Craftsman 917.28947, 917.289470 User Manual

Operator's Manual

GA E TRACTO

26.0 HP,* 54" Mower

Electric Start

Automatic Transmission

Model No.

917.28947

• EspaSol,#.36

This product has a tow emission engine which operates

differently from previously built engines. Before you start the engine, read and understand this Owner's Manual,

IMPORTANT:

Read and follow all Safety

Rules and Instructions before operating this equipment.

SEARS, ROEBUCK AND COo, HOFFMAN ESTATES, IL 60179 U.SoA.

Visit our Craftsman website:wwwosears,com/oraftsman *As ratedby'the engine manufacturer

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

425987 Rev. 2

Warranty ........................................................ 2

Safety Rules ............................................ 3

Product Specifications ............................. 6

Assembly!P re-Operation ......................... 8

Operation ............................................... 13

Maintenance Schedule ........................... 2t

CRAFTSMAN FULL WARRANTY TWO YEARS ON RIDING EQUIPMENT

When oPerated and maintained according to all supplied instructions, if this riding equipment fails due to a defect in material or workmanship within two years from the date or purchase, call 1-800-4-MY-HOME® to arrange for free repair.

Also, when operated and maintained according to all supplied instructions, Warranty will also cover defects in material and workmanship of the Frame and Front Axle for five years

from the date of purchase This warranty covers ONLY defects in material and workmanship. Sears will NOT

pay for:

• Expendable items that become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard maintenance servicing, oil changes, or tune-ups.

. Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

. Tire or wheel replacement or repair resulting from normal wear, accident, or improper

operation or maintenance.

° Repairs necessary because of operator abuse, including but not limited to damage

caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

° Repairs necessary because of operator negligence, including but not limitedto, electrical

and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to

maintain the riding equipment according to the instructions contained in the operator's manual.

• Engine (fue! system) cleaning or repairs caused byfuel determined to be contaminated or

oxidized (stale). In general, fuel should be used within 30 days of its purchase date.

- Normal deterioration and wear of the exterior finishes, or product label replacement.

All riding equipment and battery warranty coverage is void if this product is ever used for

commercial or rental purposes.

Maintenance ........................................... 2'1

Service and Adjustments ........................ 26

Storage .................................................. 31

Troubleshooting ..................................... 32

Sears Service ............................ Back Cover

This warranty applies only while this product is within the United States° This warranty gives you specific legal rights, and you may also have other rights which

vary from state to state°

Sears, Roebuck and Co., Hoffman Estates, IL 60'179

_DANGER: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result m serious injury or death,

,_WARNING: in order to prevent acciden- tal starting when setting up, transporting,

adjusting or making repairs, always discon- nect spark plug wire and place wire where it cannot contact spark plug.

,_WARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

_WARNING: Tow only the attachments that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. Too heavy of a load, while

on a slope, is dangerous. Tires can lose

traction with the ground and cause you to

lose control of your tractor.

_WARNING: Engine exhaust, some of

its constituents, and certain vehicle compo- nents contain or emit chemicals known to the

State of California to cause cancer and birth defects or other reproductive harm.

_WARNING: Battery posts, terminals and

related accessories contain lead and lead

compounds, chemicals known to the State of California to cause cancer and birth defects

or other reproductive harm_ Wash hands after handling.

I, GENERAL OPERATION

• Read, understand, and followailinstruc- tions on the machine and in the manual

before starting.

° Do not put hands or feet near rotating

parts or under the machine. Keep clear of the discharge opening at all times_

, Only allow responsible adults, who are

familiar with the instructions, to operate the machine.

, Clear the area of objects such as rocks,

toys, wire, etc., which could be picked up and thrown by the blades.

• Be sure the area is clear of bystanders before operating° Stop machine ifanyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind

before and while backing.

• Neverdirect discharged materialtoward anyone. Avoid discharging material

against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel

surfaces.

• Do not operate machine without the en-

tire grass catcher, discharge chute, or other safety devices in place and working,

• Slow down before turning.

. Never leave a running machine unat-

tended. Always turn off blades, set

parking brake, stop engine, and remove keys before dismounting.

• Disengage blades when not mowing°

Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher,

or unclogging the discharge chute.

• Operate machine only in daylight or good

artificial light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

. Use extra carewhen ioadingorunloading

the machine into a trailer or truck.

° AIwaysweareye protection when operat-

ing machine.

• Data indicates that operators, age 60

years and above, are involved in a large percentage of riding mower-related inju-

ries. These operators should evaluate their ability to operate the riding mower

safely enough to protect themselves and others from serious injury.

• Follow the manufacturer's recommen-

dation for wheel weights or counter-

weights.

° Keep machine free of grass, leaves or

otherdebris build-up which can touch hot exhaust / engine parts and burn. Do not

allow the mower to plow leaves or other debris which can cause build-up to oc- cur. Clean any oil or fuel spillage before

operating or storing the machine. Allow machine to cool before storage.

g. SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Operation

on all slopes requires extra caution. If you cannot back up the slope or ifyou feel uneasy

on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain

could overturn the machine. Tall grass can hide obstacles.

° Choose a low ground speed so that you

will not have to stop or shift while on the slope°

• Do not mow on wet grass. Tires may lose traction.

Always keep the machine in gear when going down slopes. Do not shift to neutral

and coast downhill.

• Avoid starting, stopping, or turning on a slope° Ifthetires tosetraction, disengage

the blades and proceed slowly straight

down the slope.

• Keep all movement on the slopes slow and gradual° Do not make sudden changes in speed or direction, which

could cause the machine to roll over.

• Use extra care while operating machine

with grass catchers or other attachments;

they can affect the stability of the ma- chine. Do no use on steep slopes.

- Do not try to stabilize the machine by putting your foot on the ground.

- Do not mow near drop-offs, ditches, or embankments_ The machine could

suddenly roll over if a wheel is over the edge or if the edge caves in o

II!, CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the machine

and the mowing activity. Never assume

that children will remain where you last

saw them.

- Keep children out of the mowing area and in the watchful care of a responsible

adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe

machine operation° Children who have been given rides inthe past may suddenly

appear in the mowing area for another ride and be run over or backed over by

the machine.

• Never allow children to operate the ma- chine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects

that may block your view of a child.

IV, TOWING

• Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.

• Followthemanufacturer'srecommenda_ tion for weight limits for towed equipment

and towing on slopes.

° Never allow children or others in or on

towed equipment.

• On slopes,theweight of the towed equip- ment may cause loss of traction and loss

of control.

° Travel slowly and allow extra distance to

stop.

V. SERVICE SAFE HANDLING OF GASOLINE

To avoid personal injury or property dam- age, use extreme care in handling gasoline.

Gasoline is extremely flammable and the vapors are explosive.

- Extinguish all cigarettes, cigars, pipes, and other sources of ignition_

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine running. Allow engine to coo! before refueling.

• Neverfuel the machine indoors.

° Never store the machine orfuelcontainer

where there is an open flame, spark, or

pilot light such as on a water heater or other appliances_

• Never fill containers inside a vehicle or on atruck or trailer bed with plastic liner.

Always place containers on the ground

away from your vehicle when filling.

• Remove gas-powered equipment from the truck or trailer and refuel it on the

ground_ If this is not possible, then refuel

such equipmentwith a portable container,

rather than from a gasoline dispenser nozzle.

• Keepthe nozzleincontactwiththe rim ofthefueltank or containeropeningat

alltimesuntilfuelingiscomplete.Donot usea nozzlelock-opendevice.

, lffuelisspilledonclothing,changecloth-

ingimmediately.

• Neveroverfillfueltank.Replacegascap andtightensecurely.

GENERALSERVICE

• Never operate machine in a closed area.

• Keep all nuts and boltstight to be surethe equipment is in safe working condition.

• Nevertamperwithsafetydevices.Check

their proper operation regularly.

, Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage and remove anyfuel-soaked de-

bris. Allow machine to cool before storing.

• If you strike a foreign object, stop and inspect the machine. Repair, if necessary,

before restarting.

• Never make any adjustments or repairs with the engine running.

. Check grass catcher components and the

discharge chute frequently and replace

with manufacturer's recommended parts, when necessary.

° Mower blades aresharp. Wrapthe blade

or wear gloves, and use extra caution

when servicing them_

• Checkbrakeoperationfrequently. Adjust and service as required_

• Maintain orreplacesafetyandinstruction labels, as necessary°

• Be sure the area is clear of bystanders before operating. Stop machine ifanyone

enters the area°

• Nevercarry passengers.

. Do not mow in reverse unless absolutely

necessary° Always look down and behind before and while backing.

° Never carry children, even with the

blades shut off. They may fall off and be seriously injured or interfere with safe

machine operation_ Children who have been given rides in the past may suddenly

appear in the mowing area for another

ride and be run over or backed over by

the machine_

• Keep children out of the mowing area and in the watchful care of a responsible

adult other than the operator_

• Be alert and turn machine off if a child

enters the area.

• Before and while backing, look behind and down for small children°

• Mow up and down slopes (15° Max), not across.

o Choose a low ground speed so that you

will not have to stop or shift while on the

slope°

• Avoid starting, stopping, or turning on a slope, If the tires lose traction, disengage

the blades and proceed slowly straight down the sloper

• If machine stops while going uphill, disengage blades, shift into reverse and

back down slowly,

• Do not turn on slopes unless necessary, and then, turn slowly and gradually

downhill, if possible°

PRODUCT SPECIFICATIONS

Gasoline Capacity 4 Gallons and Type: Unleaded Regular

Oil Type SAE 10W30(above 32°F) (API-SG-SL): SAE 5W30(below 32°F)

Oil Capacity: Wi Filter: 64 oz

Spark Plug: Champion RC12YC

(Gap: .030")

Ground Speed Forward: 0 - 7.8

Reverse: 0 - 2.1

Charging System: 15 Amps @ 3600 RPM

Battery: Amp!Hr: 28

Min. CCA: 230

Case size: U1R

Blade Bolt 45-55 Fro Lbs.

Torque:

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engi- neered and manufactured to give youthe best

possible dependability and performance. Should you experience any problem you can-

not easily remedy, please contact a Sears or other qualified service center. We have com-

petent, well-trained representatives and the proper tools to sen,ice or repair this tractor.

Please read and retain this manual. The instructions wilt enable you to assemble

and maintain your tractor properly. Always observe the "SAFETY RULES'L

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules_

• Follow a regular schedule in maintaining, caring for and using your tractor.

• Follow the instructions under "Mainte- nance" and "Storage" sections of this

owner's manual,

_kWARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-

covered, brush-covered or grass-covered

land unless the engine's exhaust system is equipped with a spark arrester meeting ap- plicable local or state laws (if any). If a spark

arrester is used, it should be maintained in effective working order by the operator.

Inthe state of California the above is required

by law (Section 4442 of the California Public

Resources Code). Other states may have

similar laws. Federal laws apply on federal

lands° A spark arrester for the muffler is

available through your nearest Sears service

center (See REPAIR PARTS manual).

REPAIR PROTECTION

AGREEMENTS Congratulations on making a smart purchase.

Your new Craftsman@ product is designed and manufactured for years of dependable

operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you

money and aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected

hassle and expense

Here's what's included in the Agreement:

• Expert service by our 12,000 profesional repair specialists.

• Unlimited service and nochargeforparts and labor on all covered repairs.

Product replacement if your covered product can't be fixed.

Discount of 10% from regular price of service and service-related parts not

covered by the agreement; also, 10% off regular price of preventive maintenance

check. Fast help by phone - phone support

from a Sears representative on products

requiring in-home repair, plus convenient repair scheduling.

Once you purchase the Agreement, a simple phone call is all that it takes for you

to schedule service_ You can call anytime day or night, or schedule a service appoint-

ment online. Sears has over 12,000 professional repair

specialists, who have access to over 4°5

million quality parts and accessories. That's

the kind of professionalism you can count on 1o help prolong the life of your new purchase

for years to come. Purchase your Repair

Protection Agreement today!

Some limitations and exclusions apply,

For prices and additional information call 1-800-827-6655,

SEARS INSTALLATION SERVICE

For Sears professional installation of home appliances, garage door openers, water

heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME®

(1) Wheel __

_] (1) Shoulder B0lt_

(5) Large Retainer

Springs o_7/16

Mower Front Wheel

(1) Locknut 3/8416

(1) t-1/40_D, Washer

Mower

(1) Front Link _L,

(t) 3/40.Do Washers

(5) 1-3/1 60.D. Washers

(1) Oil Drain Tube For Future Use

(2) Small Retainer

Springs - 5/!6

(2) Keys

411111

(1) Anti-Swar Bar

(2) Rear Lift Link

Assemblies

Slope Sheet

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor

all parts and hardware you assemble must be tightened securely. Use the correct tools

as necessary to ensure proper tightness_

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes are listed° (2) 7/16" wrenches Utility knife

(1) 1/2" wrench Tire pressure gauge (1) 3/4" wrench Pliers

(1) 3/4" socket w/drive ratchet

When right or left hand is mentioned in this

manual, it means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton o

, Cut along dotted lines on all four panels

of carton. Remove end panels and lay side panels flat.

- Remove mower and packing materials.

• Check for any additional loose parts or

cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

TO CHECK BATTERY

1o Lift hood to raised position. NOTE: If this battery is put into service after

month and year indicated on label (label is located between terminals) charge battery

for minimum of one hour at 6-10 amps. (See

"BATTERY" in Maintenance section of this manual for charging instructions).

* For batteryand batterycableinstallationsee

"REPLACING BATTERY" in the "Service and Adjustments" section inthis manual.

Label

2. Lift up adjustment lever (A) and slide seat until a comfortable position is reached

which allows you to press clutch/brake

pedal all the way down°

3. Release lever to lock seat in position.

NOTE: You may now roll your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.

WARNING: Before starting, read, un-

derstand and follow all instructions in the Operation section of this manual° Be sure

tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other

people and objects.

TO ROLL TRACTOR OFF SKiD (See

Operation section for location and

function of controls)

1. Raise attachment lift lever to its highest

position.

2. Release parking brake by depressing brake pedal.

3. Place freewheel control in disengaged position to disengage transmission (See

"TO TRANSPORT" in the Operation sec- tion of this manual).

4. Roll tractor forward off skid.

TO INSTALL MOWER

1. SET PARKING BRAKE LEVER AND LOWER ATTACHMENT LIFT LEVER

• Depress clutch/brake pedal all the way down and hold.

• Pull parking brake lever up and hold, release pressure from clutch/brake pedal,

then release parking brake lever. Pedal

should remain in brake position. Ensure parking brake will hold tractor secure.

ADJ UST S EAT

I. Sit in seat.

,_CAUTION: Lift lever is spring loaded. 3_ Have a tight grip on lift lever, lower it slowly and engage in lowest position. Lift lever is •

located on left side of fender.

Li_

Lever

2o ASSEMBLE FRONT GAUGE WHEEL

(W) TO FRONT OF MOWER

TURN STEERING WHEEL LEFT AND

POSITION MOWER

Turn steering wheel to the left as far as it will go and position mower on right side of

tractor with deflector shield (Q) to the righL

Front

ire

-®

H, Front Mower Bracket

Wo Front Gauge Wheel X,, Shoulder Bolt

Y'. 1-1/40.Do Washer Z. 3/8-16 Locknut

Back

Transaxle

Q_ Deflector Shield

4, SLIDE MOWER UNDER TRACTOR

• Bring belt forward and check belt for proper routing inall mower pulley grooves°

NOTE: Be sure mower side suspension

arms (A) are pointing forward before sliding

mower under tractor.

• Slide mower under tractor until it is centered under tractor°

Ao Mower Side Suspension Arms

Bo Retainer Spring

Co Rear Lift Link(S)

Do Right Side Rear Mower Bracket E. Front Lift Link Assembly E Front Suspension Bracket

Ho Front Mower Bracket

I,. Left Side Rear Mower Bracket K. Belt Tension RGd

L Locking Bracket M Engine Clutch Pulley

Q. Deflector Shield S. Anti-Sway Bar

W_ Front Gauge Wheel

A. Mower Side Suspension Arms

Q. Deflector Shield

5, INSTALL ANTI-SWAY BAR (S)

(IF EQUIPPED)

ANTI-SWAY BAR (S)

Towards Towards

Transaxle Mower Deck

. Pivot the integrated washer end of anti-

sway bar (S) towards mower deck bracket on right side of mower. Insert integrated

washer end of bar into hole in rear mower bracket (D). Move mower as needed to

insert integrated washer end of bar into rear mower bracket (D).

. Secure with small washer and small

retainer spring as shown.

90° End Integrated Washer End

• From right side of mower, first insert 90 ° end of anti-sway bar (S) into hole in transaxle bracket (T), located near left

rear tire in front of transaxle.

NOTE: Flashlight may be helpful.

Anti-Sway i) '_

Bar (S) i I r

Transaxle Bracket (T)

Located Between Rear Tires

NOTE: Depending on model, bracket (T) may be different than shown but hole for anti-sway

bar will be in same position!location,

6. ATTACH MOWER SIDE SUSPENSION ARMS (A) TO CHASSIS

° Position front hole in side suspension arm

(A) over pin on outside of tractor chassis

and secure with large washer and large retainer spring (B).

° Repeat on opposite side of tractor,

A. Mower Side Suspension Arms Bo Retainer Spring

D. Right Side Rear Mower Bracket

7. ATTACH REAR LIFT LINKS (C)

• Insert rod end of rear lift link (C) into hole

(U) in tractor lift shaft suspension arm

and pivot link down to mower.

• Lift rear corner of mower and position slot in link assembly over pin on rear mower bracket (D) and secure with large washer

and large retainer spring.

° Repeat on opposite side of tractor.

C, Rear Lift Link(s)

V D, Righ_

D, Right Side Rear Mower Bracket

I 'U. Hole

8 ATTACH FRONT LINK (E)

• Turn steering wheel to position wheels straight forward,

o From front of tractor, insert rod end of

front link (E) through front hole in tractor front suspension bracket (F),

• Move to left side of mower and and insert large retainer spring (G) through hole in

front link (E) behind front suspension bracket (F),

• Insert other end of link (E) into hole in front mower bracket (H) and secure with washer and small retainer spring (J).

NOTE: Requires deck lifting.

/ I i \'17

Front Link / .,; I

9 INSTALL BELT ON ENGINE CLUTCH

PULLEY (M)

o Disengage belt tension rod (K) from

locking bracket (L).

• install beltonto engine clutch pulley (M) o

IMPORTANT: Check belt for proper routing

in al! mower pulley grooves and under mandrel covers,

• Engage belt tension rod (K) on locking bracket (L),

_CAUTION: Belt tension rod is spring

loaded, Have a tight grip on rod and engage

slowly.

, Raise attachment lift lever to highest

position°

o If necessary, adjust gauge wheels

before operating mower as shown in the Operation section of this manual.

MOWER DRIVE BELT INSTALLATION Follow procedure described in "TO

REPLACE MOWER BLADE DRIVE BELT"

in the "Service and Adjustments" section of this manual,

Front Lift Link Assembly

F. Front Suspension Bracket G. Large Retainer Spring

H_ Front Mower Bracket

J. Small Retainer Spring M. Engine Clutch Pulley

CHECK TIRE PRESSURE

The tires on your tractor were over-inflated

at the factory for shipping purposes. Correct tire pressure is important for best cutting

performance°

• Reducetire pressure to PS1shown ontires, CHECK DECK LEVELNESS For best cutting results, mower housing

should be properly leveled. See "TO LEVEL MOWER" in the Service and Adjustments

section of this manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the

Service and Adjustments section ofthis man- ual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is operating prop-

erly. See"TO CHECK BRAKE" inthe Service

and Adjustments section of this manual°

CHECKLIST

Before you operate 'your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product.

Please review the following checklist: J' All assembly instructions have been

completed. /" No remaining loose parts in carton. #f Battery is properly prepared and

charged° _/Seat is adjusted comfortably and tight-

ened securely, _' All tires are properly inflated. (For ship.,

ping purposes, the tires were overinflated

at the factory). #f Be sure mower deck is properly leveled

side.oto-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

/ Check mower and drive belts_ Be sure

they are routed properly around pulleys

and inside all belt keepers. Cf Check wiring. See that all connections

are still secure and wires are properly

clamped. _/f Before driving tractor, be sure freewheel

control is in "transmission engaged"

position (see "TO TRANSPORT' in the

Operation section of this manual).

While learning how to use your tractor, pay ex- tra attention to the following important items:

Engine oil is at proper level. _€' Fuel tank is filled with fresh, clean, regular

unleaded gasoline. _" Become familiar with all controls, their

location and function. Operate them

before you start the engine.

Be sure brake system is in safe operating

condition.

_" Be sure Operator Presence System and

Reverse Operation System (ROS) are

working properly (See the Operation and

Maintenance sections in this manual).

_f It is important to purge the transmission

before operating your tractor for the first time. Follow proper starting and transmis-

sion purging instructions (See "TO START

ENGtN E" and "PURGE TRANSMISSION"

in the Operation section of this manual).

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning°

R N H L

REVERSE NEUTRAL HIGH LOW

CHOKE FAST SLOW

IGNITION SWITCH

ENGINE OFF REVERSE ENGINE ON ENGINE START

LIGHTS ON

A]TACHMENT ATTACHMENT

CLUTCH DISENGAGED CLUTCH ENGAGED

Failure to follow instructions could result in serious injury or

death. The safety alert symbol is used to identify safety inform-

ation about hazards wHch can result in death, serious injury

and/or property damage,

OPERATION

SYSTEM (ROS)

FUEL BATTERY

REVERSE

DANGER_ KEEP HANDS

AND FEET AWAY

PARKING BRAKE MOWER HEIGHT

FORWARD

CRUISE CONTROL

®@@@@

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

DANGER indicaies a hazard whicl_, if not avoided,

will result in death or serious injury°

WARNING indicates a hazard which, if not avoided,

could result in death or serious injury. CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury. CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which,

if not avoided, could result in death, serious injury and/or property damage.

FIRE indicates a hazard which, if not avoided, could result tn death, serlous injury and/or

property damage.

MOWER LIFT

CLUTCH/BRAKE

PEDAL

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments, Save this manual for future reference,

(A) ATTACHMENT LIFT LEVER - Used to raise and lower the mower or other attach-

ments mounted to your tractor. (B) BRAKE PEDAL - Used for braking the

tractor and starting the engine. (C) PARKING BRAKE- Locks clutch!brake

pedal into the brake position. (D) THROTTLE CONTROL- Used to con- trol engine speed. (E) ATTACHMENT CLUTCH SWITCH

- Used to engage the mower blades, or other attachments mounted to your tractor.

(F) IGNITION SWITCH - Used for starting

and stopping the engine.

(G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION- Allows operation

of mower or other powered attach ment while

in reverse_

(H) LIGHT SWITCH - Turns the headlights on and off°

(J) CRUISE CONTROL LEVER - Used to set forward movement of tractor at desired speed

without holding the forward drive pedal. (K) FORWARD DRIVE PEDAL - Used for

forward movement of tractor. (L) REVERSE DRIVE PEDAL- Used forreverse

movement of tractor. (N) CHOKE CONTROL- Used when starting

a cold engine. (P) SERVICE REMINDER / HOUR METER

- indicates when service is required for the engine and mower.

The operation of any tractor can result in foreign objects thrown into the

eyes, which can result in severe eye damage° Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs° We recommend standard safety glasses or a wide vision safety mask worn over spectacles°

HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator

presence sensing switch. When engine is

running, any attempt bythe operator to leave the seat without first setting the parking brake will shut off the engine.

1. Depress brake pedal(B) allthewaydown and hold.

2. Pull parking brake lever (C) up and hold, release pressure from brake pedal (B),

then release parking brake lever. Pedal should remain in brake position. Make

sure parking brake will hold tractor secu re.

STOPPING

MOWER BLADES-

- To stop mower blades, move attachment

clutch clutch lever to disengaged position

ENGINE -

• Move throttle control (D) between half and full speed (fast) position.

NOTE: Failure to move throttle control be-

tween half and full speed (fast) position, be- fore stopping, may cause engine to "backfire".

• Turn ignition key (F) to "STOP" position and remove key. Always remove keywhen

leaving tractor to prevent unauthorized use.

• Never use choke (N) to stop engine.

IMPORTANT: Leaving the ignition switch in

any position other than "STOP" will cause the battery to discharge and go dead.

NOTE: Under certain conditionswhen tractor is standing idle with the engine running, hot

engine exhaust gases may cause "brown-

ing" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com-

pletely, as described above, before leaving the operator's position.

TO USE THROTTLE CONTROL (D) Always operate engine at full speed (fast).

• Operating engine at less than full speed

(fast) reduces engine's operating efficiency.

• Full speed (fast) offers the best mower

performance.

(1"_) Attachment

Clutch Switch "Engaged"

GROUND DRIVE-

• "fb stop ground drive, depress brake pedal all the way down.

IMPORTANT: Forward and reverse drive pedals return to neutral position when not

depressed.

(r_'_)Attachment

Clutch Switch "Disengaged"

TO USE CHOKE CONTROL (N)

Use choke control whenever you are starting

a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out. Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the forward and reverse drive pedals. I. Start tractor and release parking

brake.

2 Slowly depress forward(K) or reverse(L)

drive pedal to begin movemenL Ground speed increases the further down the

pedal is depressed,,

TO USE CRUISE CONTROL The cruise control feature can be used for

forward travel onlyo

SYSTEM CHARACTERISTICS

The cruise control should only be used while mowing or transporting on relatively

smooth, straight surfaces. Other conditions

such as trimming at slow speeds may cause the cruise control to disengage. Do not use the cruise control on slopes, rough terrian

or while trimmimg or turning.

• With forward drive pedal depressed to desired speed, pull cruise control lever

(J) up and hold while lifting your foot off

the pedal, then release the lever.

Todisengage the cruise control, depress the brake pedal, tap on forward drive pedal or

push the cruise control lever down.

TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever (A)

determines the cutting height.

• Put attachment lift lever in desired cutting height slot.

• Slide pointer tab (T) to desired cutting height as a reminder for nexttime you mow.

The cutting height range is approximately

I" to 4". The heights are measured from the ground to the blade tip with the engine not run- ning. These heights are approximate and may

vary depending upon soil conditions, height

of grass and types of grass being mowed.

• The average lawn should be cut to ap- proximately 2-1/2" during the cool season

and to over 3" during hot months. For healthier and better looking lawns, mow

often and after moderate growth.

• For best cutting performance, grass over 6" in height should be mowed twice. Make

the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when

they are slightly off the ground when mower

is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping

in most terrain conditions. NOTE: Adjust gauge wheels with tractor on

a flat level surface.

1. Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING HEIGHT' in this section of manual).

2. With mower in desired height of cut posi-

tion, gauge wheels should be assembled so they are slightly off the ground. Install

gauge wheel inappropriate hole. Tighten

securely°

3_ Repeat for all, installing gauge wheel in

same adjustment hole.

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the engine

running and the attachment clutch engaged

will shut off the engine. You must remain fully and centrally positioned in the seat to

prevent the engine from hesitating or cutting offwhen operating your equipment on rough,

rolling terrain or hills.

1. Select desired height of cut with attach_

merit lift lever.

2. Start mower blades by engaging attach-

ment clutch control.

TO STOP MOWER BLADES

Disengage attachment clutch control.

_CAUTION: Do not operate the mower without either the entire grass catcher, on

mowers so equipped, or the deflector shield (S) in place.

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by

the operator to travel in the reverse direction with the attachment clutch engaged will shut

off the engine unless ignition key is placed in the ROS "ON" position.

_WARNING: Backing up with the at+ tachment clutch engaged while mowing is

strongly discouraged.Purning the ROS "O N", to allow reverse operation with the attach+

ment clutch engaged, should only be done

when the operator decides it is necessary to

reposition the machine with the attachment engaged. Do not mow in reverse unless

absolutely necessary.

USING THE REVERSE OPERATION SYSTEM

Only use ifyou are certain no children or other

bystanders will enter the mowing area.

1. Depress brake pedal all the way down.

2. With engine running, turn ignition key counterclockwise to ROS "ON" position+

3. Look down and behind before and while backing.

4. Slowly depress reverse drive pedal to

start movement.

5+ When use of the ROS is no longer

needed, turn the ignition key clockwise

to engine "ON" position.

ROS "ON+'Position

Engine "ON" Position (Normal Operating)

TO OPERATE ON HILLS _WARNtNG: DO not drive up or down

hills with slopes greater than 15° and do not

drive across any slope. Use the slope guide

provided at the back of this manual.

• Choose the slowestspeed before starting up or down hills+

• Avoid stopping or changing speed on hills.

• If stopping is absolutely necessary, push brake pedal quickly to brake position and

engage parking brake.

• To restart movement, slowly release park- ing brake and brake pedal.

, Slowly depress appropriate drive pedal to

slowest setting.

° Make all turns slowly_

TO TRANSPORT When pushing or towing your tractor, be

sure to disengage transmission by placing freewheel control in freewheeling position.

Free wheel control is located at the rear

drawbar of tractor+

• Raise attachment lift to highest position

with attachment lift control.

• Pull freewheel control out and into the slot and release so it is held in the disengaged

position.

- Do not push or tow tractor at more than two (2) MPH°

• To reengage transmission, reverse above

procedure.

NOTE: To protect hood from damage when transporting your tractor on a truck or atrailer, be sure hood is closed and secured to tractor.

Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recom-

mended by and comply with specifications of the manufacturer of your tractor. Use

common sense when towing. Too heavy of

a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

SERVICE REMINDER/HOUR METER Service reminder shows the total number of hours the engine has run and flashes to

indicate that the engine or mower needs ser-

vicing. When service is required, the service

reminder will flash for two hours. To service

engine and mower, see the Maintenance section of this manual.

NOTE: Service reminder runs when the ignition key is in any position but "STOP".

For acurate reading, be sure key remains in the "STOP" position when engine is not running.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped,

from the factory, already filled with summer weight oil.

I. Check engine oil with tractor on level

groun&

2. Unthread and remove oil fill cap/dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube_ Do

not thread the cap onto the tube. Remove

and read oil level. If necessary, add oil

until "FULl/' mark on dipstick is reached° Do not overfill.

3. For cold weather operation you should

change oil for easier starting (See the oil

viscosity chart in the Maintenance section

of this manual),

4. To change engine oil, see the Maintenance

section in this manual.

5. Fill fuel tank to bottom of filler neck° Do

not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quanti- ties that can be used within 30 days to

u_elaSsure fuel freshness.

CAUTION; Wipe off any spilled oil or

. Do not store, spill or use gasoline

near an open flame. IMPORTANT: When operating in temper- atures below 32°F(0°C), use fresh, clean

winter grade gasoline to help ensure good

cold weather starting,

CAUTION: Alcohol blended fuels (called gasohot or using ethanol or methanol) can attract moisture which leads to separation

and formation of acids during storage. Acidic

gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before

storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty° Use fresh

fuel next season° See Storage Instructions for additional information. Never use engine

or carburetor cleaner products in the fuel tank

or permanent damage may occur.

RESERVE FUEL VALVE OPERATION

I. Raise seat to access reserve fuel

valve.

2. tn normal operation, valve should be set to primary (as shown in view)

3. If tractor runs out of fuel, rotate valve

handle to reserve°

4. Drive tractor to be refueled.

5. After refueling, return valve to primary

position.

Reserve Fuel Vatve

Primary

TO START ENGINE When starting the engine for the first time or

if the engine has run out of fuel, it will take extra cranking time to move fuel from the

tank to the engine.

1. Be sure freewheel control is in the trans- mission engaged position.

2. Sit on seat in operating position, depress brake pedal and set parking braker

3. Move attachment clutch to disengaged position.

4o Move throttle control to fast position

5. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be

needed.

NOTE: Before starting, read the warm and

cold starting procedures below.

6o Insert key into ignition and turn key

clockwise to start position and release key as soon as engine starts. Do not run

starter continuously for more than fifteen seconds per minute, if the engine does

not start after several attempts, push

choke control in, wait a few minutes and try again, tf engine still does not start, pull

the choke control out and retry,

WARM WEATHER STARTING (50°F/10°C

and above)

7. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run

roughly, pull the choke control out slightly

for a few seconds and then continue to

push the control in slowly.

8.The attachments and ground drive can

now be used. Ifthe engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke

as described above.

COLD WEATHER STARTING (50°1=/10°C and below)

9. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke

control in small steps allowing the engine to accept small changes in speed and

load, until the choke control is fully in. If the engine starts to run roughly, pull

the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an

engine warm-up period from several seconds to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather, the

transmission should bewarmed up as follows:

1. Be sure the tractor is on level ground,

2, Release the parking brake and let the

brake slowly return to operating position.

3. Allow one minute for transmission to warm up. This can be done during the

engine warm up period.

4, The attachments can be used during the

engine warm-up period after the transmis-

sion has been warmed up and may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32°F/0°C)

the carburetor fuel mixture may need to be

adjusted for best engine performance (see 'q'O ADJUST CARBURETO R" inthe Service

and Adjustments section of this manual),

PURGE TRANSMISSION

_CAUTION: Never engage or disengage

freewheel lever while the engine is running,

To ensure proper operation and performance,

it is recommended that the transmission be purged before operating tractor for the first

time° This procedure will remove any trapped air inside the transmission which may have

developed during shipping of your tractor. IMPORTANT: Should your transmission

require removal for service or replacement, it should be purged after reinstallation before

operating the tractor.

1. Place tractor safely on a level surface - that is clear of objects and open - with

engine off and parking brake set.

2. Disengage transmission by placing freewheel control in disengaged position

(See "TO TRANSPORT" in this section

of manual),

3. Sitting in the tractor seat, start engine. After the engine is running, move throttle

controlto slow position. Disengage park- ing brake.

_I_CAUTION: At any time, during step 4, there may be movement of the drive wheels.

4. Depress forward drive pedal to full forward

position and hold for five (5) seconds and release pedal. Depress reverse drive pedal to full reverse position and hold

for five (5) seconds and release pedal,

Repeat this procedure three (3) times,

5, Shutoff engine and set parking brake.

6. Engage transmission by placing free- wheel control in engaged position (See

"TO TRANSPORT" in this section of

manual),

7, Sitting in the tractor seat, start engine.

After the engine is running, move throttle

control to half (1/2) speed, Disengage parking brake.

8o Drive tractor forward for approximately

five feet then backwards for five feet°

Repeat this driving procedure three

times,

Your transmission is now purged and now

ready for normal operation.

MOWING TiPS

* Tire chains cannot be used when the

mower housing is attached to tractor. Mower should be properly leveled for best

mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual. The left hand side of mower should be

used for trimming. Drive so that clippings are discharged onto

the area that has already been cut. Have

the cut area to the right of the tractor. This

will result in a more even distribution of

clippings and more uniform cutting.

When mowing targe areas, start by turning to the right so that clippings will discharge

away from shrubs, fences, driveways, etc. After one or two rounds, mow in the

opposite direction making left hand turns until finished.

f "-

• if grass is extremely tall, it should be mowed twice to reduce load and possible

fire hazard from dried clippings. Make first cut relatively high; the second to the

desired height.

• Do not mow grass when it is weL Wet

grass will plug mower and leave undesir- able clumps. Allow grass to dry before

mowing.

° Always operate engine at full throttle

when mowing to assure better mow-

ing performance and proper discharge

of material, Regulate ground speed by selecting a low enough speed to give the

mower cutting performance as well as the

quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain and give best performance of the attachment

being used,

MAINTENANCE B_FORE

SCHEDULE EACH

Check Brake Operation

Check T!re Pressure

T CheckOpFra_or,Presence&

A Check for Loose Fasleners _"

C ChecldRepbce Mower Blades ,

T Lubrication Chart O Check Battery Level

R 'CleanB'ai'teryandTerminal,

Clean Debris ofi Steering Piate ! '

Check Transaxle Cooling Check Mower Levelness r

Check V-Bells Check Enqine Oil Level

Change Engine Oil (with oil filter)

,, l i

Ros sy_!em_ V"........

USE

v" v"

EVERY EVERY EVERY EVERY EVERY BEFORE

S 25 BO I01] SEASON STORAGE

HOURS HOURS HOURS HOURS

=,,," v

v'= v" v'

v" . V'

, v',,, J

Ctean Air Filler

.Change 5ngtne Oil (without oil _tlter)

G CleanAtr Screen

I !,nspect MutfledSparkArrester

Ni RepraceQ!!FiI!er (!f equipped) I_,2

E! c,eanEnginecoo,.o Fi.s i ............. _T ..............................

,Fle,p,!aceSpark Piu9 ........... ' _ ' _ '

,R,epla.ce Air Fit!or Paper Carlridge .... I_= i!

....... Re£,lac,e Fuel Filler !_

t. ChangO mere Often w._en epemt_rl _{_er #t_¢A_y_a# #t _ _4_h ambeR{ te_e_t_tu=e=

GENERAL RECOMMENDATIONS The warranty on this tractor does not cover

items that have been subjected to operator abuse or negligence. To receive full value

from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made pe- riodically to properly maintain your tractor,

At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments

section of this manual,

• At least once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A

new spark plug and clean air filter assure proper air-fuel mixture and help your en-

gine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

ROS systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

(_ Spindle _ Spindle Zerk Zerk

Front _@ Front Wheel

Wheel Bearing zerk

Bearing

zerk _(_')Engine

= i

', Gearshift

', , _ Pivots (0SAE 30 or 10w30 Motor Oil _) General Purpose Grease

L,_Refer to Maintenance "ENGINE" Section

IMPORTANT; Do not oil or grease the pivot points which have special nylon bearings°

Viscous lubricants will attract dust and dirt that will shorten the fife of the seIFlubricating

bearings. Ifyou feel they must be lubricated, use only a dry, powdered graphite type lu-

bricant sparingly.

TRACTOR Always observe safety rules when performing

any maintenance_ BRAKE OPERATION

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a

level, dry concrete or paved surface, then brake must be serviced. (See "TO CHECK

BRAKE" in the Service and Adjustments

section of this manual)_

TIRES

• Maintain proper air pressure in all tires (See PSi on tires).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm rub-

ber.

° Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and

corrosion. OPERATOR PRESENCE SYSTEM AND

REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse operation systems are working properly. If your tractor does not function as described,

repair the problem immediately. ° The engine should not start unless the

brake pedal is fully depressed, and the attachment clutch control is in the disen-

gaged position°

CHECK OPERATOR PRESENCE SYSTEM

- When the engine is running, any attempt

by the operator to leave the seat without first setting the parking brake should shut off the engine.

° When the engine is running and the at-

tachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never oper-

ate unless the operator is in the seat.

ROS "ON" Position

Engine "ON" Position (Normal Operating)

CHECK REVERSE OPERATION (ROS) SYSTEM

• When the engine is running with the ignition switch in the engine "ON" position and the

attachment clutch engaged, any attempt by the operator to shift into reverse should shut off the engine.

• Whenthe engine is runningwith the ignition switch in the ROS "ON" position and the

attachment clutch engaged, any attempt by the operator to shift into reverse should

NOT shut off the engine°

BLADE CARE For best results mower blades must be sharp.

eplace worn, bent or damaged blades°

CAUTION: Use only a replacement blade approved by the manufacturer of your tractor. Using a blade not approved by the manu-

facturer of your tractor is hazardous, could damage your tractor and void your warranty.

BLADE REMOVAL

1_ Raise mowerto highest position to allow

access to blades.

NOTE: Protect your hands with gloves and/

or wrap blade with heavy cloth. 2_ Remove blade bolt by turning counter-

clockwise.

3. tnstallnew bladewith stamped"THIS SIDE UP" facing deck and mandrel assembly.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star on

mandrel assembly°

4. Install and tighten blade bolt securely

(45-55 Ft. Lbs. torque).

IMPORTANT: Special blade bolt is heat

treated. Mandrel

Assembly

Blade

'Star

Center Hole

BATTERY Your tractor has a batter,/charging system

which is sufficient for normal user However, periodic charging of the battery with an au- tomotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight. ° Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on

your tractor is maintenance free. Do not attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

+ 50 hidden pages