Craftsman 917.28945 User Manual
Operator's Manual
(RRFT$1ViRN°
GAR TRACTO
26.0 HR* 54" Mower
Electric Start
6 Speed Transaxle
Model No.
917.28945
, Espaflol, p. 36
This product has a low emission engine which operates
differently from previously built engines. Before you start the
engine, read and understand this Owner's Manual.
IMPORTANT:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
SEARS, ROEBUCK AND COo, HOFFMAN ESTATES, IL 60179 U.S.A.
Visit our Craftsman website:www_sears.com/craftsman *As rated by the engine manufacturer
For answers to your questions
about this product, Call:
1-800 =659-5917
Sears CraftsmanHelp Line
5 am - 5 pm, Mon - Sat
426114 Rev. 1
Warranty .................................................. 2
Safety Rules ............................................ 3
Product Specifications ................................... 6
Assembly/Pre-Operation ......................... 8
Operation ............................................... 13
Maintenance Schedule .......................... 20
CRAFTSMAN FULL WARRANTY
TWO YEARS ON RIDING EQUIPMENT
When operated and maintained according to all supplied instructions, if this riding equipment
fails due to a defect in material or workmanship within two years from the date or purchase,
call 1-800-4-MY-HOME® to arrange for free repair.
Also, when operated and maintained according to all supplied instructions, Warranty will
also cover defects in material and workmanship of the Frame and Front Axle for five years
from the date of purchase
Maintenance .......................................... 20
Service and Adjustments ....................... 25
Storage .................................................. 30
Troubleshooting ..................................... 31
Sears Service ........................... Back Cover
This warranty covers ONLY defects in material and workmanship. Sears will NOT
pay for:
. Expendable items that become worn during normal use, including but not limited to
blades, spark plugs, air cleaners, belts, and oil filters.
° Standard maintenance servicing, oil changes, or tune-ups.
° Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
- Tire or wheel replacement or repair resulting from normal wear, accident, or improper
operation or maintenance.
• Repairs necessary because of operator abuse, including but not limited to damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over-speeding the engine.
° Repairs necessary because of operator negligence, including but not limited to, electrical
and mechanical damage caused by improper storage, failure to use the proper grade
and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to
maintain the riding equipment according to the instructions contained in the operator's
manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or
oxidized (stale). In general, fuel should be used within 30 days of its purchase date.
- Normal deterioration and wear of the exterior finishes, or product label replacement.
All riding equipment and batter,.# warranty coverage is void if this product is ever used for
commercial or rental purposes.
This warranty applies only while this product is within the United States.
This warranty gives you specific legal rights, and you may also have other rights which
vary from state to state,
Sears, Roebuck and Co., Hoffman Estates, IL 60179
2
_IbDANGER:This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result
in serious injury or death,
_WARNING" In order to prevent acciden-
tal starting when setting up, transporting,
adjusting or making repairs, always discon-
nect spark plug wire and place wire where
it cannot contact spark plug.
_WARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
,_WARNING: Tow only the attachments
that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a toad, while
on a slope, is dangerous. Tires can lose
traction with the ground and cause you to
lose control of your tractor.
,_WARNING: Engine exhaust, some of
its constituents, and certain vehicle compo-
nents contain or emit chemicals known to the
State of California to cause cancer and birth
defects or other reproductive harm.
_IbWARNING: Battery posts, terminals and
related accessories contain lead and lead
compounds, chemicals known to the State of
California to cause cancer and birth defects
or other reproductive harm, Wash hands
after handling.
I. GENERAL OPERATION
• Read, understand, and follow all instruc-
tions on the machine and in the manual
before starting.
• Do not put hands or feet near rotating
parts or under the machine. Keep clear
of the discharge opening at all times.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blades°
• Be sure the area is clear of bystanders
before operating. Stop machine ifanyone
enters the area.
• Never carry passengers_
• Do not mow in reverse unless absolutely
necessary_ Always look down and behind
before and while backing°
° Never direct discharged materialtoward
anyone. Avoid discharging material
against a wall or obstruction. Material
may ricochet back toward the operator.
Stop the blades when crossing gravel
surfaces.
• Do not operate machine without the en-
tire grass catcher, discharge chute, or
other safety devices in place and working.
• Slow down before turning.
• Never leave a running machine unat-
tended. Always turn off blades, set
parking brake, stop engine, and remove
keys before dismounting.
• Disengage blades when not mowing.
Shut off engine and wait for all parts to
come to a complete stop before cleaning
the machine, removing the grass catcher,
or unclogging the discharge chute.
• Operate machine onlyin daylightorgood
artificial light.
• Do not operatethe machine while under
the influence of alcohol or drugs.
, Watch for traffic when operating near or
crossing roadways_
• Use extracarewhen Ioadingor unloading
the machine into a trailer or truck.
. Always wear eye protectionwhen operat-
ing machine.
° Data indicates that operators, age 60
years and above, are involved in a large
percentage of riding mower-related inju=
ries. These operators should evaluate
their ability to operate the riding mower
safely enough to protect themselves and
others from serious injury.
• Follow the manufacturer's recommen-
dation for wheel weights or counter-
weights.
• Keep machine free of grass, leaves or
other debris build-up which can touch hot
exhaust / engine parts and burn. Do not
allow the mower to plow leaves or other
debris which can cause build-up to oc-
cur. Clean any oil or fuel spillage before
operating or storing the machine. Allow
machine to cool before storage.
3
!1. SLOPE OPERATION
Slopes are a major factor related to loss of
control and tip-over accidents, which can
result in severe injury or death. Operation
on all slopes requires extra caution. If you
cannot back up the slope or ifyou feel uneasy
on it, do not mow it.
• Mow up and down slopes, not across.
• Watch for holes, ruts, bumps, rocks, or
other hidden objects. Uneven terrain
could overturn the machine. Tail grass
can hide obstacles.
° Choose a low ground speed so that you
will not have to stop or shift while on the
slope.
• Do not mow on wet grass, Tires may lose
traction.
Always keep the machine in gear when
going down slopes. Do not shift to neutral
and coast downhill.
, Avoid starting, stopping, or turning on a
slope, tfthe tires Iosetraction, disengage
the blades and proceed slowly straight
down the slope.
° Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction, which
could cause the machine to roll over.
° Use extra care while operating machine
with grass catchers or other attachments;
they can affect the stability of the ma-
chine. Do no use on steep slopes.
° Do not try to stabilize the machine by
putting your foot on the ground.
, Do not mow near drop-offs, ditches,
or embankments. The machine could
suddenly roll over if a wheel is over the
edge or if the edge caves in.
!11,CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last
saw them.
• Keep children out of the mowing area
and in the watchful care of a responsible
adult other than the operator.
• Be alert and turn machine off if a child
enters the area.
• Before and while backing, look behind
and down for small children.
• Never carry children, even with the
blades shut off° They may fall off and
be seriously injured or interfere with safe
machine operation, Children who have
been given rides in the past may suddenly
appear in the mowing area for another
ride and be run over or backed over by
the machine.
. Never allow children to operate the ma-
chine.
, Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may block your view of a child.
IV, TOWING
° Tow only with a machine that has a hitch
designed for towing. Do not attach towed
equipment except at the hitch point.
° Followthemanufacturer'srecommenda-
tion for weight limits for towed equipment
and towing on slopes,
° Never allow children or others in or on
towed equipment.
. On slopes,the weight of the towed equip-
ment may cause loss of traction and loss
of control,
. Travel slowly and allow extra distance to
stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property dam-
age, use extreme care in handling gasoline.
Gasoline is extremely flammable and the
vapors are explosive.
• Extinguish all cigarettes, cigars, pipes,
and other sources of ignition.
- Use only approved gasoline container.
• Never remove gas cap or add fuel with
the engine running. Allow engine to cool
before refueling.
, Never fuelthe machine indoors.
• Never store the machine or fuel container
where there is an open flame, spark, or
pilot light such as on a water heater or
other appliances°
• Never fill containers inside a vehicle or
on a truck or trailer bed with plastic liner.
Always place containers on the ground
away from your vehicle when filling_
• Remove gas-powered equipment from
the truck or trailer and refuel it on the
ground° If this is not possible, then refuel
such equipment with a portable container,
rather than from a gasoline dispenser
nozzle.
4
• Keep the nozzle in contact with the rim
of the fuel tank or container opening at
all times until fueling is complete. Do not
use a nozzle lock-open device°
° iffuelisspilled on clothing, change cloth-
ing immediately.
, Never overfilt fuel tank. Replace gas cap
and tighten securety_
GENERAL SERVICE
, Never operate machine in a closed
area.
° Keep all nuts and bolts tightto be sure the
equipment is in safe working condition.
, NevertamperwithsafetydevicesoCheck
their proper operation regularly.
• Keep machine free of grass, leaves, or
other debris build-up, Clean oil or fuel
spillage and remove any fuel-soaked de-
bris. Allow machine to cool before storing.
• If you strike a foreign object, stop and
inspect the machine. Repair, if necessary,
before restarting.
• Never make any adjustments or repairs
with the engine running.
• Checkgrasscatchercomponentsandthe
discharge chute frequently and replace
with manufacturer's recommended parts,
when necessary.
• Mower blades are sharp. Wrapthe blade
or wear gloves, and use extra caution
when servicing them.
• Check brake operation frequently. Adjust
and service as required.
• Maintain or replace safetyand instruction
labels, as necessary.
, Be sure the area is clear of bystanders
before operating. Stop machine ifanyone
enters the area.
• Never carry passengers.
° Do not mowin reverse unless absolutely
necessary. Always look down and behind
before and while backing.
, Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with safe
machine operation. Children who have
been given rides in the past may suddenly
appear in the mowing area for another
ride and be run over or backed over by
the machine,
• Keep children out of the mowing area
and in the watchful care of a responsible
adult other than the operator.
• Be alert and turn machine off if a child
enters the area.
° Before and while backing, look behind
and down for small children.
• Mow up and down slopes (15 ° Max), not
across_
• Choose a low ground speed so that you
will not have to stop or shift while on the
slope.
• Avoid starting, stopping, or turning on a
slope. Ifthetires lose traction, disengage
the blades and proceed slowly straight
down the slope.
• If machine stops while going uphill,
disengage blades, shift into reverse and
back down slowly.
• Do notturn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
5
PRODUCT SPECIFICATIONS
Gasoline Capacity 4 Gallons
and Type: Unleaded Regular
Oil Type SAE 10W30(above 32°F)
(API-SG-SL): SAE 5W30(below 32°F
Oil Capacity: 64 oz
Spark Plug: Champion RC12YC
(Gap: .030")
Ground Speed For,_Jard:
(MPH):
Charging System: t5 Amps @ 3600 RPM
Battery: AmpiHr: 28
Blade Bolt Torque: 45-55 Ft. Lbso
CONGRATULATIONS on your purchase of
a new tractor, it has been designed, engi-
neered and manufactured to give you the best
possible dependability and performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center. We
have competent, well-trained technicians
and the proper tools to service or repair
this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining,
caring for and using your tractor.
• Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
AI_WARNING: This tractor is equipped with
an internal combustion engine and should not
be used on or near any unimproved forest-
covered, brush-covered or grass-covered
land unless the engine's exhaust system is
equipped with a spark arrester meeting ap-
plicable local or state laws (if any) o if a spark
arrester is used, it should be maintained in
effective working order by the operator_
1st 1.0
2nd 1.4
3rd 2.1
4th 3.1
5th 4.0
6th 5,1
Reverse: 1.6
Mino CCA: 230
Case size: U1R
Inthe state of California the above is required
by law (Section 4442 of the California Public
Resources Code). Other states may have
similar laws. Federal laws apply on federal
lands. A spark arrester for the muffler is
available through your nearest Sears set€ice
center (See REPAIR PARTS manual).
REPAIR PROTECTION
AGREEMENTS
Congratulations on making a smart purchase.
Your new Craftsman@ product is designed
and manufactured for years of dependable
operation. But like all products, it may require
repair from time to time. That's when having
a Repair Protection Agreement can save you
money and aggravation.
Purchase a Repair Protection Agreement
now and protect yourself fiom unexpected
hassle and expense.
Here's what's included in the Agreement:
• Expert service by our 12,000 profesional
repair specialists.
• Unlimited service and no charge for parts
and labor on all covered repairs,
, Product replacement if your covered
product can't be fixed°
• Discount of 10% from regular price of ser-
vice and service-related parts not covered
by the agreement; also, 10% off regular
price of preventive maintenance check.
• Fast help by phone - phone support from
a Sears representative on products requir-
ing imhome repair, plus convenient repair
scheduling.
Once you purchase the Agreement, a
simple phone call is all that it takes for you
to schedule service_ You can call anytime
day or night, or schedule a service appoint-
ment online.
Sears has over 12,000 professiona! repair
specialists, who have access to over 4.5
million quality parts and accessories_ That's
the kind of professionalism you can count on
to help prolong the life of your new purchase
for years to come. Purchase your Repair
Protection Agreement todayE
Some limitations and exclusions apply.
For prices and additional information call
1-800-827-6655.
SEARS INSTALLATION SERVICE
For Sears professional installation of home
appliances, garage door openers, water
heaters, and other major home items, in the
U_S.A, call 1-800-4-MY-HOME®
6
(I) Wheel _1_'_ Mower Front Wheel
(1) Shoulder Bolt
(1) 1-1/40,D. Washer
Mower
(5) Large Retainer
Springs - 7/1 6
(I) 314 O.Do Washers
(1) Locknut 3/8-16
_(t) Front Link (J_.
S __j. (1) Anti-Swar Bar
(5) 1-3/16 O,Do Washers
(i) Oil Drain Tube
For Future Use
(2) Small Retainer
Springs - 5/16
(2) Keys
(2) Rear Lift Link
Assemblies
Slope Sheet
7
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness_
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes are listed.
(2) 7/16" wrenches Utility knife
(1) 1/2" wrench Tire pressure gauge
(1) 3/4" wrench Pliers
(1) 3/4" socket w/drive ratchet
When right or left hand is mentioned in this
manual, itmeanswhenyou are inthe operating
position (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
. Remove all accessible loose parts and
parts cartons from carton.
o Cut along dotted lines on all four panels
of carton. Remove end panels and lay
side panels flat.
• Remove mower and packing materials.
• Check for any additional loose parts or
cartons and remove.
BEFORE REMOVING TRACTOR
FROM SKID
TO CHECK BATTERY
1, Uf_ hood to raised position.
NOTE: If this battery is put into service after
month and year indicated on label (label is
located between terminals) charge battery
for minimum of one hour at 6-10 amps, (See
"BATTERY" in Maintenance section of this
manual for charging instructions),
• Forbatteryand batterycableinstatlationsee
"R EPLACING BATTERY" inthe "Service
and Adjustments" section in this manual.
Label
2. Lift up adjustment lever (A) and slide seat
until a comfortable position is reached
which allows you to press clutch/brake
pedal all the way down.
3. Release lever to lock seat in position.
NOTE: You may now roll your tractor off the
skid° Follow the instructions below to remove
the tractor from the skid.
d_, WARNING: Before starting, read, un-
derstand and follow all instructions in the
Operation section of this manual. Be sure
tractor is in a well-ventilated area° Be sure
the area in front of tractor is clear of other
people and objects.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
I. Raise attachment lift lever to its highest
position,
2. Release parking brake by depressing
clutch/brake pedal,
3. Place gearshift lever in neutral position,
4. Roll tractor forward off skid.
Continue with the instructions that follow.
TO INSTALL MOWER
I. SET PARKING BRAKE LEVER AND
LOWER ATTACHMENT LIFT LEVER
Depress clutch/brake pedal all the way
down and holdo
Pull parking brake lever up and hold,
release pressure from clutch!brake pedal,
then release parking brake lever. Pedal
should remain in brake position. Ensure
parking brake wilt hold tractor secure.
1. Sit in seat.
Brake
_CAUTION: Lift lever is spring loaded 3.
Have a tight grip on lift lever, lower it slowly
and engage in lowest position° Lift lever is •
located on left side of fender.
Lift
Lever
. ASSEMBLE FRONT GAUGE WHEEL
(W) TO FRONT OF MOWER
-®
H. Front Mower Bracket
W. Front Gauge Wheel
Xo Shoulder Bolt
¥ 1-I/40,D. Washer
Z. 3/8-16 Locknut
TURN STEERING WHEEL LEFT AND
POSITION MOWER
Turn steering wheel to the left as far as it
will go and position mower on right side of
tractor with deflector shield (Q) to the right.
Front
(
,)
Back
Q. Deflector Shield
4. SLIDE MOWER UNDER TRACTOR
• Bring belt forward and check belt for
proper routing in all mower pulley grooves _
NOTE: Be sure mower side suspension
arms (A) are pointing forward before sliding
mower under tractor.
° Slide mower under tractor until it is
centered under tractor.
A, Mower Side Suspension Arms
B, Retainer Spring
C. Rear Lift Link(S)
Dr Right Side Rear Mower Bracket
E. Front Lift Link Assembly
E Front Suspension Bracket
H. Front Mower Bracket
I, Left Side Rear Mower Bracket
K. Belt Tension Rod
L. Locking Bracket
M Engine Clutch Pulley
Q, Deflector Shield
S. Anti-Sway Bar
W, Front Gauge Wheel
9
A. Mower Side Suspension Arms
Qo Deflector Shield
5. INSTALLANTI-SWAY BAR (S)
(IF EQUIPPED)
Towards Towards
i_ ANTI-SWAY BAR (S)
Transaxle Mower Deck
° Pivot the integrated washer end of anti-
sway bar (S) towards mower deck bracket
on right side of mower. Insert integrated
washer end of bar into hole in rear mower
bracket (D), Move mower as needed to
insert integrated washer end of bar into
rear mower bracket (D).
. Secure with small washer and small
retainer spring as shown,
90° End
From right side of mower, first insert
90 ° end of anti-sway bar (S) into hole in
transaxte bracket (T), located near left
rear tire in front of transaxle,
NOTE: Depending on model, bracket (T) may
be different than shown but hole for anti-sway
bar will be in same position/location,
Integrated Washer End
T. Transaxle Bracket
6. ATTACH MOWER SIDE SUSPENSION
ARMS (A) TO CHASSIS
• Position front hole inside suspension arm
(A) over pin on outside of tractor chassis
and secure with large washer and large
retainer spring (B).
, Repeat on opposite side of tractor.
A, Mower Side Suspension Arms
B, Retainer Spring
D. Right Side Rear Mower Bracket
7, ATTACH REAR LIFT LINKS (C)
• Insert rod end of rear lift link (C) into hole
(U) in tractor lift shaft suspension arm
and pivot link down to mower,
• Lift rear corner of mower and position slot
in link assembly over pin on rear mower
bracket (D) and secure with large washer
and large retainer spring,
• Repeat on opposite side of tractor,
I0
,./
ar Lift Link(s)
I/ D. Right Side Rear Mower Bracket
[ 'U. Hole
8 ATTACH FRONT LINK (E)
• Turn steering wheel to position wheels
straight forccard.
• From front of tractor, insert rod end of
front tink (E) through front hole in tractor
front suspension bracket (F),
• Moveto left side of mower and and insert
large retainer spring (G) through hole in
front link (E) behind front suspension
bracket (F).
. Insert other end of link (E) into hole in
front mower bracket (H) and secure with
washer and small retainer spring (J).
NOTE: Requires deck lifting
.... ! ,(,:_:_....... J;
Front Link / ' ' "
/ .,_°.....i I ./ ...........'\
.....;.......;:................... ..........(,,.;
9 INSTALL BELT ON ENGINE CLUTCH
PULLEY (M)
- Disengage belt tension rod (K) from
locking bracket (L),
- Install belt onto engine clutch pulley (M),
M°Engine
Clutch Pulley
IMPORTANT: Check belt for proper routing
in all mower pulley grooves and under
mandrel covers.
• Engage belt tension rod (K) on locking
bracket (L).
_CAUTION: Belt tension rod is spring
loaded. Have a tight grip on rod and engage
slowty.
• Raise attachment lift lever to highest
position.
° If necessary, adjust gauge wheels
before operating mower as shown in the
Operation section of this manual,
MOWER DRIVE BELT INSTALLATION
Follow procedure described in "TO
REPLACE MOWER BLADE DRIVE BELT"
in the "Service and Adjustments" section of
this manual_
"_'_O4_ _"- %
Front Lift Link Assembly
E Front Suspension Bracket--
G. Large Retainer Spring
H. Front Mower Bracket
t_ Small Retainer Spring
. Engine Clutch Pulley
11
CHECK TIRE PRESSURE
The tires on your tractor were over-inflated
at the factory for shipping purposes. Correct
tire pressure is important for best cutting
performance.
• Reduce tire pressure to PSt shown on tires.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO LEVEL
MOWER" in the Service and Adjustments
section of this manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for replacing
motion and mower blade drive belts in the
Service and Adjustments section of this man-
ual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor,
check to see that the brake is operating prop-
erlyo See"TO CHECK B RAKE"in the Service
and Adjustments section of this manual.
_'CHECKLIST
Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this
Quality Product°
Please review the following checklist:
J" All assembly instructions have been
completed.
J" No remaining loose parts in carton.
_/" Battery is properly prepared and
charged.
_/' Seat is adjusted comfortably and tight-
ened securely.
All tires are properly inflated. (For ship-
ping purposes, the tires were overinflated
at the factory).
Vf Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
J" Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
J" Check wiring, See that all connections
are still secure and wires are properly
clamped.
While learning how to use your tractor, pay ex-
tra attention to the following important items:
_/' Engine oil is at proper level°
J' Fueltank is filled with fresh, clean, regular
unleaded gasoline.
J" Become familiar with all controls, their
location and function. Operate them
before you start the engine.
v# Besure brake system is in safe operating
condition.
J" Be sure Operator Presence System and
Reverse Operation System (ROS) are
working properly (See the Operation and
Maintenance sections in this manual).
12
These symbols may appear on your tractor or in literature supplied with the product,
Learn and understand their meaning,
R N H L
REVERSE NEUTRAL HIGH LOW
CHOKE FAST SLOW
IGNITION SWITCH
ENGINE OFF REVERSE ENGINE ON ENGINE START
LIGHTS ON
ATTACHMENT ATTACHMENT DANGER_ KEEP HANDS
CLLrrCH DISENGAGED CLUTCH ENGAGED AND FEETAWAY
(Autom,_tlc Models only)
OPERATION
SYSTEM EROS)
FUEL
FREE WHEEL
BATTERY REVERSE FORWARD
A
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage,
lm=_====l
PARKING BRAKE MOWER HEIGHT
;r
t
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
DANGER indicates a hazard wf_ich,if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbot,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage,
FIRE indicates a hazard wllich, if ROtavoided,
could result In death, serious injury andlor
property damage.
MOWER LIFT
13
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments_ Save this manual for future reference_
::
O3O65
Our tractors conform to the applicable safety standards of the American National Stan-
dards Institute°
(A) ATTACHMENT LIFT LEVER - Used to
raise and lower the mower or other attach-
ments mounted to your tractor°
(B) CLUTCH/BRAKE PEDAL- Used for
declutching and braking the tractor and
starting the engine.
(C) PARKING BRAKE - Locks clutch/brake
pedal into the brake position.
(D) THROTTLE CONTROL- Used to control
engine speed.
(E) ATTACHMENT CLUTCH SWITCH -
Used to engage the mower blades, or other
attachments mounted to your tractor.
(G) REVERSE OPERATION SYSTEM
(ROS) "ON" POSITION - Allows operation
of mower or other powe red attachment while
in reverse.
(H) LIGHT SWITCH - Turns the headlights
on and off.
(J) GEARSHIFT LEVER *Selects the speed
and direction of the tractor.
(N) CHOKE CONTROL- Used when starting
a cold engine_
(P) SERVICE REMINDER / HOUR METER
- Indicates when service is required for the
engine and mower°
(F) IGNITION SWITCH - Used for starting
and stopping the engine.
14
The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments
or repairs. We recommend standard safety glasses or a wide vision safety
mask worn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch, When engine is
run ning, any attempt by the operator to leave
the seat without first setting the parking b rake
will shut off the engine.
1. Depress clutch/brake pedal (B) all the
way down and hol&
2, Pull parking brake lever (C) up and hold,
release pressure from brake pedal (B),
then release parking brake lever. Pedal
should remain in brake position_ Make
sure parking brake will hold tractor secure.
STOPPING
MOWER BLADES o
- To stop mower blades, move attachment
clutch clutch lever to "DISENGAGED"
position ( r_ )_
NOTE: Failureto movethrottle control between
half and full speed (fast) position, before
stopping, may cause engine to "backfire".
• Turn ignition key (F) to "STOP" position
and remove key. Always remove key when
leaving tractor to prevent unauthorized use_
, Never use choke (N) to stop engine.
IMPORTANT: Leaving the ignition switch in
any position other than "STOP" will cause
the battery to discharge and go dead°
NOTE: Under certain conditions when tractor
is standing idle with the engine running, hot
engine exhaust gases may cause "brown-
ing" of grass° To eliminate this possibility,
always stop engine when stopping tractor
on grass areas.
_IbCAUTION: Always stop tractor com-
pletely, as described above, and set parking
brake before leaving the operator's position°
TO USE THROTTLE CONTROL (D)
Always operate engine at full speed (fast).
• Operating engine at less than full speed
(fast) reduces engine's operating effi-
ciency,
• Full speed (fast) offers the best mower
performance.
(_) Attachment
Clutch Switch
"Engaged"
GROUND DRIVE-
o To stop ground drive, depress clutch/brake
pedal all the way down.
• Move gear shift lever (J) to neutral
position,
ENGINE -
- Move throttle control (D) between half and
full speed (fast) position.
(l'_)Attachment
Clutch Switch
"Disengaged"
TO USE CHOKE CONTROL (N)
Use choke controtwhenever you are starting
a cold engine, Do not use to start a warm
engine.
• To engage choke control, pull knob out,
Slowly push knob in to disengage.
15
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the gearshift lever (J).
1, Start tractor with clutch/brake pedal
depressed and gearshift lever in neutral
position.
2. Move gearshift lever to desired position.
3. Slowly release clutch/brake pedal to start
movement.
IMPORTANT: Bringtractorto acompletestop
before shifting orchanging gears° Failure to do
so will shorten the useful fife of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever (A)
determines the cutting height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted when
they are slightly off the ground when mower
is at the desired cutting height in operating
position, Gauge wheels then keep the deck
in proper position to help prevent scalping
in most terrain conditions.
NOTE: Adjust gauge wheels with tractor on
a flat level surface.
1o Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in this section of manual),
2, With mower in desired height of cut posi-
tion, gauge wheels should be assembled
so they are slightly off the ground. Install
gauge wheel in appropriate hole. Tighten
securely.
3, Repeat for all, installing gauge wheel in
same adjustment hole,
, Put attachment lift lever in desired cutting
height slot.
• Slide pointer tab (T) to desired cutting
height as a reminder for next time you
mow.
The cutting height range is approximately
1 to 4"° The heights are measured from the
ground to the blade tip with the engine not
running. These heights are approximate
and may vary depending upon soil condi-
tions, height of grass and types of grass
being mowed.
• The average lawn should be cut to ap-
proximately 2q/2" during the cool sea-
son and to over 3" during hot months°
For healthier and better looking lawns,
mow often and after moderate growth.
, For best cutting performance, grass over
6" in height should be mowed twice, Make
the first cut relatively high; the second to
desired height,
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch_ Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine You must
remain fully and centrally positioned in the
seat to prevent the engine from hesitating or
cutting off when operating your equipment
on rough, rolling terrain or hills.
1. Select desired height of cut with attach-
ment lift lever°
2o Start mower blades by engaging attach-
ment clutch control.
TO STOP MOWER BLADES
Disengage attachment clutch control.
A
_CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector shield
(S) in place.
16
REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by
the operator to travel in the reverse direction
with the attachment clutch engaged will shut
off the engine unless ignition key is placed
in the ROS "ON" position.
•_WARNING: Backing up with the at-
tachment clutch engaged while mowing is
strongly discou raged, Turning the ROS "ON",
to allow reverse operation with the attach-
ment clutch engaged, should only be done
when the operator decides it is necessary to
reposition the machine with the attachment
engaged. Do not mow in reverse unless
absolutely necessary,
USING THE REVERSE OPERATION
SYSTEM o
Only use ifyou are certain no children or other
bystanders will enter the mowing area,
1, Depress clutch/brake pedal all the way
down and hold,
2. With engine running, turn ignition key
counterclockwise to ROS "ON" position,
3_ Look down and behind before backing,
4, Move gear shift lever to reverse position
and slowly release clutch/brake pedal to
start movement.
5, When use ofthe ROS isno longerneeded,
turn the ignition key clockwise to engine
"ON" position,
ROS "ON" Position
TO OPERATE ON HILLS
_WARNING: Do not drive up or down hills
with slopes greater than 15 0and do not drive
across any slope° Use the slope guide atthe
back of this manual.
• Choose the slowest speed before starting
up or down hills,
• Avoid stopping or changing speed on hills.
, if stopping is absolutely necessary, push
clutch/brake pedal quickly to brake position
and engage parking brake,
• Move gearshift lever to 1st gear. Be sure
you have allowed room for tractor to roll
slightly as you restart movement,
. ]b restart movement, slowly release park-
ing brake and clutch/brake pedal,
• Make all turns slowly,
Engine "ON" Position
(Norrnal Operating)
TO TRANSPORT
• Raise attachment lift lever to its highest
position.
. When pushing or towing your tractor, be
sure gearshift lever is in neutral position.
• Do not push or tow tractor at more than
five (5) MPH_
NOTE: To protect hood from damage when
transporting your tractor on a truck or atrailer,
be sure hood is closed and secured to tractor
Use an appropriate means of tying hood to
tractor (rope, cord, etc,),
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recom_
mended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing, Too heavy of
a load, while on a slope, is dangerous, Tires
can lose traction with the ground and cause
you to lose control of your tractor,
SERVICE REMINDER/HOUR METER
Service reminder shows the total number
of hours the engine has run and flashes to
indicate that the engine or mower needs ser-
vicing, When service is required, the service
reminder will flash for two hours° To service
engine and mower, see the Maintenance
section of this manual,
NOTE: Service reminder runs when the igni-
tion key is in any position but "STOP", For
acurate reading, be sure key remains in the
"STOP" position when engine is not running.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in yourtractor has been shipped,
from the factory, already filled with summer
weight oil,
1_ Check engine oil with tractor on level
ground.
2, Unthread and remove oil fill cap/dipstick;
wipe oil off. Reinsert the dipstick into the
tube and rest oil fill cap on the tube. Do
not thread the cap onto the tube. Remove
and read oil level, If necessary, add oil
until "FULL' mark on dipstick is reached,
Do not overfill,
• For cold weather operation you should
change oil for easier starting (See the oil
viscosity chart in the Maintenance section
of this manual)_
• To change engine oil, see the Maintenance
section in this manual.
17
ADD GASOLINE
" Fill fuel tank to bottom of filler neck. Do
not overfill, Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane° (Use of leaded gasoline will
increase carbon and lead oxide deposits
and reduce valve life)_ Do not mix oil with
gasoline. Purchase fuel in quantities that
can be used within 30 days to assure fuel
freshness.
_CAUTION: Wipe off any spilled oil or fuel.
Do not store, spill or use gasoline near an
open flame.
IMPORTANT: When operating in tempera-
tures below32°F(0°C), use fresh, clean winter
grade gasoline to help ensure good cold
weather starting.
CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can
attract moisture which leads to separation
and formation of acids during storage. Acidic
gas can damage the fuel system of an engine
while in storage. To avoid engine problems,
the fuel system should be emptied before
storage of 30 days or longer. Drain the gas
tank, start the engine and let it run until the
fuel lines and carburetor are empty° Use fresh
fuel next season, See Storage Instructions
for additional information. Never use engine
or carburetor cleaner products in the fuettank
or permanent damage may occur.
RESERVE FUEL VALVE OPERATION
1. Raise seat to access reserve fuel valve.
2. In normal operation, valve should be set
to primary (as shown in view)
3. If tractor runs out of fuel, rotate valve
handle to reserve.
4. Drive tractor to be refueled.
5. After refueling, return valve to primary
position.
Reserve
Fuel VaDe
@
Primary
TO START ENGINE
When starting the engine for the first time or
if the engine has run out of fuel, it will take
extra cranking time to move fuel from the
tank to the engine.
I. Siton seat in operating position, depress
clutch/b rake pedal and set parking brake.
2. Place gear shift lever in neutral position.
3. Move attachment clutch to disengaged
position.
4. Move throttle control to fast position
5. Pullchoke controloutfor a cold enginestart
attempt. For awarm engine start attempt
the choke control may not be needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
6. insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts. Do not run
starter continuously for more than fifteen
seconds per minute. If the engine does
not start after several attempts, push
choke control in, wait a few minutes and
try again. If engine still does not start, pull
the choke control out and retry.
WARM WEATHER STARTING (50°F/10°C
and above)
7. When engine starts, slowly push choke
control in until the engine begins to run
smoothly. If the engine starts to run
roughly, pull the choke control out slightly
for a few seconds and then continue to
push the control in slowly,
° The attachments and ground drive can
now be used. if the engine does not accept
the load, restart the engine and allow it to
warm up for one minute using the choke
as described above.
COLD WEATHER STARTING (50°F/10°C
and below)
7. When engine starts, slowly push choke
control in until the engine begins to run
smoothly. Continue to push the choke
control in small steps allowing the engine
to accept small changes in speed and
load, until the choke control is fully in.
if the engine starts to run roughly, pull
the choke control out slightly for a few
seconds and then continue to push the
control in slowly. This may require an
engine warm-up period from several
seconds to several minutes, depending
on the temperature.
• The attachments can be used during the
engine warm-up period and may require
the choke control be pulled out slightly.
18
NOTE; If at a high altitude (above 3000
feet) or in cold temperatures (below 32°F)
the carburetor fuel mixture may need to be
adjusted for best engine performance. See
"TO ADJUST CARBURETOR" in the Service
and Adjustments section of this manual.
MOWING TIPS
, Tire chains cannot be used when the
mower housing is attached to tractor.
• Mowershould be properly leveled for best
mowing performance_ See "TO LEVEL
MOWER HOUSING" in the Service and
Adjustments section of this manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has already been cut.
Have the cut area to the right of the tractor,
This will result in a more even distribution
of clippings and more uniform cutting.
• When mowing large areas, start by turning
to the right so that clippings will discharge
away from shrubs, fences, driveways,
etc. After one or two rounds, mow in the
opposite direction making left hand turns
until finished.
f
• If grass is extremely tall, it should be
mowed twice to reduce load and possible
fire hazard from dried clippings. Make
first cut relatively high; the second to the
desired height.
• Do not mow grass when it is wet. Wet
grass will plug mower and leave undesir-
able clumps. Allow grass to dry before
mowing,
• Always operate engine at full throttle
when mowing to assure better mow-
ing performance and proper discharge
of material. Regulate ground speed by
selecting a low enough speed to give the
mower cutting performance as well as the
quality of cut desired_
• When operating attachments, select a
ground speed that will suit the terrain and
give best performance of the attachment
being used.
'19
MAINTENANCE B'E_o'RE'" EVEn'l EVEm' EVERY EVERY EVERY BEFORE
SCHEDULE EACH _ 25 51:} t_0 SEASON STORAGE
Check Brake Operation 6_
U_;E HOURS HOURS HOURS HOURS
CheckT_roP,eosoro V" _ t _iiii] i iiiiiiiiiiii]iiiiiiiiiiiiiii/iiii
T CheekOperatorPresence&ROSsystems! _ i I I f I
R I , I I ilLi::iil:iliii "
A
C V'_
Check/Replace Mower Blades ..................
T Lubrication Chart 6/'
0 CheckB.fie,_.LeVe, V'.
R Clean Batlery andTermi,nals _' V I
Clean Debris Off Steering Plate
Check Transaxfe Cooling .............. _ ' ' '
Check Mower Levelness
Check V-Bells rvf
Check Eng!ne O!! Leve! _
Change Engine Oil (with oil [liter) .................... !_l,z ........... !_
E Change Engine Oil (wil!)ou! 0tl i!!!#r ) ...............................................
N C!ea# A
TRACTOR
Always observe safety rules when performing
any maintenance,
BRAKE OPERATION
if tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then
brake must be serviced. (See "TO CHECK
BRAKE" in the Service and Adjustments
section of this manual).
TIRES
- Maintain proper air pressure in all tires
(See PSI on tires).
° Keep tires free of gasoline, oi!, or insect
control chemicals which can harm rub-
bero
° Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may cause
tire damage.
NOTE: To sea! tire punctures and prevent
flat tires due to slow leaks, tire sealant may
be purchased from your local parts dealer,
Tire sealant also prevents tire dry rot and
corrosion.
OPERATOR PRESENCE SYSTEM AND
REVERSE OPERATION SYSTEM (ROS)
Be sure operator presence and reverse
operation systems are working properly. If
your tractor does not function as described,
repair the problem immediately_
• The engine should not start unless the
brake pedal is fully depressed, and the
attachment clutch control is in the disen-
gaged position.
CHECK OPERATOR PRESENCE
SYSTEM
, When the engine is running, any attempt
by the operator to leave the seat without
first setting the parking brake should shut
off the engine.
• When the engine is running and the at_
tachment clutch is engaged, any attempt
by the operator to leave the seat should
shut off the engine.
o The attachment clutch should never oper-
ate unless the operator is in the seat.
ROS "ON" Position
Engine "ON" Position
(Normal Operating)
CHECK REVERSE OPERATION (ROS)
SYSTEM
, When the engine is running with the ignition
switch in the engine "ON" position and the
attachment clutch engaged, any attempt
by the operator to shift into reverse should
shut off the engine.
• When the engine is running with the ignition
switch in the ROS "ON" position and the
attachment clutch engaged, any attempt
by the operator to shift into reverse should
NOT shut off the engine.
BLADE CARE
For best results mower blades must be sharp.
epface worn, bent or damaged blades.
CAUTION: Use only a replacement
blade approved by the manufacturer of your
tractor. Using a blade not approved by the
manufacturer of your tractor is hazardous,
could damage your tractor and void your
warranty.
BLADE REMOVAL
1o Raise mowerto highest position to allow
access to blades°
NOTE: Protect your hands with gloves and/
or wrap blade with heavy cloth.
2. Remove blade bolt by turning counter-
clockwise.
3. Install newbladewith stamped"THIS SIDE
UP" facing deck and mandrel assembly.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star on
mandrel assembly.
4. install and tighten blade bolt securely
(45-55 Ft. Lbs. torque).
IMPORTANT: Special blade bolt is heat
treated.
Blade
Blade Assembly
(St Star
BATTERY
Your tractor has a battery' charging system
which is sufficient for normal use° However,
periodic charging of the battery with an au-
tomotive charger will extend its life.
° Keep battery and terminals clean.
, Keep battery botts tight.
• Keep small vent holes open_
, Recharge at 6-10 amperes for t hour.
NOTE: The original equipment battery on
your tractor is maintenance free° Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary_
21
TOCLEANBATTERYANDTERMINALS
Corrosionanddirtonthe batteryandtermi-
nalscancausethe batteryto"leak"power.
1o Removeterminalguard.
2. DisconnectBLACKbattery cablefirst
then RED battery cable and remove
batteryfromtractor°
3. Rinsethebatterywithplainwateranddry.
4. Cleanterminalsandbatterycableends
withwire brushuntilbright.
5. Coatterminalswithgreaseorpetroleum
jelly.
6o Reinstall battery (See "REPLACING
BATTERY"in the SERVICEAND AD-
JUSTMENTSsectionofthis manual).
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt and
chaff which can restrict cooling.
V-BELTS
Check V-belts for deterioration and wear after
! 00 hours of operation and replace if neces-
sary. The belts are not adjustable. Replace
belts if they begin to slip from wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with
AP1 service classification SG-SL. Selectthe
oil's SAE viscosity grade according to your
expected operating temperature.
BA£ VISCOSIT_GRADES
I
F '._0 0 30 32 _;0 60 _ ,DO
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
Change the oil after every 50 hours of opera-
tion or at least once a year if the tractor is
not used for 50 hours in one year.
Check the crankcase oil level before starting
the engine and after each eight (8) hours of
operation.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SG-SL.
• Be sure tractor is on level surface.
• Oil wil! drain more freely when warm°
• Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine when
changing oil.
2. Remove yellow cap from end of drain
valve and install the drain tube onto the
fitting.
3o Unlock drain valve by pushing inward
slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. Aftereil hasdrained completely, close and
lock the drain valve by pushing inward
and turning clockwise until the pin is in
the locked Position as shown.
6. Remove the drain tube and replace the
cap onto the end of the drain valve,
oil Drain Valve
Closed _ _
Locked I _._ _ _ Drain
Position."'_._ .% __ J......_Tube
7. Refill engine with oilthrough oilfill dipstick
tube. Pour slowly. Do not overfill. For
approximate capacity see "PRODUCT
SPECIFICATIONS"section ofthis manual
8. Use gauge on oil fill cap/dipstick for
checking level insert dipstick into the
tube and rest the oil fill cap on the tube.
Do not thread the cap onto the tube when
taking reading. Keep oil at "FULl/' line
on dipstick. Tighten cap onto the tube
securely when finished.
ENGINE OIL FILTER
Replace the engine oil filter every season or
every other oil change if the tractor is used
more than 100 hours in one year.
AIR FILTER
Your engine will not run properly using a
dirty air filter` Service paper cartridge every
two months or every 25 hours of operation,
whichever occurs first.
Service paper cartridge more often under
dusty conditions_
Replace the paper cartridge annually, or after
every 100 hours of operation.
TO SERVICE CARTRIDGE
, Replace a dirty, bent. or damaged car-
tridge. Handle new cartridge carefully; do
not use if the rubber seal is damage&
NOTE; Do not wash the paper cartridge
or use pressurized air. as this wilt damage
the cartridge.
1_ Open door (A) on the blower housing to
access the air cleaner element (B).
2. Unhook the latch (C) and remove the
element.
3. Gently tap the paper elementto dislodge
dirt_
22
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