Craftsman 917373491 Owner’s Manual

SEARS
CRRFTZMI:IN
MODEL NUMBER 917.373491 OWNER'SMANUAL
* Assembly
- Operation " Customer
Responsibilities
, Service " Adjustments
Repair Parts
Caution: Read and Follow
all Safety Rules and Instructions
Before Operating
This Equipment
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SAFETY RULES
PLUG TO PREVENT ACCIDENTAL STARTING WHEN SETTING UP, TRANSPORTING, ADJUSTING OR MAKING CAUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND PLACE WIRE WHERE IT CANNOT CONTACT SPARK _D
&
REPAIRS.
IMPORTANT
SAFETY STANDARDS REQUIRE OPERATOR PRESENCE CONTROLS TO MINIMIZE THE RISK OF INJURY. YOUR UNIT IS EQUIPPED WITH SUCH CONTROLS. DO NOT ATTEMPT TO DEFEAT THE FUNCTION OF THE OPERATOR PRESENCE CONTROLS UNDER ANY CIRCUM-
STANCES.
TRAINING:
Read this operator's manual carefully. Become familiar with
the controls and know how to operate your mower properly.
Learn how to quickly stop mower. Do not allow children to use your mower. Never allow adults
to use mower without proper instructions. Keep the area of operation clear of all persons, especially
small children and pets. Use mower only as the manufacturer intended and as de-
scribed inthis manual. Do not operate mower if it has been dropped or damaged in
any manner. Always have damage repaired before using
your mower.
Do not use accessory attachments that are not recom-
mended by the manufacturer. Use of such attachments may be hazardous.
Be aware that the mower blade turns when the engine is running.
PREPARATION:
Always thoroughly check the area to be mowed and clear it of all stones, sticks, wires, bones, and other foreign objects.
These objects will be thrown by the blad e and can cause severe injury.
Always wear safety glasses or eye shields when starting and while using your mower.
Dress properly. Do not operate mower when barefoot or wearing open sandals. Wear only solid shoes with good
Always stop the engine whenever you leave orare not using your mower, or before crossing driveways, walks, roads, and any gravel-covered areas.
Never direct discharge of material toward bystanders nor allow anyone near the mower while you are operating it.
Before cleaning, inspecting, or repairing your mower, stop
the engine and make absolutely sure the blade and all
moving parts have stopped. Then disconnect the spark plug
wire and keep it away from the spark plug to prevent accidental starting.
* Do not continue to run your mower ifyou hit e foreign object.
Follow the procedure outlined above, then repair any dam-
age before restarting and operating you mower. Do not change the governor settings or overspeed the
engine. Engine damage or personal injury may result. Do not operate your mower if itvibrates abnormally. Exces-
sive vibration is an indication of damage; stop the engine, safely check forthe cause ofvibration and repair as required.
Do not run the engine indoors. Exhaust fumes are danger- ous.
Never cut grass by pulling the mower towards you. Mow across the face of slopes, never up and down or you might lose your footing. Do not mow excessively steep slopes. Use caution when operating the mower on uneven terrain or when changing directions - maintain good footing.
Never operate your mower without proper guards, plates, grass catcher or other safety devices in place.
tractionwhen mowing; MAINTENANCE AND STORAGE:
Check fuel tank before starting engine. Do not fill gas tank indoors, when the engine isrunning orwhen the engine is hot. Allow the engine to cool for several minutes before filling the
gas tank. Clean off any spilled gasoline before starting the engine.
Always make wheel height adjustments before starting your mower. Never attempt to do this while the engine is running.
Mow only in daylight or good artificial light.
OPERATION:
Keep your eyes and mind on your mower and the area being cut. Do not let other interests distract you.
Do not mow wet or slippery grass. Never run while operating your mower. Always be sure of your footing - keep a firm hold on the handles and walk.
Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.
Check the blade end the engine mounting bolts often to be sure they are tightened properly.
Check all bolts, nuts end screws at frequent intervals for proper tightness to be sure mower is in safe working condi-
tion.
Keep all safety devices in place and working.
To reduce fire hazard, keep the engine free of grass, leaves
or excessive grease and oil. Check grass catcher often for deterioration end wear and
replace worn bags. Use on!y replacement bags that are recommended by and comply with specifications of the
manufacturer of your mower. Always keep a sharp blade on your mower. Allow engine to cool before storing in any enclosure.
Never store mower with fuel in the tank inside a building where fumes may reach an open flame or an ignition source
such as e hot water heater, space heater, clothes dryer, etc.
LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS. IT MEANS - ATTENTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED,
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CONGRATULATIONS on your purchase of a Sears
Craftsman Lawn Mower. It has been designed, engineered and manufactured to give you the best possible de-
pendability and performance. Should you experience any problems you cannot easily
remedy, please contact your nearest Sears Service Cen-
ter/Department. Sears has competent, well trained tech-
nicians and the proper tools to service or repair this unit. Please read and retain this manual. The instructions will
enable you to assemble and maintain your lawn mower properly. Always observe the "SAFETY RULES".
MODEL NUMBER 917,373491
SERIAL NUMBER
DATE OF PURCHASE
THE MODEL AND SERIAL NUMBERS WILL BE
FOUND ON A DECAL ATTACHED TO THE REAR
OF THE LAWN MOWER HOUSING. YOU SHOULD RECORD BOTH SERIAL NUMBER
AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
PRODUCT SPECiFICATiONS
HORSEPOWER: 5.0 DISPLACEMENT: 11.5 cu. in.
GASOLINE CAPACITY: 1.25 quart
(Unleaded)
OIL (20 oz. Capacity): SAE 30 (Above 32°F
5W30 (Below 32°F)
SPARK PLUG (GAP .030 in.): Champion
(0.76 mm) RJ19LM or
Sears"zz 33312 or STD 361458
or STD 360950
VALVE CLEARANCE: Intake: .008 in.
Exhaust: .008 in.
SOLID STATE IGNITION
AIR GAP: .0125 in.
BLADE BOLT TORQUE: 35-40 ft.-Ibs.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this product. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILmES
Read and observe the safety rules.
, Follow a regular schedule in maintaining, caring for and using your lawn mower.
Fellow the instructions under "Customer Responsibilities" and "Storage" sections of this Owner's Manual.
LiMiTED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER
For two years from date of purchase, when this Craftsman Lawn Mower is maintained, lubricated, and tuned up
_cc0rding to the operating and maintenance instructions in the owneCs manual, Sears will repair free of charge any
efect in material or workmanship.
if this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90 days from
the date of purchase.
This Warranty does not cover: o Expendable items which become worn during normal use, such as rotary mo_verblades, blade adapters, belts,
air cleaners and spark plug. Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to
maintain the equipment according to the instructions contained in the owner's manual.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN POWER MOWER TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES.
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
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TABLE OF CONTENTS
SAFETY RULES .................................................... 2
PRODUCT SPECIFICATIONS .............................. 3
CUSTOMER RESPONSiBILiTIES ............. 3, 11-14
WARRANTY .......................................................... 3
LAWN MOWER ACCESSORIES .......................... 5
ASSEMBLY ........................................................... 6
OPERATION ::........................................................ 7
MAINTENANCE SCHEDULE .............................. 11
SERVICE AND ADJUSTMENTS ......................... 15
STORAGE ........................................................... 18
TROUBLESHOOTING ......................................... 19
REPAIR PARTS - LAWN MOWER ................ 20-24
REPAIR PARTS - ENGINE ............................ 25=27
PARTS ORDERING/SERVICE ........ BACK COVER
INDEX
A
Accessories ............................................ 5
Adjustments:
Carburetor .................................. 17
Engine Speed ............................ 17
Handle Height ............................ 17
Height of Cut ................................ 9
Air Filter:
Replacement .............................. 14
Assembly:
Handle .......................................... 6
Grass Catcher .............................. 6
B
Blade:
Sharpening ................................. 12
Replacement .............................. 12
C
Controls:
Operator Presence Control Bar_7
Engine Speed Control ................. 8
Customer ResponsibiJities .....3, 11-14
Air Filter ...................................... 14
Blade Care/Replacement .;.,,,.12 Engine ;;:.::......:::,....:::::,...,....,..:;9 TroubJe Shooting Chart ...:..::.:.;::;,, 19
Drive Wheels .............................. 13 Storage ....................................... 18 W
Engine ..........".............................. 14
Grass Catcher ............................ 12
Spark Plug ................................. 14
Lubrication ........................................ 11
E
Engine:
Oil Change ............................ ,... 14
Oil Level ....................................... 9
Oil Type ........................................ 9
Starting ....................................... 10
Storage ....................................... 18
Fuel:
Type ............................................ 10
Storage ....................................... 18
Handle:
Adjustment ................................. 17
Assembly ..................................... 6
Lubrication:
Engine ........................................ 11
Brake Spring Bracket ................ 11
Drive Pawls ................................ 11
Drive Pinions ............................. 11
Handle Bracket Mounting Pin _ 11
Wheel Adjusters ........................ 11
Maintenance Agreement .................... 3
Maintenance Schedule ..................... 11
Mowing Tips ...................................... 10
Oih
Operation:
Operating Lawn Mower ............... 8
Control Bar ................................... 7
Speed Control .............................. 8
Operator Presence Control Bar ......... 7
Options:
Attachments ................................. 5
F
Repair Parts
Lawn Mower..., ..................... 20-24
H
L
M
O
Engine ................................... 25-27
Responsibilities, Customer .._ 3, 11-14
Safety Rules ........................................ 2
Service and Adjustments:
Carburetor .................................. 17
Drive Belt .................................... ! 5
Drive Control .............................. 16
Engine Speed ............................. 17
Handle ........................................ 17
Rear Deflector ............................ 16
Spark Plug ......................................... 14
Specifications ..................................... 3
Starting the Engine ........................... 10
Speed Control .............................. 8
Stopping the Engine ........................ 10
Storage .............................................. 18
Warranty .............................................. 3
Wheels:
P
R
S
T
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LAWN MOWER ACCESSORIES
These accessories were available when this lawn mower was produced. They are also available at most Sears retail outlets,
catalog and service centers. Most Sears stores can also order repair parts for you, when you provide the model number of your lawn mower. Some of these accessories may not apply to your lawn mower.
ENGINE
SPARK PLUG MUFFLER
AIR FILTER GAS CAN
©
if _awn mower is an electric start
LAWN MOWER PERFORMANCE
REAR BAG
OPTIONAL
CHARGER BATTERY
DUST SHIELD
ENGINE OIL
CLIPPING DEFLECTOR
SIDE DISCHARGE CATCHEF
STABiLiZER
REPLACEMENT
BAG FOR REAR
DISCHARGE
MOWERS
LAWN MOWER MAINTENANCE
BELT BLADE BLADE WHEELS
OPTIONAL
CATCHER FOR
DISCHARGE
LAWN MOWER
ADAPTER
LAWN MOWER
COVER
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ASSEMBLY
Read these instructions and this manual in its entirety before you attempt to assemble or operate your new lawn
mower. Your new lawn mower has been assembled at the
factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper opera-
tion of your lawn mower, all parts and hardware you assemble must be tightened securely. Use the correct
tools as necessary to ensure proper tightness. All parts such as nuts, washers, bolts, etc., necessary to complete
the assembly have been placed in the parts bag.
TO REMOVE LAWN MOWER FROM
CARTON
Remove loose parts included with mower. Cut down two end corners of carton and lay end panel
down flat.
= Remove all packing materials except padding be-
tween upper and lower handle and padding holding operator presence control bar to upper handle.
Roll lawn mower out of carton and check carton
thoroughly for additional loose parts.
HOW TO SET UP YOUR LAWN
MOWER
TO UNFOLD HANDLE (See Figs. 1 & 2)
iMPORTANT: UNFOLD HANDLE CAREFULLY SO AS NOT TO PINCH OR DAMAGE CONTROL CABLES.
Raise lower handle section to operating position and
align hole in handle with one of three height positioning
holes.
* Insert handle bolt through handle and bracket and
secure with knob.
Repeat for opposite side of handle.
Raise upper handle section to operating position, re- move protective ,padding and tighten handle knobs
securely: Remove any packing material from around control bar.
Your handles may be adjusted for your mowing com- fort. Refer to Service and Adjustments section of this manual.
TO UNSTALL ATTACHMENTS (See Fig, 3)
Your iawn mower was shipped ready to be used as a mulcher. To convert to bagging, or discharging:
o Open rear door and remove mulcher plate. Store
mulcher plate in a safe place. You can now install catcher or optional clipping deflec-
tor.
= To return to mulching operation, install mulcher plate
into discharge opening of mower, Be sure al! tabs are
seated properly.
OPERATOR PRESENCE
CONTROLBAR
LiFT UP
LOWER HANDLE
HANDLE
ADJUSTMENT
BRACKET
KNOB
N
r
MULCHER pLATE " _ TABS
MOWING POSITION
FiG. t
BOLT
FiG. 2
TS
FiG. 3
CAUTION." Do not run your mawnmower without muleher plate in place or ap= proved clipping deflector or grass catcher in place. Never attempt to op-
erate the lawn mower with the rear door removed or propped open.
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ASSEMBLY
TO ASSEMBLE & ATTACH GRASS
CATCHER (See Figs. 4 & 5)
° Put grass catcher frame into grass bag with rigid part
of bag on the bottom. Make sure the frame handle is outside of the bag top.
Slip vinyl bindings over frame.
NOTE: If vinyl bindings are too stiff, hold them in warm water for a few minutes. If bag gets wet, let it dry before using.
Lift the rear door on the mower housing and place the grass catcher frame side hooks onto handle bracket
hooks.
The grass caicher is secured to the lawn mower
housing when the rear door is lowered onto the grass
catcher frame.
TO ASSEMBLE CLIPPING DEFLECTOR (See Fig. 6)
nstall the deflector bar onto the clipping deflector with
two (2) ca. #10-24 x 3/4" truss head screws, flat
washers and Iocknuts as shown.
Tighten securely.
TO ATTACH CLIPPING DEFLECTOR (See Fig. 7)
Lift rear door and instal the clipping deflector bar legs
nto the slots of the handle support brackets as shown.
When the rear door is lowered it will rest on the top of the clipping deflector and secure it to the mower
housing.
CAUTION: Do not run your lawn mower without clipping deflector or approved grass catcher in place. Never attempt to operate the lawn mower with the rear
door removed or propped open.
CATCHER FRAME
HANDLE
BRACKET) HOOK
FIG. 4
FIG. 5
FRAME
OPENING
REAR DOOR
GRASS CATCHER
HANDLE
/ DEFLECTOR BAR
TRUSS
HEAD
SCREW
DEFLECTOR
FIG. 6
DEFLECTOR
BAR"LEG"
HANDLE
SLOTS
CLIPPING
FIG. 7
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OPERATION
KNOW YOUR LAWN MOWER
READ THiS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare the ilJustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this
manual for future reference.
DRIVE l
CONTROL BAR
DRIVE SPEED CONTROL
STARTER
LEVER
HANDLE KNOB
GASOLINE FILLER CAP
ENGINE SPEED CONTROL LEVER
PRIMER
MUFFLER
MULCHER PLATE
ENGINE OiL CAP
WITH DIPSTICK
WHEEL AD3USTER , HOUSING
FIG=8 (ONEACHWHEEL)
MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk-behind power lawn mowers conform to tile safety standards of the American National Standards institute and the U.S. Consumer Product Safety Commission. The blade turns when the engine is running.
OPERATOR PRESENCE CONTROL BAR -must be held down to the handle to start the engine. Release to step the
engine. ENGINE SPEED CONTROL LEVER - located on the side of the engine which allows you to select either fast (_) or
slow (_) engine speed. DRIVE SPEED CONTROL LEVER -. used to select the
drive speed of your lawn mower.
PRHMER - pumps additional fuel from the carburetor to the
cylinder for use when starting a cold engine. STARTER HANDLE ,-used for starting the engine.
DRIVE CONTROL LEVER - used to engage power-pro-
pelled forward motion of lawn mower. MULCHER PLATE - located at the discharge opening,
must be removed when converting to bagging or discharg- ing operation.
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OPERATION
HOW TO USE YOUR LAWN MOWER
ENGINE SPEED CONTROL (See Fig. 9)
The engine speed iscontrolled bya lever (red knob) located on the side of the engine. Fast ('_) position is for starting
engine, normal cutting and better grass bagging. Slow (,_) position isfor light cutting, trimming and fuel economy.
ENGINE ZONE CONTROL
CAUTION: Federal regulations require
art engine contromto be installed on this lawn mower in order to minimize the
A_ risk of blade contact injury, Do not un-
der any circumstances attempt to de-
feat the function of the operator control.
The blade turns when the engine is
running.
Your lawn mower is equipped with an operator presence control bar which requires the operator to be positioned behind the lawn mower handle to start and operate the lawn
TO EMPTY GRASS CATCHER
(See Fig. 10)
To remove grass catcher, release operator presence control bar to stop engine.
Lift up rear door and remove the grass catcher by the handle.
Empty by shaking catcher with open end downward. FIG. 10
NOTE: Do not drag the bag when emptying; it wil! cause unnecessary wear. LOWER WHEELS RAISE WHEELS
TO ADJUST CUTTING HEIGHT (See Fig. 11) FORHiGHCUT FORLOWCUT
Raise wheels for low cut and lower wheels for high cut. _ -*"_"_
Wheels are set in low cut for shipping. Adjust cutting X f-'i'J_ height to suit your requirements. Medium position is =:::::_" //;,_-_ -_'----:_,4l
best for most lawns; _,_'ii_ XX
" To change cutting height, squeeze adjuster lever to- _%c_'_'_ _
ward wheel. Move wheel up or down to suit your "-_ I _ _v_.'_ '_
requirements. Be sure all wheels are in the same _ _ 1C,._4(4_f_ setting. _ /;_,_
GRASS CATCHER FRAME HANDLE
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FIG. 11
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OPERATION
_ - - __ =
GROUND DRmVE FOUR SPEEDS (See Fig. 12)
You r lawn mower provides four (4) speeds to let you select the speed that suits you best.
The drive speed control lever can be changed while you are mowing. Speeds 1 and 2 are found when the engine speed
control (red) lever is in low position. Speeds 1 and 2 are for slower, light grass cutting, trimming and quiet operation. Speeds 3 and 4 are found when the engine'speed
control (red) lever is in fast (_,) position. Speed 3 is for slow, heavy/thick grass cutting or
trimming. Speed 4 is for normal cutting and bagging and for
ground transport.
IMPORTANT: DO NOT ATTEMPT TO SHIFT SPEEDS WITH THE DRIVE BAR ENGAGED UNLESS THE ENGINE IS RUNNING.
TO OPERATE DRIVE SYSTEM (See Fig. 13)
Select ground speed by moving drive speed selector leverto 1-3 or2-4 position and selecting eitherfast (_r_)
or slow (._) engine speed.
1-3 is slower and 2-4 is faster. The ground speed may be selected either when stand-
ing or moving.
° To start forward motion, slowly pull up drive control bar
to the handle. To slow or stop forward motion, let the drive control bar
move forward away from handle.
. To stop forward motion release drive control bar.
By slightly releasing the drive control bar the drive can be slowed or "feathered" so you may make turns
around obstacles or at end of rows.
Ifthe drive is not pulling properly, the drive cable may need adjusting (See "TO ADJUST DRIVE CON:
TROL" in the Service and Adjustments section of this
manual.) This adjustment may be required after 15
hours of use.
DRIVE SPEED SELECTOR LEVER
FroG.12
DRIVE CONTROL / PRF_FN_F
'\ BAR
OPERATOR
FiG, 13
ENGINE OIL CAP W/DIPSTICK
DRIVE
CONTROL
FEATHERED
CAP
BEFORE STARTING ENGINE
OIL (See Fig= 14)
Your lawn mower is shipped without oil in the engine.
Be sure mower is level and area around oil fill is clean,
Remove engine oil cap w/dipstick and fil! to the full line on the dipstick.
Use20ozs. of oil. Fortypeandgradeofoiltouse, see "ENGINE" in Customer Responsibilities section of this
manual. Pour oil slowly. Do not ove_:fill.
Check oi! level before each use. Add oil if needed. Fill to full line on dipstick.
To read proper level, tighten engine oil cap each time.
Reinstall engine oil cap and tighten. After the first two (2) hours of mowing, change the oil,
and every 25 hours thereafter. You may need to change the oil more often underdusty, dirty conditions,
GAS (See Fig, 14)
Fill gasoline tank with fresh, clean, unleaded gasoline. DO NOT USE PREMIUM GASQMNE. BE CAREFUL
NOT TO OVER FILL TANK.
FIG. 14
WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the fuel tank, start the
engine and let it run until fuel lines and carburetor are empty. Use fresh fuel next season, See Storage Instruc-
tions for additional information. Never use engine or
carburetor cleaner products in fue! tank or permanent damage may occur.
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