Craftsman 917.289210, 917.289213, 917.289211 User Manual

Operator's Manual

CRRFTSMRN°

LAW TRACTO

21.0 HR* 42" Mower Electric Start

6 Speed Transaxle

Model No.

917.28921

• EspaSol, p. 32

This product has a low emission engine which operates

differently from previously built engines. Before you start the

engine, read and understand this Owner's Manual.

IMPORTANT:

Read and follow all Safety Rules and Instructions before

operating this equipment.

SEARS, ROEBUCKAND CO., HOFFMAN ESTATES, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman *As rated by the engine manufacturer

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

426461 Rev. 3

Warranty ................................................ 2

Safety Rules .......................................... 3

Product Specifications ........................... 6

Assembly/Pre-Operation ....................... 7

Operation ............................................... 9

Maintenance ........................................ 15

Maintenance Schedule ........................ 15

Service and Adjustments ..................... 20

Storage ................................................ 26

Troubleshooting ................................... 27

Sears Service ........................ Back Cover

CRAFTSMAN FULL WARRANTY TWO YEARS ON RIDING EQUIPMENT

When operated and maintained according to all supplied instructions, if this riding equipment fails due to a defect in material or workmanship within two years from the date or purchase,

call 1-800-4-MY-HOME® to arrange for free repair.

Also, when operated and maintained according to all supplied instructions, Warranty will

also cover defects in material and workmanship of the Frame and Front Axle for five years

from the date of purchase

This warranty covers ONLY defects in material and workmanship. Sears will NOT

pay for:

• Expendable items that become worn during normal use, including but not limited to

blades, spark plugs, air cleaners, belts, and oil filters.

• Standard maintenance servicing, oil changes, or tune-ups.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Tire or wheel replacement or repair resulting from normal wear, accident, or improper operation or maintenance.

• Repairs necessary because of operator abuse, including but not limited to damage caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade

and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to

maintain the riding equipment according to the instructions contained in the operator's manual.

• Engine (fuel system) cleaning or repairs caused byfuel determined to be contaminated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

All riding equipment and battery warranty coverage is void if this product is ever used for

commercial or rental purposes.

This warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights which

vary from state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

,_DANGER: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result

in serious injury or death.

_,WARNING: In order to prevent acciden- tal starting when setting up, transporting,

adjusting or making repairs, always discon- nect spark plug wire and place wire where it cannot contact spark plug.

_,WARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

_,WARNING: Tow only the attachments that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. Too heavy of a load, while

on a slope, is dangerous. Tires can lose

traction with the ground and cause you to

lose control of your tractor.

_,WARNING: Engine exhaust, some of

its constituents, and certain vehicle compo- nents contain or emit chemicals known to the

State of California to cause cancer and birth defects or other reproductive harm.

_,WARNING: Battery posts, terminals and

related accessories contain lead and lead compounds, chemicals known to the State of

California to cause cancer and birth defects or other reproductive harm. Wash hands

after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instruc- tions on the machine and in the manual

before starting.

• Do not put hands or feet near rotating parts or under the machine. Keep clear

of the discharge opening at all times.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.

• Be sure the area is clear of bystanders before operating. Stop machine ifanyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind

before and while backing.

• Never direct discharged materialtoward anyone. Avoid discharging material against a wall or obstruction. Material

may ricochet back toward the operator. Stop the blades when crossing gravel

surfaces.

• Do not operate machine without the en-

tire grass catcher, discharge chute, or

other safety devices in place and working.

• Slow down before turning.

• Never leave a running machine unat-

tended. Always turn off blades, set

parking brake, stop engine, and remove keys before dismounting.

• Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning

the machine, removing the grass catcher,

or unclogging the discharge chute.

• Operate machine only indaylight or good artificial light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading

the machine into a trailer or truck.

• AIways wear eye protection when operat- ing machine.

• Data indicates that operators, age 60

years and above, are involved in a large

percentage of riding mower-related inju- ries. These operators should evaluate

their ability to operate the riding mower

safely enough to protect themselves and others from serious injury.

• Follow the manufacturer's recommen- dation for wheel weights or counter-

weights.

• Keep machine free of grass, leaves or other debris build-up which can touch hot

exhaust / engine parts and burn. Do not allow the mower to plow leaves or other debris which can cause build-up to oc-

cur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.

li. SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents, which can

result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or ifyou feel uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass

can hide obstacles.

• Choose a low ground speed so that you will not have to stop or shift while on the

slope.

• Do not mow on wet grass. Tires may lose traction.

Always keep the machine in gear when going down slopes. Do not shift to neutral

and coast downhill.

• Avoid starting, stopping, or turning on a slope. Ifthetires Iosetraction, disengage

the blades and proceed slowly straight down the slope.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which

could cause the machine to roll over.

• Use extra care while operating machine with grass catchers or other attachments; they can affect the stability of the ma-

chine. Do no use on steep slopes.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not mow near drop-offs, ditches, or embankments. The machine could

suddenly roll over if a wheel is over the edge or if the edge caves in.

Iii. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the machine

and the mowing activity. Never assume

that children will remain where you last

saw them.

• Keep children out of the mowing area and in the watchful care of a responsible

adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe

machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by

the machine.

• Never allow children to operate the ma- chine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects

that may block your view of a child.

IV. TOWING

• Tow only with a machine that has a hitch designed for towing. Do not attach towed

equipment except at the hitch point.

• Followthemanufacturer'srecommenda-

tion for weight limits for towed equipment

and towing on slopes.

• Never allow children or others in or on

towed equipment.

• On slopes, the weight ofthetowed equip- ment may cause loss of traction and loss

of control.

• Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property dam- age, use extreme care in handling gasoline. Gasoline is extremely flammable and the

vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with

the engine running. Allow engine to cool

before refueling.

• Never fuel the machine indoors.

• Neverstorethe machine orfuel container

where there is an open flame, spark, or

pilot light such as on a water heater or other appliances.

• Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner.

Always place containers on the ground

away from your vehicle when filling.

• Remove gas-powered equipment from

the truck or trailer and refuel it on the

ground. Ifthis is not possible, then refuel such equipment with a portable container,

rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or container opening at

all times until fueling is complete. Do not

use a nozzle lock-open device.

• Iffuel is spilled on clothing, change cloth-

ing immediately.

• Never overfill fuel tank. Replace gas cap and tighten securely.

GENERALSERVlCE

• Never operate machine in a closed area.

• Keep all nuts and bolts tight to be surethe equipment is in safe working condition.

• Nevertamperwithsafetydevices.Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked de-

bris. Allow machine to cool before storing.

• If you strike a foreign object, stop and inspectthe machine. Repair, if necessary,

before restarting.

• Never make any adjustments or repairs with the engine running.

• Checkgrasscatchercomponentsandthe discharge chute frequently and replace

with manufacturer's recommended parts, when necessary.

• Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

• Maintain orreplacesafetyand instruction labels, as necessary.

• Be sure the area is clear of bystanders before operating. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind

before and while backing.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe

machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another

ride and be run over or backed over by the machine.

• Keep children out of the mowing area and in the watchful care of a responsible

adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max), not across.

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

• Avoid starting, stopping, or turning on a slope. Ifthetires Iosetraction, disengage

the blades and proceed slowly straight

down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline Capacity 2.50 Gallons and Type: Unleaded Regular

Oil Type SAE 30 (above 32°F '

(API-SG-SL): SAE 5W30 (below 32°F:

Oil Capacity: W/Filter: 56 oz.

W/O Filter: 48 oz.

Spark Plug: Champion RC12YC

(Gap: .030")

3round Speed Forward: 1st 1.0

2nd 1.4 3rd 2.1 4th 3.1

5th 4.0

6th 5.1

Reverse: 1.6

Charging System: 3 Amps Battery

5 Amps Headlights

Battery: Amp/Hr: 28

Min. CCA: 230 Case size: U1R

Blade Bolt Torque: 45-55 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engi-

neered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you can- not easily remedy, please contact a Sears or

other qualified service center. We have com- petent, well-trained representatives and the

proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble

and maintain your tractor properly. Always observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

_I, WARNING: This tractor is equipped with

an internal combustion engine and should not be used on or near any unimproved

forest-covered, brush-covered or grass-

covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should

be maintained in effective working order by

the operator.

In the state of Californiathe above is required

by law (Section 4442 of the California Public

Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is

available through your nearest Sears service center (See REPAIR PARTS manual).

REPAIR PROTECTION AGREEMENTS

Congratulations on making a smart purchase.

Your new Craftsman® product is designed

and manufactured for years of dependable

operation. But like all products, it may require

repair from time to time. That's when having

a Repair Protection Agreement can save you

money and aggravation.

Purchase a Repair Protection Agreement

now and protect yourself from unexpected

hassle and expense.

Here's what's included in the Agreement:

• Expert service byour 12,000 profesional repair specialists.

Unlimited service and no charge for parts and labor on all covered repairs.

Product replacement if your covered product can't be fixed.

Discount of 10% from regular price of service and service-related parts not

covered bythe agreement; also, 10% off regular price of preventive maintenance

check. Fast help by phone - phone support

from a Sears representative on products

requiring in-home repair, plus convenient repair scheduling.

Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime

day or night, or schedule a service appoint- ment online.

Sears has over 12,000 professional repair specialists, who have access to over 4.5

million quality parts and accessories. That's the kind of professionalism you can count on

to help prolong the life of your new purchase for years to come. Purchase your Repair

Protection Agreement today!

Some limitations and exclusions apply.

For prices and additional information call 1-800=827=6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the

U.S.A. call 1-800=4-MY=HOME®

Slope Sheet

Keys

(2) Keys

(1) Oil Drain Tube For Future Use

Your new tractor has been assembled at the factory with the exception of those parts left

unassembled for shipping purposes.

ADJUST SEAT

When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi- tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

1. Sit in seat.

2. Lift up adjustment lever (A) and slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

3. Release lever to lock seat in position.

UNPACK CARTON

1. Cut along dashed lines on all four pan- els of carton. Remove end panels and

lay side panels flat.

2. Remove protective materials from trac- tor hood and grille.

IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid.

TO CHECK BATTERY

1. Lift seat to raised position.

NOTE: If this battery is put into service after month and year indicated on label (label is

located between terminals) charge battery

for minimum of one hour at 6-10 amps. (See

"BATTERY" in Maintenance section of this manual for charging instructions).

• For batteryand battery cable installation see "REPLACING BATTERY" in the

"Service and Adjustments" section in

this manual.

Label

NOTE: You may now roll your tractor off

the skid. Follow the appropriate instruction

below to remove the tractor from the skid.

WARNING: Before starting, read, un-

derstand and follow all instructions in the Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other

people and objects.

TO ROLL TRACTOR OFF SKiD (See Operation section for location

and function of controls)

1. Raise attachment lift lever to its high- est position.

2. Release parking brake by depressing clutch/brake pedal.

3. Place gearshift lever in neutral posi- tion.

4. Roll tractor forward off skid.

5. Remove banding holding the deflector shield up against tractor.

Continue with the instructions that follow.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes. Cor- rect tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSi shown on tires.

CHECK DECK LEVELNESS

For best cutting results, mower hous- ing should be properly leveled. See "TO

LEVEL MOWER" in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replac- ing motion and mower blade drive belts

in the Service and Adjustments section of this manual. Verify that the belts are

routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac- tor, check to see that the brake is operat-

ing properly. See "TO CHECK BRAKE" in the Service and Adjustments section of

this manual.

JCHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best performance and satisfaction from this

Quality Product.

Please review the following checklist:

V"All assembly instructions have been

completed.

V" No remaining loose parts in carton. V" Battery is properly prepared and

charged.

V" Seat is adjusted comfortably and tight-

ened securely.

¢" All tires are properly inflated. (For ship-

ping purposes, the tires were overin-

flated at the factory).

V" Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated

for leveling).

V" Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

V" Check wiring. See that all connections

are still secure and wires are properly

clamped. While learning how to use your tractor, pay extra attention to the following important

items:

V" Engine oil is at proper level. V" Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline. V" Become familiar with all controls, their

location and function. Operate them

before you start the engine. V" Be sure brake system is in safe operat-

ing condition. V" Be sure Operator Presence System

and Reverse Operation System (ROS)

are working properly (See the Opera-

tion and Maintenance sections in this

manual).

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

R N H L

REVERSE NEUTRAL HIGH LOW

ENGINE OFF REVERSE ENGINE ON ENGINE START

OPERATION

SYSTEM (ROS)

LIGHTS ON

ATTACHMENT

CLUTCH DISENGAGED

FUEL BATTERY

ATTACH M ENT

CLUTCH ENGAGED

REVERSE

DANGER, KEEP HANDS

AND FEET AWAY

& &

FREE WHEEL

(Automatic Models only)

I\1

CHOKE FAST SLOW

PARKING BRAKE MOWER HEIGHT

FORWARD

DANGER indicates a hazard which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

CRUISE CONTROL CLUTCH/BRAKE

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

iGNITION SWITCH

MOWER LiFT

PEDAL

Failure to follow instructions

could result in serious injury or death. The safety alert symbol

is used to identify safety inform-

ation about hazards which can

result in death, serious injury

and/or property damage.

,Jl_llllll/_ll_,,

CAUTION when used without the alert symbol, indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury

and/or property damage. FiRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or property damage.

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Our tractors conform to the applicable safety standards of the

American National Standards Institute.

(A) ATTACHMENT LIFT LEVER - Used to raise and lower the mower or other attach-

ments mounted to your tractor. (B) CLUTCH/BRAKE PEDAL -Used for

declutching and braking the tractor and starting the engine.

(D) THROTTLE/CHOKE CONTROL- Used

for starting and controlling engine speed.

(E) ATTACH MENT CLUTCH LEVER - Used

to engage the mower blades, or other attach-

ments mounted to your tractor.

03078

(F) IGNITION SWITCH - Used for starting

and stopping the engine.

(G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation

of mower or other powered attachment while

in reverse.

(H) LIGHT SWITCH - Turns the headlights

on and off.

(J) GEARSHIFT LEVER- Selects the speed

and direction of tractor.

The operation of any tractor can result in foreign objects thrown into

the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a

wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt bythe operator to leave

the seat without first setting the parking brake will shut off the engine.

1. Depress clutch/brake pedal (B) all the way down and hold.

2. Pull parking brake lever (C) up and hold, release pressure from clutch/brake pedal

(B), then release parking brake lever. Ped-

al should remain in brake position. Make sure parking brake will hold tractor secure.

STOPPING

IMPORTANT: Leaving the ignition switch in

any position other than "STOP" will cause the battery to discharge and go dead.

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot

engine exhaust gases may cause "brown-

ing" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

,I_CAUTION: Always stoptractor complete-

ly, as described above, and set parking brake

before leaving the operator's position.

TO USE THROTTLE CONTROL (D) Always operate engine at full speed (fast).

• Operating engine at less than full speed (fast) reduces engine's operating efficiency.

• Full speed (fast) offers the best mower

performance.

MOWER BLADES -

• To stop mower blades, move attachment clutch lever to disengaged position (1"_).

(1_) Attachment Clutch (1_) Attachment Clutch

Lever "Engaged" Lever "Disengaged"

GROUND DRIVE-

• To stop ground drive, depress clutch/brake pedal all the way down.

• Move gear shift lever to neutral position.

ENGINE -

• Move throttle control (D) between half and

full speed (fast) position.

NOTE: Failure to move throttle control be-

tween half and full speed (fast) position, be- fore stopping, may cause engine to "backfire".

• Turn ignition key (F) to "STOP" position

and remove key. Always remove key when

leaving tractorto prevent unauthorized use.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the gearshift lever (J).

1. Start tractor with clutch/brake pedal depressed and gearshift lever in neutral position.

2. Move gearshift leverto desired position.

3. Slowly release clutch/brake pedal to start movement.

IMPORTANT: Bring tractor to a complete

stop before shifting or changing gears.

Failure to do so will shorten the useful life

of your transaxle.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever (A)

determines the cutting height.

• Put attachment lift lever in desired cutting height slot.

The cutting height range is approximately 1" to 4". The heights are measured from the

ground to the blade tip with the engine not run- ning. These heights are approximate and may

vary depending upon soil conditions, height

of grass and types of grass being mowed.

• The average lawn should be cut to ap- proximately 2-1/2" during the cool sea-

son and to over 3" during hot months.

For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over

6" in height should be mowed twice. Make the first cut relatively high; the second to

desired height.

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when

they are slightly offthe ground when mower

is at the desired cutting height in operating position. Gauge wheels then keep the deck

in proper position to help prevent scalping in most terrain conditions.

NOTE: Adjust gauge wheels with tractor on a flat level surface.

1. Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING HEIGHT" in this section of manual).

2. With mower in desired height of cut posi-

tion, gauge wheels should be assembled so they are slightly offthe ground. Install

gauge wheel in appropriate hole. Tighten securely.

3. Repeat for all, installing gauge wheel in

same adjustment hole.

3/4

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must

remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment

on rough, rolling terrain or hills.

1. Select desired height of cut with attach- ment lift lever.

2. Start mower blades by engaging attach- ment clutch control.

TO STOP MOWER BLADES = disengage attachment clutch control.

_,CAUTION: Do not operate the mower without either the entire grass catcher, on

mowers so equipped, or the deflector shield

(S) in place.

TO OPERATE ON HILLS _IbWARNING" Do not drive up or down

hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide provided at the back of this manual.

• Choosethe slowest speed before starting

up or down hills.

• Avoid stopping orchanging speed on hills.

• If stopping is absolutely necessary, push

clutch/brake pedal quicklyto brake position and engage parking brake.

• Move gearshift lever to 1st gear. Be sure

you have allowed room for tractor to roll slightly as you restart movement.

• To restart movement, slowly release park-

ing brake and clutch/brake pedal.

• Make all turns slowly.

TOWING CARTS &OTH ERATTACH MENTS Tow only the attachments that are recom-

mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of

a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

TO TRANSPORT

• Raise attachment lift lever to its highest.

• When pushing or towing your tractor, be sure gearshift lever is in neutral position.

• Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when

transporting you r tractor on a truck or a trailer,

be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to

tractor (rope, cord, etc.).

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse

Operation System (ROS). Any attempt by

the operator to travel in the reverse direc- tion with the attachment clutch engaged will shut off the engine unless ignition key

is placed in the ROS "ON" position.

AI_WARNING: Backing up with the at- tachment clutch engaged while mowing

is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the

attachment clutch engaged, should only be done when the operator decides it is

necessary to reposition the machine with

the attachment engaged. Do not mow in

reverse unless absolutely necessary. USING THE REVERSE OPERATION

SYSTEM - Only use if you are certain no children or

other bystanders will enter the mowing area.

1. Depress clutch/brake pedal all the way

down and hold.

2. With engine running, turn ignition key

counterclockwise to ROS "ON" posi- tion.

3. Look down and behind before and while backing.

4. Move gear shift lever to reverse (R) po- sition and slowly release clutch/brake

pedal to start movement.

5. When use of the ROS is no longer needed, turn the ignition key clockwise

to engine "ON" position.

ROS "ON" Position

Engine "ON" Position (Normal Operating)

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL The engine in your tractor has been

shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw

cap tight, wait for a few seconds, re- move and read oil level. If necessary,

add oil until "FULl" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do

not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quanti-

ties that can be used within 30 days to

assure fuel freshness. _I, CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline

near an open flame.

IMPORTANT: When operating in temper- atures below 32°F(0°C), use fresh, clean winter grade gasoline to help ensure good

cold weather starting. CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can attract moisture which leads to separation

and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid

engine problems, the fuel system should

be emptied before storage of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for additional information. Never use engine

or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Sit on seat in operating position, depress clutch/brake pedal and set

parking brake.

2. Place gear shift lever in neutral posi- tion.

3. Move attachment clutch to disengaged

position.

4. Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting procedures below.

5. Insert key into ignition and turn key clockwise to start position and release

key as soon as engine starts. Do not run starter continuously for more than

fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast

position, wait a few minutes and try

again. If engine still does not start,

move the throttle control back to the

choke position and retry.

MOWING TiPS

• Tire chains cannot be used when the mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of

the tractor. This will result in a more

even distribution of clippings and more uniform cutting.

• When mowing large areas, start by

turning to the right so that clippings will

discharge away from shrubs, fences, driveways, etc. After one or two rounds,

mow in the opposite direction making left hand turns until finished.

WARM WEATHER STARTING (50 ° F/10 °

C and above)

6. When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING ( 50 ° F/10 ° C and below)

7. When engine starts, leave throttle control in choke position until engine

warms up and begins to run roughly. Once rough running begins, immedi-

ately move the throttle control to the fast position. Engine warm-up may

take from several seconds to several

minutes (the colder the temperature,

the longer the warm-up).

• The attachments can also be used dur-

ing the engine warm-up period.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to

be adjusted for best engine performance

(see "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual).

, .)

• If grass is extremely tall, it should be mowed twice to reduce load and pos- sible fire hazard from dried clippings. Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet.

Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by selecting a low enough speed to give

the mower cutting performance as well

as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain

and give best performance of the at-

tachment being used.

MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE

SCHEDULE USE HOURS HOURS ROURB ROURB

Check Brake Operation Check Tire Pressure

RT Check Operator Presence & ROS Systems A Check for Loose Fasteners C Check/Replace Mower Blades

T Lubrication Chart

0 Check Battery Level

R Clean Battery and Terminals

Clean Debris Off Steering Plate Check Transaxle Cooling Check Mower Levelness Check V-Belts

Check Engine Oil Level Change Engine Oil (with oil filter)

Change Engine Oil (without oil filter) NE Clean Air Filter G Clean Air Screen

Inspect Muffler/Spark Attester N Replace Oil Filter (if equipped)

E Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

m R_._place Fuel Filter

1- Change more often when operating under a heavy load or in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

EACH 8 25 50 100 SEASON STORAGE

_1,2 _r

_1,2 ¢

t,,',

_,2

3 - Replace blades more often when mowing in sandy soil.

4 - Not required if equipped with maintenance-free battery.

5 -See Cleaning in Maintenance Section.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator abuse or negligence. To receive full value

from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made pe- riodically to properly maintain your tractor.

At least once a season, check to see if you should make any of the adjustments

described in the Service and Adjustments section of this manual.

• At least once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A

new spark plug and clean air filter assure proper air-fuel mixture and help your en-

gine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and ROS systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

_SAE 30 or 10w30 Motor Oil @General Purpose Grease

(_ Refer to Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings.

Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating

bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lu- bricant sparingly.

TRACTOR

Always observe safety rules when per- forming any maintenance.

BRAKE OPERATION If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a level, dry concrete or paved surface, then

brake must be serviced. (See "TO CHECK BRAKE" in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See PSI on tires).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM AND

REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse operation systems are working properly. If

your tractor does not function as de- scribed, repair the problem immediately.

• The engine should not start unless the

brake pedal is fully depressed, and the attachment clutch control is in the disen-

gaged position.

CHECK OPERATOR PRESENCE SYSTEM

• When the engine is running, any at-

tempt by the operator to leave the seat without first setting the parking brake

should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any at-

tempt by the operator to leave the seat

should shut off the engine.

• The attachment clutch should never op-

erate unless the operator is in the seat.

ROS "ON" Position

Engine "ON" Position (Normal Operating)

CHECK REVERSE OPERATION (ROS) SYSTEM

• When the engine is running with the ignition switch in the engine "ON" posi-

tion and the attachment clutch engaged,

any attempt by the operator to drive in reverse should shut off the engine.

• When the engine is running with the ignition switch in the ROS "ON" position

and the attachment clutch engaged, any attempt by the operator to drive in reverse should NOT shut off the engine.

BLADE CARE For best results mower blades must be

sharp. Replace worn, bent or damaged blades.

ACAUTION: Use only a replacement blade approved by the manufacturer of your tractor.

Using a blade not approved by the manu-

facturer of your tractor is hazardous, could damage your tractor and void your warranty.

BLADE REMOVAL

1. Raise mower to highest position to al- low access to blades.

NOTE: Protect your hands with gloves

and/or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter- clockwise.

3. Install new blade with stamped "GRASS SIDE" facing the ground.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

4. Install and tighten blade bolt securely

(45-55 Ft. Lbs. torque).

IMPORTANT: Special blade bolt is heat treated.

Star

Center Hole

Blade Bolt _Y Mandrel (Special) _---_._ _ Assembly

Blade

BATTERY Your tractor has a battery charging system

which is sufficient for normal use. How- ever, periodic charging of the battery with

an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on

your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and termi- nals can cause the battery to "leak" power.

1. Disconnect BLACK battery cable first then RED battery cable and remove

battery from tractor.

2. Rinsethe battery with plain waterand dry.

3. Clean terminals and battery cable ends with wire brush until bright.

4. Coat terminals with grease or petro-

leum jelly.

5. Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual).

TRANSAXLE COOLING Keep transaxle free from build-up of dirt

and chaff which can restrict cooling.

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if neces-

sary. The belts are not adjustable. Replace belts if they begin to slip from wear.

ENGINE

LUBRICATION Only use high quality detergent oil rated

with API service classification SG-SL Select the oil's SAE viscosity grade

according to your expected operating

temperature.

SAE VISCOSITY GRADES

F -20 0 30 32 40 60 80 100

i i i i i

C -30 -2_0 -10 0 1_0 20 30 40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils

(5W30, 10W30 etc.) improve starting in cold weather, they will result in increased oil consumption when used above 32°R

Check your engine oil level more frequent- ly to avoid possible engine damage from running low on oil.

Change the oil after every 50 hours of op- eration or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting

the engine and after each eight (8) hours

of operation. Tighten oil fill cap/dipstick securely each time you check the oil level.

oilvisc chart1 e

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API

service classification SG-SL

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain valve and install the drain tube onto

the fitting.

3. Unlock drain valve by pushing inward

slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

Oil Drain Valve

Closed

._Tube

Yellow Ca

5. After oil has drained completely, close

and lock the drain valve by pushing inward and turning clockwise until the

pin is in the locked position as shown.

6. Remove the drain tube and replace the

cap onto the end of the drain valve.

7. Refill engine with oil through oil fill dip-

stick tube. Pour slowly. Do not overfill. For approximate capacity see "PROD-

UCT SPECIFICATIONS" section of this manual.

8. Use gauge on oil fill cap/dipstick for

checking level. For accurate reading, insert dipstick into the tube and push down firmly into place before removing.

Keep oil up to, but not over, the "FULl" line on dipstick. Push dipstick down

firmly into the tube when finished.

ENGINE OIL FILTER Replace the engine oil filter every season

or every other oil change if the tractor is

used more than 100 hours in one year.

AIR FILTER Your engine will not run properly using a

dirty air filter. Service paper cartridge every 100 hours of operation or every season,

whichever occurs first. Service air cleaner more often under dusty

conditions.

1. Remove cover.

2. Carefully remove air filter cartridge and pre-cleaner from base.

Knobs Cartridge

"Pre-Cleaner

3. Clean base carefully to prevent debris

from falling into carburetor. NOTE: If very dirty or damaged, replace cartridge.

4. Place new pre-cleaner and cartridge

firmly in base.

5. Replace cover.

MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could cre- ate a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning

of each mowing season or after every

100 hours of operation, whichever occurs

first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS"

section of this manual.

IN-LINE FUEL FILTER The fue! filter should be replaced once

each season. If fuel filter becomes clogged, obstructing fuel flow to carbure-

tor, replacement is required.

1. With engine cool, remove filter and plug fuel line sections.

2. Place newfue! filter in position in fuel line with arrow pointing towards carburetor.

3. Be sure there are no fuel line leaks and

clamps are properly positioned.

4. Immediately wipe up any spilled gaso-

line.

Clamp

IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the

cartridge. They may cause deterioration of

the cartridge. Do not oil cartridge. Do not

use pressurized air to clean cartridge. CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from overheating. Clean with a wire brush or

compressed air to remove dirt and stub- born dried gum fibers.

ENGINE COOLING SYSTEM Debris may clog the engine's air cool-

ing system. Remove blower housing and clean area shown to prevent overheating

and engine damage.

Air Screen

Clean out chaff and debris

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Clean debris from steering plate.

Debris can restrict clutch/brake pedal shaft movement, causing belt slip and

loss of drive.

CAUTION: Avoid all pinch points and

movable parts

Clutch/brake pedal

Plate

Steering System, Dash, _, Pinch

Fender and Mower l_ot Shown Points

[cA°T°°In

• Keep finished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with automo- tive type wax.

We do not recommend using a garden hose

or pressure washer to clean your tractor unless the engine and transmission are

covered to keep water out. Water in engine or transmission will shorten the useful life of

your tractor. Use compressed air or a leaf

blower to remove grass, leaves and trash

from tractor and mower.

DECK WASHOUT PORT

Your tractor's deck is equipped with a

washout port on its surface as part of its deck wash system. It should be utilized af-

ter each use.

1. Drive the tractor to a level, clear spot on your lawn, near enough to a water spigot for your garden hose to reach.

IMPORTANT: Make certain the tractor's discharge chute is directed AWAY from your

house, garage, parked cars, etc. Remove bagger chute or mulch cover if attached.

2. Make sure the attachment clutch control is in the "DISENGAGED" position, set

the parking brake, and stop the engine.

3. Thread the nozzle adapter (packaged with your tractor's Operator's Manual)

onto the end of your garden hose.

4. Pull back the lock collar of the nozzle adapter and push the adapter onto the

deck washout port at the left end of the mower deck. Release the lock collar to

lock the adapter on the nozzle.

IMPORTANT: Recheck the area making

certain the area is clear.

. Move the tractor's attachment clutch

control to the "ENGAGED" position. Remain in the operator's position

with the cutting deck engaged until the

deck is cleaned.

. Move the tractor's attachment clutch

control to the "DISENGAGED" posi-

tion. Turn the ignition key to the STOP

position to turn the tractor's engine off.

Turn the water off.

9. Pull back the lock collar of the nozzle adapter to disconnect the adapter from

the nozzle washout port.

10. Move the tractor to a dry area, prefer- ably a concrete or paved area. Place

the attachment clutch control in the

"ENGAGED" position to remove excess

water and to help dry before putting the tractor away.

_WARNING: A broken or missing washout fitting could expose you or others to thrown

objects from contact with the blade.

• Replace broken or missing washout fitting immediately, prior to using mower again.

• Plug any holes in mower with bolts and Iocknuts.

Nozzle

Washout Port

IMPORTANT: Tug hose ensuring connec-

tion is secure.

5. Turn the water on.

While sitting in the operator's position on the tractor, re-start the engine and place the throttle lever in the Fast ",,_"

position.

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANYSERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place gearshift lever in neutral position.

3. Place attachment clutch in "DISENGAGED" position.

4. Turn ignition key to "STOP" and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

TO REMOVE MOWER

1. Place attachment clutch in "DISEN- GAGED" position.

2. Lower attachment lift lever to its lowest position.

3. Roll belt off engine pulley (M) and belt keepers (G).

4. Remove retainer spring (K), slide collar

(L) off and push housing guide (P) out

of bracket.

5. Remove clutch cable spring (Q) from idler arm (R).

6. Disconnect front link (E) from mower - remove retainer spring and washer.

7. Go to either side of mower and discon- nect mower suspension arm (A) from

chassis pin (B) and rear lift link (C) from rear mower bracket (D) - remove retainer springs and washers.

AI_ CAUTION: After rear lift links are

disconnected, the attachment lift lever will be spring loaded. Have a tight grip on lift lever when changing position of the lever.

8. Slide mower out from under right side of tractor.

IMPORTANT: If an attachment other than

the mower is to be mounted on the tractor,

remove the front link (E) and rear lift liks (C) from tractor and hook the clutch spring

(Q) into the cable guide on front edge of lower dash.

TO INSTALL MOWER

Be sure tractor is on level surface and

engage parking brake.

1. Lower attachment lift lever to it's lowest position.

_, CAUTION: Lift lever is spring loaded.

Have a tight grip on lift lever, lower it

slowly and engage in lowest position.

NOTE: Be sure mower side suspension

arms (A) are pointing forward before slid-

ing mower under tractor.

2. Slide mower under tractor until it is centered under tractor.

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