Craftsman 917.28927 User Manual [en, es]

Operator's Manual

LAWN TRACTOR

24.0 HR* 42" Mower Electric Start

Automatic Transmission

Model No.

917.28927

• Español, p. 35

This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner’s Manual.

IMPORTANT:

Read and follow all Safety Rules and Instructions before

operating this equipment.

SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman *As rated by the engine manufacturer

For answers to your questions

about this product, Call:

1-=800-659^5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

TABLE OF CONTENTS

Warranty

Safety Rules

Product Specifications

Assembly/Pre-Operation.. ............................7

Operation...................................... ............................9

Maintenance Schedule

.......................................

................................

.............

............................2

............................3

............................6

.........................

Maintenance...................................

Service and Adjustments....

Storage

Troubleshooting............................

Sears Service................................. ...Back Cover

............................................

......................

17 22 29 30

WARRANTY

CRAFTSMAN FULL WARRANTY TWO YEARS ON RIDING EQUIPMENT

When operated and maintained according to all supplied instructions, if this riding equipment fails due to a defect in material or workmanship within two years from the date or purchase, call 1-800-4-MY-HOME® to arrange for free repair.

Also, when operated and maintained according to all supplied instructions. Warranty will also cover defects in material and workmanship of the Frame and Front Axle for five years from the date of purchase

This warranty covers ONLY defects in material and workmanship. Sears will NOT

pay for:

• Expendable items that become worn during normal use, including but not limited to

blades, spark plugs, air cleaners, belts, and oil filters.

• Standard maintenance servicing, oil changes, or tune-ups.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Tire or wheel replacement or repair resulting from normal wear, accident, or improper

operation or maintenance.

• Repairs necessary because of operator abuse, including but not limited to damage

caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical

and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to

maintain the riding equipment according to the instructions contained in the operator’s manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or

oxidized (stale). In general, fuel should be used within 30 days of its purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement. All riding equipment and battery warranty coverage is void if this product is ever used for

commercial or rental purposes. This warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights which

vary from state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

SAFETY RULES

AdanGER: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result

in serious injury or death.

AwARNING: In order to prevent acci

dental starting when setting up, transport

ing, adjusting or making repairs, always

disconnect spark plug wire and place wire

where it cannot contact spark plug.

AwARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

AwARNING: Tow only the attachments

that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. Too heavy of a load,

while on a slope, is dangerous. Tires can

lose traction with the ground and cause

you to lose control of your tractor.

AwARNING: Engine exhaust, some of

its constituents, and certain vehicle com ponents contain or emit chemicals known

to the State of California to cause cancer

and birth defects or other reproductive

harm.

AwARNING: Battery posts, terminals

and related accessories contain lead and

lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instructions on the machine and in the manual before starting.

• Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.

• Only allow responsible adults, who are

familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.

• Be sure the area is clear of bystand ers before operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing.

Never direct discharged material

toward anyone. Avoid discharging

material against a wall or obstruction. Material may ricochet back toward the

operator. Stop the blades when cross

ing gravel surfaces.

Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working.

Slow down before turning.

Never leave a running machine

unattended. Always turn off blades, set parking brake, stop engine, and

remove keys before dismounting.

Disengage blades when not mowing.

Shut off engine and wait for all parts to come to a complete stop before clean

ing the machine, removing the grass catcher, or unclogging the discharge guard. Operate machine only in daylight or good artificial light.

Do not operate the machine while

under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways.

Use extra care when loading or un

loading the machine into a trailer or truck. Always wear eye protection when operating machine.

Data indicates that operators, age 60 years and above, are involved in a

large percentage of riding mower-re

lated injuries. These operators should evaluate their ability to operate the

riding mower safely enough to protect themselves and others from serious

injury.

Follow the manufacturer’s recommen dation for wheel weights or counter weights.

Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and

burn. Do not allow the mower to plow

leaves or other debris which can cause

build-up to occur. Clean any oil or fuel spillage before operating or storing the

machine. Allow machine to cool before storage.

SAFETY RULES

II. SLOPE OPERATION

Slopes are a major factor related to loss of

control and tip-over accidents, which can

result in severe injury or death. Opera

tion on all slopes requires extra caution. If you cannot back up the slope or if you feel

uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

• Do not mow on wet grass. Tires may

lose traction.

Always keep the machine in gear when going down slopes. Do not shift to

neutral and coast downhill.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis engage the blades and proceed slowly straight down the slope.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over.

• Use extra care while operating ma chine with grass catchers or other at tachments; they can affect the stability of the machine. Do no use on steep slopes.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.

III. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

• Keep children out of the mowing area

and in the watchful care of a respon sible adult other than the operator.

• Be alert and turn machine off if a child

enters the area.

• Before and while backing, look behind

and down for small children.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area

for another ride and be run over or

backed over by the machine.

• Never allow children to operate the machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects that may block your view of a child.

IV. TOWING

• Tow only with a machine that has a hitch designed for towing. Do not at

tach towed equipment except at the

hitch point.

• Follow the manufacturer’s recom mendation for weight limits for towed

equipment and towing on slopes.

• Never allow children or others in or on

towed equipment.

• On slopes, the weight of the towed

equipment may cause loss of traction and loss of control.

• Travel slowly and allow extra distance

to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes,

and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel con tainer where there is an open flame, spark, or pilot light such as on a water

heater or other appliances.

• Never fill containers inside a vehicle or on a truck or trailer bed with plastic

liner. Always place containers on the

ground away from your vehicle when filling.

SAFETY RULES

• Remove gas-powered equipment from the truck or trailer and refuel it on the

ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim

of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

• If fuel is spilled on clothing, change

clothing immediately.

• Never overfill fuel tank. Replace gas

cap and tighten securely.

GENERAL SERVICE

• Never operate machine in a closed

area.

• Keep all nuts and bolts tight to be sure the equipment is in safe working condi tion.

• Never tamper with safety devices.

Check their proper operation regularly.

Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked debris. Allow machine to cool before storing.

If you strike a foreign object, stop and inspect the machine. Repair, if neces sary, before restarting.

Never make any adjustments or re pairs with the engine running. Check grass catcher components and the discharge guard frequently and replace with manufacturer’s recom mended parts, when necessary.

Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required.

Maintain or replace safety and instruc tion labels, as necessary.

Be sure the area is clear of bystand ers before operating. Stop machine if anyone enters the area. Never carry passengers. Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing. Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area

for another ride and be run over or

backed over by the machine. Keep children out of the mowing area and in the watchful care of a respon sible adult other than the operator. Be alert and turn machine off if a child enters the area.

Before and while backing, look behind and down for small children.

Mow up and down slopes (15° Max), not across. Choose a low ground speed so that you will not have to stop or shift while on the slope. Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis engage the blades and proceed slowly straight down the slope.

If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

Do not turn on slopes unless neces sary, and then, turn slowly and gradu ally downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline Capacity and Type:

Oil Type (API-SG-SL):

Oil Capacity: W/ Filter: 64 oz.

Spark Plug: Champion OC12YC

Ground Speed Forward: 0-5.2

Charging System: 5 Amps Battery

Battery: Amp/Hr: 28

Blade Bolt Torque: 45-55 Ft. Lbs.

CONGRATULATIONS on your purchase

of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and

performance. Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, well-trained repre sentatives and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble

and maintain your tractor properly. Always observe the “SAFETY RULES”.

3 Gallons

Unleaded Regular

SAE 30 (above 32“F) SAE 5W30 (below 32“F)

W/0 Filter: 60 oz.

(Gap: .040")

Reverse: 0-2.9

3 Amps Headlights

Min. CCA: 280

Case size: U1R

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain ing, caring for and using your tractor.

• Follow the instructions under “Mainte nance” and “Storage” sections of this owner’s manual.

AwARNING: This tractor is equipped

with an internal combustion engine and should not be used on or near any unim

proved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other

states may have similar laws. Federal

laws apply on federal lands. A spark ar rester for the muffler is available through

your nearest Sears service center (See

REPAIR PARTS manual).

REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart pur

chase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products,

it may require repair from time to time. That’s when having a Repair Protection Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourseif from unexpected hassie and expense.

Here’s what’s included in the Agreement:

• Expert service by our 12,000 profe

sional repair specialists.

• Unlimited service and no charge for

parts and labor on all covered repairs.

• Product replacement if your covered

product can’t be fixed.

• Discount of 10% from regular price of

service and service-related parts not covered by the agreement; also, 10% off regular price of preventive mainte

nance check.

• Fast help by phone - phone sup

port from a Sears representative on products requiring in-home repair, plus

convenient repair scheduling.

Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap

pointment online.

Sears has over 12,000 professional repair specialists, who have access to over 4.5

million quality parts and accessories. That’s the kind of professionalism you can count on to help prolong the life of your

new purchase for years to come. Pur chase your Repair Protection Agreement today!

Some limitations and exclusions apply.

For prices and additional information call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professionai instaiiation of

home appliances, garage door openers, water heaters, and other major home

items, in the U.S.A. call 1-800-4-MY-

HOME®

UNASSEMBLED PARTS

Slope Sheet

Keys

(1) Oil Drain Tube For Future Use

(2) Keys

ASSEMBLY/PRE-OPERATION

Your new tractor has been assembled at unassembled for shipping purposes.

When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

1. Cut along dashed lines on all four pan

els of carton. Remove end panels and lay side panels flat.

2. Remove protective materials from trac tor hood and grille.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires where tractor is to roll off skid.

CHECK BATTERY

1. Lift hood to raised position.

NOTE: If this battery is put into service

after month and year indicated on label (L) (label is located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Mainte nance section of this manual for charging instructions).

the factory with the exception of those parts left

ADJUST SEAT

1. Sit in seat.

2. Lift up adjustment lever (A) and slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

3. Release lever to lock seat in position.

NOTE: You may now roll your tractor off

the skid. Follow the appropriate instruction

below to remove the tractor from the skid.

A WARNING: Before starting, read, un

derstand and follow all instructions in the

Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other

people and objects.

TO ROLL TRACTOR OFF SKID

(See Operation section for location

and function of controls)

1. Raise attachment lift lever to its high est position.

2. Release parking brake by depressing

brake pedal.

3. Place freewheel control in disengaged position to disengage transmission

(See “TO TRANSPORT” in the Opera

tion section of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding the deflector shield up against tractor.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Cor

rect tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown on

tires.

CHECK DECK LEVELNESS

For best cutting results, mower hous ing should be properly leveled. See “TO LEVEL MOWER” in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replac ing motion and mower blade drive belts in the Service and Adjustments section

of this manual. Verify that the belts are

routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac tor, check to see that the brake is operat

ing properly. See “TO CHECK BRAKE” in the Service and Adjustments section of

this manual.

/CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this

Ouality Product.

Please review the following checklist:

/ All assembly instructions have been

completed.

/ No remaining loose parts in carton. / Battery is properly prepared and

charged.

/ Seat is adjusted comfortably and tight

ened securely.

/ All tires are properly inflated. (For ship

ping purposes, the tires were overin flated at the factory).

/ Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

/ Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

/ Check wiring. See that all connections

are still secure and wires are properly clamped.

/ Before driving tractor, be sure freewheel

control is in “transmission engaged” position (see “TO TRANSPORT” in the Operation section of this manual).

While learning how to use your tractor, pay extra attention to the following important

items: / Engine oil is at proper level. / Fuel tank is filled with fresh, clean, regu

lar unleaded gasoline.

/ Become familiar with all controls, their

location and function. Operate them before you start the engine.

/ Be sure brake system is in safe operat

ing condition.

/ Be sure Operator Presence System

and Reverse Operation System (ROS) are working properly (See the Opera tion and Maintenance sections in this manual).

/ It is important to purge the transmission

before operating your tractor for the first time. Follow proper starting and transmis sion purging instructions (See “TO START ENGINE” and “PURGE TRANSMISSION” in the Operation section of this manual).

OPERATION

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

REVERSE

NEUTRAL HIGH

HIGH

L |\| 4»

LOW

CHOKE

FAST

ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT MOWER LIFT

OPERATION

SYSTEM (ROS)

ID i

LIGHTS ON fu el BATTERY REVERSE CRUISE CONTROL

ATTACHMENT ATTACHMENT DANGER, KEEP HANDS

CLUTCH DISENGAGED CLUTCH ENGAGED AND FEET AWAY KEEP AREA CLEAR SLOPE HAZARDS

DANGER indicates a hazard which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,

FREEWHEEL

(Automatic Models only)

could result in death or serious injury. CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

(SEE SAFETY RULES SECTION)

CLUTCH/BRAKE

PEDAL

Failure to follow instructions

could result in serious injury or death. The safety alert symbol

is used to identify safety inform

ation about hazards which can

result in death, serious injury

and/or property damage.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which,

if not avoided, could result in death, serious injury

and/or property damage.

y FIRE indicates a hazard which, if not avoided,

' could result in death, serious injury and/or

property damage.

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

I I

Our tractors conform to the applicable safety standards of the

American National Standards Institute.

(A) ATTACHMENT LIFT LEVER - Used

to raise and lower the mower or other at tachments mounted to your tractor.

(B) BRAKE PEDAL - Used for braking the

tractor and starting the engine.

brake pedal into the brake position.

(D) THROTTLE CONTROL - Used to

control engine speed.

(E) ATTACHMENT CLUTCH LEVER -

Used to engage the mower blades, or

other attachments mounted to your tractor.

(F) IGNITION SWITCH - Used for starting

and stopping the engine.

(G) REVERSE OPERATION SYSTEM (ROS) "ON " POSITION - Allows opera

tion of mower or other powered attach

ment while in reverse.

i108

(H) LIGHT SWITCH - Turns the head

lights on and off.

(J) CRUISE CONTROL LEVER - Used to

set forward movement of tractor at desired speed without holding the forward drive

pedal.

(K) FORWARD DRIVE PEDAL - Used for

forward movement of tractor.

(L) REVERSE DRIVE PEDAL - Used for

reverse movement of tractor.

(M) FREEWHEEL CONTROL - Disen

gages transmission for pushing or slowly towing the tractor with the engine off.

(P) SERVICE REMINDER/HOUR METER

- Indicates when service is required for the engine and mower.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety

mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

1. Depress brake pedal (B) all the way

down and hold.

2. Pull parking brake lever (C) up and hold, release pressure from brake pedal (B), then release parking brake lever. Pedal should remain in brake position. Make sure parking brake will hold tractor secure.

ENGINE -

• Move throttle control (D) between half

and full speed (fast) position.

NOTE: Failure to move throttle control

between half and full speed (fast) posi

tion, before stopping, may cause engine to

“backfire”.

• Turn ignition key (F) to “STOP” position and remove key. Always remove key when leaving tractor to prevent unau

thorized use.

IMPORTANT: Leaving the ignition switch

in any position other than "STOP" will cause the battery to discharge and go dead.

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may cause “browning” of grass. To eliminate

this possibility, always stop engine when

stopping tractor on grass areas.

^kcAUTION: Always stop tractor com

pletely, as described above, before leaving

the operator's position.

STOPPING

MOWER BLADES -

• To stop mower blades, move attach ment clutch lever in to disengaged posi

tion (HP ).

^ Attachment

Clutch Engage Position

GROUND DRIVE -

• To stop ground drive, depress brake pedal all the way down.

(HP ) Disengaged

Position

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement

is controlled by the forward and reverse drive pedals.

1. Start tractor and release parking brake.

2. Slowly depress forward (K) or reverse (L) drive pedal to begin movement.

Ground speed increases the further down the pedal is depressed.

The cruise control feature can be used for forward travel only.

SYSTEM CHARACTERISTICS The cruise control should only be used while mowing or transporting on relatively smooth, straight surfaces. Other condi tions such as trimming at slow speeds

may cause the cruise control to disen gage. Do not use the cruise control on slopes, rough terrian or while trimmimg or turning.

• With forward drive pedal (K) depressed

to desired speed, pull cruise control

lever (J) up and hold while lifting your

foot off the pedal, then release the lever. To disengage the cruise control, depress the brake pedal or tap on forward drive

pedal.

• The average lawn should be cut to ap

proximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut rela tively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground when

mower is at the desired cutting height in

operating position. Gauge wheels then

keep the deck in proper position to help prevent scalping in most terrain condi

tions.

NOTE: Adjust gauge wheels with tractor

on a flat level surface.

Adjust mower to desired cutting height

(See “TO ADJUST MOWER CUTTING HEIGHT” in this section of manual).

With mower in desired height of cut

position, gauge wheels should be

assembled so they are slightly off the ground. Install gauge wheel in appro

priate hole. Tighten securely.

Repeat for all, installing gauge wheel in same adjustment hole.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever (A) determines the cutting height.

• Put attachment lift lever in desired cut ting height slot.

The cutting height range is approximate

ly 1" to 4". The heights are measured

from the ground to the blade tip with the engine not running. These heights are ap

proximate and may vary depending upon

soil conditions, height of grass and types of grass being mowed.

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt

by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must

remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip

ment on rough, rolling terrain or hills.

1. Select desired height of cut with at tachment lift lever.

2. Start mower blades by engaging at tachment clutch control.

TO STOP MOWER BLADES -

• Disengage attachment clutch control. ^^CAUTION: Do not operate the mower

without either the entire grass catcher, on mowers so equipped, or the deflector shield (S) in place.

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direc tion with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position.

AwARNING: Backing up with the at

tachment clutch engaged while mowing is strongly discouraged. Turning the ROS

"ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in

reverse unless absolutely necessary.

USING THE REVERSE OPERATION SYSTEM Only use if you are certain no children or

other bystanders will enter the mowing area.

1. Depress brake pedal all the way down.

2. With engine running, turn ignition key

counterclockwise to ROS "ON" position.

3. Look down and behind before and

while backing.

4. Slowly depress reverse drive pedal to

start movement.

5. When use of the ROS is no longer

needed, turn the ignition key clockwise

to engine "ON" position.

TO OPERATE ON HILLS AwARNING; Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope. Use the slope guide provided at the back of this manual.

• Choose the slowest speed before start ing up or down hills.

• Avoid stopping or changing speed on hills.

• If stopping is absolutely necessary, push brake pedal quickly to brake position and engage parking brake.

• To restart movement, slowly release parking brake and brake pedal.

• Slowly depress appropriate drive pedal

to slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be

sure to disengage transmission by placing

freewheel control in freewheeling position.

Freewheel control is located at the rear drawbar of tractor.

1. Raise attachment lift lever to its highest

position.

2. Pull freewheel control out and into

the slot and release so it is held in the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse above procedure.

TRANSMISSION ENGAGED

TRANSMISSION DISENGAGED

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and se cured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

ROS "ON" Position Engine "ON" Position

(Normai Operating)

TOWING CARTS AND OTHER ATTACH

MENTS

Tow only the attachments that are recom

mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous.

Tires can lose traction with the ground and

cause you to lose control of your tractor.

SERVICE REMINDER/HOUR METER

Service reminder shows the total number

of hours the engine has run and flashes to

indicate that the engine or mower needs

servicing. When service is required, the service reminder will flash for two hours. To service engine and mower, see the

Maintenance section of this manual.

NOTE: Service reminder runs when the

ignition key is in any position but "STOP". For accurate reading, be sure key remains in the "STOP" position when engine is not running.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level

ground.

2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, re

move and read oil level. If necessary,

add oil until “FULL’ mark on dipstick is

reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).

• To change engine oil, see the Mainte

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do

not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quanti ties that can be used within 30 days to assure fuel freshness.

ACAUTION: Wipe off any spilled oil or

fuel. Do not store, spill or use gasoline

near an open flame.

IMPORTANT: When operating in temper

atures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.

CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should

be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Be sure freewheel control is in the

transmission engaged position.

2. Sit on seat in operating position,

depress brake pedal and set parking

brake.

3. Move attachment clutch to disengaged

position.

4. Move throttle control to fast position

5. Pull choke control out for a cold engine

start attempt. For a warm engine start attempt the choke control may not be

needed.

NOTE: Before starting, read the warm and

cold starting procedures below.

6. Insert key into ignition and turn key

clockwise to start position and release

key as soon as engine starts. Do not

run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke con trol out and retry.

WARM WEATHER STARTING (50° F and above)

7. When engine starts, slowly push choke control in until the engine begins to

run smoothly. If the engine starts to run roughly, pull the choke control out

slightly for a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50° F and below)

7. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the en gine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a

few seconds and then continue to push the control in slowly. This may require

an engine warm-up period from several seconds to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather,

the transmission should be warmed up as follows:

1. Be sure the tractor is on level ground.

2. Release the parking brake and let the brake slowly return to operating posi

tion.

3. Allow one minute for transmission to

warm up. This can be done during the

engine warm up period.

• The attachments can be used during

the engine warm-up period after the transmission has been warmed up and

may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance

(see “TO ADJUST CARBURETOR” in the

Service and Adjustments section of this manual).

PURGE TRANSMISSION

^kcAUTION: Never engage or disen

gage freewheel lever while the engine is running.

To ensure proper operation and per formance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will

remove any trapped air inside the trans mission which may have developed during shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replace ment, it should be purged after reinstalla

tion before operating the tractor.

1. Place tractor safely on a level surface that is clear of objects and open - with engine off and parking brake set.

2. Disengage transmission by placing

freewheel control in disengaged posi tion (See “TO TRANSPORT” in this section of manual).

3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. Disen

A gage parking brake.

^4cAUTION: At any time, during step

4. there may be movement of the drive

wheels.

4. Depress forward drive pedal to full forward position and hold for five (5) seconds and release pedal. Depress reverse drive pedal to full reverse posi tion and hold for five (5) seconds and release pedal. Repeat this procedure three (3) times.

5. Shutoff engine and set parking brake.

6. Engage transmission by placing free

wheel control in engaged position (See “TO TRANSPORT” in this section of manual).

7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed.

Disengage parking brake.

8. Drive tractor forward for approximately five feet then backwards for five feet.

Repeat this driving procedure three

times.

Your transmission is now purged and now

ready for normal operation.

MOWING TIPS

• Tire chains cannot be used when the

mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See “TO

LEVEL MOWER HOUSING” in the

Service and Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished .

If grass is extremely tall, it should be mowed twice to reduce load and pos

sible fire hazard from dried clippings.

Make first cut relatively high; the second

to the desired height.

Do not mow grass when it is wet.

Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry before mowing.

Always operate engine at full throttle when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by selecting a low enough speed to give the mower cutting performance as well as the quality of cut desired. When operating attachments, select a ground speed that will suit the terrain and give best performance of the at tachment being used.

MAINTENANCE

MAIN 1 tNANUt

SCHEDULE

Check Brake ODeration

Check Tire Pressure

Check Operator Presence & ROS Systems ✓

Check for Loose Fasteners Check/Replace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Check Transaxle Cooling Check Mower Levelness Check V-Belts

Check Engine Oil Level

Change Engine Oil (with oil filter) ✓ 1.2 Change Engine Oil (without oil filter) Clean Air Filter Clean Air Screen Inspect Muffler/Spark Arrester Replace Oil Filter (If eguipped) Clean Engine Cooling Fins ✓ 2 Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

EACH

USE

i/ ✓

✓

HOURS

✓ ✓

✓

HOURS

✓ s ✓ 1/4 ✓

✓

✓ ’1,2

✓ 2

1/2

✓

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery.

100

HOURS

✓

1/1,2

✓ ✓ 2

SEASON STORAGE

✓

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator

must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your trac

tor. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.

• At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

ROS systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

® Front Wheel

Bearing zerk

® Steering Sector Gear Teeth

IMPORTANT: Do not oil or grease the

pivot points which have special nylon

bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they

must be lubricated, use only a dry, pow dered graphite type lubricant sparingly.

■® Spindle Zerk

'® Front Wheel

Bearing zerk

Engine

TRACTOR

Always observe safety rules when per forming any maintenance.

BRAKE OPERATION

If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a

level, dry concrete or paved surface, then brake must be serviced. (See “TO CHECK BRAKE” in the Service and Adjustments

section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See PSI on tires).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat

tires due to slow leaks, tire sealant may be pur chased from your local parts dealer. Tire seal ant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM AND

REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse operation systems are working properly. If your tractor does not function as described,

repair the problem immediately.

• The engine should not start unlessthe brake

pedal isfully depressed, andthe attachment

clutch control is inthe disengaged position.

• When the engine is running with the ignition switch in the ROS "ON" position and the attachment clutch engaged, any attempt by the operator to drive in reverse should NOT shut off the engine.

BLADE CARE

For best results mower blades must be sharp. Replace worn, bent or damaged blades.

A CAUTION: Use only a replacement

blade approved by the manufacturer of

your tractor. Using a blade not approved

by the manufacturer of your tractor is hazardous, could damage your tractor and

void your warranty.

BLADE REMOVAL

1. Raise mower to highest position to al low access to blades.

NOTE: Protect your hands with gloves

and/or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter clockwise.

3. Install new blade with stamped

"GRASS SIDE" facing the ground.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star on mandrel assembly.

4. Install and tighten blade bolt securely

(45-55 Ft. Lbs. torque).

IMPORTANT: Special blade bolt is heat

treated.

CHECK OPERATOR PRESENCE SYSTEM

• When the engine is running, any at

tempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any at tempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never op erate unless the operator is in the seat.

ROS "ON" Position Engine "ON" Position

(Normal Operating)

CHECK REVERSE OPERATION (ROS) SYSTEM

• When the engine is running with the

ignition switch in the engine "ON" posi

tion and the attachment clutch engaged, any attempt by the operator to drive in

reverse should shut off the engine.

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. How ever, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and termi nals can cause the battery to “leak” power.

1. Disconnect BLACK battery cable first then RED battery cable and remove

battery from tractor.

2. Rinse the battery with plain water and dry.

3. Clean terminals and battery cable ends

with wire brush until bright.

4. Coat terminals with grease or petro leum jelly.

5. Reinstall battery (See “REPLACING BATTERY" in the SERVICE AND AD

JUSTMENTS section of this manual).

TRANSAXLE COOLING

The transmission fan and cooling fins should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmis

sion while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle.

• Inspect cooling fan to be sure fan

blades are intact and clean.

• Inspect cooling fins for dirt, grass clip

pings and other materials. To prevent damage to seals, do not use com pressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your nearest Sears or other quali fied service center.

Change the oil after every 50 hours of op eration or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight

(8) hours of operation. Tighten oil fill cap/

dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API service classification SG-SL.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting.

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace

if necessary. The belts are not adjustable. Replace belts if they begin to slip from

wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SG-SL.

Select the oil’s SAE viscosity grade

according to your expected operating temperature.

SAE VISCOSITY GRADES

30 32 40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils

(5W30, 10W30 etc.) improve starting in cold weather, they will result in increased oil consumption when used above 32°F.

Check your engine oil level more frequent

ly to avoid possible engine damage from

running low on oil.

oiLvisc_chart1_e

slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close and lock the drain valve by pushing

inward and turning clockwise until the pin is in the locked position as shown.

6. Remove the drain tube and replace the cap onto the end of the drain valve.

7. Refill engine with oil through oil fill dip stick tube. Pour slowly. Do not overfill.

For approximate capacity see “PROD UCT SPECIFICATIONS” section of this manual.

8. Use gauge on oil fill cap/dipstick for checking level. For accurate reading,

insert dipstick into the tube and push

down firmly into place before removing.

Keep oil up to, but not over, the “FULL line on dipstick. Push dipstick down

firmly into the tube when finished.

ENGINE OIL FILTER

Replace the engine oil filter every season

or every other oil change if the tractor is

used more than 100 hours in one year.

AIR FILTER

Your engine will not run properly using a dirty air filter. Service air cleaner more often under dusty conditions.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stub

born dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen, cooling fins, and other external sur faces ofthe engine are kept clean at alltimes.

Every 100 hours of operation (more often under extremely dusty, dirty conditions),

remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a blocked

grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating.

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could cre ate a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning of each mowing season or after every

100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS” section of this manual.

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with automo tive type wax.

We do not recommend using a garden

hose or pressure washer to clean your

tractor unless the engine and transmis sion are covered to keep water out. Water

in engine or transmission will shorten the useful life of your tractor. Use compressed

air or a leaf blower to remove grass,

leaves and trash from tractor and mower.

DECK WASHOUT PORT

Your tractor’s deck is equipped with a washout port on its surface as part of its deck wash system. It should be utilized af ter each use.

1. Drive the tractor to a level, clear spot on your lawn, near enough to a water spigot for your garden hose to reach.

IMPORTANT: Make certain the tractor’s

discharge chute is directed AWAY from your

house, garage, parked cars, etc. Remove bagger chute or mulch cover if attached.

2. Make sure the PTO (Blade Engage) is not engaged, set the parking brake, and stop the engine.

3. Thread the nozzle adapter (packaged with your tractor’s Operator’s Manual) onto the end of your garden hose.

4. Pull back the lock collar of the nozzle adapter and push the adapter onto the deck washout port at the left end of the mower deck. Release the lock collar to lock the adapter on the nozzle.

IN-LINE FUEL FILTER

The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbure tor, replacement is required.

1. With engine cool, remove filter and

plug fuel line sections.

2. Place new fuel filter in position in fuel line

with arrow pointing towards carburetor.

3. Be sure there are no fuel line leaks and

clamps are properly positioned.

4. Immediatelywipe up any spilled gasoline.

IMPORTANT: Tug hose ensuring connec

tion is secure.

5. Turn the water on.

6. While sitting in the operator’s position on the tractor, re-start the engine and place the throttle lever in the Fast position.

IMPORTANT: Recheck the area making

certain the area is clear.

7. Move the tractor’s PTO (Blade Engage)

to the ON position. Remain in the op

erator’s position with the cutting deck

engaged until the deck is cleaned.

8. Move the tractor’s PTO (Blade Engage)

to the OFF position. Turn the ignition

key to the STOP position to turn the

tractor’s engine off. Turn the water off.

9. Pull back the lock collar of the nozzle

adapter to disconnect the adapter from the nozzle washout port.

10. Move the tractor to a dry area, prefer

ably a concrete or paved area. Engage the mower deck PTO to remove excess water and to help dry before putting the tractor away.

AwARNING: a broken or missing washout

fitting could expose you or others to thrown objects from contact with the blade.

• Replace broken or missing washout fitting

immediately, prior to using mower again.

• Plug any holes in mower with bolts and

locknuts.

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