Craftsman 917372852 Owner’s Manual

®
MODEL NUMBER 917.372852
oAssembly
Operation
Customer Responsibilities
Service
OWNER'S MANUAL
Caution:
Read and Follow all Safety Rules
and Instructions Before Operating
This Equipment
149788 REV, 2 05.23,95
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Printed in USA
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I
& SAFETY RULES
IMPORTANT; THIS CUTTING MACHINE lS CAPABLE OF AMPUTATING HANDS AND FEETAND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH
SAFETY STANDARDS REQUIRE OPERATOR PRESENCE CONTROLS TO MINIMIZE THE RISK OF INJURY. YOUR UNtT IS EQUIPPED WITH SUCH CONTROLS. DO NOT ATTEMPT TO DEFEAT THE FUNCTION OF THE OPERATOR PRESENCE
CONTROLS UNDER ANY CIRCUMSTANCES
Safe Operation Practices for Walk-Behind Mowers
TRAINING:
' Read this operator's manual carefully Become familiar with the controls and know how to operate your mower property.
Learn how to quickly stop mower
,, Do not allow children to use your mower Never allow adults
lo use mower without proper instructlons
Keep the area of operation clear of all persons, especia!ly small children and pets
Use mower only as the manulaclurer intended and as de- scribed in this manual.
o Do not operate mower if it has been dropped or damaged in
any manner. Always have damage repaired before using
your mower
Do not use accessory attachments that are no? recornmended
by the manufaclurer Use of such attachments may be
hazardous..
The blade turns when the engine is running
PREPARATION:
. Always thoroughly check the area to be mowed and clear it of
att stones, sticks, wires, bones, and other foreign obiects
These objects wi]] be thrown by the blade and can cause severe injury
Always wear safely glasses or eye shields when starting and
while using your mower
- Dress properly Do not operate mower when barefoot or
wearing open sandals. Wear only solid shoes with good traction when mowing,
Check fuel tank before starting engine. Do not filf gas lank indoors, when the engine is running or when the engine is hot
Allow the engine 1o coot for several minutes before filling the gas tank Clean off any spilled gasoline before starting the
engine
Always make wheel height adjustments before starling your
mower Never attempt to do this while the engine is running
- Mow only in daylight or good adificial tight
OPERATION:
Keep your eyes and mind on your mower and the area being
cut Do not let other interests distract you.
Do not rnow wet or slippery grass Never run while operating
your mower. Atways be sure of your footing - keep a firm hold on the handles and walk
Do not put hands or feet near or under rotating pads Keep
clear of the discharge opening at al! times
Always stop the engine whenever you leave or are not using
your mower, or before crossing driveways, walks, roads, and any gravel-covered areas
Never direct discharge of material toward bystanders nor
allow anyone near the mower while you are operating it
Before cleaning, inspecting, or repa)dng your mower, stop the
engine and make absolutely sure the blade and all moving parts have stopped Then disconnect the spark plug wire and
keep it away from the spark plug to prevent accidenta! starting
De not continue to run your mower if you hit a foreign obiect Follow the procedure outlined above, lhen repair any dam- age before restarting and operating you mower
Do not change the gnvemor settings or overspeed the engine Engine damage or personal injury may result.
Do not operate your mower if it vibrates abnormally Exces- sive vibration is an indication of damage; stop the engine,
safely check for the cause of vibration and repair as required
, Do not run the engine indoors Exhaust fumes are danger-
ous
Never cut grass by pulling the mower towards you Mow across the face of slopes, never up and down or you might
lose your footing. Do not mow excessively steep slopes. Use caution when operating the mower on uneven terrain or when
changing directions - maintain good footing
Never operate your mower without proper guards, plates, grass catcher or olher safety devices in place
MAINTENANCE AND STORAGE:
Check the blade and the engine mounting bolts often to be sure they are tightened properly
Check all bolts, nuts and screws at frequent intervals for proper tightness to be sure mower is in safe working condi-
tion.
Keep all safety devices in place and working.
To reduce fire hazard, keep the engine free of grass, leaves or excessive grease and oil
° Check grass catcher often for deterioration and wear and
replace worn bags Use only replacement bags that are recommended by and comply with specifications of the manufacturer of your mower
Always keep a sharp blade on your mower
Allow engine to coot before storing in any enclosure
Never slore mower with fuel in the tank inside a building where fumes may reach an open flame or an ignition source such as a hot water heater, space heater, clothes dryer, etc
LJ L J ±LI'L' L L" "HJL'* J'l UUU I:' ,,U,,,
portant safety precautions. It means
Look for this symbol to point out im-
CAUTION!tt BECOME ALERT!t! YOUR SAFETY IS INVOLVED.
CAUTION: Always disconnect spark plug wire and place wire where it can-
not contact spark plug in order to pre_ vent accidental starting when setting
up, transporting, adjusting or making
repairs.
i i
WARNING
The engine exhaust from this product con- tains chemicals known to the State of Califor-
nia to cause cancer, birth defects, or other reproductive harm.
CONGRATULATIONSonyourpurchaseofaSearsLawn Mowerithasbeendesigned,engineered and manufac-
tured to give you the best possible dependability and pefformance_
Should you experience any problem you cannol easily remedy, please contact your nearest Sears Authorized
Service Center/Department We have competent, well- trained technicians and the proper tools to service or repair this lawn mower.
Please read and retain this manual The instructions wilt enable you lo assemble and maintain your lawn mower
properly. Always observe the "SAFETY RULES'L
MODEL NUMBER 917.372852
SERIAL NUMBER
DATE OF PURCHASE THE MODELAND SERIAL NUMBERS WILL BE FOUND
ON A DECAL ATTACHED TO THE REAR OF THE LAWN MOWER HOUStNG
YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE,.
PRODUCT SPECIFICATIONS
HORSEPOWER: 5,5 DISPLACEMENT: 12 6 cu in..
GASOLINE CAPACITY 1.25 quart AND TYPE: UNLEADED REGULAR
OiL TYPE (API-SF/SG): SAE 30 (above 32°F)
SAE 5W-30 (below 32"F)
OIL CAPACITY: 20 oz
SPARK PLUG: Champion J19LM, RJt9LM (Gap: .030") STD361458
VALVE CLEARANCE: INTAKE: 008"
EXHAUST: .008"
SOLID STATE IGNITION
AIR GAP: 0125 in BLADEBOLTTORQUE: 35-40 FT LBSo
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this product Contact your nearest Sears store for details,
CUSTOMER RESPONSIBILITIES
. Read and observe the safety rules, = Fotlow a regular schedule inmaintaining, caring for and using your lawn mower.
Fo!low the instructions under "Customer Responsibilities" and "Storage" sections of this owner's manual
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER
For two years from date of purchase, when this Craftsman Lawn Mower is maintained, lubricated, and tuned up
according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or workmanship°
If thisCraftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase
This Warranty does not cover:
Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain
the equipment according to the instructions contained in the owner's manual.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN POWER MOWER TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT INTHE UNITED STATES THIS WARRANTY APPLIES ONLY WHILE
THIS PRODUCT IS tN USE INTHE UNITED STATES. This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
TABLE OF CONTENTS
SAFETY RULES ................................................................ 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 12-14
WARRANTY ................................................................... 3
ASSEMBLY ..................................................................... 6
OPERATION ....................................................................... 8
INDEX
A
Accessories ......................................... 5
Adjustments:
Carburetor ................................ 16
Engine Speed .............................. 16
Handle Height ........................... 16
Height ot Cut ........................... 9
Air Filter."
Replacement ............................ t4
Service ...................................... t4
AssembIy .................................................... 6
B
Blade:
Sharpening .............................. I3
Replacement ....................... 13
C
Controls:
Drive Control ................................... g
Engine Zone Control ..................... 9
Engine Speed Control .................... 9
Operator Presence Control Bar ......8
Customer Responsibilities ....... 3, 12-14
Air Fqlter ....................................... 14
Blade Care/Replacement ........... 13
Drive Wheels ............................... 13
Engine ....................................... 14
Lubrication .................................. 14
Spark Plug .............................. 14
Cutting Levels ........................................... 9
Engine:
Air Filter .................................... t4
Oil Change ................................ 14
Oil Level ........................................ 14
Oil Type ......................................... 14
Starting ..................................................10
Stopping ............................. 10
Storage ........................... t 7
Fuel:
Capacity ............................................. 3
Storage .......................................... 17
Type .............................. 10
Lubrication:
Engine ................................... 14
Lawn Mower ........................... 12
Maintenance Agreement .................. 3
Maintenance Schedule ...................... 12
Mowing Tips ..................................... t I
Oil:
Engine ........................................ 10
Storage ................................ 17
MAINTENANCE SCHEDULE ...................................... 12
SERVICE AND ADJUSTMENTS .................................. 15
STORAGE ..................................................................... 17
TROUBLESHOOTING ................................................. 27
REPAIR PARTS - LAWN MOWER ........................ 18_22
REPAIR PARTS - ENGINE ...................................... 23-25
PARTS ORDERING/SERVICE ................................... 28
E
Operation:
Drive Control ..................................
Engine Control ........................................
Grass Catcher ............................. 10
Mower .......................................... 9
Operator Presence Control Bar 9
Options:
Accessories ...................................... 5
R
F
Repair Parts:
Engine ................................... 23-25
Lawn Mower ................................. 18-22
Responsibilities, Customer ........3, 12-I4
S
L
M
O
Safety Rules ...................................... 2
Service and Adjustments .................... 15
Carburetor ................................ 16
Engine Speed ........................... 16
Handle ........................................ 16
Spark Plug ...................................... 14
Specifications .................................. 3
Speed Control:
Engine ............................................ 10
Starting the Engine ......................... 10
Stopping the Engine ............................. 10
Storage ................................................ 17
T
Troubleshooting Chart ......................... 27
W
Warranty........................................... 3
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LAWN MOWER ACCESSORIES
These accessories were available when this lawn mower was produced.. They are a!so available at most Sears retail outlets and service centers.. Most Sears stores can also order repair parts for you, when you provide the model number of your lawn
mower_ Some of these accessories may not apply to your lawn mower
LAWN MOWER PERFORMANCE
,= ,,, ,= , ,, ,,,, , ,,,,,,,,, ,, = ,, ,,,H,, ,,, , ,= = =, ,, , , ,,,,,, ,,,,,,
CLIPPING DEFLECTOR
FOR REAR DISCHARGE LAWN MOWERS
,,,,,, , ll,,l,,, i, ,H,,, H
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
i
LAWN MOWER MAINTENANCE
,,,, ,,,, ,
MUFFLERS
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MULCHER KITS
JLL
GRASS CATCHERS
SIDE DISCHARGE
LAWN MOWERS
AIR RLTERS
STABILIZER
FOR
GAS CANS
SPARK PLUGS
BELTS
BLADES BLADE ADAPTERS WHEELS
5
ENGINE OIL
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ASSEMBLY
Read these instructions and this manual in its entirety before you attempt to assemble or operate your new lawn
mower. Your new lawn mower has been assembled at the factory with the exception of those parts teft unassembted
for shipping purposes. To ensure safe and proper opera- tion of your lawn mower, atl paris and hardware you
assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness. Aft parts such as nuts, washers, bolts, etc., necessary to complete the assembly have been placed in the parts bag
TO REMOVE LAWN MOWER FROM CARTON
= Remove loose parts included with mower , Cutdown two end corners of cation and lay end panel
down fiat
Remove allpacking materials except padding between
upper and lower handle and padding holding operator presence control bar to upper handle,
Roll lawn mower out of carton and check carton thor-
oughly for additional loose pads°
HOW TO SET UP YOUR LAWN MOWER
TO UNFOLD HANDLE (See Fig. 1)
iMPORTANT: UNFOLD HANDLE CAREFULLY SO AS
NOT TO PINCH OR DAMAGE CONTROL CABLES
Raise handles until tower handle section locks into
place in mowing position
,, Raise upper handle section into placeon lower handle,
remove protective padding and tighten both handle
knobs
. Remove handle padding holding operator presence
control bar to upper handle
Your lawn mower handle can be adjusted for your
mowing comfort Refer to "Adjust Handle" in the Service and Adjustment section of this manual
NOXE: For shipping purposes, the rear wheels on your lawn mower are not adjusted to the same position as the
front wheels. Before operating mower adjust eli wheels to the same cutting height position
SIDE DISCHARGING (See Fig 2B) -
Mulcher plug must be installed into rear discharge opening of mower (see above instructions),
Unlock closed discharge guard by lifting latch and allow guard to swing open to discharging position
,, Mower is now ready for discharging operation
To convert to mulching or bagging operation, dis- charge guard must be closed and locked securely
SIMPLE STEPS TO REMEMBER
WHEN CONVERTING YOUR LAWN MOWER
FOR MULCHING -
Rear mulcher plug installed
o Side discharge guard closed and locked securely FOR REAR BAGGING -
, Rear mulcher plug removed
- Grass catcher installed°
Side discharge guard closed and locked securely
FOR SIDE DISCHARGING -
o
Rear mutcher plug installed,
o
Side discharge guard unlocked and open°
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CAUTION: Do notrun your lawn mower without rear mulcher plug in place or
approved grass catcher tn place° Never attempt to operate the lawn mower with the rear door removed or
propped open.
MULCHER PLUG
OPERATOR PRESENCE
CONTROLBAR
UPPER HANDLE
LIFT UP
LOWER HANDLE
LIFTUP
MOWING POSITION
FIG. 1
TO CONVERT MOWER Your lawn mower was shipped ready to be used as a
mulcher To convert to bagging or discharging:
REAR BAGGING (See Fig 2A)
Open rear door and remove mulcher ptug Store mulcher plug in a safe place
- You can now install grass catcher
,_ To convert to mulching or discharging operation, install
mulcher pfug into rear discharge opening of mower
LtFT LATCH
TO UNLOCK
AND OPEN
DISCHARGE GUARD CLOSED POSITION
OPEN POSITION
6 FIG. 2B
ASSEMBLY
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TO ASSEMBLE AND ATTACH GRASS
CAI'CHER (See Figs. 3A thru 4)
Insert leg of tubular frame through front opening of grass catcher and thread frame into sewn hem of bag,
NOTE: Keep bag hem gathered on the straight leg of the tubutar frame
When frame comes out the other end of sewn hem, immediately work the end of frame down inside the bag
as shown in inset.
° Slide sewn hem evenly around the tubular frame until
both ends of frame are exposed out of the front open- ing.
Assemble iower frame to tubular frame as shown. Be sure hand+e is outside of bag and frames are fully
seated as shown in inset
° Slip vinyl bindings over frame
NOTE: If vinyl bindings are too stiff, hold them in warm
water for a few minutes if bag gets wet, let it dry before
using.
Close the flip lid. Ftip lid must beclosed while operating lawn mower
Lift the rear door on the mower housing and place the grass catcher frame onto the formed tabs on the rear
door hinge bracket..
The grass catcher is secured to the lawn mower housing when the rear door is lowered onto the grass catcher frame..
CAUTION: Do not run your lawn mower
without clipping deflector or approved
grass catcher in place. Never attempt to operate the lawn mower with the rear
door removed or propped open.
BRACKET
FIG. 3C
DOOR
GRASS CATCHER
FRAME
TUBULAR FRAME SEWN
SEWN HEM
FLIP LID
FIG, 3A
\
FORMED TABS
FIG. 4
7
OPERATION
KNOW YOUR LAWN MOWER
READ THtS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare the illustrationswith your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this
manual for future reference.
These symbols may appear on your lawn mower or in literature supplied with the product. Learn and understand their meaning°
CAUTION ENGINE ENGINE FAST SLOW CHOKE
OR WARNING ON OFF
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ENG1NE ZONE CONTROL CABLE
STARTER HANDLE
GRASS CATCHER
MULCHER PLUG
ENGINE OIL CAP W/DIPSTICK
FUEL OIL DANGER, KEEP HANDS
AND FEET AWAY
OPERATOR PRESENCE CONTROL BAR
DRIVE CONTROL LEVER
CABLE CLIP
GASOLINE CAP
PRIMER
ENGINE SPEED CONTROL
DRIVE COVER
SIDE DISCHARGE GUARD
HOUSING
WHEEL ADJUSTER
FIG. 5
{ON EACH WHEEL}
MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute and the US Consumer Product Safety Commission° The blade turns when the engine is running
OPERATOR PRESENCE CONTROL - must be held down to the handle to start the engine, Release to stop the
engine. PRIMER - pumps additional fuel from the carburetor to the
cylinder for use when starting a cold engine STARTER HANDLE - used for starting the engine.
DRIVE CONTROL LEVER - used to engage power-pro- pelled forward motion of tawn mower_
ENGINE SPEED CONTROL - located on the side of the engine which allows you to select either fast (,_J_)or slow
(.,a,,) engine speed.. MULCHER PLUG _ Located atthe rear discharge opening
must be removed when converting to bagging operation
i i
OPERATION
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ii i
The operation of any lawn mower can result in foreign objects thrown into the eyes, which can
result in severe eye damage. Always wear safety glasses or eye shields while operating your lawn mower or performing any adjustments or repairs, We recommend a wide vision safety
mask over the spectacles or standard safety gtasses,
HOW TO USE YOUR LAWN MOWER
ENGINE SPEED (See Fig. 6) The engine speed is controlled by a lever located on the
side of the engine,. Fast (_t') position is for starting the engine, normal cutting, and better grass bagging. Slow (,_t,) position isforlightcutting, trimming and fueleconomy.
ENGINE ZONE CONTROL
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CAUTION: Federal regulations require an engine control to be installed on this
_l_ lawn mower in order to minimize the
, Your lawn mower is equipped with an operator pres-
ence control bar which requires the operator to be positioned behind the fawn mower handle to start and
operate the lawn mower
DRIVE CONTROL (See Fig. 7)
Self-propelling is controlled by holding the operator presence control bar down to the handle and pushing
the drive control lever forward until it clicks; then release the lever
Forward motion will stop when the operator presence control baris released.. To stop forward motion without
stopping engine, release the operator presence control
bar slightly until the drive control disengages.. Hold operator presence control bar down to handte to con-
tinue mowing without self-propelling.
To keep drive control engaged when turning corners, push down on handle and lift front wheels off ground
while turning lawn mower
TO CONVERT MOWER Your lawn mower was shipped ready to be used as a
mulcher. To convert to rear bagging or side discharging, see 'TO CONVERT MOWER" in Assembly sect)on of this
manual.
risk of blade contact injury. Do not under any circumstances attempt to
defeatthe function of the operator con-
trol. The blade turns when the engine is
running.
i
ENG;NESPEED CONTROL
LEVER
PRIMER
FIG. 6
OPERATOR PRESENCE CONTROL BAR
\
DRIVE CONTROL
TO ENGAGE DRIVE CONTROL
FIG. 7
LOWER WHEELS
FOR HIGH CUT RAISE WHEELS
DRIVE CONTROL
DISENGAGED
FOR LOW CUT
CONVERT LAWN MOWER: CAUTION: BEFORE ATTEMPTING TO
° Release control bar to stop engine.
Make sure the blade and all moving parts
have completely stopped.
TO ADJUST CUTTING HEIGHT (See Fig. 8)
NOTE: For shipping purposes, the rear wheels on your lawn mower are not adjusted to the same position as the front wheels. Before operating mower adjust all wheels to the same cutting height position
= Raise wheels for low cut and lower wheels for high cut 9
FIG. 8
Wheels are set in low cut for shipping. Adjust cutting height to suit your requirements. Medium position is
best for most lawns.
To change cutting height, squeeze adjuster lever to- ward wheel., Move wheel up or down to suit your
requirements. Be sure all wheels are in the same setting.
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