REMEMBER: Read your Owner's
Manual and Rules for Safe Use.
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HOWTOSETUP YOURMOWER(€ONT'D)
TO ATTACH GRASS CATCHER (CONT'D)
5. When grass catcher frame isunlatched, remove
the catcher from the rear of the mower and empty catcher.
6. When grass catcher is removed from the
mower, the rear door closes for safety.
OTE: YOUR REAR BAGGER MOWER IS NOT AI
ULCHING MOWER. DO NOT OPERATE YOURJ OWER WITHOUT AN APPROVED GRASS CAT-I
ER OR OPTIONAL CUPPING DEFLECTOR INJ
CE. I
NEVER ATTEMPT TO OPERATE THEMOWER WITH
THE DOOR REMOVED OR PROPPED OPEN.
REAR DEFLECTOR
The rear deflector, attached between the rear wheels of your lawn mower, was assembled at the
factory and requires no assembly.
E-Z VIEW FUEL GAUGE
Your engine has a visual fuel gauge located on
top front of engine to indicate fuel level in tank
(See Fig. 12). To read the gauge, look into the gauge when tank is"EMPTY" a clear circle is seen. The 1/2 Full and
"FULL"will show dark or black in color to indicate
fuel level, see below:
WHEEL ADJUSTER LEVER
SHOWN WITH WHEEL REMOVED
FIG. 7
RG. 8
"F_'LL I_ FULL "E (PTY
CAUTION: When the full circle darkens to black, use caution as the filler neck can over-fiow
quickly after gauge shows"FULL", if you continue to pour into tank filler.
BEFORESTARTINGENGINE
1. Remove engine oil cap with dipstick and fill to
the "FULL" line on the dipstick, using about 1 pint or 0.5 liters of Sears 10W30 oil or equiva-
lent. SAE 30 oil can also be used (See Fig. 12). DO NOT use SAE 10W40.
The total oi! capacity of your engine is 21 oz. or
0.62 liters. Fill only to the "FULL"line on the dip- stick. DO NOT over fill. The first fill on a new en-
gine use about 1 pint or 0.5 liters. Check oil level
and add as required to bring to proper level.
2. Pour oil slowly, DO NOT over fill. NOTE: On a new engine some oil may be left in the
engine, as each engine is run for operational checksbefore shipping.
TRUSS HEAD SCREWS-'-----_ _
CATCHERTOP
STARTHERE
,CATCHER
BOTTOM
FIG. 9
TRUSSHEAD SCREWS CATCHER BAFFLE
CUTAWAY OF CATCHER TOP _ LOCKNUTS |
FiG. 10
I
i
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Page 9
BEFORESTARTINGENGINE(corn°!!
3. AFTER THE FIRST TWO (2) HOURS OF MOW-
ING CHANGE THE OIL. See "To Change Oil" section under maintenance.
tse only oil with automotive classifications SF, SE,
or SC markings on oil container.
4. Fill the gasoline tank with about two (2) quarts of fresh, clean unleaded gasoline. Regular
leaded gasoline can also be used (See Fig. 12). See "E-Z VIEW FUEL GAUGE" section.
DO NOT use old or stale gasoline which has been kept from one season to another; starting pro-
blems can result.
CAUTION: DO NOT USE GASOLINE CONTAINING ANY AMOUNT OF ALCOHOL, AS IT CAN CAUSE
SERIOUS DAMAGE OR CAN SIGNIFICANTLY RE- DUCE ENGINE PERFORMANCE. DO NOT USE PREMIUM LEADED GASOLINE.
DO NOT PUT ANY ADDITIVES IN THE OIL OR GASOLINE. Be sure your gasoline can is clean and free of
rust and dirt. Replace your can if it has started to rust.
ENGINE BLADE CONTROL
Your mower is equipped with an engine blade
control, attached to right side of upper handle and requires no assembly or adjustment (See Fig.
15).
HINGE
BRACKET
DOOR LATCH TAB
FIG. ! 1
SPEED
CONTROL ENGINE OIL CAP
KNOB ' WITH DIPSTICK
E-Z VIEW
FUEL GAUGE
FILLER CAP
PRIMER
i ii
FIG. 12
HOW TO USEYOURMOWER
JlMPORTANT !
ENGINE CONTROL
CAUTION: THE BLADE TURNSWHEN THEENGINE
IS RUNNING.
YOUR MOWER IS EQUIPPED WITH A BATTERY
STARTING SYSTEM WHICH REQUIRES THE OPER- ATOR TO BE POSITIONED BEHIND THE MOWER HANDLE TO STARTAND OPERATE THE MOWER.
THE CONTROL BARMUST BEDEPRESSEDTO THE HANDLE TO START AND RUN THE ENGINE, RE-
LEASING THE CONTROL BARWILL STOP THE EN- GINE. AN INTERNAL ENGINE BRAKEASSISTSTHE BLADE IN STOPPING QUICKLY.
NOTE: YOUR MOWER CAN ONLY BE STARTED WITH BATTERY POWERED START FROM THE
OPERATORS POSITION. SEE "TO START ENGINE" SECTION.
NOTE: DO NOT STARTENGINE IN HEAVY OR UN- CUT GRASS.
ENGINE SPEED CONTROL
The engine speed is controlled by a control knob
located on top right side of engine. It has "HIGH"
,nd "LOW" positions. "HIGH" position is for
Jtarting engine, heavy cutting and better grass
bagging. "LOW" position is for light cutting, trimming and fuel economy (See Fig. 12).
ENGINE
CONNECTOR
BATTE RY
CHARGER
BATTERY
BAI-rERY _ CHARGER
CONNECTOR/y/ CONNECTOR./ (FEMALI_ _ALE)
FIG. 13
___- ENGINE
,___,__ CONNECTOR
FIG. 14
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Page 10
HOW TO USEYOURMOWER{€om'D)
TO PREPARE BATTERY
NOTE: YOUR BATTERYMUST BE CHARGED BE- FORE YOU CAN START YOUR MOWER.
I. Connect battery charger connector (male) to
the battery connector (female) as shown in
Fig.13.
2. Plug the battery charger into 110 Volt-A.C. outlet (See Fig.13).
3. Leave the battery charger connected for 24 hours before initially starting your engine.
4. After charging, connect engine connector to battery connector (See Fig. 14).
Your engine has an integral alternator for partial charging. Connect your battery charger to charge battery as required. THE ENGINE ALTERNATOR WILL NOT CHARGE A DISCHARGED BATTERY.
At the end of the mowing season the battery
should be charged for 48 hours to protect the bat- tery during winter storage.
CONTROtBAR%, \
_l CONTROL _ CONTROL
RELEASED DEPRESSED
ENGINE STOP START- RUN
FIG.15
L_=___ CON/TROL BAR
ICAUTION:ALWAYSDISCONNECTTHEENG,NEI ICONNECTORFROMTHEBATTERYCONNECTORI
FOPREVENTACCIDENTALSTARTINGWHENt
IT NSPORTINGORSTORINGYOURMOWERJ FTERTHEMOWINGSEASON. I
TO START ENGINE
NOTE: THE CONTROL BARMUST BE DEPRESSED TO THEHANDLE TO STARTAND RUN THEENGINE.
NOTE: Thecarburetor has a fixed fuel mixture and has a primer to assiststarting.
I. Check oil level; check gasoline level and make
sure spark plug wire is attached.
2. Move engine control lever to "HI" position (See
Fig.12).
3. When starting a co/d engine, push the primer
five (5) times before attempting to start the
engine. Use sharp pushes and wait several secondsbetween each push (See Fig. 12).
4. Repeat step 3 above as required. NOTE: In cooler weather the need to repeat prim-
ing procedures may be necessary, when weather is warmer over priming may result in flooding.
If you do flood engine wait a few minutes before
repeating priming procedures. it is not normally necessary to use the primer to
start warm engine.
5. Position yourself at the handle, operator posi- tion.
6. Holding the control bar in depressed position, with your right hand push in on the engine
start button (See Fig. 15). As the engine begins
to start, release the starter button. Engine will
stop when the control bar is released.
7. If the engine fails to start, repeat priming and
starting procedure.
__,_"_" ENGINE! BLADE BACK
DRIVE CONTROL DISENGAGED
i i
FIG.16
SPEED SEI
FIG. I7
CAUTION: DO NOT crank engine more than five (5) continuous seconds, each try to start, wait 5/10
seconds between starting attempts. If engine fails to start after several attempts,
contact your nearest Sears Service Department for help.
8. To stop engine, release the control bar (See
Fig.15).
NOTE: The control bar must be held in "Depres- sed" position to keep engine running - when con- trol bar is disengaged the engine will automa- tically stop (See Fig. 15).
10
Page 11
HOWTOUSEYOURMOWER(torn'D)
MOWING TIPS
"IF ENGINE DOES NOT START
1. Check engine control knob - is it in "HIGH"
position?
2. Check gasoline supply - put gasoline in tank.
3. Check spark plug wire connect wire to spark plug.
4. Check blade - remove spark plug wire when
checking blade. If blade is loose, see "BLADE
CARE" of manual for instructions on tightening blade.
5. Check air filter - clean or replace if clogged. See "AIR FILTER" section.
6. Check spark plug - if dirty, clean or replace.
7. Engine may be flooded - wait a few minutes
and repeat starting procedure.
8. Check battery connection to engine starter-
connect.
NOTE: If then your engine will not start, contact your nearest Sears Service Department for help.
DRIVE CONTROL
With the engine running, the power-propelled
motion is controlled by pulling the drive control lever until it clicksat which time the lever may be
released (See Fig. 16).
SPEEDSELECTOR
Your mower is equipped to give you (3) forward
speeds.
CAUTION: DO NOT move speed selector lever to change speeds unless engine isrunning.
(1) (SLOW) speed for heavy cutting or trimming. (2) Speed for normal cutting and walking speeds. (3) (HIGH) for light cutting and fastwalking speed.
Select the de_ired setting which suitsyou best by pushing speed selector lever slightly to the left,
then to the speed desired (See Fig. 17).
1. Under certain conditions it may be necessaryto
raise the height of cut to keep from overloading the engine and leaving clumps of grass clip- pings.
2. For extremely heavy cutting, make the width
of your cut 1/2" to 3/4" the normal cut. This will reduce the load on the engine and give you
cleaner cutting and bagging.
3. The user should note that when cutting moist, heavy grass with a rear bagging mower,
dumps of cut grass may fail to enter the
grass catcher. To pick up the clumps, if they occur, run the mower over the area a second
time.
BLOCK OF WOOD_
FIG. 18
BLADE FLANGE CRANKSHAFT &
DETAIL
BCRANKSHAFT
SLOT
LADE NUT
POWER-PROPELLED DRIVE
1. Your power-propelled drive is accomplished
by a belt drive from the engine crankshaft to drive a worm and pinion gear case.
2. The drive belt isspring-loaded at the gear case to maintain proper belt tension. Keep the area
around the gear case clear of trash by re- moving drive cover and cleaning (See Fig.
22 and 24).
3. The gear case is lubricated with multi-purpose
automotive grease. DO NOT USEANY OTHER type grease or oil in the gear case. See "GEAR
CASE" under "MAINTENANCE".
4. Check your mower, each time you mow, to be
sure that the front wheels turn freely. If wheels DO NOT turn freely, remove any trash which may have gotten into the wheel, pinion, or
bearing areas.
5. If at any time, the drive belt is replaced, use only factory specified belt to get longer life
and maximum performance.
11
BLADEFLANGE
AB __DE
BLADE WASHE!
/
FIG. 19
REAR DEFLECTOR
RG. 20
Page 12
HOWTO USEYOURMOWER(€owo)
MOWING TIPS. (CONI"D)
4. Under certain conditions a trail of _rass clip- pings may be left at the right side of the mower.
Mowing in a clockwise direction with a small overlap will allow these clippings to be col-
lected on the next pass.
MAINTENANCE
Be good to your mower. Once a year put on a new mower blade, a new spark plug, and a new
air filter. A new blade cuts better. With a new
spark plug your engine will start and run better. A new air filter assures proper air-fuel mixture.
It will help your engine run better and last longer.
MOWER:
BLADE/BLADE FLANGE CARE
Use only a Sears authorized replacement blade to get the best cutting results.
CAUTION: DISCONNECT ENGINE CONNECTOR] FROM BATTERY CONNECTOR AND SPARKPLUGI
WIRE FROM SPARKPLUG. PLACE WIRE WHERE ITl CANNOT COME IN CONTACT WITH SPARKPLUG.]
I
FIG.21
SCREW,q
I
I. To remove the blade and blade flange, turn
mower on its side with the carburetor up (See
Fig. 18).
2. Take blade nut off by turning counter-clock- wise. Use a 75/16" box or open end wrenchon
the blade nut (See Fig. 18).
3. Put a block of wood between the blade and
mower housing toprevent blade rotation when removing and tightening blade nut.
NOTE: Always check the blade flange when changing the blade to be sure tab has not been
damaged (See Fig. 19).
4. If the tab in the blade flange is damaged
replace the blade flange.
NOTE: The blade flange with tab attaches the blade to crankshaft. It is not intended to protect
the crankshaft. The tab must be in good condition
and located in slot of crankshaft to keep blade attached.
5. Put the blade flange on the engine crankshaft
with the tab in the slot of the crankshaft (See
Fig.78).
6. Put the blade on the crankshaft as shown in (Fig. 18). Be sure the word "TOPtl (stamped
in the blade) is toward the engine.
REAR DEFLECTOR
The rear deflector which is attached to the rear of your mower is to keep objects from being thrown
cJutthe back of the mower. If your rear deflector becomes damaged you should replace it (See
Fig.20).
F_G. _t_ _
FIG.23
REMEMBER: Read your Owner's Manual and Rules for Safe Use.
1
k
12
Page 13
MAINTENANCE[(ONT'D) TO ADJUST SPEEDSELECTOR CABLE
TO ADJUST DRIVE CONTROL CABLE
NOTE: THE DRIVE CONTROL CABLESHOULD BE
CHECKED OFTEN TO BESURE THAT GEAR CASE SHIFTER IS FULLY ENGAGED OR WHENEVER
SERVICE HAS BEEN PERFORMED ON THE GEAR
CASE OR DRIVE CONTROL COMPONENTS.
1. To adjust, remove the drive cover by removing
four (4) screws. Keep for re-use (See Fig. 21).
2_ Loosen screws holding cable clamp "A" & "B"
(See Figs. 22 and 23).
3. Loosen both jam nuts "C" & "D" at the cable
- clamp on the gear case adjusting bracket (See
Fig. 22_). .
4. Unhook clutch spring from shifter arm (See
Fig.
5. Hold, clip, or tape down the drive control bar and engage the drive control (See Fig. 16).
6. Move the shifter arm to drive position. To be sure the jaw clutch isfully engaged, rotate the
front wheels.
7. Hold shifter arm in fully engaged position by
gripping and pulling threaded sleeve with pliers as shown in Fig. 22. DO NOT pull on
control cable.
8. Tighten jam nut "C" up to bracket until cable is
snug.
9. Tighten cable clamp screw "B" (See Fig. 22).
10. Tighten jam nut "D" up to bracket (See
Fig. 22).
1I. Tighten screw "A" (See Fig. 23,).
12. Put clutchspring back in place on shifter arm, removed in step 5 above.
73. With drive control in engaged position, push mower back and forth to be sure gear case is
fully engaged.
NOTE: Be sure to disengage drive control before starting engine.
14. Put drive cover back in place, removed in step I above.
GEAR CASE
CAUTION: DISCONNECT SPARKPLUGWIRE FROM
SPARK PLUG. PLACE WIRE WHERE IT CANNOT
CONTACT SPARK PLUG.
1. While cranking engine with engine control move speed selector lever to (3) high position
(See Fig. 17).
NOTE: DISCONNECT THE ENGINE CONNECTOR FROM THE BATTERY TO PREVENT ACCIDENTAL
STARTING.
2. Remove the drive cover by removing (4) screws
(See Fig. 21).
3. Loosen both jam nuts on cable end (See Fig.
24).
4. Pull on control cable until belt is snug and
tighten rear jam nut up to bracket, then turn jam nut (2) full turns.
5. Turn front jam nut up to bracket, then hold the rear jam nut with 1/2 wrench while tighten- ing the front jam nut with a I/2" wrench (See Fig. 24).
6. Put drive cover back in place, removed in step
(2) above.
LUBRICATION
MOWER WHEELS: Lubricating wheels and/or wheel bearings is not necessary under normal
conditions.
Should conditions require lubrication, thoroughly
clean wheels and/or wheel bearings and axles, then apply a light coating of dry lubricant such
as white graphite. White graphite is available at Sears retail stores and through the catalog.
REARDOOR HINGE: Put a few drops of the same oil as used in the engine on hinge points of rear door once or twice each year (See Fig. 25).
GEAR CASE: The gear case is filled at the factory
and does not require an addition of lubricant,
unless the gear case is opened and service performed. Use only a multi-purpose automotive grease for refilling after service has been per-
formed. Approximately 2 1/2 oz. required.
FRONT WHEEL ADJUSTERS:Puta few drops of the
same oil as used in the engine on the front wheel adjusters once or twice each year (See Fig. 26).
7. THE GEAR CASE AND AREA AROUND ALL THE DRIVE SHOULD BE KEPT CLEAN AND FREE OF
TRASH BUILD-UP.
2. To check gear case area: a. Remove the drive cover by removing the
four (4) screws (See Fig. 21). Keep for re- use.
b. Clean trash from around gear case.
c. Put drive cover back, removed in (a)
above.
NOTE: The gear case is filled to proper level at the
factory. The only time the lubricant needs atten- tion is if service has been performed on the gear case.
The gear case must be filled with grease after gear
case has been serviced. Use only multi-purpose automotive grease. Do not substitute.
13
DRIVE PULLEY
FIG. 24
JAM NUT
JAM NUT
/
Page 14
MAINTENANCE(€orn,o)
IDLER ARM
Put a few drops of same oil used in engine be- tween idler arm and flat washer, once or twice
each year (See Fig. 27). ENGINE START LEVER
Put one or two drops of the same oil used in the engine between the engine start lever and
bracket located on left rear of engine (See Fig.
29). Do this once or twice each year.
CHECK FASTENERS
Check all fasteners and be sure they are tight. Tighten and/or replace any loose or worn
fasteners.
GRASS CATCHER
Check your grass catcher often for damage or
deteriorcrlion. Through normal use it will wear. If catcher needs replacing, replace only with a
manufacturer approved replacement catcher
from Sears. Give the mower model number when
ordering. NOTE: The catcher may be hosed with water, but
must be dry when used.
CLEANING
CAUTION: DISCONNECT ENGINE CONNECTOR FROM BATTERYCONNECTOR AND SPARK PLUG WIRE FROM SPARKPLUG. PLACE WIRE WHERE IT
CANNOT COME IN CONTACT WITH SPARKPLUG.
1. Turn mower on its side with carburetor up.
2. Clean the underside of your mower by scrap- ing to remove build-up of grass and trash.
NOTE: We recommend that you clean the under-
side of your mower after each use.
CAUTION: The muffler on your engine extends through the mower housing. Allow engine to
cool before cleaning underside of mower. Also be careful to not damage the muffler
when cleaning the mower.
3. Clean your mower and engine often to keep build-up of trash from accumulating around engine, a clogged engine runs hotter and
shortens engine life.
NOTE: We DO NOT recommend using a garden hose to clean mower unlessthe electrical system,
muffler, air filter, and carburetor are covered to keep water out. Water in engine can result in
shortening engine life.
GEAR CASE AND DRIVE WHfELS
NOTE: The gear case and drive wheels should be
caced for much like you would an automobile.
1. On a regular schedule remove the drive cover
and remove any trash around gear case and belt area.
OIL HERE
REAR
COTTER
i
DRIVE PULLEY
BLADEFLANI
i.--N
BOTTOM COVER
HUBCAP
IDLER
FIG.25
FIG. 26
FIG.'27
ii
FIG.28
WHEEL
OIL HERE
EACH SIDE
NUT
PULLEY
14
Page 15
MAINTENANCE(€om'o)
GEAR CASE AND DRIVE WHEELS, (€OHT'D)
2. To remove drive cover, remove the four (4)
_crews (See Fig. 21). Keep for re-use.
_. Keep your mower clean and properly
lubricated.
DRIVE WHEELS
NOTE: Check front drive wheels each time before
you mow, to be sure they move freely.
1. The wheels not turning freely indicates trash, grass, cuttings, etc. are in the drive wheel
area, and must be cleaned to free drive wheels.
2. If necessary to clean the drive wheels (See Fig.
26) check both front wheels.
a. Remove hub caps, hairpin cotters and
washers. Keep for re-use.
b. Remove wheel from wheel adjusters.
c. Remove any trash, grass cuttings from
inside the dust cover, pinion and!or drive wheel gear teeth.
d. Put wheels back in reverse of removal.
3. If after cleaning drive v.heel area, the drive
wheels DO NOT rotate freely, the gear case
needs care.
NOTE: If your gear case requires service we suggest that you contact Sears Service Center.
The total oil capacity of your engine is 21 oz. or
0.62 liters. Fill only to the "FULL" line on the dipstick. DO NOT over fill. The first fill on a new
engine use about 1 pint or 0.5 liters. Check oil level and add as required to bring to proper level.
NOTE: On a new engine some oil may be left in
the engine, as each engine isrun for operational
checks before shipping.
Use Sears SAE 10W30 oil or equivalent. SAE 30
oil can also be used. DO NOT use SAE 10W40 og.
Use only oil with automotive classifications SF, SE,
SD, or SC markings on oil container.
Using Sears SAE 10W30 oil will assistengine start- ing in cool weather.
Running your engine with oil below safe level or with dirty contaminated oil can contribute to short-
ening the fife of your engine. After the first two (2) hours of mowing change the
oil, then change the oil every 25 hours of mowing
thereafter. If you mow under very dusty, dirty
conditions you may need to change the oil more often.
START LEVER
1"OCHECK AND/TO REPLACE BELT
I. Remove the drive cover by removing the four
(4) screws (See Fig. 21).
2. Inspect belt for wear or damage. If you decide to replace:
a. Remove belt from drive pulley and remove
belt from idler pulleys (See Fig. 27).
3. Turn mower on its side with carburefor up.
4. Loosen and remove the (4) phillips head screws holding bottom cover to underside of mower housing (See Fig. 28).
5. Remove the bottom cover down to rest on top
of blade flan_e.
6. Remove belt trom vari-speed pulley on crank- shaft, and carefully remove the belt off over
bottom cover and blade (See Fig. 28).
CAUTION: The sharp edges of blade can cut the belt. Use care when installing new belt over blade.
7. To install new belt, reverse procedure as above in removal.
8. Put bottom cover back up in place and install
the (4) screws and tighten.
9.r Put drive cover back in place, removed in step
(1) above.
NOTE: Always use only factory approved belt to assure proper fit and longer life.
\
FIG. 29
_G. 30
TO CHANGE OIL
ENGINE:
LUBRICATION
ENGINE: Use of proper oil in your engine and keeping to full level is essential. Changing oil reg-
ularly will lengthen the life of your engine.
CAUTION: DISCONNECT ENGINE CONNECTOR FROM BATTERY CONNECTOR AND SPARK PLUG WIRE FROM SPARKPLUG. PLACE WIRE WHERE IT
CANNOT COME IN CONTACT WITH SPARKPLUG.
1. Remove engine oil cap with dipstick, lay aside on a clean surface. Warm oil drains better.
15
Page 16
MAINTENANCE(€am'i))
TO CHANGE OIL (CONT'D)
2. Tip mower on its side as shown in Fig. 30 and
drain oil into suitable container. Rock mower back and forth to remove any oil trapped
inside of engine.
3. Wipe off any spilled oil on mower and/or
inside of engine.
4. Fill engine with oil, fill only to the "FULL" hne
on the dipstick. DO NOT over fill.
5. Reconnect spark plug wire to spark plug.
AIR FILTER
CAUTION: DO NOT run your engine without air
filter in place.
1. Your engine will not run properly with a clog-
ged, dirty air filter.
NOTE: DO NOT wash this paper type air filter.
2. Replace your air filter each year, more often if
you mow in very dusty, dirty conditions.
SPARK PLUG
Change your spark plug each year. A new clean spark plug will make your engine start and run better. Keep your spark plug clean. Set spark plug gap at .030. Recommended replacement Sears spark plug no.
7133312 or STD361458 are available at most
Sears retail stores and through the catalog.
BATTERY CARE
To charge battery, DO NOT use any other type battery charger than the charger included with
your mower. NOTE: Additional charging during the mowing
season may be necessary. At the end of the mowing season the battery should be charged for 48 hours to protect the battery during winter storage.
CAUTION: ALWAYS DISCONNECT THE ENGINE FROM BATTERY CONNECTOR, TO PREVENT ACCIDENTAL STARTING WHEN STORING OR
TRANSPORTING YOUR MOWER.
If your engine isnot to be used for 30 days or more
prepare as follows: Drain gasoline from fuel tank; gasoline left in gas-
oline tank and carburetor will form deposits and
cause problems in starting and running your engine.
Runengine untilgasoline tank isempty and engine
stops running.
When preparing your mower for storage it is a good time to service your mower and engine tobe
ready for the next mowing season. Replace such
parts as mower blade, spark plug, and air filter
CHANGE OIL: Warm oil drains better.
Drain old oil and replace with fresh clean Sears
SAE 10W30 oil. See "To Change Oil" section under Maintenance.
Remove spark plug and put 2 or 3 tablespoons of oil into spark plug opening and pull starter rope
slowly to disthbute oil, install new spark plug
and tighten.
DO NOT PUT ANY ADDITIVES IN GASOLINE OR OIL.
CLEAN MOWER/ENGINE
CAUTION: Before cleaning mower, disconnect spark plug wire and place wire where it cannot come in contact with the spark plug.
Clean around engine and on top of mower. Scrape underside of mower using putty knife or
similar tool to remove any build-up of trash or grass on underside of mower housing.
NOTE: We DO NOT recommend using a water" hose to clean your mower unless the electrical system, muffler, air filter and carburetor are
covered to keep water out. Water in engine can
result in shortening engine life.
CHECK FASTENERS
Check all fasteners and be sure they are tight,
tighten and/or replace any loose or worn
fasteners.
GENERAL
DO NOT use gasoline left over from previous sea- son. Old or stale dirty gasoline can cause starting
and running problems. Replace your gasoline can, ifyour old can starts to
rust. DO NOT use rusty gasoline can, rust and/or dirt in your gasoline can cause problems.
STORAGE
Never store engine with gasoline in tank, indoors or in closed, poorly ventilated areas where gaso-
line fumes may reach an open flame, spark or pilot light as on a turnace, water heater, clothes dryer,
etc.
FIG. 31
16
Page 17
STORAGE(comoo)
GENERAL
GRASS CATCHER
Check your grass catcher often for damage or deterioration. Through normal use it will wear.
if catcher needs replacing, replace only with a manufacturer approved replacement catcher
from Sears. Give the mower model number when ordering. NOTE: The catcher may be hosed with water, but
must be dry when used.
REPLACEBLADE
See "Blade Care" section under Maintenance.
To ge_ the best cutting resultswe recommend that
you replace your blade with a Sears original equipment blade each year.
Replacement blade is available at most Sears stores and through the catalog. Be sure to give
your mower model number when ordering blade.
We DO NOT recommend sharpening blade - you
can keep the cutting edge touched up with a file. Grinding the cutting edge excessivelycan cause
the blade to be out of balance. An unbalanced blade can cause excessive vibration and shorten the life of the engine and mower.
Always store your mower on its wheels. Storing
mower on its side or end, may result in difficult starting.
When removing your mower from storage, fill gasoline tank with fresh, clean, unleaded, auto- motive gasoline. Check and fill oil to proper level. When starting your engine the first time after be-
ing in storage for extended period, the engine
may smoke for a while until the engine burns any oil or gasoline accumulated during the storage
period.
DO NOT store gasoline from one season to an-
other. Use up or dispose of any unused gasoline
left from the mowing season.
Replace your gasoline can if your can startsto rust. DO NOT use rusty gasoline can. Rustand/or dirt in your gasoline i:an cause problems. DO NOT store your mower under any plastic cover, plastic cannot breath which promotes condensa-
tion and can cause your mower to rust. HANDLE
You can fold your mower handle for storage (See
ie. 37).
When setting-up your handle from storage posi- tion the lower handle will automatically lock into mowing position.
NOTE: Change Engine Oil after the First two (2) hours of use, and then every 25 hours of use
.11.
Changed Oil: 10W30
or SAE 30
ill
Replaced spark plug:
Replaced air filter:
iJ i
Replaced blade:
ii
Tuned-up:
LAWN MOWER CARE RECORD
DATE
ii
DATE
_7
Page 18
CRAFTSMAN 22" POWllR-PROPELLED LAWN MOWER MODEL NUMBER 917.374400 REPAIR PARTS
39
22
_3 39
38
13
--66
65
63
*ilUtlBE NUT TIGHTENING TORQUE 5065 FT.
Page 19
AFTS,AN22"POW R., O,S OLAW.,OW R,OO L.U,m 9,7.374400 REPAIR PARTS
Ref.
No.
1
2
3
4
5 6 7
8
9
10 !!
12 13 14 15 16
17
18
19 20 21
22
23
24
25
26
27
28
29
30
31
32
33 34
35 36
37 38
Part
No.
ii i
857s5
84683 63688
85827 STD523117 51793 77524 81027 77526
77527
5TD581025 STD512505
83935
81281
85535 62363 86412 STDS12S05 85877
STDSI2505 63601
77514
81283
77521
85546 85354
STD511005 69180
57917 63601
86156 86157 66238 63124 55187 48014
85463
69478
Part Name
iiii i i
Upper Handle Lower Handle
Handle Knob Control Cable Clip
Handle Bolt Hairpin Cotter
Rear Dear Hinge Bracket
Hinge Rod Spring E-Ring
Hex Tapping Screw 1/4-20 x !/2
Door Seal Lever - Handle
Lever- Knob
Spring - Lever
Back Plate
Hex Self Tapping Screw I/4-20 x 1/2
Back Plate Bracket
Hex Head Machine Screw I/4-20 x I/2
Lecknut 1/4-20
Side Baffle
Hex Self Tap Screw 10-24 x 3/8
Rear Skirt
Backing Strip
Discharge Baffle
TrussHead Screw_10-24 x 1/2
Locknut 10-24
Hex Head Machine Screw !/4-20 x 3/4 Lecknut I/4-20
Handle Bracket Assembly (Left) Handle Bracket Assembly (Right) Carriage Bolt 5/16.18 x 5/8 Locknut 5/16-18 Thread Cutting Screw 5/16-18 x 3/4
Housing Assembly (Incl. Ref. #17, 18, 19, 20, 21, 22, 23, 37, 59)
Danger Decal Wheel Adjusting Bracket (Rear)
Ref.
No.
39 40 41 42
43 44 45 46 47 48 49
50
51
52 53
54
55 56
57 58 59 60 61
62 63 64 65 66
67
68 69
70
71 72 73
Part
No.
86107 84888 77865
84920 62335
84921 74400 86455 82854 52160 55015
85313 85962
84083 63601 703_5 81276 86O02
86448 86701
85283
85948 68205
51433
54867 69385
69334
84918 85947
8S946
85945 52828 79982
65053 86101
86422
Part Name
i
Axle Arm Assembly Selector Spring
Selector Knob
Spacer Spring Washer
Shoulder Bolt Locknut 3/8-16
Bearing _ , Washer /'_._._,_ °r!._" L_-_<.
Retainer Clip
HubC.p 20
Bracket Screw 1/4-20 x 5/8
Locknut 1/4-20 Cable Clip
Self-Tapping Screw 10-24 x I/2 Bottom Cover
Push In Nut Hex Tapping Screw #10 "" LU_,._ _'t_,>'7_'" Front Baffle Belt Guide
Hex Head Machine Screw 5/16-18 x 7/8 (Special)
*Locknut 5/8-18 (Special) Spring Washer
Washer
Blade Blade Flange
Retaining Ring
Washer
Spring Set Screw
Pulley Halves Kit (Incl. Ref. #67) Woodruff Key #6
Engine Assembly 143.364052 (See pages 26thru28)
Owners Manual - Parts Ust
High Wheel Kit (Not included) 71 33721
Page 20
C..S.AN22".)WBR-PROmLSOLAWN.OW_..OOSL.U.BE.9,7.374400 REPAIR PARTS
12
18
77
77
73 74
1.5
7 19
26
78
78
51
48
4:
53
85
29
34
46 55
56 39
4t
I
82
46 52
47 49
39 61
I
4
Page 21
CRAFTSMAN 22" POWER-PROPELLED LAWN MOWER MODEL NUMBER 917.374400 REPAIR PARTS
Ref.
No.
1
2 3 4
5
6
7
8
9
10
11
12 13 14
15 16
17
18
19
20 21
22 23
Part
No,
85759
79875
7998O 86339 480OO 48001 48O02
86643
86642
86644 86645
86646
86647
86648
85723
85690
85691
85548
85692
86O55
53490
86591
78O9O
Part Name
Drive Control Drive Control Heed Kit
Drive Control Cable Kit
Engine Control CompI.
Engine Control Heed Kit hgine Central Cable Kit
Engine Control Halves Kit Actuator Cam
Actuator Spring Starter Switch
Starter Switch Spri_
Starter Balton Wire Assembly
Sleeve - Engine Control Washer
Control Cap - Right Control cap. Left
Control Bar Machine Screw 1/4-20 x 2
Machine Screw ]/4 - 20 x 2 I/4 Locknut 1/4-20
Remote Control Panel Campl. Self.Tapping Screw 10-24 x 3/4
Ref.
No.
24
25
26 27 28 29 30 31
32 33 75673
34 STD541537
35 68478 36 58962
Part
No.
iii
85529
85825 66426 83700 STD60 ! 003 85954
83813
B6027
75672
37
38 75674 39 86691 _- 40 52160 41 55015 42 77400
43 86275
44 77862 45 77861 46 77858
Part Name
II JII
Nylon Bushing Self-Tapping Screw I0-24 x !
Wire Tie Clamp Self-Tapping Screw 10-24 x 3/8
V-Belt 3L Hex Head Screw 10-32 x 5/16 Idler Arm Assembly
V-Belt idler Flat idler
Lacknut 3/8 - 24 Lecknut 5/16-18 Screw 5/16-18 x 3/4
Idler Beming Flat Washer
Wheel & Tire Assembly 8.00 Washer
Retainer Clip Hub Cop Wheel Adjusting Bracket
Selector Spring (Right) Selector Spring (Left)
Axle Arm Assembly
Page 22
CRAFTSMAN 22" POWER-PROPELLED LAWN MOWER MODEL NUMBER 917.374400 REPAIR PARTSC(0.T'D)
Ref.
No.
47 4_3
49
50 51
52 53 54
55 56
57
58 59 60
61 62 63 64
65 66 67 68 69
Part
No.
86273
STD582087 86274 77865 61528 63601
76401 STD580014 74507
STD581050
81612
81220
85963 77828 86012
79949
74976 85950 STD580009 75192 68038 81206 STD522515
Part Name
i
Spacer Bearing
Retaining Ring Spring Washer
Selector Knob Flnt Head Machine Screw 1/4-20 x 3/4
Locknut !/4-20
Dust Cover
Woodruff Key #3
Pinion E-Ring ___
Lockwasher Shoulder Nut Drive Cover Pan Head Machine Screw 10-24 x 1/2
Drive Shaft Tube Gear Case Replacement Kit
Retaining Ring Drive Pulley Woodruff Key #213 Spring Locknut 1/4-20
Spacer
Hex Head Bolt 1/4-20 x I 1/2
Ref.
No.
i
70 71 72 73 74
75 76
77
78 79 80 81
82 83 84 85
86 86408
Part
No.
79994 79995 85428 84164
83548 84806
12024
83555
69180 53838 83553 85878
86593 48013
86592 77828
Part Name
iiii
Wheel Adjuster Assembly (Left) Wheel Adjuster Assembly (Right) Catcher Top
Catcher Bottom Catcher Baffle
Catcher Frame Truss Head Machine Screw
1/4-20 x 5/8
Truss Head Machine Screw
10-24 x 5/8
Lecknut 10-24 Keps Nut !/4-20
Clamp Clipping Deflector Accessory
(Not In_:luded w/M_wer)
Controll Bracelet Assembly Cable _sse_bly
Remot¶Control Panel Tapping Screw
Grass Catcher Complete- 7133463 (Not Included)
High Wheel Kit No.7133721 (Not Included )
Instruction Decal _ # I
Page 23
CRAFTSMAN 22" POWER-PROPELLED LAWN MOWER
MODEL NUMBER 917.374400
REPAIR PARTS
17
10
t
2O
r
!
4
Ref. No.
1
2
3
4
5 6
7 8
9
10 11 12 13
Part
No.
53838 85178
83488 57072
57388 79899
77881 77039
79946 57079
75144 53912
81203
Part Name
[11 i[
Locknut I/4-20 Adjusting Bracket
Shifter Assembly
Seal
Driv-LokPin !/8" x !/2"
Gear Case Halves
(incl. Upper and Lower Halves) Bearing Spring Bracket
Drive Shaft Kit Thrust Washer
Yoke. Clutch Driv-Lok Pin I/8" x 5/8"
Washer, Non-Metallic
Ref.
No.
17 18
19 20 21 22
23 24
23
14
15 16
Part
No.
81377
81337
-83659 75424
58354 STD581050
83684
83720 65692
83680 STD522512
Part Name
Hex Wctsher Head Machine Screw
3/8-16 x 3_1_'
Seal - Shifter Helical Gear
Jaw Clutch Grease (1 lb. can - Shell Darina AX)
E-Ring - I/2 Shaft Square Key
Worm Shaft Woodruff Key #3
Worm Hex Head Machine Screw
1/4-20 x 1 1/4"
Page 24
CRAFTSMAN22" POWER-PROPELLEDLAWNMOWER
MODELNUMBER9!7.374400
®
I
REPAIR PARTS
Ref.
No,
1
2
3
4 5
6
Part
No.
35355
86532
86345
66454 86661
86399
Part Name
6
11
Gas Cap (Order From Source 143)
Acorn Hex Washer Head Screws
#10-24 x 5/8
Shroud Grill Shroud / Tank Assembly
Tank Bracket Assembly Hex Head Tapping Screw 1/4-20 x 1/2
24
Page 25
CRAFTSMAN 22" POWER-PROPELLED LAWN MOWER MODEL NUMBER 917.374400
REPAIR PARTS
Ref.
No.
1
2 3 4
5 6
Part
No.
86335
86338 86336 86344 86353 86342
Part Name
Battery Bracket
Battery Cover Battery Slotted Hex Head Screw 10-24 x 1/2
Connector Mounting Clip Battery Charger
25
Page 26
(RAFT_N 4-(YGE ENGINE
173
MODEL NUMBER: 143.364052
51
\
149
I/47
Page 27
CRAFTSMAN4"CYCLEENGINE MODELNUMBER:143.364052
Ref. Part No. No.
1 3 4
5 5
6 6
8
9
10
11
12 14
14
14
14A 14A
14A
15 15
15 16
17
18
21 22
23 24
25
26 27
28
30
31 32
33 34
35
36
37
38 39
4O 41
42
3518O 26727
32600 29314B
29315C 29313C
29315C 31671
31672 31673
35175 32323
34851 34852 34853
32603B 32604B
32605B
34854 34855
34856
20381 30963B
32610A 27241
33553 29914
"35261
35362 27897
*28833
3O572
650488
3O590A
30574 3O591 29193
3O598A
31335 30589
28277
31393A 31361
65O548 611004
29443
"33015
47
34342
6021A
51
52
35078
*27234
32755
54
3O2OO 34215
*32760
57 59
650125 *34690
35363
650451
26460
Part Name
Cylinder Assy, (loc!. Nos. 3 8- 41 Pin, Dowel
Seal, Oil Valve, Intake (Std.) (Incl. No. 10)
Valve, Intake (1/32" oversize) (Incl. No. 10)
Valve, Exhaust (Std.) (Incl. No. 10) Valve, Exhaust (1/32" oversize) (Incl. No. 10)
Cap, Upper valve spring Spring, Valve
Cap, Lower valve spring Crankshaft
Washer, Thrust Piston, Pin 8- Ring Assy. (Std.) (Incl.
Nos. 14A, 15 _ 16) Piston, Pin 8. Ring Assy. (.010 over-
size) (Incl. Nos. 14A, 15 8. 16)
Piston, Pin _t Ring Assy. (.020 over-
size) (Incl. Nos. 14A, 15 8- 16)
Piston 8- Pin Assy, (Std.) (Incl. No. 16) Piston _ Pin Assy. (.010 oversize)
(Incl. No. 16) Piston 8" Pin Assy. (.020 oversize)
(Incl. No. 16)
Ring Set, Piston (Std.) Ring Set, Piston (.010 oversize)
Ring Set, Piston (.020 oversize)
Ring, Piston pin retaining Rod Assy., Connecting (Incl. No. 18) Screw, Connecting rod
Lifter, Valve Camshaft (Mech. Compression Release)
Pump Assy., Oil Gasket, Mounting flange
Flange Assy., Mounting (Inc!. Nos. 26,
27, 28 8. 32)
Seat, Oil
Gasket, Oil drain plug
Plug, Oil drain Screw, Hex hd. Seres, 1/4-20 x 1-1/4
Washer, Flat Shaft, Mechanical governor
Gear Assy., Governor (Incl. No. 31) Ring, Retaining
Spool, Governor Clamp, Governor lever Rod, Governor [tncl. No. 38)
Washer, Flat Lever, Governor
Spring, Governor Screw, Hex washer hd., 8-32 x 5/16
Key, FlU/wheel (Solid State) Clip, Spring
Gasket, Cylinder head Head_ Cylinder
Screw, Hex flange hd., 6/16-18 x 1-I/2 Plug, Spark (Autolite 458, Champion
J-19LM or equivalent)
Gasket, Valve spring cover Cover, Valve spring box Screw, Hex washer hd. Seres, self-
tapping, 10-24 x 9/16
Breather Assy. {IncL Nos. 54 8. 56) Gasket, Breather Screw, Fil. hd. Sems, 10-24 x 1/2
Gasket, Intake pipe Pipe, Intake
Screw, Hex hd. Sems, 1/4-20 x t Clamp, Fuel line
Ref. No.
83 85
86 87
88 89
98 99
100
102 106
I07
118
119
120
121
122 123
124 125
126 127
132 133
135 136
137
141
14Z 143
144 145
145 147
148 149
150 170
172 173
72 73
74 75
76
77 78
80
Part
No.
67 70
71
34357 34337
3O2O0
33802
31342
65O777
65O549
33970A 35369
35364 34961
*26756
6201
29752
35367 35O68 32796 35366
650831
3O2O0
35355 650815 65O816
34443A 650814
35172 650869
35171 65O562
34285
34380 35368
650767
610118
34O8O
61I044
35O15 34965
34966 323O9
34968
61O973 65O831
34977
35356
610921 632420
34934
Une, Fuel
Link, Governor spring Screw, Hex washer hd. Seres, self-
tapping, 10-24 x 9/16
Spring, Compression Spring, Compression
Screw, Fil. hd., 632 x 17/32 Screw, Ffl. hd., 5-40 x 7/16
Control Assy,, Speed (incl. Nos. 72,
73, 74 8 75)
Knob, Speed control Link, Governor-to-throttle
Wire, Ground
Gasket, Carburetor Screw, Hex hd., 1/4-28 x 7/8
Nut £t Lockwasher, 1/4-28
Tube, Air cleaner Clamp, Air cleaner
Filter, Air cleaner Housing, Blower
Screw, Hex washer hd. Powerlok
thread, 1/4-20 x 1/2
Screw, Hex washer hd. Sems, self-
tapping, 10-24 x 9/16
Cap, Fuel tank
Washer, Belleville
Nut, Flywheel Solid State Assy.
Screw, Hex hd. Seres, 10-24 x I Muffler
Screw, Hex hd., 1/420 x 2-3/4 Plate, Lock
Screw, Hex washer hd. shake-proof, 10-32 x 1/2 Gasket, Fill tube
Tube Assy., OiJfiller "O" Ring
Dipstick, Oil (Incl. No, 126)
Coil Assy., Alternator Screw, Hex hd. Sems taptite, 8-32 x
5/8 Cover, Spark plug
Spacer, Flywheel key Flywheel
Bracket Assy., Brake Spring, Extension
Link, Control Ring, Retaining Lever, Brake
Terminal Assy. Screw, Hex washer hd. Powedok
thread, I/4-20 x 1/2 Connector, Double wire
Wire, Ground Connector Body Carburetor (Ind. No. 83|
Motor, Electric Starter
33236B GasketSet (Incl. itemsmarked *)
*Indicates Parts Includedin
GasketSet, Re_. No. 173,
Part Name
27
Page 28
CARBURETOR NO. 632420
I i
3
26
/
I 1
,--- 14
/r \
I 15
I
t 13 631022
16 21 631334
r 631775
_..',-_ 21 27 632158
t
.-22
Ref.
No.
11 12
Part
No.
632420
1
631615
3
631616
4
650506
5
631767
6
631971
7
631184
9
632047 631027
631021
15 631024 16 631700
22 632421
14 632019
2566 631028
Part Name
Carburetor Shaft _ Lever Assy., Throttle
Shutter, Throttle Screw, Throttle shutter Spring, Throttle return
Seal, Dust
Washer, Flat
Primer Assy. Plug, Welch
Inlet Needle, Seat Et Clip Assy. (incl. No. 13)
Clip, Inlet needle Float, Carburetor
Shaft, Float Bowl, Float
Gasket, Bowl-to-body Nut, Float bowl Gasket, Bowl-to-body
Fitting, Fuel inlet Spacer
ELECTRIC STARTER MOTOR NO. 34934
iml [ II I
11
12
12
Ref,
Part
NO.
10
11
1
2 3
4
5
6
7
8
No.
34934 34955
3495O 34954
34949 34943 33450
34944 34945
59050O
34942
Part Name
Motor, ElectricStarter Ring, Retainer
Retainer, Spring Spring Gear
Cap Assy., Drive end Nut, Lock
Armature
HousingAssy.
Washer, Thrust
Cap Assy., Commutator end (Incl.
brushes,which cannot be serviced separately)
Bolt, 10-32 x 3-3/16 Dr'rver,Pinion
Washer, Cup
Ring, Retainer
Washer Nut, Drive
Washer, Dust
16 17
18
12 13
14
15
34947 34946 34951
34952
34948 34953
5906O8
"" I i
28
Page 29
i TROUBLE SHOOTING POINTS
PROBLEM
Does not Start
Lossof Power
Poor cut- Uneven
CAUSE
I. Out of gasoline.
2. "Stale Gasoline."
3. Spark plug wire is dis-
connected from the spark
plug.
4. Bad spark plug.
5. Water in gasoline.
6. Loose blade or broken blade flange.
7. Zone/Engine control in released position.
8. Zone/Engine control defective.
1. Rear of mower housing/ blade dragging in heavy grass.
2. Cutting too much grass.
3. Dirty air filter.
4. Build-up of grass, leaves, and trash.
r i 1 f
1. Worn or bent blade.
2. Wheel heights uneven.
CORRECTION
1. Fill gasoline tank.
2. Drain gas tank and refill
with fresh gasoline.
3. Connect wire to spark plug.
4. RepJace spark plug.
5. Drain tank and refill with
fresh, clean gasoline.
6. Tighten b_ade nut and/or replace blade flange.
7. Depress control bar.
8. Replace Zone/Engine control.
1
Raise rear of mower housing one (1) setting.
.
Set in "Higher Cut" position.
3.
Replace air filter.
4.
Disconnect spark plug wire, and clean underside of
mower housing.
,.1..
1.
Replace blade.
2.
Set all wheels at same
height.
i
Too much Vibration
Catcher not Filling
Completely
1. Worn or bent blade.
2. Loose blade.
1. Cutting height too low.
2. Lift on blade worn off.
3. Catcher dirty, poor air venting.
1. Replace blade.
2. Tighten blade nut.
1. Raise cutting height.
2. Replace blade.
3. Clean/replace catcher.
2g
Page 30
LAWN MOWER CARE RECORD
NOTE: Change Engine Oil offer the first two (2) hours of use, and then every 25 hours of use.
J
Changed Oil: 10W30
or SAE 30
Replaced spark plug:
Replaced air filter:
Replaced blade:
Tuned-up:
. m
i i .. i
DATE
DATE
DATE
i
i i iii
i i
i ii iiiii
i. 11 i
iii, .
i i ii ,1_
iiii
3O
Page 31
LAWN MOWER CARE RECORD
NOTE: Chonge Engine Oil offer the first two (2) hours of use, and then every 25 hours o| use.
ii
Changed Oil: I0W30
or SAE 30
Replaced spark plug:
Replaced air filter:
Replaced blade:
i i
Tuned-up:
DATE
DATE
1
Page 32
SERVICE is at YOUR SERVICE
HOWTO ORDERREPAIRPARTS
Each LAWN MOWER has its own MODEL NUMBER. Each ENGINE has its own MODEL NUMBER.
The MODEL NUMBER for the lawn mower wilt be found on a plate attached to your lawn mower at the REAR OF THE
HOUSING.
The MODEL NUMBER for the lawn mower will be found on a e
plate attached to your lawn mower at the REAROF THE_. HOUSING.
Always mention these MODEL NUMBERS when requesting service or repair parts for your LAWN MOWER.
All parts listed herein may be ordered through SEARS, ROEBUCK AND CO. SERVICE CENTERS and most Retail
Stores.
If parts you need are not stocked locally your order will
be electronically transmitted to a SEARS PARTS DISTRI- BUTION CENTER for expedited handling.
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING INFORMATION:
Serial .....
Number
Model and Serial Number
may be found on the
number plate on the rear of
the mower housing.
1. The PART NUMBER
2. The PART DESCRIPTION
3. The MODEL NUMBER - 917.374400
OWNER'S
MANUAL
MODEL NO.
91 7.374400
4. The NAME OF THE PRODUCT - CRAFTSMAN 22"
You should record both
Model and Serial Number
and keep in a safe place for future reference.
Your Sears merchandise has added value when you consider that Sears has service units nationwide staffed with Sears
trained technicians...professional technicians specifically trained on Sears products, having the parts, tools and the
equipment to insure that we meet our pledge to you, we service what we sell.
POWER-PROPELLED lAWN MOWER
5. The ENGINE MODEL NUMBER - 143.364052
SOLD BY SEARS, ROEBUCK AND CO., CHICAGO, IL 60684 U.S.A.
....... I I [ml I 1111111 I I
Part No. 86422 Rev. I 12/i 9/85 Printed in U.S.A,
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