Craftsman 917373780 Owner’s Manual

®
MODEL NUMBER
, Assembly oOperation
, Customer
° Service
917.373780
OWNER'S MANUAL
Convertible
° Adjustments
° Repair Parts
Caution: Read and Follow
all Safety Rules and Instructions
Before Operating
This Equipment
IV IIIIIIIIIIIIIIIII1111111111111111I I II ............................................
SAFETY RULES
PLUG TO PREVENT ACCIDENTAL STARTING WHEN SETTING UP,TRANSPORTING, ADJUSTING OR MAKING
CAUTION: ALWAYS DISCONNECTSPARKPLUGWIRE ANDPLACE WIREWHEREITCANNOTCONTACTSPARK
,,EPAIRS. IMPORTANT
SAFETY STANDARDS REQUIRE OPERATOR PRESENCE CONTROLS TOMINIMIZE THE RISK OFINJURY. YOUR UNIT ISEQUIPPED WITH SUCH CONTROLS. DO NOT ATTEMPT TO DEFEAT THE FUNCTION OF THE OPERATOR PRESENCE CONTROLS UNDER ANY CIRCUM- STANCES.
TRAINING:
Read this operator's manual carefully. Become familiar with
the controls and know how to operate your mower properly.
Learn how to quickly stop mower. Do not allow children to use your mower. Never allow adults
to use mower without proper instructions.
Keep the area of operation clear of all persons, especially
small children and pets.
Use mower only as the manufacturer intended and as de-
scribed in this manual.
Do not operate mower if it has been dropped or damaged tn , any manner. Always have damage repaired before using
your mower.
Do notuse accessory attachments that are not recommended ° by the manufacturer. Use of such attachments may be
hazardous. The blade turns when the engtne is running.
PREPARATION:
Always thoroughly check the area to be mowed and clear it of all stones, sticks, wires, bones, and other foreign objects.
These objects will be thrown by the blade and can cause severe injury.
Always wear safety glasses or eye shields when starting and while using your mower.
Dress properly. Do not operate mower when barefoot or
wearing open sandals. Wear only solid shoes with good traction when mowing.
Check fuel tank before starting engine. Do not fill gas tank
indoors, when the engine is running or when the engine ishot.
Allow the engine to coot for several minutes before filling the gas tank. Clean off any spilled gasoline before starting the engine.
Always make wheel height adjustments before starting your mower. Never attempt to do this while the engine is running.
Mow only in daylight or good artificial light.
OPERATION:
Keep your eyes and mind on your mower and the area being
cut. Do not let other interests distract you. Do not mow wet or slippery grass. Never run while operating
your mower. Always be sure of your footing - keep a firm hold on the handles and walk.
Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.
Always stop the engine whenever you leave or are not using your mower, orbefore crossing driveways, walks, roads, and any gravel-covered areas.
Never direct discharge of material toward bystanders nor
allow anyone near the mower while you are operating it.
Before cleaning, inspecting, or repairing your mower, stop the engine and make absolutely sure the blade and all moving parts have stopped. Then disconnect the spark plug wire and keep it away from the spark plug to prevent accidental starting.
Do not continue to run your mower ifyou hit a foreign object. Follow the procedure outlined above, then repair any dam- age before restarting and operating you mower.
Do not change the governor settings or overspeed the engine, Engine damage or personal injury may result.
Do not operate your mower if it vibrates abnormally. Exces- sive vibration is an indication of damage; stop the engine, safelycheck for thecause of vibration and repair as required.
Do not run the engine indoors. Exhaust fumes are danger- ous.
Never cut grass by pulling the mower towards you. Mow across the face of slopes, never up and down or you might
lose your footing. Do not mow excessively steep slopes. Use caution when operating the mower on uneven terrain or
when changing directions - maintain good footing.
Never operate your mower without proper guards, plates, grass catcher or other safety devices in place.
MAINTENANCE AND STORAGE:
Check the blade and the engine mounting bolts often to be sure they are tightened properly.
o Check all bolts, nuts and screws at frequent intervals for
proper tightness to be sure mower is in safe working condi- tion.
° Keep all safety devices in place and working.
To reduce fire hazard, keep the engine free of grass, leaves or excessive grease and oil.
Check grass catcher often for deterioration and wear and replace worn bags. Use only replacement bags that are
recommended by and comply with specifications of the manufacturer of your mower.
o
Always keep a sharp blade on your mower.
o
Allow engine to cool before storing in any enclosure.
o
Never store mower with fuel in the tank inside a building where fumes may reach an open flame or an ignition source such as a hot water heater, space heater, clothes dryer, etc.
LOOK FOR THIS SYMBOL TO POINT OUT iMPORTANT SAFETY PRECAUTIONS.
IT MEANS - ATTENTION!!! BECOME ALERT!!! YOUR SAFETY !S INVOLVED.
2
CONGRATULATIONS on your purchase of a Sears Lawn Mower. it has been designed, engineered and manufac-
tured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
!i
Service Center!Department. We have competent, well- trained technicians and the proper tools to service or repair
this lawn mower.
Please read and retain [his manual. The instructions will
enable you to assemble and maintain your lawn mower properly. Always observe the "SAFETY RULES".
MODEL NUMBER 917.373780
SERIAL NUMBER
PRODUCT SPECIFICATIONS
HORSEPOWER: 5.5 DISPLACEMENT: t2.06 CU. IN.
GASOLINE CAPACITY 1.25 QUARTS AND TYPE: UNLEADED REGULAR
OIL TYPE (API-SG): SAE 30 (ABOVE32°F)
SAE 5VV-30(BELOW 32°F)
OIL CAPACITY: 20 OZS. SPARK PLUG: CHAMPION RJ19-LM
(GAP: .030") STD361458
VALVE CLEARANCE: INTAKE: .005-.007 IN.
EXHAUST: .007-.009 IN.
SOLID STATE ,IGNITION AIR GAP: .0125 IN,
DATE OF PURCHASE
THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A DECAL ATTACHED TO THE REAR OF THE LAWN MOWER HOUSING
YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
BLADE BOLT TORQUE: 35-40 FT,LBS,
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this product. Contact your nearest Sears store for details.
CUSTOMER RESPONSiBiLITIES
- Read and observe the safety rules. * Follow a regular schedule in maintaining, caring for and using your lawn mower.
o Fo{low the instructions under "Customer Responsibilities" and "Storage" sections of this owner's manual.
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER
For two years from date of purchase, when this Craftsman Lawn Mower is maintained, lubricated, and tuned up according to the operating and maintenance instructions inthe owner's manual, Sears will repair free of charge any defect in material or workmanship.
If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90 days from
the date of purchase. This Warranty does not cover:
Expendabie items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug.
- Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failu reto maintain the equipment according to the instructions contained in the owner's manual.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN POWER MOWER TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE
THIS PRODUCT IS tN USE tN THE UNITED STATES. This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, tLLfNOIS 60179
3
FABLE OF CONTENTS
SAFETY RULES ............................. :....... _,.................. :...2
PRODUCT SPECIFICATIONS ....................................... 3
CUSTOMER RESPONSIBILITIES ................. .... 3, 12-14
WARRANTY ................................................................... 3
ASSEMBLY .................................................................... 6
OPERATION .................................................................. 8
MAINTENANCE SCHEDULE ...................................... 12
INDEX
A
Accessories ..................................... 5
Adjustments:
Carburetor .............................. 15
Drive Belt ................................ 15
Engine Speed ......................... 15
Handle Height ......................... 16
Height of Cut ............................. 9
Air Filter:
Replacement .......................... 14
Service .................................... 14
Assembly ................ . ........................ 6
B
Blade:
Sharpenir_g ............................. 13
Replacement .......................... ! 3
C
Controls:
Drive Control ............................. 9
Engine Zone Control ................. 8
Engine Speed Control .............. 8
Operator Presence
Control Bar ............................... 8
Customer Responsibilities ...3, 12-14
Air Filter .................................. t4
Blade Care/Replacement .......13
Drive Wheels ..... ..................... 13
Engine .................................... 14
Lubrication .............................. 14
Spark Plug .............................. 14
Cutting Levels ................................. 9
Engine:
Air Filter .................................. 14
Oil Change .............................. !4
Oil Level .................................. 14
Oil Type .................................. 14
Starting ................................... 10
Stopping ................................. 10
Storage ................................... 17
Fuel:
Capacity .................................... 3
Storage ................................... 17
Type ........................................ 10
Handle Adjustment:
Assembly .................................. 6
Cutting Height ........................... 9
Lubrication:
Engine .................................... 14
Lawn Mower ........................... 12
Maintenance Agreement ................. 3
Maintenance Schedule ................. 12
Mowing Tips .................................. 1t
Oi!:
Engine .................................... 14
Storage ................................... 17
SERVICE AND ADJUSTMENTS ................................. 15
STORAGE ................... :................................................ 17
TROUBLESHOOTING ................................................. 27
REPAIR PARTS - LAWN MOWER ........................ 18-23
REPAIR PARTS - ENGINE .................................... 24-26
PARTS ORDERINGISERVICE ................ BACK COVER
Operation:
Drive Control ............................. 9
Engine Control .......................... 9
Grass Catcher ........................ 10
Mower ....................................... 9
Operator Presence
Control Bar ............................... 9
Options:
Accessories .............................. 5
M
O
F
Repair Parts:
Engine ............................... 24-26
Lawn Mower ...................... 18-23
Responsibilities, Customer ..3, 12-14
H
Safety Rules .................................... 2
Service and Adjustments .............. 15
Carburetor .............................. 16
L
Drive Belt .................. .............. 15
Engine Speed ......................... 16
Handle .................................... ! 6
Spark Plug ..................................... 14
Specifications ......._.......................... 3
Speed Control:
Engine ...................................... 9
Starting the Engine ........................ 10
Stopping the Engine ...................... 10
Storage...; ...................................... 17
Trouble Shooting Chart ................. 23
R
S
T
W
Warranty'. ........................................ 3
4
LAWN OWER ACCESSO IES
E
These accessories were available when this lawn mower was produced. They are also &vailabie at most Sears retail outlets and service centers. Most Sears stores can also order repair parts for you, when you provide the model number of your lawn
mower. Some of these accessories may not apply to your lawn mower.
ENGINE
SPARK PLUG MUFFLER
tf lawn mower is an electric start
AIR FILTER GAS CAN ENGINE OIL STABttLmZER
CHARGER
LAWN MOWER PERFORMANCE
DUST SHIELD
CLiPPiNG DEFLECTOR
REPLACEMENT
BAG FOR REAR
DISCHARGE
LAW'N MOWERS
LAWN MOWER
BELT
FABRIC BAG
MA|NTENANCE
BLADE
OPTIONAL
CATCHER FOR
SIDE DISCHARGE
LAWN MOWER
BLADE
ADAPTER
WHEELS LAWN MOWER
SiDE DISCHARGE CATCHER
COVER
5
m
ASSEM
Read these instructions and this manual in its entirety before you attempt to assemble or operate your new lawn mower. Your new lawn mower has been assembled at the
factory with the exception ofthose parts left unassembled
for shipping purposes. All parts such as nuts, washers,
bolts, etc., necessary to complete the assembly have been placed in the parts bag. To ensure safe and proper operation of your lawn mower, all parts and hardware you
assemble must be tightened securely. Use the correct
tools as necessary to ensure proper tightness.
TO REMOVE LAWN MOWER FROM
CARTON
* Remove loose parts included with mower. * Cut down two end corners of carton and fay end panel
down flat.
. Remove all packing materials except padding between
upper and lower handle and padding holding operator
presence control bar to upper handle.
- Roll lawn mower out of carton and check carton thor- oughly for additional loose parts,
HOWTO SET UPYOUR LAWN MOWER
LY
OPERATOR PRESENCE
CONTROLBAR
UPPER HANDLE
LIFT UP
MOWING POSITION
LOWER HANDLE
FIG. 1
SLOTS
TO UNFOLD HANDLE (See Fig, 1)
IMPORTANT: UNFOLD HANDLES CAREFULLY SO AS NOT TO PINCH OR DAMAGE CONTROL CABLES,
Raise handles until lower handle section locks into
place in mowing position. Raise upper handle section into place on lower handle,
remove protective padding and tighten both handle knobs.
- Remove handle padding holding operator presence control bar to upper handle.
o Your lawn mower handle can be adjusted for your
mowing comfort. See "TO ADJUST HANDLE" in the Service and Adjustment section of this manual.
TO HtSTALL ATTACHMENTS (See Fig. 2)
Your lawn mower was shipped ready to be used as a mu]cher. To convert to bagging or discharging:
° Open rear door and remove mufcher plate. Store
mulcher plate in a safe place.
o You can now install catcher or optional clipping deflec-
tor.
o To return to mulching operation, install mutcher plate
into discharge opening of mower. Be sure all tabs are seated properly.
MULCHER PLATE
TABS
FIG. 2
CAUTION: Do not run your lawn mower without mulcher plate in p_ace or ap-
proved clipping deflector or grass catcher in place, Never attempt to op-
erate the lawn mower with the rear door
removed or propped open.
6
ASSEM LY
TO ASSEMBLE & ATTACH GRASS CATCHER (See Figs. 3 & 4)
Put grass catcher frame intograss bag with rigid part of bag on the bottom. Make sure the frame handle is outside of the bag top.
° Slip vinyl bindings over frame.
NOTE: If vinyl bindings are too stiff, hold them in warm
water for a few minutes. If bag gets wet, let it dry before
using.
o Lift the rear door ofthe lawn mower and place the grass
catcher frame side hooks onto the handle bracket
hooks.
o The grass catcher is secured to the lawn mower
housing when the rear door is lowered onto the grass
catcher frame.
TO PREPARE BATTERY (See Fig. 5)
NOTE: Your battery must be charged before you can start
your tawn mower. ° Connect battery charger connector (male) to battery
connector (female).
° Plug battery charger into 110 volt A.C. outlet.
Leave battery charger connected for 24 hours before
starting your engine for the first time.
After charging, connect engine connector to battery connector.
Your engine has an integral alternator for partial charging. Connect you rbattery charge rto charge battery as requi red.
IMPORTANT: THE ENGINE ALTERNATOR WILL NOT CHARGE A DISCHARGED BATTERY.
At the end of the mowing season the battery should be charged for 48 hours to protect the battery during winter
storage.
CATCHERFRAME
FRAME OPENING
FiG. 3
HINGE BRACKET
GRASS CATCHER
FRAME
FORMEDTABS
FiG. 4
ENGINE CONNECTOR
j[-_ gine co_ from the bat_tery con-
_a identat starting when tra_r storing your lawn
mower after the season.
\
BATTERY
CHARGER
BATTERY
t 7
BATTERY CONN ECTOR (FEMALE)
CHARGER
CONNECTOR
(MALE)
FiG. 5
7
l
1
OPEFIATION
KNOWYOUR LAWN MOWER
READ THtS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments, Save this
manual for future reference.
STARTER BUTTON
ENGINE ZONE CONTROL CABLE
i
i
!
AUXILIARY STARTER HANDLE
OPERATOR PRESENCE CONTROL BAR
DRIVE CONTROL LEVER
CABLE CLIPS
F
i
i
i,
i
GRASS CATCHER
MULCHER PLATE
ENGINE OIL CAP W/DIPSTICK
GASOLINE CAP
PRIMER
ENGINE SPEED CONTROL
DRIVE COVER
WHEEL ADJUSTER (ON EACH WHEEL) -/
HOUSING
MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute and the U.S. Consumer Product Safety Commission. The blade turns when the engine is running.
OPERATOR PRESENCE CONTROL - must be held down to the handle to start the engine. Release to stop the
engine. PRIMER - pumps additional fuel from the carburetor to the
cylinder for use when starting a cold engine, AUXILIARY STARTER HANDLE - used for starting the
engine.
STARTER BUTTON - used for starting the engine.
DRIVE CONTROL LEVER - used to engage power-pro-
pe!ied forward motion of lawn mower. ENGINE SPEED CONTROL - located on the side of the
engine which allows you to select either fast (_) or slow ('_) engine speed.
MULCHER PLATE - Located at the discharge opening must be removed when converting to bagging or discharg-
ing operation.
8
OPERATIO
HOW TO USE YOUR LAWN MOWER
ENGINE SPEED (See Fig. 6)
The engine speed is controlled by a lever located on the
side of the engine. Fast (,,_) position is for starting the engine, normal cutting, and better grass bagging. Slow
(,ii) position is for lightcutting, trimming and fuel economy.
ENGINE ZONE CONTROL
CAUTION: Federat regulations require
an engine control to be instamiedon this
lawn mower in order to minimize the risk of b_ade contact injury. Do not
under any circumstances attempt to defeat the function of the operator con- trol The blade turns when the engine is
running.
* Your lawn mower is equipped with an operator pres-
ence control bar which requires the operator to be positioned behind the lawn mower handle to start and
operate the lawn mower.
DRIVE CONTROL (See Fig, 7}
= Self-propelling is controlled by holding the operator
presence control bar down to the handle and pushing the drive control lever forward until it clicks; then release the lever.
* Forward motion will stop when the operator presence
control bar is released. To stop forward motion without stopping engine, release the operator presence control
bar slightly until the drive control disengages. Hold operator presence control bar down to handle to con-
tinue mowing without self-propelling.
- To keep drive control engaged wtien turning corners, push down on handle and lift front wheels off ground while turning lawn mower.
TO ADJUST CUTTING HEIGHT (See Fig, 8)
- Raise wheels for lowcut and lower wheels for high cut.
o Wheels are set in bowcut for shipping. Adjust cutting
height to suit your requirements. Medium position is best for most lawns.
, To change cutting height, squeeze adjuster lever to-
ward wheel. Move wheel up or down to suit your
requirements. Be sure all wheels are in the same setting.
ENGINE SPEED CONTROL
LEVER
FIG. 6
OPERATOR PRESENCE CONTROLBAR
DRWE
DRIVE CONTROL
pRaVE_
DRIVE CONTROL DISENGAGED
FiG. 7
LOWER WHEELS FOR HiGH CUT RAISE WHEELS
FOR LOW CUT
F_G. 8
9
OPERATION
TO EMPTY GRASS CATCHER (See Fig. 9)
Simply lift up rear door and remove the grass catcher
by the handle.
NOTE: Do not drag the bag when emptying; it will cause unnecessary wear.
BEFORE STARTING ENGINE
OIL (See Fig. 10)
Your lawn mower is shipped without oit in the engine, ® Be sure mower is level and area around oi! fill is clean.
Remove engine oil cap w/dipstick and fill to the full line on the dipstick.
o Use 20 ozs. of oil. For type and grade of oil to use, see
"ENGINE" in Customer Responsibilities section of this
manual,
, Pour oil slowly. Do not over fill.
Check oil level before each use. Add oil if needed. Fill to full line on dipstick,
o To read proper level, tighten engine oil cap each time. , Reinstall engine oil cap and tighten.
, After the first two (2) hours of mowing, change the oil,
and every 25 hours thereafter. You may need to
change the oil more often under dusty, dirty conditions.
GAS (See Fig. 10}
. Fill gasoline tank with fresh, clean, unleaded gasoline,
DO NOT USE PREMIUM GASOLINE. BE CAREFUL
NOT TO OVER FILL TANK.
WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the fuel tank, start the engine and let it run until fue! lines and carburetor are
empty. Use fresh fuel next season. See Storage Instruc- tions for additional information. Never use engine or
carburetor cleaner products in fuel tank or 3ermanent damage may occur.
FIG. 9
GASOLINE FILLER CAP
ENGINEOiL CAP
WIDIPSTIOK
FIG, 10
TO START ENGINE
To start a cold engine, push primer five (5) times before trying to start. Usea firm push. This step is not usually
necessary when starting an engine which has already run for a few minutes.
- Move engine speed control lever to fast (,_) position. Hold operator presence control bar down to the handle.
, Push the engine start button. _NIPORTANT: DO NOT CRANK ENGINE MORE THAN
FIVE CONTINUOUS SECONDS BETWEEN EACH TiME YOU TRY TO START. WAIT 5TO 10SECONDS BETWEEN
EACH ATTEMPT. , To start engine using the auxiliary starter handle, follow
the steps above, Exchange the use of the start button
for starter handle. Pull starter handle quickly. Do not
allow starter rope to snap back.
* To stop engine, release operator presence control bar,
NOTE: In cooler weather it may be necessary to repeat
priming steps. In warmer weather over priming may cause flooding and engine will not start. Ifyou do flood engine wait
a few minutes before attempting to start and do not repeat priming steps.
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