Craftsman 917374200 Owner’s Manual

Owner’s Manual
ROTARY LAWN MOWER
Model No.
917.374200
• Español, p. 19
CAUTION:
Read and follow all Safety Rules and In struc tions before operating this equipment
Sears Brands Management Corp., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website: www.craftsman.com
TABLE OF CONTENTS
Warranty .................................................... 2
Safe ty Rules ...........................................2-4
Prod uct Spec i fi ca tions .............................. 2
Assembly / Pre-Operation ......................6-7
Op er a tion .............................................8-12
Maintenance Sched ule ...........................13
Maintenance .......................................13-16
Ser vice and Ad just ments ...................17-18
Stor age ...............................................18-19
Trou ble shoot ing .................................19-20
Re pair Parts ........................................36-43
Sears Service ...........................Back Cov er
WARRANTY
CRAFTSMAN 2-YEAR FULL WARRANTY
For TWO YEARS from the date of purchase, this product is warranted against any defects in material or workmanship. Defective product will receive free repair or replacement if repair is unavailable.
For warranty coverage details to obtain free repair or replacement, visit the web page: www.craftsman.com/warranty
This warranty covers ONLY defects in material and workmanship. Warranty coverage does NOT include:
Expendable parts that can wear out from normal use within the warranty period, such as blades, blade adapters, belts, filters or spark plugs.
Product damage resulting from user attempts at product modification or repair or caused by product accessories.
Repairs necessary because of accident or failure to operate or maintain this product according to all supplied instructions.
Preventative maintenance, or repairs necessary due to improper fuel mixture, contaminated or stale fuel.
This warranty is void if this product is ever used while providing commercial services or if rented to another person.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears Brands Management Corporation, Hoffman Estates, IL 60179
PRODUCT SPECIFICATIONS
Serial Number: Date of Purchase: Gasoline Capacity / Type: 0.8 Quarts (Unleaded Regular) Oil Capacity: 16 Ounces Oil Type (API SJ–SN): SAE 30 (above 32°F); SAE 10W-30 (below 32°F) Spark Plug: Champion RC12YC (Gap: .030") Blade Bolt Torque: 35–40 ft. lbs.
• The model and serial numbers will be found on a decal on the rear of the lawn mower housing. Record both serial number and date of purchase in space provided above.
SAFETY RULES
IMPORTANT: This cutting machine is
capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
Look for this symbol to point out im por­ tant safety precautions. It means CAU TION!!! BECOME ALERT!!! YOUR SAFE TY IS INVOLVED.
WARNING: In order to prevent ac ci-
den tal starting when setting up, trans port­ ing, ad just ing or making repairs, always dis con nect spark plug wire and place wire where it can not come in contact with plug.
2
CAUTION: Muffler and other engine parts become extremely hot during operation and remain hot after engine has stopped. To avoid severe burns on contact, stay away from these areas.
WARNING: Engine exhaust, some of its constituents, and certain vehicle com po­ nents contain or emit chem i cals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc tive harm.
WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc tive harm. Wash
hands after handling.
WARNING: This lawn mower is
equipped with an internal com bus tion engine and should not be used on or near any un im proved forest-covered, brush­covered or grass-cov ered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is re­quired by law (Section 4442 of the Califor­nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Parts & Repair Center (See the RE­PAIR PARTS section of this manual).
I. CHILDREN
WARNING: CHILDREN CAN
BE SERIOUSLY INJURED OR KILLED BY THIS EQUIPMENT. Carefully read and follow all of the safety instructions below.
The American Academy of Pediatrics recom­mends that children be a minimum of 12 year of age before operating a pedestrian con­trolled lawn mower and a minimum of 16 years of age before operating a riding lawn mower. Tragic accidents can occur if the op er a tor is not alert to the presence of children. Children are often attracted to the ma chine and the mowing activity. Never assume that children will remain where you last saw them.
• Keep children out of the mowing area
and under the watchful care of a re­ spon si ble adult other than the operator.
• Be alert and turn machine off if chil dren
enter the area.
• Before and while walking back wards, look
behind and down for small chil dren.
• Never allow children to operate the machine.
II. GENERAL OPERATION
• Read, understand, and follow all in struc tions on the machine and in the manual(s) before starting. Be thor ough ly familiar with the controls and the proper use of the machine before starting.
• Do not put hands or feet near or under rotating parts. Keep clear of the dis­ charge opening at all times.
• Only allow responsible individuals, who are familiar with the in struc tions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, bones, sticks, etc., which could be picked up and thrown by blade. Stay behind the handle when the engine (motor) is running.
• Be sure the area is clear of other people before mowing. Stop ma chine if anyone enters the area.
• Do not operate machine bare footed or while wearing sandals. Al ways wear substantial footwear with good ankle support while mowing.
• Do not pull mower backwards unless absolutely nec es sary. Always look down and behind before and while moving backwards.
• Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may richochet back toward the opera­tor. Stop blade when crossing gravel surfaces.
• Do not operate the mower without proper guards, plates, grass catcher or oth er safety protective devices in place.
• See manufacturer’s instructions for proper operation and installation of accessories. Only use accessories ap­proved by the manufacturer.
• Stop the blade(s) when crossing grav el drives, walks, or roads.
• Never leave a running machine unat­tended.
• Stop the engine (motor) and wait until the blade comes to a complete stop before clean ing the machine, removing the grass catcher, or unclogging the discharge chute.
• Mow only in daylight or good artificial light.
• Do not operate the machine while under the influence of alcohol or drugs.
• Never operate machine in wet grass. Always be sure of your footing: keep a firm hold on the handle; walk, never run.
3
• Disengage the drive system, if so equipped, before starting the engine (motor).
• If the equipment should start to vi brate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble.
• Always wear eye protection when op er­ at ing machine.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
• When loading or unloading this ma­chine, do not exceed the maximum recommended operation angle of 15°.
• Wear proper Personal Protective Equip­ment (PPE) while operating this ma­chine, including (at a minimum) sturdy footwear, eye protection, and hearing protection. Do not mow in shorts or open toed footwear.
Always let someone know you are outside mowing.
III. SLOPE OPERATION
Slopes are a major factor related to slip & fall accidents, which can result in severe injury. All slopes require extra caution. If you feel uneasy on a slope, do not mow it.
DO:
• Mow across the face of slopes: nev er up and down. Exercise extreme caution when changing direction on slopes.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, bumps or hidden objects. Uneven terrain could cause a slip and fall accident. Tall grass can hide obstacles.
DO NOT:
• Do not mow near drop-offs, ditches or embankments. You could lose your footing or balance.
• Do not mow on wet grass or exces­sively steep slopes. Poor footing could cause a slip and fall accident.
IV. SAFE HANDLING OF GASOLINE
To avoid personal injury or property dam­age, use extreme care in handling gaso­line. Gasoline is extremely flammable and the vapors are explosive.
• Extinguish all cigarettes, cigars, pipes and other sources of ignition.
• Use only an approved container.
• Never remove gas cap or add fuel with the engine running.
• Allow engine to cool before refueling.
• Never refuel the machine indoors.
• Never store the machine or fuel contain­er where there is an open flame, spark or pilot light such as a water heater or on other appliances.
• Never fill containers inside a vehicle, on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.
• Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.
• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
• If fuel is spilled on clothing, change clothing immediately.
• Never overfill fuel tank. Replace gas cap and tighten securely.
V. GENERAL SERVICE
• Never run machine inside a closed area.
• Never make adjustments or repairs with the engine (motor) running. Dis con nect the spark plug wire, and keep the wire away from the plug to prevent ac ci den­ tal starting.
• Keep all nuts and bolts tight to be sure the equipment is in safe working condition.
• Never tamper with safety devices. Check their proper operation reg u lar ly. Never do anything to interfere with the intended function of a safety device or reduce the protection provided by a safety device.
• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spill­age. Allow machine to cool before storing.
• Stop and inspect the equipment if you strike an object. Repair, if nec es sary, before restarting.
• Never attempt to make wheel height ad­justments while the engine is running.
• Grass catcher components are sub ject to wear, dam age, and de te ri o ra tion, which could expose moving parts or allow objects to be thrown. Frequently check com po nents and replace with man u fac tur er’s recommended parts, when necessary.
• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when ser vic ing them.
• Do not change the engine governor set­ting or overspeed the engine.
• Maintain or replace safety and instruc­tion labels, as necessary.
4
Repair Protection Agreements
Congratulations on making a smart pur­chase. Your new Craftsman® product is
designed and manufactured for years of dependable operation. But like all prod­ucts, it may require repair from time to time. That’s when having a Repair Protec­tion Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.
Here’s what’s included in the Agreement:
Expert service by our 12,000 profe-
sional repair specialists.
Unlimited service and no charge for
parts and labor on all covered repairs.
Product replacement if your covered
product can’t be fixed.
Discount of 25% from regular price of
service and service-related parts not covered by the agreement; also, 25% off regular price of preventive mainte­nance check.
Fast help by phone – phone sup-
port from a Sears representative on products requiring in-home repair, plus
convenient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap­pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 mil­lion quality parts and accessories. That’s the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today!
Some limitations and exclusions apply. For prices and additional information call 1-800-827-6655.
Sears Installation Service
For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME®.
ACCESSORIES
These accessories were available when this lawn mower was produced. They are not shipped with your mower. They are also available at most Sears retail outlets and service
centers. SOME OF THESE ACCESSORIES MAY NOT APPLY TO YOUR LAWN MOWER.
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ASSEMBLY / PRE-OPERATION
Read these instructions and this manual in its entirety before you attempt to as­semble or operate your new lawn mower. IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine.
Your new lawn mower has been as sem­ bled at the factory with the exception of those parts left unassembled for shipping pur pos es. To ensure safe and proper op­ er a tion of your lawn mower, all parts and hard ware you assemble must be tight­ ened securely. Use the correct tools as nec es sary to ensure proper tightness. All parts such as nuts, wash ers, bolts, etc., nec es sary to complete the as sem bly have been placed in the parts bag.
TO REMOVE MOWER FROM CARTON
1. Remove loose parts included with mower.
2. Cut down two end corners of carton and lay end panel down flat.
3. Remove all packing materials except padding be tween upper and lower handle and padding holding operator presence control bar to upper handle.
4. Roll lawn mower out of carton and check carton thor ough ly for additional loose parts.
HOW TO SET UP YOUR LAWN MOW ER
TO UNFOLD HANDLE IMPORTANT: Unfold handle carefully so
as not to pinch or damage con trol cables.
1. Raise handles until lower handle sec­tion locks into place in mowing posi­tion.
2. Insert bolt through handle and bracket and secure with nut.
3. Remove protective padding, raise up­per handle sec tion into place on lower handle and tighten both handle knobs.
4. Remove handle padding holding operator pres ence control bar to upper handle.
Your lawn mower handle can be adjusted for your mowing comfort. Refer to "AD­ JUST HANDLE" in the Service and Adjust­ments section of this manual.
Operator presence control bar
LIFT
UP
LIFT UP
MOWING
POSITION
Upper
handle
Bolt
Handle
knob
Lower handle
Nut
Bracket
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TO ASSEMBLE GRASS CATCH ER
1. Put grass catcher frame into grass bag with rigid part of bag on the bottom. Make sure the frame handle is outside of the bag top.
2. Slip vinyl bindings over frame.
NOTE: If vinyl bindings are too stiff, hold them in warm water for a few minutes. If bag gets wet, let it dry before using.
Frame
handle
INSTALL STARTER ROPE
1. Loosen T-knob.
2. Hold control bar against upper handle.
3. Slowly pull engine starter rope out until rope will slip into loop of rope guide.
4. Tighten T-knob.
Control bar
Upper handle
Vinyl bindings
Frame
opening
Rope guide
T-Knob
Engine starter rope
TO INSTALL ATTACHMENTS
Your lawn mower was shipped ready to be used as a mulcher. To convert to bagging or discharging, see “TO CON VERT MOWER” in the Operation section of this manual.
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OPERATION
KNOW YOUR LAWN MOWER
READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OP ER AT ING YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this manual for future refer­ence.
These symbols may appear on your lawn mower or in literature supplied with the product. Learn and understand their meaning.
Operator presence control bar
Handle knob
Starter handle
Grass catcher
Engine oil cap with dipstick
Muffler
Mulcher door
Gasoline filler cap
Primer
Spark plug
Air filter
IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine. NOTE: Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine.
Wheel adjuster (on each wheel)
Housing
The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty.
MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute and the U.S. Consumer Product Safety Com mis­ sion.
Operator presence control bar – must be held down to the handle to start the engine. Release to stop the engine. Mulcher door – allows con ver sion to discharging or bagging operation.
WARNING: The blade turns when the engine is running.
Starter handle – used for starting engine.
Primer– pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine.
8
The operation of any lawn mower can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your lawn mower or performing any adjustments or repairs. We recom-
mend standard safety glasses or a wide vision safety mask over spectacles.
Use ear protec­tors to avoid
damage to hearing.
HOW TO USE YOUR LAWN MOWER
ENGINE SPEED
Engine speed was set at the factory for optimum performance. It is not adjustable.
ENGINE ZONE CONTROL
CAUTION: Federal regulations re quire
an engine control to be installed on this lawn mower in order to minimize the risk of blade contact injury. Do not un der any circumstances attempt to de feat the func tion of the operator con trol. The blade turns when the engine is running.
• Your lawn mower is equipped with an operator pres ence control bar which requires the operator to be positioned behind the lawn mower handle to start and operate the lawn mower.
TO ADJUST CUTTING HEIGHT
Raise wheels for low cut and lower wheels for high cut, adjust cutting height to suit your requirements. Me di um position is best for most lawns.
• To change cutting height, squeeze ad-
juster lever to ward wheel. Move wheel up or down to suit your re quire ments. Be sure all wheels are in the same set­ting.
NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever. Also, 9-position adjusters (if so equipped) allow lever to be positioned between the plate tabs.
Pivot pins Grass
Catcher frame hook
Rear door
catcher
handle
SIDE DISCHARGING
• Rear door must be closed.
• Open mulcher door and install dis­ charge deflector under door as shown.
• Mower is now ready for discharging operation.
• To convert to mulching or bagging operation, dis charge deflector must be removed and mulcher door must be closed.
LEVER BACKWARD TO LOWER MOWER
LEVER FORWARD TO RAISE MOWER
Plate tab
Lever
TO CONVERT MOWER
Your lawn mower was shipped ready to be used as a mulcher. To convert to bag­ging or discharging:
REAR BAGGING
• Lift rear door of the lawn mower and place the grass catcher frame hooks onto the door pivot pins.
• To convert to mulching or dis charg ing operation, remove grass catch er and close rear door.
Open mulcher door
Install discharge deflector
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MOWER IS NOW READY FOR
DISCHARGING OPERATION
SIMPLE STEPS TO REMEMBER WHEN CONVERTING YOUR LAWN MOWER
FOR MULCHING -
1. Rear door closed.
2. Mulcher door closed.
FOR REAR BAGGING -
1. Grass catcher installed.
2. Mulcher door closed.
FOR SIDE DISCHARGING -
1. Rear door closed.
2. Discharge deflector installed. CAUTION: Do not run your lawn
mower with out rear door closed, clipping deflector or ap proved grass catcher in place. Never at tempt to op er ate the lawn mow er with the rear door re moved or propped open.
TO EMPTY GRASS CATCHER
1. Lift up on grass catcher using the
frame han dle.
2. Remove grass catcher with clippings
from under lawn mower han dle.
3. Empty clippings from bag.
NOTE: Do not drag the bag when empty­ing; it will cause unnecessary wear.
Grass
catcher
frame
handle
IMPORTANT:
• Check oil level before each use. Add oil if needed. Fill to full line on dipstick.
• Change the oil after every 25 hours of operation or each season. You may need to change the oil more often under dusty, dirty conditions. See “TO CHANGE ENGINE OIL” in the Mainte­nance section of this manual.
ADD GASOLINE
• Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a mini­mum of 87 octane. Do not mix oil with gasoline. Purchase fuel in quan ti ties that can be used within 30 days to as­sure fuel freshness. CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline near an open flame.
CAUTION: Alcohol blended fuels
(called gasohol or using ethanol or meth­anol) can attract moisture which leads to separation and for ma tion of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor age of 30 days or longer. Empty the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage In struc tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
Engine oil cap Gasoline filler cap
BEFORE STARTING ENGINE
ADD OIL
Your lawnmower is shipped without oil in the engine. For type and grade of oil to use, see “EN GINE” in the Maintenance section of this manual.
CAUTION: DO NOT overfill engine with
oil, or it will smoke heavily from the muffler on startup.
1. Be sure lawnmower is level.
2. Remove oil dipstick from oil fill spout.
3. You receive a container of oil with the unit. Slowly pour the entire container down the oil fill spout into the engine.
NOTE: Initial oil fill requires only 14 oz. due to residual oil in engine from the manufacturers 100% quality testing. When changing oil you may need 16 oz.
4. Insert and tighten dipstick.
TO STOP ENGINE
• To stop engine, release operator pres­ence con trol bar.
TO START ENGINE
NOTE: Due to protective coatings on the
engine, a small amount of smoke may be present during the initial use of the prod­uct and should be considered normal.
10
Primer
1. To start a cold engine, push primer three (3) times before trying to start. Use a firm push. This step is not usually necessary when starting an engine which has al­ready run for a few minutes.
2. Hold operator presence control bar down to the han dle and pull starter handle quickly. Do not allow starter rope to snap back.
NOTE: In cooler weather it may be necessary to repeat priming steps. In warmer weather over priming may cause flooding and engine will not start. If you do flood engine, wait a few minutes before attempting to start and do not repeat priming steps.
MOWING TIPS
CAUTION: Do not use de-thatcher
blade attachments on your mower. Such attachments are hazardous, will damage your mower and could void your warranty.
• Under certain conditions, such as very
tall grass, it may be necessary to raise the height of cut to reduce pushing effort and to keep from over load ing the en gine and leaving clumps of grass clippings. It may also be necessary to reduce ground speed and/or run the lawn mower over the area a second time.
• For extremely heavy cutting, reduce the
width of cut by overlapping pre vi ous ly cut path and mow slowly.
• For side discharge operation, cut in
a coun ter clock wise di rec tion, start ing at the outside of the area to be cut, in order to spread grass clip pings more evenly and to put less load on the engine. To keep clip pings off of walk­ways, flower beds, etc., make the first cuts in a clock wise direction.
• Keep top of engine around starter clear and clean of grass clippings and chaff. This will help engine air flow and extend engine life.
MULCHING MOWING TIPS
IMPORTANT: For best performance,
keep mower housing free of built-up grass and trash. See “CLEANING” in the Maintenance section of this manual.
• The special mulching blade will recut the grass clip pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will bio de grade quick ly to provide nu tri ents for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades.
• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and in ter feres with the mulch ing action. The best time to mow your lawn is the early afternoon. At this time the grass has dried, yet the newly cut area will not be exposed to direct sunlight.
• For best results, adjust the lawn mower cutting height so that the lawn mower cuts off only the top one-third of the grass blades. If the lawn is over grown it will be nec es sary to raise the height of cut to reduce pushing effort and to keep from over load ing the engine and leaving clumps of mulched grass. For ex tremely heavy grass, reduce your width of cut by overlapping previously cut path and mow slowly.
MAX 1/3
• If a trail of grass clipping is left on the right side of the lawn mower during rear discharge operation, mow in a clock­wise direction with a small overlap to collect the clippings on the next pass.
• Pores in cloth grass catchers can be­come filled with dirt and dust with use and catchers will collect less grass. To prevent this, regularly hose catcher off with water and let dry before using.
• Certain types of grass and grass con di tions may re quire that an area be mulched a second time to com pletely hide the clip pings. When doing a sec­ ond cut, mow across (perpendicular) to the first cut path.
• Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn.
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MAINTENANCE
Check for Loose Fasteners Clean / Inspect Grass Catcher * Check Tires Check Drive Wheels *** Clean Lawn Mower **** Clean under Drive Cover *** Check Drive Belt / Pulleys *** Check / Sharpen / Replace Blade Lubrication Clean and Recharge Battery **
Check Engine Oil level Change Engine Oil Clean Air Filter Inspect Muffler Replace Spark Plug Replace Air Filter Paper Cartridge Empty fuel system or add Stabilizer
BEFORE
EACH
USE
AFTER
EACH
USE
EVERY
10
HOURS
EVERY
25 HOURS
OR SEASON
EVERY
100
HOURS
BEFORE
STORAGE
1 - Change more often if operating under a heavy load or in high outdoor temperatures. 2 - Service more often if operating in dirty or dusty conditions. 3 - Replace blades more often when mowing in sandy soil. 4 - Charge 48 hours at end of season. 5 - And after each 5 hours of use.
(if so equipped) Electric-Start mowers
Power-Propelled mowers Use a scraper
to clean under deck
*
**
***
****
GENERAL REC OM MEN DA TIONS
The warranty on this lawn mower does not cover items that have been sub ject ed to operator abuse or negligence. To receive full value from the warranty, operator must maintain unit as in struct ed in this manual.
Some adjustments will need to be made periodically to properly maintain your unit.
At least once a season, check to see if you should make any of the adjustments described in the Service and Ad just ments section of this manual.
• At least once a year, replace the spark plug, clean or replace air filter element and check blade for wear. A new spark plug and clean/new air filter element assure proper air-fuel mix ture and help your engine run bet ter and last longer.
• Follow the maintenance schedule in this manual.
BEFORE EACH USE
• Check engine oil level.
• Check for loose fasteners.
LUBRICATION
Keep unit well lubricated (See “LU BRI CA TION CHART”).
LUBRICATION CHART
Handle bracket mounting pins
Spray lubricant See "ENGINE" in Maintenance section.
IMPORTANT: Do not oil or grease plastic
wheel bearings. Viscous lu bri cants will attract dust and dirt that will short en the life of the self-lu bri cat ing bearings. If you feel they must be lu bri cated, use only a dry, pow dered graphite type lubricant spar ingly.
12
Wheel
adjuster (on each wheel)
Engine oil
Mulcher
door hinge
Rear door
hinge
LAWN MOWER
Always observe safety rules when per­ form ing any main te nance.
TIRES
• Keep tires free of gasoline, oil, or insect control chemi cals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
BLADE CARE
For best results, mower blade must be kept sharp. Re place a bent or dam aged blade.
CAUTION: Use only a replacement
blade approved by the manufacturer of your mower. Using a blade not approved by the manufacturer of your mower is hazardous, could damage your mower and void your warranty. TO REMOVE BLADE
1. Disconnect spark plug wire from spark
plug and place wire where it cannot come in contact with plug.
2. Turn lawn mower on its side. Make
sure air filter and carburetor are up.
3. Use a wood block between blade and
mower hous ing to prevent blade from turning when re mov ing blade bolt.
NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.
4. Remove blade bolt by turning counter-
clockwise.
5. Remove blade and attaching hard ware
(bolt, lock wash er and hardened wash er).
TO REPLACE BLADE
1. Position blade on the blade adapter
aligning the two (2) holes in the blade with the raised lugs on the adapter.
2. Be sure the trailing edge of blade (oppo-
site sharp edge) is up toward the engine.
3. Install the blade bolt with the lock
washer and hardened washer into blade adapter and crankshaft.
4. Use block of wood between blade and
lawn mower housing and tighten the blade bolt, turning clockwise.
• The recommended tightening torque is 35–40 ft. lbs.
IMPORTANT: Blade bolt is heat treated. If bolt needs replacing, replace only with approved bolt shown in the Repair Parts section of this manual. TO SHARPEN BLADE NOTE: We do not recommend sharp­ en ing the blade - but if you do, be sure the blade is balanced. An un bal anced blade will cause eventual damage to lawn mower or engine.
• The blade can be sharp ened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.
• To check blade balance, drive a nail into a beam or wall. Leave about one inch of the straight nail ex posed. Place center hole of blade over the head of the nail. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.
GRASS CATCHER
• The grass catcher may be hosed with water, but must be dry when used.
• Check your grass catcher often for dam­age or de te ri o ra tion. Through normal use it will wear. If catcher needs replacing, replace only with ap proved replacement catcher shown in the Repair Parts section of this manual. Give the lawn mower model number when ordering.
ENGINE
LUBRICATION
Use only high quality detergent oil rated with API service classification SJ–SN. Select the oil's SAE viscosity grade according to your expected operating temperature.
Blade adapter Key
Lockwasher
Blade
Blade bolt
Hardened washer
Trailing edge
Crankshaft
keyway
Crankshaft
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible en­gine damage from running low on oil. Change the oil after every 25 hours of operation or at least once a year if the lawn mower is not used for 25 hours in one year.
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* NOTE: An oil change is not required but if you desire to change the oil follow the procedure below. Check the crankcase oil level before starting the engine and after each five (5) hours of continuous use. Tighten oil plug securely each time you check the oil level.
TO CHANGE ENGINE OIL NOTE: Before tipping lawn mower to
drain oil, empty fuel tank by running en­gine until fuel tank is empty.
1. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
2. Remove engine oil cap; lay aside on a clean surface.
3. Tip lawn mower on its side as shown and drain oil into a suitable container. Rock lawn mower back and forth to re­move any oil trapped inside of engine.
4. Wrap foam element in cloth and squeeze dry.
5. Lightly coat foam element with clean engine oil. Squeeze in towel to re­ move excess oil. Do not satu rate.
6. Install foam element, then replace cover.
Ta b
Slot
Foam element
Cover
Container
4. Wipe off any spilled oil from lawn mower or side of engine.
5. Slowly pour oil down the oil fill spout, stopping every few ounces to check the oil level with the dipstick.
6. Stop adding oil when you reach the FULL mark on the dipstick. Wait a min­ute to allow oil to settle.
7. Continue adding small amounts of oil, rechecking the dipstick until oil level settles at FULL. DO NOT overfill, or engine will smoke heavily from the muffler on startup.
8. Always be sure to retighten oil dipstick before starting engine.
9. Re con nect spark plug wire to plug.
AIR FILTER
Your engine will not run properly and may be damaged by using a dirty air filter. Replace the air filter every 100 hours of operation or every season, whichever oc­curs first. Service air cleaner more often under dusty conditions. TO CLEAN AIR FILTER ELEMENT
1. Remove cover.
2. Carefully remove foam element.
3. Wash foam element in liquid de ter gent and water.
MUFFLER
Inspect and replace corroded muffler as it could create a fire hazard and/or dam age.
SPARK PLUG
Replace spark plug at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in the “PROD UCT SPEC I FI CA­ TIONS” section of this manual.
CLEANING
IMPORTANT: For best performance,
keep mower housing free of built-grass and trash. Clean the underside of your mower after each use.
CAUTION: Disconnect spark plug wire
from spark plug and place wire where it cannot come in contact with spark plug.
• Clean the underside of your lawn mower by scraping to remove build-up of grass and trash.
• Clean engine often to keep trash from accumulating. A clogged engine runs hotter and shortens engine life.
• Keep finished surfaces and wheels free of all gasoline, oil, etc.
• With the exception of the water wash­out port (if equipped), we do not rec­ommend using a garden hose to clean the outside of your lawn mower unless the elec tri cal system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in shortened engine life.
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