Craftsman 917372810 Owner’s Manual

®
EL 917.37281
oAssembny oOperation
oCustomer
Responsibilities
OWNER'S MANUAL
Convert! bee
oAdjustments oRepair Parts
Caution: Read and Follow
all Safety Rules and Instructions
Before Operating
This Equipment
146303 10/11/94
Printed in U.SoA°
SAFETY RULES
CAUTION: ALWAYS DISCONNECTSPARKPLUGWIREAND PLACEWIRE WHEREITCANNOTCONTACT SPARK PLUG TO PREVENT ACCIDENTAL STARTINGWHEN SETTING UP,TRANSPORTING, ADJUSTING OR MAKING
REPAIRS_
iMPORTANT
SAFETY STANDARDS REQUIRE OPERATOR PRESENCE CONTROLS TO MINIMIZE THE RISK OF INJURY° YOUR UNIT ISEQUIPPED WITH SUCH CONTROLS, DO NOT ATTEMPT TO DEFEAT THE FUNCTION OF THE OPERATOR PRESENCE CONTROLS UNDER ANY CIRCUM- STANCES°
TRAINING:
', Read this operator's manual carefully Become familiar with
the controls and know how to operate your mower properly_
Learn how to quickly stop mower..
* Do not allow children to use your mower, Never allow adults
to use mower without proper instructions.
o Keep the area of operation clear of all persons, especially
small children and pets.'
o Use mower only as the manufacturer intended and as de-
scribed in this manual
o Do not operate mower' if it has been dropped or damaged in
any manner. Always have damage repaired before using your mower.
o Do not use accessory attachments that are not recommended
by the manufacturer'. Use of such attachments may be hazardou&
Be aware that the mower blade turns when the engine is running..
PREPARATION:
° Always thoroughly check the area to be mowed and clear it of
all stones, sticks, wires, bones, and other foreign objects These objects will be thrown by the blade and can cause
severe injury.
° Always wear safety glasses or eye shields when starting and
while using your mower..
o Dress properly. Do not operate mower when barefoot or
wearing open sandals Wear only solid shoes with good traction when mowing.
= Check fuel tank before starting engine. Do not fill gas tank
indoors, when the engine is running or when the engine is hot. Allow the engine to cool for several minutes before filling the
gas tank Clean off any spilled gasoline before starting the engine.
Always make wheel height adjustments before starting your mower.. Never attempt to do this while the engine is running..
Mow only in daylight or good artificial lighL
OPERATION:
o Keep your eyes and mind on your mower and the area being
cuL Do not let other interests distract you.,
° Do not mow wet or slippery grass Never run while operating
your mower_ Always be sure of your footing -keep a firm hold on the handles and walk.
Do not put hands or'feet near or under rotating part& Keep
clear of the discharge opening at all times
Always stop the engine whenever you leave or are not using your mower, or before crossing driveways, walks, roads, and
any gravel-covered areas.
o Never direct discharge of materiat toward bystanders nor'
allow anyone near the mower while you are operating it.
° Before cleaning, inspecting, or repairing your mower, stop
the engine and make absolutely sure the blade and all moving parts have stopped Then disconnect the spark plug wire and keep it away from the spark plug to prevent accidental starting.
o Do not continue to run your mower if you hit a foreign o_jecL
Fotlow the procedure outlined above, then repair any dam- age before restarting and operating you mower..
o Do not change the governor settings or overspeed the
engine Engine damage or' personal injury may resuiL
o Do not operate your mower if it vibrates abnormally.. Exces-
sive vibration is an indication of damage; stop the engine, safely check for the cause of vibration and repair as required..
o Do not run the engine indoors Exhaust fumes are danger-
ous.
o Never cut grass by pulling the mower towards you. Mow
across the face of slopes, never up and down or you might lose your footing. Do not mow excessively steep slopes.
Use caution when operating the mower on uneven terrain or
when changing directions - maintain good footing=
o Never operate your mower without proper guards, plates,
grass catcher' or other' safety devices in place.
MAINTENANCE AND STORAGE:
o Check the blade and the engine mounting bolts often to be
sure they are tightened properly,
Check all bolts, nuts and screws at frequent intervals for proper tightness to be sure mower is in safe working condi-
tion,
o Keep all safety devices in place and working, ° To reduce fire hazard, keep the engine free of grass, leaves
or excessive grease and oil.
o Check grass catcher often for deterioration and wear and
replace worn bags, Use only replacement bags that are recommended by and comply with specifications of the manufacturer of your mower,.
° Atways keep a sharp blade on your mower'. ° Mow engine to cool before storing in any enclosure
Never store mower with fuel in the tank inside a building where fumes may reach an open flame or an ignition source such as a hot water heater, space heater, clothes dryer, etc.
LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS.
IT MEANS - ATTENTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.
2
CONGRATULATIONS on your purchase of a Sears Lawn Mower. It has been designed, engineered and manufac-
tured to give you the best possible dependability and
performance. Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized Service Center/Department. We have competent, well-
trained technicians and the proper tools to service or repair this lawn mower.
Please read and retain this manual° The instructions will enable you to assemble and maintain your lawn mower
properly. Always observe the "SAFETY RULES'L
MODEL NUM BER 9'! 7.372810
SERIAL NUMBER
DATE OF PURCHASE THE MODEL AND SERIAL NUMBERSWILL BE FOUND
ON A DECAL ATTACHED TO THE REAR OF THE LAWN MOWER HOUSING
YOU SHOU LD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE
PRODUCT SPECUFICATIONS
HORSEPOWER: 6,0 DISPLACEMENT: 12,56 CU, IN, GASOLINE CAPACITY 1,5 QUARTS
AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF/SG): SAE 30 (ABOVE 32°F)
SAE 5W-30 (BELOW 32°F)
OIL CAPACITY: 28 OZS SPARK PLUG: CHAMPION RJ19-LM
(GAP: _,030") STD361458 VALVE CLEARANCE: INTAKE: .,008 IN.,
EXHAUST: _,008IN
SOLID STATE IGNITION
AIR GAP: o0125 IN,,
BLADE BOLT TORQUE: 35-40 FT, LBSo
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this product, Contact your nearest Sears store for details°
CUSTOMER RESPONSIBILITIES
o Read and observe the safety rules.
° Follow a regular schedule in maintaining, caring for and using your lawn mower.
Follow the instructions under "Customer Responsibilities" and "Storage" sections of this owner's manual°
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER
For two years from date of purchase, when this Craftsman Lawn Mower is maintained, lubricated, and tuned up according to the operating and maintenance instructionsin the owner's manual, Sears will repair free of charge any defect in material or workmanship,
Ifthis Craftsman Lawn Mower isused for commercial or rental purposes, thiswarranty applies for only 90 days from the date of purchase,
This Warranty does not cover:
Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plugo
° Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain
the equipment according to the instructionscontained in the owner's manual
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN POWER MOWER TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE
THIS PRODUCT IS 1NUSE IN THE UNITED STATES. This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state..
SEARS, ROEBUCK AND CO.., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
3
TABLE OF CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ....................... 3, 9-11
WARRANTY .................................................................. 3
ASSEMBLY ................................................................... 5
OPERATION .................................................................. 6
MAINTENANCE SCHEDULE ....................................... 9
iNDEX
A
Accessories ...................................................5
Adjustments:
Carburetor .....................................13
Drive Belt .............................................12
Engine Speed .......................... 13
Handle Height ...............................13
Height of Cut ....................................7
Air Filter:
Replacement ...................................11
Service ..................................................11
Assembly .................................................5
B
Blade:
Sharpening ............................ 10
Replacement .......................... 10
C
Controls:
Engine Zone Control ....................7
Engine Speed Control ....................6
Operator' Presence
Control Bar ..............................................6
Customer Responsibilities ..... 3, 9-t t
Air Filter .................................... t 1
Blade Care!Replacement ............10
Drive Wheels ..............................10
Engine ................................................11
Lubrication ......................................11
Spark Plug .................................i 1
Cutting Levels .........................................7
Engine:
Air Filter'. .................................. 11
Oil Change ............................. 11
Oil Level ...................................................11
Oil Type .................................... 11
Starting ..........................................8
Stopping ................................... 8
Storage ..............................................14
Fuel:
Capacity ................................................................3
Storage ............................................14
Type ...........................................................................8
Handle Adjustment:
Assembly ..........................................5
Cutting Height ......................... 13
Lubrication:
Engine ....................................... 11
Lawn Mower ............................ 9
Maintenance Agreement ................ 3
Maintenance Schedule ................... 9
Mowing Tips ........................................8
Oil:
Engine .................................................11
Storage ........................................14
SERVICE AND ADJUSTMENTS ................................ 12
STORAGE ................................................................... 14
TROUBLESHOOTING ................................................. 23
REPAIR PARTS - LAWN MOWER ........................ 15-19
REPAIR PARTS - ENGINE .................................... 20-22
PARTS ORDERING/SERVICE ................................... 24
E
F
H
L
M
O
Operation:
Drive Control ...............................................7
Engine Control ..........................................7
Grass Catcher'. ................................10
Mower ...............................................................7
Operator Presence
Control Bar ..................................................7
Options:
Accessories ..................................................5
R
Repair Parts:
Engine ............................... 20-22
Lawn Mower ............................15-19
Responsibilities, Customer ........3, 9-11
S
Safety Rules ..............................................2
Service and Adjustments ............... 12
Carburetor. .......................................13
Drive Belt ........................................I2
Engine Speed ...................................13
Handle ............................................13
Spark Plug ...............................................11
Specifications ................................... 3
Speed Control:
Engine ....................................................12
Starting the Engine .......................... 8
Stopping the Engine ..........................8
Storage .................................................14
T
Trouble Shooting Chart ................. 23
W
Warranty .........................................................3
4
LAWN E ACC ES
These accessories were available when this lawn mower was produced° They are also available at most Sears retail outlets
and service center& Most Sears stores can also order repair parts for you, when you provide the model number of your lawn mower. Some of these accessories may not apply to your lawn mower.
ENGINE
SPARK PLUG MUFFLER AIR FILTER GASCAN
LAWN MOWER MAINTENANCE
ENGINE OIL
IlUlUl,UlIll Ul,Ul,
i ii ii
STABILIZER
BELT BLADE BLADE
ASSEMBLY
Read these instructions and this manual in its entirety before you attempt to assemble or operate your new lawn
mower° Your new lawn mower has been assembled at the factory with the exception of those parts left unassembled
for shipping purposes° All parts such as nuts, washers, bolts, etco,necessary to complete the assembly have been
placed in the parts bag, To ensure safe and proper operation of your lawn mower, all parts and hardware you
assemble must be tightened securely., Use the correct tools as necessary to ensure proper tightness°
TO REMOVE LAWN MOWER FROM
CARTON
° Remove loose parts included with mower_, o Cut down two end corners of carton and lay end panel
down flat.
o Remove all packing materials except padding be-
tween upper and lower handle and padding hotding operator presence control bar to upper handle,
o Roll lawn mower out of carton and check carton
thoroughly for additional toose parts,
HOWTO SET UPYOUR LAWN MOWER
TO UNFOLD HANDLE (See Fig. 1)
= Raise handles until lower handte section locks into
place in mowing position,
WHEELS LAWN MOWER
ADAPTER
OPERATOR PRESENCE CONTROLBAR
UPPER HANDLE
LIFT UP
LOWER HANDLE
FIG. 1
Raise upper handle section into place on lower handle,
remove protective padding and tighten both handle
knobs,
. Remove handle padding holding operator presence
control bar to upper handle,,
. Your lawn mower handle can be adjusted for your
mowing comfort,. See "TO ADJUST HANDLE" in the Service and Adjustments section of this manual,,
COVER
MOWING POSITION
5
OPERAON
...................... 1 ,,,l,,i
KNOWYOUR LAWN MOWF.R
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER_ Compare the illustrationswithyourlawn mower tofamiliarizeyourseffwiththelocationofvariouscontrolsand adjustments_Save this
manual for future reference°
OPERATOR PRESENCE
ZONE CONTROL CABLE
STARTER HANDLE
CONTROLBAR
DRIVE CONTROL LEVER
HANDLE KNOB
CABLECLIP
ENGINE SPEED CONTROL LEVER
DISCHARGE GUARD
MULCHER PLATE
WHEEL ADJUSTER (ON EACH WHEEL)
.................................................................. i i i i i ii_ ,_ i,iil,l,,_l,l,,,i
GASOLINE FILL CAP
ENGINE OIL CAP WITH DIPSTICK
DRIVE COVER
HOUSING
PRIMER
MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk-behind power lawn mowers conformto the safety standards of the American National Standards Institute and the UpS°Consumer Product Safety Cornmission_ The blade turns when the engine is runhing.
OPERATOR PRESENCE CONTROL - must be held down to the handle to start the engine° Release to stop the
engine° STARTER HANDLE - used for starting the engine,
DRIVE CONTROL LEVER - used to engage power-pro- pelled forward motion of lawn mower.
PRIMER - pumps additional fuel from the carburetor' to the cylinder for use when starting a cold engine.
ENGINE SPEED CONTROL LEVER * located onthe side ofthe engine which allows you toselect either high (_) or low (-4_) engine speed.
MULCHER PLATE - located at the discharge opening, must be removed when convertingto bagging or discharg-
ing operation.
6
OPERA 0
HOW TO USE YOUR LAWN iVIOWER
ENGINE SPEED (See Fig. 2)
The engine speed is controlled by a lever located on the side of the engine_ High ('_) position is for starting engine,
normal cutting and better grass bagging. Low (-4_) position is for light cutting, trimming and fuel economy..
ENGINE ZONE CONTROL
CAUTION: Federal regulations require an engine control to be installed on this
lawn mower in order to minimize the
&
risk of blade contact injury. Do not under any circumstances attempt to defeat the function of the operator con- trol The blade turns when the engine is running.
ENGINE SPEED CONTROL LEVER PRIMER
FIG. 2
Your lawn mower is equipped with an operator pres- ence control bar which requires the operator to be positioned behind the lawn mower handle to start and operate the lawn mower..
TO ADJUST CUTTING HEIGHT (See Fig. 3)
= Raise wheels for low cut and lower wheels for high cut. ° Wheels are set in tow cut for shipping,. Adjust cutting
height to suit your requirements_ Medium position )s best for most lawns°
° To change cutting height, squeeze adjuster lever to-
ward wheel. Move wheel up or down to suit your
requirements,. Be sure all wheels are in the same
setting°
DRIVE CONTROL (See Fig. 4)
° Self-propelling is controlled by holding the operator
presence control bar down to the handle and pushing the drive control lever forward until it clicks; then
release the lever,.
o Forward motion will stop when the operator presence
control baris released,, To stop forward motion without stopping engine, release the operator presence control
bar slightly until the drive control disengages, Hold operator presence control bar down to handle to con-
tinue mowing without self-propellingo
° To keep drive control engaged when turning corners,
push down on handle and lift front wheels off ground while turning lawn mower..
TO CONVERT TO DISCHARGING MOWER (See Fig. 5)
Your mower is shipped ready to be used as a mulcher_ To convert to bagging or discharging:
o Lift discharge guard and remove mulcher plate.. ° Mower can now be used for side discharging or op-
tional grass catcher can be attached.
° To returnto mulching operation, simplyreinstall mulcher
plate as shown°
LOWER WHEELS RAISE WHEELS FOR HIGH CUT FOR LOW CUT
FIG. 3
OPERATOR PRESENCE CONTROL BAR
DRIVE CONTROL CONTROL
TO ENGAGE,
DRIVE CONTROL
FIG. 4
DISENGAGED
without discharge guard, approved
CAUTION: Do not run your lawn mower !
grass catcher or mulcher plate inplace.
::: iiiiiiiiii i,i ,_ .............
_ MULCHER PLATE
FIG. 5
7
OPERATION
i , ,, i ,, ,i, ,! ! I ,, L ,, I i,,11 I,,IIL,!IIII,, L I I
BEFORE STARTgNG ENGBNE
OIL (See Fig. 6)
Your lawn mower is shipped without oil in the engine.. . Be sure mower' is level and area around oil fill isclean_
Remove engine oil cap w/dipstick and fill to the full line on the dipstick_
o Use 28 ozs,.of oil. For type and grade of oil to use, see
"ENGINE" in Customer Responsibilities section of this manual
. Pour oil slowly. Do not over fill.. . Check oil level before each use. Add oil if needed., Fill
to full line on dipstick,
o To read proper level, tighten engine oil cap each time_ ° Reinstall engine oil cap and tighten.
° After- the first two (2) hours of mowing, change the oil,
and every 25 hours thereafter. You may need to change the oi! more often under dusty, dirty conditions_
GAS (See Fig. 6)
° Fill gasoline tank with fresh, clean, unleaded gasoline..
DO NOT USE PREMIUM GASOLINE BE CAREFUL NOT TO OVER FILL TANK_
WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage.. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor- age of 30 days or longer.. Drain the fuel tank, start the engine and let it run untii fuel lines and carburetor are empty. Use fresh fuel next season° See Storage Instruc- tions for additional information. Never use engine or carburetor cleaner products in fuel tank or permanent
damage may occur..
TO START ENGINE
° To start a cold engine, push primer five (5)times before
trying to starL Use a firm push. This step is not usually necessary when starting an engine which has already
run for a few minutes_ ° Move engine speed control lever to high ('_) position. ° Hold operator presence control bar down to the handle
and pull starter handle quickly. Do not allow starter
rope to snap back.
° To stop engine, release operator presence control bar.
NOTE: In cooler weather it may be necessary to repeat priming steps_ In warmer weather over priming may cause flooding and engine will not start. Ifyou do flood engine wait
a few minutes before attempting to start and do not repeat
priming steps.,
IVIOWING TIPS
° Under'certain conditions, such as very tall grass, it may
be necessary to raise the height of cut to reduce pushing effort and tokeep from overloading the engine and leaving clumps of grass clippings.
° For extremely heavy cutting, reduce the widthof cut by
overlapping previously cut path and mow slowly_
° For'better grass bagging and most cutting conditions,
the engine speed should be set in the high ('_)
position.
For side discharge lawn mowers, cutting ina counter_ clockwise direction, starting at the outside of the area to be cut, spreads grass clippings more evenly and puts less load on the engine, To keep clippings off of walk'ways, flower beds, etc.., make the first cuts in a
clockwise direction,,
GASOLINE FILLER CAP
ENGINEOIL CAP
W/DIPSTICK
FIG. 6
° Pores in cloth grass catchers can become filled with dirt
and dust with use and catchers will collect less grass° To prevent this, regularly hose catcher off with water and let dry before using_
o Keep top of engine around starter clear and clean of
grass clippings and chafL This will help engine airflow and extend engine tife_
MAX 113
FIG. 7
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH_ SEE "CLEANING" IN CUSTOMER
RESPONSIBILITIES SECTION OF THIS MANUAL, = The special mulching blade will recut the grass clip-
pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed° Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the
blades.
° Avoid cutting your lawn when it is weL Wet grass tends
to form clumps and interferes with the mulching action_ The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun,
For best results, adjust the lawn mower cutting height so that the lawn mower cuts off only the top one-third
of the grass blades (See Fig. 7)_ If the lawn is over-
grown it will be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the
engine and leaving clumps of mulched grass. For extremely heavy mulching, reduce your' width of cut by
overlapping previously cut path and mow slowly.,
° Certain types of grass and grass conditions may re-
quire that an area be mulched a second time to corn- pletely hide the clippings, When doing a second cut, mow across or perpendicular to the first cut path.
° Change your cutting pattern from week to week. Mow
north to south one weekthen change to east to west the
8
next week_ This will help prevent matting and graining of the lawn_
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