Craftsman 917.28922 User Manual [en, es]
Operator's Manual
LAWN TRACTOR
21.0 HR* 42" Mower
Electric Start
Automatic Transmission
Model No.
917.28922
• Español, p. 33
t
This product has a low emission engine which operates
differently from previously built engines. Before you start the
engine, read and understand this Owner’s Manual.
IMPORTANT:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman *As rated by the engine manufacturer
For answers to your questions
about this product, Call:
1-=800-659^5917
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat
TABLE OF CONTENTS
Warranty
Safety Rules
Product Specifications
Assembly/Pre-Operation..
Operation............................
Maintenance Schedule
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2
Maintenance
3
Service and Adjustments
6
Storage
7
Troubleshooting
9
Sears Service
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Back Cover
16
21
27
28
WARRANTY
CRAFTSMAN FULL WARRANTY TWO YEARS ON RIDING EQUIPMENT
When operated and maintained according to all supplied instructions, if this riding equipment
fails due to a defect in material or workmanship within two years from the date or purchase,
call 1-800-4-MY-HOME® to arrange for free repair.
Also, when operated and maintained according to all supplied instructions. Warranty will
also cover defects in material and workmanship of the Frame and Front Axle for five years
from the date of purchase
This warranty covers ONLY defects in material and workmanship. Sears will NOT
pay for:
• Expendable items that become worn during normal use, including but not limited to
blades, spark plugs, air cleaners, belts, and oil filters.
• Standard maintenance servicing, oil changes, or tune-ups.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Tire or wheel replacement or repair resulting from normal wear, accident, or improper
operation or maintenance.
• Repairs necessary because of operator abuse, including but not limited to damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over-speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to, electrical
and mechanical damage caused by improper storage, failure to use the proper grade
and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to
maintain the riding equipment according to the instructions contained in the operator’s
manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or
oxidized (stale). In general, fuel should be used within 30 days of its purchase date.
• Normal deterioration and wear of the exterior finishes, or product label replacement.
All riding equipment and battery warranty coverage is void if this product is ever used for
commercial or rental purposes.
This warranty applies only while this product is within the United States.
This warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
SAFETY RULES
AdanGER: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result
in serious injury or death.
AwARNING: In order to prevent acciden
tal starting when setting up, transporting,
adjusting or making repairs, always discon
nect spark plug wire and place wire where
it cannot contact spark plug.
AwARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
AwARNING: Tow only the attachments
that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load, while
on a slope, is dangerous. Tires can lose
traction with the ground and cause you to
lose control of your tractor.
AwARNING: Engine exhaust, some of its
constituents, and certain vehicle components
contain or emit chemicals known to the State
ofCaliforniato cause cancer and birth defects
or other reproductive harm.
AwARNING: Battery posts, terminals and
related accessories contain lead and lead
compounds, chemicals known to the State of
California to cause cancer and birth defects
or other reproductive harm. Wash hands
after handling.
I. GENERAL OPERATION
• Read, understand, and follow all instruc
tions on the machine and in the manual
before starting.
• Do not put hands or feet near rotating
parts or under the machine. Keep clear
of the discharge opening at all times.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blades.
• Be sure the area is clear of bystanders
before operating. Stop machine if anyone
enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely
necessary. Always look down and behind
before and while backing.
Never direct discharged material toward
anyone. Avoid discharging material
against a wall or obstruction. Material
may ricochet back toward the operator.
Stop the blades when crossing gravel
surfaces.
Do not operate machine without the entire
grass catcher, discharge guard, or other
safety devices in place and working.
Slow down before turning.
Never leave a running machine unat
tended. Always turn off blades, set
parking brake, stop engine, and remove
keys before dismounting.
Disengage blades when not mowing.
Shut off engine and wait for all parts to
come to a complete stop before cleaning
the machine, removing the grass catcher,
or unclogging the discharge guard.
Operate machine only in daylight orgood
artificial light.
Do not operate the machine while under
the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading orunloading
the machine into a trailer or truck.
Always wear eye protection when operat
ing machine.
Data indicates that operators, age 60
years and above, are involved in a large
percentage of riding mower-related inju
ries. These operators should evaluate
their ability to operate the riding mower
safely enough to protect themselves and
others from serious injury.
Follow the manufacturer’s recommen
dation for wheel weights or counter
weights.
Keep machine free of grass , leaves
or other debris build-up which can
touch hot exhaust / engine parts and
burn. Do not allow the mower to plow
leaves or other debris which can cause
build-up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
SAFETY RULES
II. SLOPE OPERATION
Slopes are a major factor related to loss of
control and tip-over accidents, which can
result in severe injury or death. Operation
on all slopes requires extra caution. If you
cannot back upthe slope or if you feel uneasy
on it, do not mow it.
• Mow up and down slopes, not across.
• Watch for holes, ruts, bumps, rocks, or
other hidden objects. Uneven terrain
could overturn the machine. Tall grass
can hide obstacles.
• Choose a low ground speed so that you
will not have to stop or shift while on the
slope.
• Do not mow on wet grass. Tires may lose
traction.
Always keep the machine in gear when
going down slopes. Do not shiftto neutral
and coast downhill.
• Avoid starting, stopping, or turning on a
slope. Ifthetires lose traction, disengage
the blades and proceed slowly straight
down the slope.
• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction, which
could cause the machine to roll over.
• Use extra care while operating machine
with grass catchers or other attachments;
they can affect the stability of the ma
chine. Do no use on steep slopes.
• Do not try to stabilize the machine by
putting your foot on the ground.
• Do not mow near drop-offs, ditches, or
embankments. The machine could sud
denly roll over if a wheel is over the edge
or if the edge caves in.
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last
saw them.
• Keep children out of the mowing area
and in the watchful care of a responsible
adult other than the operator.
• Be alert and turn machine off if a child
enters the area.
• Before and while backing, look behind
and down for small children.
• Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area for
another ride and be run over or backed
over by the machine.
• Never allow children to operate the ma
chine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may block your view of a child.
IV. TOWING
• Tow only with a machine that has a hitch
designed fortowing. Do not attach towed
equipment except at the hitch point.
• Followthe manufacturer’s recommenda
tion for weight limits fortowed equipment
and towing on slopes.
• Never allow children or others in or on
towed equipment.
• On slopes, the weight ofthe towed equip
ment may cause loss of traction and loss
of control.
• Travel slowly and allow extra distance to
stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property dam
age, use extreme care in handling gasoline.
Gasoline is extremely flammable and the
vapors are explosive.
• Extinguish all cigarettes, cigars, pipes,
and other sources of ignition.
• Use only approved gasoline container.
• Never remove gas cap or add fuel with
the engine running. Allow engine to cool
before refueling.
• Never fuel the machine indoors.
• Never store the machine orfuel container
where there is an open flame, spark, or
pilot light such as on a water heater or
other appliances.
• Never fill containers inside a vehicle or
on a truck or trailer bed with plastic liner.
Always place containers on the ground
away from your vehicle when filling.
SAFETY RULES
• Remove gas-powered equipment from
the truck or trailer and refuel it on the
ground. Ifthis is not possible, then refuel
such equipment with a portable container,
rather than from a gasoline dispenser
nozzle.
• Keep the nozzle in contact with the rim
of the fuel tank or container opening at
all times until fueling is complete. Do not
use a nozzle lock-open device.
• Iffuel is spilled on clothing, change cloth
ing immediately.
• Never overfill fuel tank. Replace gas cap
and tighten securely.
GENERAL SERVICE
• Never operate machine in a closed area.
• Keep all nuts and bolts tight to be sure the
equipment is in safe working condition.
• Nevertamperwith safety devices. Check
their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage and remove any fuel-soaked de
bris. Allow machinete cool before storing.
If you strike a foreign object, stop and
inspect the machine. Repair, if necessary,
before restarting.
Never make any adjustments or repairs
with the engine running.
Check grass catcher components and the
discharge guard frequently and replace
with manufacturer’s recommended parts,
when necessary.
Mower blades are sharp. Wrap the blade
or wear gloves, and use extra caution
when servicing them.
Check brake operation frequently. Adjust
and service as required.
Maintain or replace safety and instruction
labels, as necessary.
Be sure the area is clear of bystanders
before operating. Stop machine if anyone
enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely
necessary. Always look down and behind
before and while backing.
Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area for
another ride and be run over or backed
over by the machine.
Keep children out of the mowing area
and in the watchful care of a responsible
adult other than the operator.
Be alert and turn machine off if a child
enters the area.
Before and while backing, look behind
and down for small children.
Mow up and down slopes (15° Max), not
across.
Choose a low ground speed so that you
will not have to stop or shift while on the
slope.
Avoid starting, stopping, or turning on a
slope. Ifthe tires lose traction, disengage
the blades and proceed slowly straight
down the slope.
If machine stops while going uphill, dis
engage blades, shift into reverse and
back down slowly.
Do not turn on slopes unless necessary,
and then, turn slowly and gradually down
hill, if possible.
PRODUCT SPECIFICATIONS
Gasoline Capacity
and Type:
Oil Type
(API-SG-SL):
Oil Capacity: W/ Filter: 56 oz.
Spark Plug: Champion RC12YC
Ground Speed Forward: 0 - 5.5
Charging System: 3 Amps Battery
Battery: Amp/Hr: 28
Blade Bolt Torque: 45-55 Ft. Lbs.
CONGRATULATIONS on your purchase of
a new tractor. It has been designed, engi
neered and manufactured to give you the best
possible dependability and performance.
Should you experience any problem you
cannot easily remedy, please contact a Sears
or other qualified service center. We have
competent, well-trained representatives
and the proper tools to service or repair
this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the “SAFETY RULES”.
2.50 Gallons
Unleaded Regular
SAE 30 (above 32°F)
SAE 5W30 (below 32°F)
W/0 Filter: 48 oz.
(Gap: .030")
Reverse: 0 - 2.4
5 Amps Headlights
Min. CCA: 230
Case size: U1R
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining,
caring for and using your tractor.
• Follow the instructions under “Mainte
nance” and “Storage” sections of this
owner’s manual.
AwARNING: This tractor is equipped with
an internal combustion engine and should not
be used on or near any unimproved forestcovered, brush-covered or grass-covered
land unless the engine’s exhaust system is
equipped with a spark arrester meeting ap
plicable local or state laws (if any). If a spark
arrester is used, it should be maintained in
effective working order by the operator.
Inthe state of Californiathe above is required
by law (Section 4442 of the California Public
Resources Code). Other states may have
similar laws. Federal laws apply on federal
lands. A spark arrester for the muffler is
available through your nearest Sears service
center (See REPAIR PARTS manual).
REPAIR PROTECTION
AGREEMENTS
Congratulations on making a smart purchase.
Your new Craftsman® product is designed
and manufactured for years of dependable
operation. But like all products, it may require
repair from time to time. That’s when having
a Repair Protection Agreement can save you
money and aggravation.
Purchase a Repair Protection Agreement
now and protect yourseif from unexpected
hassie and expense.
Here’s what’s included in the Agreement:
• Expert service by our 12,000 profesional
repair specialists.
• Unlimited service and no charge for parts
and labor on all covered repairs.
• Product replacement if your covered
product can’t be fixed.
• Discount of 10% from regular price of
service and service-related parts not
covered by the agreement; also, 10% off
regular price of preventive maintenance
check.
• Fast help by phone - phone support
from a Sears representative on products
requiring in-home repair, plus convenient
repair scheduling.
Once you purchase the Agreement, a
simple phone call is all that it takes for you
to schedule service. You can call anytime
day or night, or schedule a service appoint
ment online.
Sears has over 12,000 professional repair
specialists, who have access to over 4.5
million quality parts and accessories. That’s
the kind of professionalism you can count on
to help prolong the life of your new purchase
for years to come. Purchase your Repair
Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional information call
1-800-827-6655.
SEARS INSTALLATION SERVICE
For Sears professionai instaiiation of home
appliances, garage door openers, water
heaters, and other major home items, in the
U.S.A. call 1-800-4-MY-HOME®
UNASSEMBLED PARTS
Keys
(2) Keys
(1) Oil Drain Tube
For Future Use
Slope Sheet
ASSEMBLY/PRE-OPERATION
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools as
necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 3/4" wrench (1) Pliers
(1) 1/2" wrench (1) Utility knife
(1) Tire pressure gauge
When right or left hand is mentioned in this
manual, it means whenyouareintheoperating
position (seated behind the steering wheel).
CHECK BATTERY
1. Lift seat pan to raised position.
NOTE: Ifthis battery is put into service after
month and year indicated on label (label
located between terminals) charge battery
for minimum of one hour at 6-10 amps. (See
"BATTERY" in Maintenance section of this
manual for charging instructions).
Seat pan
Label
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and
parts boxes from carton.
2. Cut along dashed lines on all four panels
of carton. Remove end panels and lay
side panels flat.
3. Check for any additional loose parts or
cartons and remove.
erminal
Terminal
TO ADJUST SEAT
Grasp adjustment handle (A) and pull up,
slide seat to desired position and release
adjustment handle.
NOTE: You may now roll your tractor off
the skid. Follow the appropriate instruction
below to remove the tractor from the skid.
AwARNING: Before starting, read,
understand and follow all instructions in the
Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other
people and objects.
TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)
1. Raise attachment lift lever to its highest
position.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place freewheel control in "transmission
disengaged position" (See “TO TRANS-
PORT’inOperation section ofthis manual).
4. Roll tractor forward off skid.
5. Remove banding holding the deflector
shield up against tractor.
Continue with the instructions that follow.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at
the factory for shipping purposes. Correct
tire pressure is important for best cutting
performance.
• Reduce tire pressure to PSI shown on
tires.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See “TC LEVEL
MCWER” in the Service and Adjustments
section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replacing
motion and mower blade drive belts in the
Service and Adjustments section ofthis man
ual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor,
check to see that the brake is operating
properly. See “TO CHECK BRAKE” in the
Service and Adjustments section of this
manual.
/ CHECKLIST
Beforeyouoperateyournew tractor, we wishto
ensure that you receive the best performance
and satisfaction from this Ouality Product.
Please review the following checklist:
/All assembly instructions have been
completed.
/ No remaining loose parts in carton.
/ Battery is properly prepared and
charged.
/ Seat is adjusted comfortably and tightened
securely.
/ All tires are properly inflated. (For ship
ping purposes, the tires were overinflated
at the factory).
/ Be sure mowerdeck is properly leveled side-
to-side/front-to-rearfor best cutting results.
(Tires must be properly inflated for leveling).
/ Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
/ Check wiring. See that all connections are
still secure and wires are properly clamped.
/ Before driving tractor, be sure freewheel
control is in “transmission engaged”
position (see “TC TRANSPCRT” in the
Cperation section ofthis manual).
While learning howto useyourtractor, pay ex
tra attention to the following important items:
/ Engine oil is at proper level.
/ Fuel tank is filled with fresh, clean, regular
unleaded gasoline.
/ Become familiar with all controls, their
location and function. Cperatethem before
you start the engine.
/ Be sure brake system is in safe operating
condition.
/ Be sure Cperator Presence System and
Reverse Operation System (ROS) are
working properly (See the Operation and
Maintenance sections in this manual).
/ It is importantto purgethetransmission before
operating your tractor for the first time. Fol
low proper starting and transmission purging
instructions (See “TO START ENGINE” and
“PURGETRANSMISSION”intheOperation
section of this manual).
8
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn
and understand their meaning.
N
REVERSE NEUTRAL HIGH
ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT MOWER LIFT
OPERATION
SYSTEM (ROS)
iP B r~~n
LIGHTS ON fuel BATTERY REVERSE
ATTACHMENT ATTACHMENT DANGER, KEEP HANDS
CLUTCH DISENGAGED CLUTCH ENGAGED AND FEET AWAY
FREE WHEEL
(Automatic Models only)
H
HIGH
©
L |\| 4»
LOW
0
I
FORWARD
CHOKE
I
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
FAST
®V ÜrPD§í9
CRUISE CONTROL
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
CLUTCH/BRAKE
PEDAL
A
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform
ation about hazards which can
result in death, serious injury
and/or property damage.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
t, FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Our tractors conform to the applicable safety standards of the
American National Standards Institute.
(A) ATTACHMENT LIFT LEVER - Used to
raise and lower the mower or other attach
ments mounted to your tractor.
(B) CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine.
(C) PARKING BRAKE- Locks clutch/brake
pedal into the brake position.
(D) THROTTLE/CHOKECONTROL- Used
for starting and controlling engine speed.
(E) ATTACHMENTCLUTCH LEVER-Used
to engage the mower blades, or other attach
ments mounted to your tractor.
(F) IGNITION SWITCH - Used for starting
and stopping the engine.
(G) REVERSE OPERATION SYSTEM
(ROS) "ON " POSITION - Allows operation
of mower or other powered attachment while
in reverse.
(H) LIGHT SWITCH - Turns the headlights
on and off.
(J) MOTION CONTROL LEVER - Selects
the speed and direction of tractor.
(M)FREEWHEELCONTROL- Disengages
transmission for pushing or slowly towing
the tractor with the engine off.
10
The operation of any tractor can result in foreign objects thrown into
the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend standard safety glasses or a
wide vision safety mask worn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine is
running, any attempt by the operator to leave
the seat without first setting the parking brake
will shut off the engine.
1. Depress clutch/brake pedal (B) all the
way down and hold.
2. Pull parking brake lever (C) up and hold,
release pressure from clutch/brake pedal
(B), then release parking brake lever. Ped
al should remain in brake position. Make
sure parking brake will hold tractor secure.
Move motion control lever (J) to neutral
position.
1..
2)
ENGINE -
• Move throttle control (D) between half and
full speed (fast) position.
NOTE: Failure to move throttle control be
tween half and full speed (fast) position, be
fore stopping, may cause engineto “backfire”.
STOPPING
MOWER BLADES -
• To stop mower blades, move attachment
clutch clutch lever to disengaged position
fP ).
GROUND DRIVE -
• To stop ground drive, depress clutch/brake
pedal (B) all the way down.
• Turn ignition key (F) to “STOP” position
and remove key. Always remove key when
leaving tractorto prevent unauthorized use.
IMPORTANT: Leaving the ignition switch in
any position other than "STOP" will cause
the battery to discharge and go dead.
NOTE: Under certain conditions when tractor
is standing idle with the engine running, hot
engine exhaust gases may cause “brown
ing” of grass. To eliminate this possibility,
always stop engine when stopping tractor
on grass areas.
^kcAUTION: Always stop tractor com
pletely, as described above, and set parking
brake before leaving the operator's position.
TO USE THROTTLE CONTROL (D)
Always operate engine at full speed (fast).
• Operating engine at less than full speed
(fast) reduces engine's operating efficiency.
• Full speed (fast) offers the best mower
performance.
11
TO MOVE FORWARD AND
BACKWARD
The direction and speed of movement is
controlled by the motion control lever. (J)
1
Start tractor with motion control lever in
neutral position.
2.
Release parking brake.
3.
Slowly move motion control lever to
desired position.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever (A)
determines the cutting height.
•
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted when
they are slightly off the ground when mower
is at the desired cutting height in operating
position. Gauge wheels then keep the deck
in proper position to help prevent scalping
in most terrain conditions.
NOTE: Adjust gauge wheels with tractor on
a flat level surface.
1. Adjust mower to desired cutting height
(See “TO ADJUST MOWER CUTTING
HEIGHT” in this section of manual).
2. With mower in desired height of cut posi
tion, gauge wheels should be assembled
so they are slightly off the ground. Install
gauge wheel in appropriate hole. Tighten
securely.
3. Repeat for all, installing gauge wheel in
same adjustment hole.
• Put attachment lift lever in desired cutting
height slot.
The cutting height range is approximately
1" to 4". The heights are measured from
the ground to the blade tip with the engine
not running. These heights are approximate
and may vary depending upon soil condi
tions, height of grass and types of grass
being mowed.
• The average lawn should be cut to ap
proximately 2-1/2 inches during the cool
season and to over 3 inches during hot
months. For healthier and better looking
lawns, mow often and after moderate
growth.
• For best cutting performance, grass over
6 inches in height should be mowed twice.
Make the first cut relatively high; the sec
ond to desired height.
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt
by the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine. You must
remain fully and centrally positioned in the
seat to prevent the engine from hesitating or
cutting off when operating your equipment
on rough, rolling terrain or hills.
1. Select desired height of cut with attach
ment lift lever.
2. Start mower blades by engaging attach
ment clutch control.
TO STOP MOWER BLADES disengage attachment clutch control.
^kcAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector shield
(S) in place.
12
REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by
the operator to travel in the reverse direction
IMPORTANT: The motion control lever does
not return to neutral position when the clutch/
brake pedal is depressed.
• To restart movement, slowly release park
with the attachment clutch engaged will shut
off the engine unless ignition key is placed
• Slowly move motion control lever to slow
in the ROS "ON" position.
AwARNING: Backing up with the at
tachment clutch engaged while mowing is
strongly discouraged. Turning the ROS "ON",
to allow reverse operation with the attach
ment clutch engaged, should only be done
when the operator decides it is necessary to
reposition the machine with the attachment
• Make all turns slowly.
TO TRANSPORT
When pushing or towing your tractor, be
sure to disengage transmission by placing
freewheel control in freewheeling position.
Freewheel control is located at the rear
drawbar of tractor.
engaged. Do not mow in reverse unless
absolutely necessary. '
USING THE REVERSE OPERATION 2.
SYSTEM Only use if you are certain no children or other
bystanders will enter the mowing area. *
1. Move motion control lever to neutral
position. '
2. With engine running,
counterclockwise to
turn ignition key
ROS "ON" posi-
tion.
3. Look down and behind before and while
backing.
4. Slowly move motion control lever to
reverse (R) position to start movement.
5. When use ofthe ROS is no longer needed,
turn the ignition key clockwise to engine
"ON" position.
ing brake and clutch/brake pedal.
est setting.
Raise attachment lift lever to its highest
position.
Pull freewheel control out and into the slot
and release so it is held inthe disengaged
position.
Do not push or tow tractor at more than
two (2) MPH.
To re-engage transmission, reverse above
procedure.
TRANSMISSION ENGAGED
ROS "ON" Position Engine "ON" Position
(Normal Operating)
TO OPERATE ON HILLS
AwARNING; Do not drive up or down
hills with slopes greater than 15° and do not
drive across any slope. Use the slope guide
provided at the back of this manual.
• Choose the slowest speed before starting
up or down hills.
• Avoid stopping or changing speed on
hills.
• If stopping is absolutely necessary, push
clutch/brake pedal quicklyto brake position
and engage parking brake.
• Move motion control lever to neutral posi
tion.
TRANSMISSION DISENGAGED
NOTE: To protect hood from damage when
transporting your tractor on a truck or a trailer,
be sure hood is closed and secured to tractor.
Use an appropriate means of tying hood to
tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH
MENTS
Tow only the attachments that are recom
mended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy of
a load, while on a slope, is dangerous. Tires
can lose traction with the ground and cause
you to lose control of your tractor.
13
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in yourtractor has been shipped,
from the factory, already filled with summer
weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw cap
tight, wait for a few seconds, remove and
read oil level. If necessary, add oil until
“FULL’ mark on dipstick is reached. Do
not overfill.
• For cold weather operation you should
change oil for easier starting (See the oil
viscosity chart in the Maintenance section
of this manual).
• To change engine oil, seethe Maintenance
section in this manual.
ADD GASOLINE
• Fillfueltankto bottom of filler neck. Do not
overfill. Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane.
(Use of leaded gasoline will increase
carbon and lead oxide deposits and reduce
valve life). Do not mix oil with gasoline.
Purchase fuel in quantities that can be used
within 30 days to ensure fuel freshness.
ACAUTION: Wipe off any spilled oil orfuel.
Do not store, spill or use gasoline near an
open flame.
IMPORTANT: When operating in tempera
tures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.
CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can
attract moisture which leads to separation
and formation of acids during storage. Acidic
gas can damage thefuel system of an engine
while in storage. To avoid engine problems,
the fuel system should be emptied before
storage of 30 days or longer. Drain the gas
tank, start the engine and let it run until the
fuel lines and carburetor are empty. Usefresh
fuel next season. See Storage Instructions
for additional information. Never use engine
or carburetor cleaner products inthefueltank
or permanent damage may occur.
TO START ENGINE
When starting the engine for the first time or
if the engine has run out of fuel, it will take
extra cranking time to move fuel from the
tank to the engine.
1. Be sure freewheel control is in the trans
mission engaged position.
2. Sit on seat in operating position, depress
clutch/brake pedal and set parking brake.
3. Place motion control lever in neutral
position.
4. Move attachment clutch to disengaged
position.
5. Move throttle control to choke position.
NOTE: Before starting, read the warm and
cold starting procedures below.
6. Insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts. Do not run
starter continuously for more than fifteen
seconds per minute. If the engine does
not start after several attempts, move
throttle control to fast position, wait a
few minutes and try again. If engine still
does not start, move the throttle control
back to the choke position and retry.
WARM WEATHER STARTING (50° F and
above)
7. When engine starts, move the throttle
control to the fast position.
• The attachments and ground drive can
now be used. Ifthe engine does not accept
the load, restart the engine and allow it to
warm up for one minute using the choke
as described above.
COLD WEATHER STARTING (50° F and
below)
7. When engine starts, leave throttle control
in choke position until engine warms up
and begins to run roughly. Once rough
running begins, immediately move the
throttle control to the fast position. Engine
warm-up may take from several seconds
to several minutes (the colder the tem
perature, the longer the warm-up).
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather, the
transmission should be warmed up as fol
lows:
1. Be sure the tractor is on level ground.
2. Place the motion control lever in
neutral. Release the parking brake
and let the clutch/brake slowly return
to operating position.
3. Allow one minute fortransmission to
warm up. This can be done during
the engine warm up period.
• The attachments can also be used dur
ing the engine warm-up period after the
transmission has been warmed up.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to be
adjusted for best engine performance (see
“TO ADJUST CARBURETOR” in the Service
and Adjustments section of this manual).
14
PURGE TRANSMISSION
^kcAUTIOiSt: Never engage or disengage
freewheel lever while the engine is running.
To ensure proper operation and performance,
it is recommended that the transmission be
purged before operating tractor for the first
time. This procedure will remove anytrapped
air inside the transmission which may have
developed during shipping of your tractor.
IMPORTANT: Should your transmission
require removal for service or replacement,
it should be purged after reinstallation before
operating the tractor.
1. Place tractor safely on a level surface that is clear of objects and open - with
engine off and parking brake set.
2. Disengage transmission by placing
freewheel control in disengaged position
(See “TO TRANSPORT” in this section
of manual).
3. Sitting in the tractor seat, start engine.
After the engine is running, move throttle
control to slow position. With motion
control lever in neutral position, slowly
disengage clutch/brake pedal.
MOWING TIPS
• Tire chains cannot be used when the
mower housing is attached to tractor.
• Mower should be properly leveled for best
mowing performance. See “TO LEVEL
MOWER HOUSING” in the Service and
Adjustments section of this manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged onto
the area that has already been cut. Have
the cut area to the right of the tractor. This
will result in a more even distribution of
clippings and more uniform cutting.
• When mowing large areas, start by turning
to the right so that clippings will discharge
away from shrubs, fences, driveways,
etc. After one or two rounds, mow in the
opposite direction making left hand turns
until finished .
1
^kcAUTiON: At any time, during step 4,
there may be movement of the drive wheels.
4. Move motion control lever to full forward
position and hold for five (5) seconds.
Move lever to full reverse position and
hold for five (5) seconds. Repeat this
procedure three (3) times.
5. Move motion control lever to neutral
position. Shutoff engine and set parking
brake.
6. Engage transmission by placing free
wheel control in engaged position (See
“TO TRANSPORT” in this section of
manual).
7. Sitting in the tractor seat, start engine.
After the engine is running, move throttle
control to half (1/2) speed. With motion
control lever in neutral position, slowly
disengage clutch/brake pedal.
8. Slowly move motion control leverforward,
after the tractor moves approximately
five (5) feet, slowly move motion control
lever to reverse position. After the tractor
moves approximately five (5) feet return
the motion control lever to the neutral
position. Repeat this procedure with the
motion control lever three (3) times.
Your transmission is now purged and now
ready for normal operation.
I
%
• If grass is extremely tall, it should be
mowed twice to reduce load and possible
fire hazard from dried clippings. Make
first cut relatively high; the second to the
desired height.
• Do not mow grass when it is wet. Wet
grass will plug mower and leave undesir
able clumps. Allow grass to dry before
mowing.
• Always operate engine at full throttle
when mowing to ensure better mow
ing performance and proper discharge
of material. Regulate ground speed by
selecting a low enough speed to give the
mower cutting performance as well as the
quality of cut desired.
• When operating attachments, select a
ground speed that will suit the terrain and
give best performance of the attachment
being used.
C
15
MAINTENANCE
MAINTENANCE
SCHEDULE
Check Brake Ooeration %/
Check Tire Pressure
Check Operator Presence & ROS Systems
Check for Loose Fasteners
Check/Replace Mower Blades
Lubrication Chart
Check Battery Level
Clean Battery and Terminals
Check Transaxle Cooling
Check Mower Levelness
Check V-Belts
Check Engine Oil Level
Change Engine Oil (with oil filter)
Change Engine Oil (without oil filter)
Clean Air Filter
Clean Air Screen
Inspect Muffler/Spark Arrester
Replace Oil Filter (If eguipped)
Clean Engine Cooling Fins ✓ 2
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
BEFORE
EACH
USE
✓
✓
✓
GENERAL RECOiVIMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator
EVERY
8
HOURS
i/
✓
✓
✓
EVERY
25
HOURS
✓ s
✓
✓ 4
✓
1/
✓ ’1,2
✓ 2
1/2
3 - Replace blades more often when mowing In sandy soil.
4 - Not required If equipped with maintenance-free battery.
EVERY
HOURS
✓ 1,2
✓
LUBRICATION CHART
© Spindle
Zerk
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made pe
riodically to properly maintain your tractor.
At least once a season, check to see if
you should make any of the adjustments
® Front Wheel»
Bearing zerk
® Steering "
Sector Gear
Teeth
described in the Service and Adjustments
section of this manual.
• At least once a year you should replace
the spark plug, clean or replace air filter,
and check blades and belts for wear. A
new spark plug and clean air filter ensure
©General Purpose Grease
©Refer to Maintenance “ENGINE” Section
proper air-fuel mixture and help your en
gine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
ROS systems for proper operation.
IMPORTANT: Do not oil or grease the pivot
points which have special nylon bearings.
Viscous lubricants will attract dust and dirt
that will shorten the life ofthe self-lubricating
bearings. If you feel they must be lubricated,
use only a dry, powdered graphite type lu
bricant sparingly.
5. Check for loose fasteners.
50
✓
EVERY
100
HOURS
✓
EVERY
SEASON
BEFORE
STO RAGE
✓
✓
✓
✓
✓
1/1.2
✓
✓ 2
1/
✓
■® Spindle
Zerk
'® Front Wheel
Bearing zerk
Engine
>
II
16
TRACTOR
Always observe safety rules when performing
any maintenance.
BRAKE OPERATION
If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then
brake must be serviced. (See “TO CHECK
BRAKE” in the Service and Adjustments
section of this manual).
TIRES
• Maintain proper air pressure in all tires
(See the sides of tires for proper PSI).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may cause
tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant may
be purchased from your local parts dealer.
Tire sealant also prevents tire dry rot and
corrosion.
OPERATOR PRESENCE SYSTEM AND
REVERSE OPERATION SYSTEM (ROS)
Be sure operator presence and reverse
operation systems are working properly. If
your tractor does not function as described,
repair the problem immediately.
• The engine should not start unless the
brake pedal is fully depressed, and the
attachment clutch control is in the disen
gaged position.
CHECK CPERATCR PRESENCE
SYSTEM
• When the engine is running, any attempt
by the operator to leave the seat without
first setting the parking brake should shut
off the engine.
• When the engine is running and the at
tachment clutch is engaged, any attempt
by the operator to leave the seat should
shut off the engine.
• The attachment clutch should never oper
ate unless the operator is in the seat.
CHECK REVERSE CPERATICN (RCS)
SYSTEM
• When the engine is running with the ignition
switch in the engine "CN" position and the
attachment clutch engaged, any attempt
by the operator to drive in reverse should
shut off the engine.
• When the engine is running with the ignition
switch in the RCS "CN" position and the
attachment clutch engaged, any attempt
by the operator to drive in reverse should
NCT shut off the engine.
BLADE CARE
For best results mower blades must be sharp.
Replace worn, bent or damaged blades.
^ CAUTION: Use only a replacement
blade approved by the manufacturer of your
tractor. Using a blade not approved by the
manufacturer of your tractor is hazardous,
could damage your tractor and void your
warranty.
BLADE REMOVAL
1. Raise mower to highest position to allow
access to blades.
NOTE: Protect your hands with gloves and/
or wrap blade with heavy cloth.
2. Remove blade bolt by turning counter
clockwise.
3. Install new blade with stamped "GRASS
SIDE" facing the ground.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star on
mandrel assembly.
4. Install and tighten blade bolt securely
(45-55 Ft. Lbs. torque).
IMPORTANT: Special blade bolt is heat
treated.
0282®
ROS "ON" Position Engine "ON" Position
(Normal Operating)
17
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use. However,
periodic charging of the battery with an au
tomotive charger will extend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirtonthe battery and terminals
can cause the battery to “leak” power.
1. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
2. Rinse the battery with plain water and dry.
3. Clean terminals and battery cable ends
with wire brush until bright.
4. Coat terminals with grease or petroleum
jelly.
5. Reinstall battery (See “REPLACING
BATTERY" in the SERVICE AND AD
JUSTMENTS section of this manual).
TRANSAXLE COOLING
Thetransmission fan and cooling fins should
be kept clean to ensure proper cooling.
Do not attempt to clean fan or transmission
while engine is running or while the trans
mission is hot. To prevent possible damage
to seals, do not use high pressure water or
steam to clean transaxle.
• Inspect cooling fan to be sure fan blades
are intact and clean.
• Inspect cooling fins for dirt, grass clippings
and other materials. To prevent damage to
seals, do not use compressed air or high
pressure sprayer to clean cooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and
fluid maintenance is not required for the life
of the transaxle. Should the transaxle ever
leak or require servicing, contact your nearest
Sears or other qualified service center.
V-BELTS
Check V-be Its for deterioration and wear after
100 hours of operation and replace if neces
sary. The belts are not adjustable. Replace
belts if they begin to slip from wear.
ENGINE
LUBRICATION
Cniy use high quality detergent oil rated with
API service classification SG-SL. Select the
oil’s SAE viscosity grade according to your
expected operating temperature.
NOTE: Although multi-viscosity oils (5W30,
10W30 etc.) improve starting in cold weather,
they will result in increased oil consumption
when used above 32°F. Check your engine
oil level more frequently to avoid possible
engine damage from running low on oil.
Change the oil after every 50 hours of opera
tion or at least once a year if the tractor is
not used for 50 hours in one year.
Check the crankcase oil level before starting
the engine and after each eight (8) hours of
operation. Tighten oil fill cap/dipstick se
curely each time you check the oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SG-SL.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine when
changing oil.
2. Removeyellowcapfrom end of drain valve
and install the drain tube onto the fitting.
Oil Drain Valve
Drain
Tube
3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close and
lock the drain valve by pushing inward
and turning clockwise until the pin is in
the locked position as shown.
6. Remove the drain tube and replace the
cap onto the end of the drain valve.
7. Refill engine with oilthrough oilfill dipstick
tube. Pour slowly. Do not overfill. For
approximate capacity see “PRCDUCT
SPECIFICATICNS”sectionofthismanual.
8. Use gauge on oil fill cap/dipstick for
checking level. For accurate reading,
insert dipstick into the tube and push
down firmly into place before removing.
Keep oil up to, but not over, the “FULL
line on dipstick. Push dipstick down firmly
into the tube when finished.
18
ENGINE OIL FILTER
Replace the engine oil filter every season or
every other oil change if the tractor is used
more than 100 hours in one year.
AIR FILTER
Your engine will not run properly using a dirty
air filter. Replace pre-cleaner after every 25
hours of operation or every season. Service
paper cartridge every 100 hours of operation
or every season, whichever occurs first.
Service air cleaner more often under dusty
conditions.
1.
Pull up on air filter cover handle and rotate
towards engine.
2.
Remove cover.
3.
Carefully remove air filter cartridge and
pre-cleaner from base.
Clean base carefully to prevent debris
from falling into carburetor.
ENGINE COOLING SYSTEM
Debris may clog the engine’s air cooling
system. Remove blower housing and clean
area shown to prevent overheating and
engine damage.
Air Scree
MUFFLER
Clean out chaff
and debris
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could create
a fire hazard and/or damage.
SPARK PLUG(S)
Replace spark plug(s) at the beginning of each
mowing season or after every 100 hours of
operation, whichever occurs first. Spark plug
type and gap setting are shown in “PRODUCT
SPECIFICATIONS” section of this manual.
The fuel filter should be replaced once each
NOTE: If very dirty or damaged, replace 3
cartridge.
5. Place new pre-cleaner and cartridge ^
firmly in base.
6. Align tabs on cover with slots in blower
housing and replace cover.
7. Hook handle on cover and push down
on handle to close.
IMPORTANT: Petroleum solvents, such as
kerosene, are not to be used to clean the
cartridge. They may cause deterioration of
the cartridge. Do not oil cartridge. Do not
use pressurized air to clean cartridge.
CLEAN AIR SCREEN
We do not recommend using a garden hose
Air screen must be kept free of dirt and chaff
to prevent engine damage from overheating.
Clean with a wire brush or compressed airto
remove dirt and stubborn dried gum fibers.
your tractor. Use compressed air or a leaf
from tractor and mower.
IN-LINE FUEL FILTER
season. If fuel filter becomes clogged, ob
structing fuel flow to carburetor, replacement
is required.
1. With engine cool, remove filter and plug
fuel line sections.
Place new fuel filter in position in fuel line
2.
with arrow pointing towards carburetor.
Be sure there are no fuel line leaks and
clamps are properly positioned.
Immediately wipe up any spilled gasoline.
Clamp
CLEANING
• Clean engine, battery, seat, finish, etc. of
all foreign matter.
• Keep finished surfaces and wheels free
of all gasoline, oil, etc.
• Protect painted surfaces with automotive
type wax.
or pressure washer to clean your tractor
unless the engine and transmission are
covered to keep water out. Water in engine
or transmission will shorten the useful life of
blower to remove grass, leaves and trash
19
DECK WASHOUT PORT
Your tractor’s deck is equipped with a
washout port on its surface as part of its
deck wash system. It should be utilized af
ter each use.
1. Drive the tractor to a level, clear spot
on your lawn, near enough to a water
spigot for your garden hose to reach.
IMPORTANT: Make certain the tractor’s
discharge chute is directed AWAY from your
house, garage, parked cars, etc. Remove
bagger chute or mulch cover if attached.
2.3.Make sure the PTO (Blade Engage) is
not engaged, set the parking brake, and
stop the engine.
Thread the nozzle adapter (packaged
with your tractor’s Operator’s Manual)
onto the end of your garden hose.
Pull back the lock collar of the nozzle
adapter and push the adapter onto the
deck washout port at the left end of the
mower deck. Release the lock collar to
lock the adapter on the nozzle.
10. Move the tractor to a dry area, prefer
ably a concrete or paved area. Engage
the mower deck PTO to remove excess
water and to help dry before putting the
tractor away.
^WARNING: A broken or missing washout
fitting could expose you or others to thrown
objects from contact with the blade.
• Replace broken or missing washout fitting
immediately, prior to using mower again.
• Plug any holes in mower with bolts and
locknuts.
IMPORTANT: Tug hose ensuring connec
tion is secure.
5. Turn the water on.
6. While sitting in the operator’s position
on the tractor, re-start the engine and
place the throttle lever in the Fast
position.
IMPORTANT: Recheck the area making
certain the area is clear.
7.8.Move the tractor’s PTO (Blade Engage)
to the ON position. Remain in the op
erator’s position with the cutting deck
engaged until the deck is cleaned.
Move the tractor’s PTO (Blade Engage)
to the OFF position. Turn the ignition
key to the STOP position to turn the
tractor’s engine off. Turn the water off.
Pull back the lock collar of the nozzle
adapter to disconnect the adapter from
the nozzle washout port.
20
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