Craftsman 917.28907 User Manual [en, es]

Operator's Manual

LAWN TRACTOR

19.5 HR* 42" Mower Electric Start 6 Speed Transaxle

Mode! No.

917.28907

• Español, p. 33

This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner’s Manual.

IMPORTANT:

Read and follow all Safety Rules and Instructions before

operating this equipment.

SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman *As rated by the engine manufacturer

For answers to your questions

about this product, Caii:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

425017 Rev. 3

TABLE OF CONTENTS

Warranty Safety Rules

Product Specifications Assembiy/Pre-Operation.. Operation

Maintenance Schedule

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Maintenance

Service and Adjustments....

Storage

Troubleshooting

Sears Service

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.... Back Cover

17 21 27 28

WARRANTY

CRAFTSMAN FULL WARRANTY TWO YEARS ON RIDING EQUIPMENT When operated and maintained according to all supplied instructions, if this riding equipment

fails due to a defect in material or workmanship within two years from the date or purchase, call 1-800-4-MY-HOME® to arrange for free repair.

Also, when operated and maintained according to all supplied instructions. Warranty will also cover defects in material and workmanship of the Frame and Front Axle for five years from the date of purchase

This warranty covers ONLY defects In material and workmanship. Sears will NOT pay for:

• Expendable items that become worn during normal use, including but not limited to

blades, spark plugs, air cleaners, belts, and oil filters.

• Standard maintenance servicing, oil changes, or tune-ups.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Tire or wheel replacement or repair resulting from normal wear, accident, or improper

operation or maintenance.

• Repairs necessary because of operator abuse, including but not limited to damage

caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical

and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the riding equipment according to the instructions contained in the operator’s manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or

oxidized (stale). In general, fuel should be used within 30 days of its purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement. All riding equipment and battery warranty coverage is void if this product is ever used for

commercial or rental purposes. This warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights which

vary from state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

SAFETY RULES

Ad ANGER: This cutting machine Is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety Instructions could result

In serious Injury or death.

AwARNING: In order to prevent acciden

tal starting when setting up, transporting,

adjusting or making repairs, always discon

nect spark plug wire and place wire where

it cannot contact spark plug.

AwARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

AwARNING: Tow only the attachments

that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. Too heavy of a load, while

on a slope, is dangerous. Tires can lose

traction with the ground and cause you to

lose control of your tractor.

AwARNING: Engine exhaust, some of

its constituents, and certain vehicle compo

nents contain or emit chemicals known to the

State of California to cause cancer and birth

defects or other reproductive harm.

AwARNING: Battery posts, terminals and

related accessories contain lead and lead

compounds, chemicals known to the State of

California to cause cancer and birth defects

or other reproductive harm. Wash hands

after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instruc

tions on the machine and in the manual

before starting.

• Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.

• Only allow responsible adults, who are

familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blades.

• Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel surfaces. Do not operate machine without the en

tire grass catcher, discharge chute, or othersafetydevices in place and working. Slow down before turning.

Never leave a running machine unat

tended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removingthe grass catcher, or unclogging the discharge chute. Operate machine only in daylightorgood artificial light.

Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways.

Use extra care when loading or unloading the machine into a trailer or truck. Always wear eye protection when operat

ing machine.

Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related inju

ries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

Follow the manufacturer’s recommen dation for wheel weights or counter weights.

Keep machine free of grass , leaves or otherdebris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower to plow leaves or other debris which can cause build-up to oc cur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.

SAFETY RULES

II. SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents, which can

result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or

other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Choose a low ground speed so that you

will not have to stop or shift while on the slope.

• Do not mow on wet grass. Tires may lose

traction. Always keep the machine in gear when going down slopes. Do notshiftto neutral and coast downhill.

• Avoid starting, stopping, or turning on a

slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.

• Keep all movement on the slopes slow

and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over.

• Use extra care while operating machine

with grass catchers or otherattachments; they can affect the stability of the ma chine. Do no use on steep slopes.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not mow near drop-offs, ditches,

or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.

III. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

• Keep children out of the mowing area

and in the watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child

enters the area.

• Before and while backing, look behind

and down for small children.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by

the machine.

• Never allow children to operate the ma

chine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects that may block your view of a child.

IV. TOWING

• Tow only with a machine that has a hitch

designed fortowing. Do not attach towed equipment except at the hitch point.

• Followthe manufacturer’s recommenda

tion for weight limits for towed equipment and towing on slopes.

• Never allow children or others in or on

towed equipment.

• On slopes, the weight of the towed equip

ment may cause loss of traction and loss of control.

• Travel slowly and allow extra distance to

stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property dam age, use extreme care in handling gasoline.

Gasoline is extremely flammable and the

vapors are explosive.

• Extinguish all cigarettes, cigars, pipes,

and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with

the engine running. Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Neverstorethe machine orfuel container

where there is an open flame, spark, or pilot light such as on a water heater or other appliances.

• Never fill containers inside a vehicle or

on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling.

• Remove gas-powered equipment from

the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container,

rather than from a gasoline dispenser nozzle.

SAFETY RULES

• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

• Iffuel is spilled on clothing, change cloth ing immediately.

• Never overfill fuel tank. Replace gas cap and tighten securely.

GENERAL SERVICE

• Never operate machine in a closed area.

• Keep all nuts and bolts tightto be sure the equipment is in safe working condition.

• Never tamper with safety devices. Check

their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove anyfuel-soaked de bris. Allow machineto cool before storing.

Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by

the machine.

Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator. Be alert and turn machine off if a child enters the area.

If you strike a foreign object, stop and inspect the machine. Repair, if necessary,

before restarting.

Never make any adjustments or repairs

with the engine running. Check grass catcher components and the discharge chute frequently and replace with manufacturer’s recommended parts, when necessary.

Mower blades are sharp. Wrap the blade

or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required.

Maintain or replace safety and instruction labels, as necessary. Be sure the area is clear of bystanders

before operating. Stop machine if anyone enters the area.

Never carry passengers.

Before and while backing, look behind

and down for small children.

Mow up and down slopes (15° Max), not

across. Choose a low ground speed so that you will not have to stop or shift while on the slope. Avoid starting, stopping, or turning on a slope. Ifthetires losetraction, disengage the blades and proceed slowly straight down the slope.

If machine stops while going uphill,

disengage blades, shift into reverse and back down slowly.

Do not turn on slopes unless necessary,

and then, turn slowly and gradually downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline Capacity

and Type:

Oil Type (API-SG-SL):

Oil Capacity: W/ Filter: 56 oz.

Spark Plug: Champion RC12YC

Ground Speed Forward: 1st 1.0

Charging System: 3 Amps Battery

Battery: Amp/Hr: 28

Blade Bolt Torque: 45-55 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engi

neered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained representatives and the proper tools to service or repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES”.

1.5 Gallons Unleaded Regular

SAE 30 (above 32° F) SAE5W30 (below 32°F)

W/0 Filter: 48 oz.

(Gap: .030")

2nd 1.4 3rd 2.1 4th 3.1 5th 4.0 6th 5.1

Reverse: 1.6

5 Amps Headlights

Min. CCA: 230

Case size: U1R

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining,

caring for and using your tractor.

• Follow the instructions under “Mainte

nance” and “Storage” sections of this owner’s manual.

AwARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forestcovered, brush-covered or grass-covered

land unless the engine’s exhaust system is equipped with a spark arrester meeting ap plicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of Californiatheabove is required

by law (Section 4442 of the California Public

Resources Code). Other states may have

similar laws. Federal laws apply on federal

lands. A spark arrester for the muffler is

available through your nearest Sears service center (See REPAIR PARTS manual).

REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart purchase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products, it may require

repair from time to time. That’s when having

a Repair Protection Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourseif from unexpected hassle and expense.

Here’s what’s included in the Agreement:

• Expert service by our 12,000 profesional

repair specialists.

• Unlimited service and no charge for parts

and labor on all covered repairs.

• Product replacement if your covered

product can’t be fixed.

• Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10% off regular price of preventive maintenance check.

• Fast help by phone - phone support

from a Sears representative on products

requiring in-home repair, plus convenient

repair scheduling.

Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service appoint ment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That’s the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair

Protection Agreement today!

Some limitations and exclusions apply.

For prices and additional Information call

1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home

appliances, garage door openers, water

heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME®

UNASSEMBLED PARTS

ASSEMBLY/PRE-OPERATION

Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(1) 5/16" wrench Utility knife (2) 7/16" wrenches Tire pressure gauge (2) 1/2" wrenches Pliers (1) 9/16" wrench

When right or left hand is mentioned in this manual, itmeanswhenyouarein the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts and

parts boxes from carton.

2. Cut along dashed lines on all four panels of carton. Remove end panels and lay side panels flat.

3. Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

TO CHECK BATTERY

1. Lift seat to raised position. NOTE: If this battery is put into service after

month and year indicated on label (label is

located between terminals) charge battery

for minimum of one hour at 6-10 amps. (See

"BATTERY" in Maintenance section of this

manual for charging instructions).

• For battery and battery cable installation see "REPLACING BATTERY" in the "Service and Adjustments" section in this manual.

ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower steer ing shaft.

2. Place tabs of steering boot over tab

slots in dash and push down to secure.

Label

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so

they are pointing straight forward.

4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.

5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.

6. Assemble large flat washer, 5/16 lock washer, 5/16 hex bolt and tighten securely.

7. Snap steering wheel insert into center of steering wheel.

8. Remove protective materials from trac tor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.

INSTALL SEAT

1. Remove bolt and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. Remove the cardboard packing and discard.

2. Connect switch to seat.

bottom pads are positioned over large slotted holes in pan.

4. Push down on seat to engage pads in

slots and pull seat towards rear of tractor.

5. Raise seat and tighten bolt securely.

6. Remove tape and discard.

7. Lower seat into operating position and sit on seat. Press clutch/brake pedal all

the way down. If operating position is not

comfortable, adjust seat.

TO ADJUST SEAT Grasp adjustment handle and pull up, slide

seat to desired position and release adjust ment handle.

NOTE: You may now roll your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.

A WARNING: Before starting, read, un derstand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

TO ROLL TRACTOR OFF SKID

(See Operation section for location

and function of controls)

1. Raise attachment lift lever to its highest

position.

2. Release parking brake by depressing clutch/brake pedal.

3. Place gearshift lever in neutral posi

tion.

4. Roll tractor forward off skid.

5. Remove banding holding the deflector shield up against tractor.

Continue with the instructions that follow.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown on

tires.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER” in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this man ual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is operating properly. See “TO CHECK BRAKE” in the Service and Adjustments section of this manual.

CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this Quality Product. Please review the following checklist:

y All assembly instructions have been

completed.

y No remaining loose parts in carton. y Battery is properly prepared and

charged.

y Seat is adjusted comfortably and tight

ened securely.

y All tires are properly inflated. (For ship

ping purposes, the tires were overinflated at the factory).

y Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated

for leveling).

y Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

y Check wiring. See that all connections

are still secure and wires are properly clamped.

While learning howto use yourtractor, pay ex tra attention to thefollowing important items:

y Engine oil is at proper level. y Fuel tank is filled with fresh, clean, regular

unleaded gasoline.

y Become familiar with all controls, their

location and function. Operate them

before you start the engine.

y Be sure brake system is in safe operating

condition.

y Be sure Operator Presence System and

Reverse Operation System (ROS) are

working properly (See the Operation and

Maintenance sections in this manual).

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

NEUTRAL HIGH

ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT MOWER LIFT

♦ EVERSI ERATIC

OPERATION

SYSTEM (ROS)

ID i a Í

LIGHTS ON fuel BATTERY REVERSE

FERY

L \\\ ^ ^

♦

FORWARD

^ V ©irySi®

CRUISE CONTROL

/ml

CLUTCH/BRAKE

PEDAL

HlP

ATTACHMENT ATTACHMENT DANGER, KEEP HANDS

CLUTCH DISENGAGED CLUTCH ENGAGED AND FEET AWAY KEEP AREA CLEAR SLOPE HAZARDS

DANGER indicates a hazard which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

FREEWHEEL

(Automatic Models only)

Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safefy informafion abouf hazards which can

resulf in deafh, serious injury and/or properfy damage.

CAUTION indicates a hazard which, if not avoided, might result In minor or moderate Injury.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

I HOT SURFACES indicates a hazard which,

if not avoided, could result in death, serious injury

and/or property damage. FIRE indicates a hazard which, if not avoided,

could result in death, serious Injury and/or property damage.

(SEE SAFETY RULES SECTION)

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Our tractors conform to the applicable safety standards of the

American National Standards Institute.

(A) ATTACHMENT LIFT LEVER - Used to raise and lower the mower or other attach ments mounted to your tractor. (B) CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. (C) PARKING BRAKE- Locks clutch/brake pedal into the brake position. (D) THROTTLE/CHOKECONTROL- Used for starting and controlling engine speed. (E) ATTACHMENTCLUTCHLEVER-Used to engage the mower blades, or other attach ments mounted to your tractor.

(F) IGNITION SWITCH - Used for starting

and stopping the engine.

(G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation of mower or other powered attachment while in reverse. (H) LIGHT SWITCH - Turns the headlights on and off. (J) GEARSHIFT LEVER - Selects the speed

and direction of tractor.

The operation of any tractor can result In foreign objects thrown Into the eyes, which can result In severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE Your tractor is equipped with an operator

presence sensing switch. When engine is

running, any attempt by the operatorto leave

the seat without first setting the parking brake will shut off the engine.

1. Depress clutch/brake pedal (B) all the

way down and hold.

2. Pull parking brake lever (C) up and hold,

release pressurefrom clutch/brake pedal (B), then release parking brake lever. Ped al should remain in brake position. Make sureparkingbrakewillholdtractorsecure.

ENGINE-

• Move throttle control (D) between half

and full speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) position, before stopping, may cause engine to “backfire”.

STOPPING

MOWER BLADES -

• To stop mower blades, move attachment clutch clutch lever to disengaged position

(fp).

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal all the way down.

• Move gear shift lever (J) to neutral posi

tion.

• Turn ignition key (F) to “STOP” position and remove key. Always remove key when leaving tractor to prevent unau thorized use.

IMPORTANT: Leaving the ignition switch

in any position other than "STOP" will

cause the battery to discharge and go dead.

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

^kcAUTION: Always stop tractor completely, as described above, and set parking brake before leaving the opera tor's position.

TO USE THROTTLE CONTROL (D) Always operate engine at full speed (fast).

• Operating engine at less than full speed

(fast) reduces engine's operating efficiency.

• Full speed (fast) offers the best mower

performance.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement is

controlled by the gearshift lever (J).

Start tractor with clutch/brake pedal de pressed and gearshift lever in neutral (N) position.

Move gearshift lever to desired posi

tion.

Slowly release clutch/brake pedal to start movement.

IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle.

TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever (A)

determines the cutting height.

• For best cutting performance, grass over 6" in heightshould be mowed twice. Make

the first cut relatively high; the second to

desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when

they are slightly off the ground when mower

is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Adjust gauge wheels with tractor on

a flat level surface.

1. Adjust mower to desired cutting height

(See “TO ADJUST MOWER CUTTING HEIGHT” in this section of manual).

2. With mower in desired height of cut posi

tion, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole. Tighten securely.

3. Repeat for all, installing gauge wheel in

same adjustment hole.

• Put attachment lift lever in desired cutting

height slot.

The cutting height range is approximately

1" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil condi tions, height of grass and types of grass being mowed.

• The average lawn should be cutto approxi

mately 2-1/2" during the cool season and to over 3" during hot months. For healthier and better looking lawns, mow often and after moderate growth.

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the engine

running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to

prevent the engine from hesitating or cutting

off when operating your equipment on rough,

rolling terrain or hills.

1. Select desired height of cut with attach ment lift lever.

2. Start mower blades by engaging attach ment clutch control.

TO STOP MOWER BLADES

Disengage attachment clutch control.

AcAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the deflector shield (S) in place.

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direc tion with the attachment clutch engaged will shut off the engine unless ignition key

is placed in the ROS "ON" position.

AwaRNING: Backing up with the at tachment clutch engaged while mowing

is strongly discouraged. Turning the ROS

"ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is

necessary to reposition the machine with the attachment engaged. Do not mow In reverse unless absolutely necessary.

USING THE REVERSE OPERATION SYSTEM Only use if you are certain no children or other bystanders will enter the mowing area.

1. Depress clutch/brake pedal all the way

down and hold.

2. With engine running, turn ignition key

counterclockwise to ROS "ON" posi tion.

3. Look down and behind before and

while backing.

4. Move gear shift lever to reverse (R) po

sition and slowly release clutch/brake pedal to start movement.

5. When use of the ROS is no longer

needed, turn the ignition key clockwise to engine "ON" position.

ROS "ON" Position Engine "ON" Position

(Normal Operating)

TO OPERATE ON HILLS AwARNING: Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope. Use the slope

guide provided at the back of this manual.

• Choose the slowest speed before start ing up or down hills.

• Avoid stopping or changing speed on hills.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi tion and engage parking brake.

• Move gearshift lever to 1 st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift lever to its highest.

• When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.

• Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH

MENTS Tow only the attachments that are recom

mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL The engine in yourtractor has been shipped,

from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level

ground.

2. Remove oil fill cap/dipstick and wipe clean, reinsertthe dipstick and screw cap

tight, wait for a few seconds, remove and

read oil level. If necessary, add oil until “FULL mark on dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See the oil

viscosity chart in the Maintenance section

of this manual).

• To change engine oil, see the Maintenance

section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do not

overfill. Usefresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce

valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used

within 30 days to ensure fuel freshness.

AcAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. IMPORTANT: When operating in tempera tures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Usefresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products inthefuel tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

2. Place gear shift lever in neutral (N)

position. i5

3. Move attachment clutch to disengaged

position.

4. Move throttle control to choke position. NOTE: Before starting, read the warm

and cold starting procedures below.

5. Insert key into ignition and turn key

clockwise to start position and release key as soon as engine starts. Do not

run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50°F/10°C and above)

6. When engine starts, move the throttle

control to the fast position.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING (50°F/10°C

and below)

6. When engine starts, leave throttle

control in choke position until engine warms up and begins to run roughly. Once rough running begins, immedi ately move the throttle control to the fast position. Engine warm-up may take from several seconds to several minutes (the colder the temperature, the longer the warm-up).

• The attachments can also be used dur ing the engine warm-up period.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32°F) the carburetor fuel mixture may need to

be adjusted for best engine performance

(see “TO ADJUST CARBURETOR” in the

Service and Adjustments section of this

manual).

MOWING TIPS

• Tire chains cannot be used when the

mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and

Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto

the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of

clippings and more uniform cutting.

• When mowing large areas, start by turning

to the right so that clippings will discharge away from shrubs, fences, driveways,

etc. After one or two rounds, mow in the opposite direction making left hand turns until finished .

If grass is extremely tall, it should be mowed twice to reduce load and possible

fire hazard from dried clippings. Make first cut relatively high; the second to the

desired height. Do not mow grass when it is wet. Wet grass will plug mower and leave undesir

able clumps. Allow grass to dry before

mowing.

Always operate engine at full throttle when mowing to ensure better mow

ing performance and proper discharge of material. Regulate ground speed by

selecting a low enough speed to give the

mower cutting performance as well as the quality of cut desired.

When operating attachments, select a

ground speed that will suit the terrain and give best performance of the attachment being used.

MAINTENANCE

SCHEDULE

Che ck Brake Ooeration ✓ Che ck Tire Press ure

Che ck Operator Presence & ROS Systems Che ck for Loo se Fas ten ers

Che ck/Replac e M ow er Blades

Lubrica tion Chart

Che ck Battery Le vel

Clean Battery and Terminals Clean Deb ris Off Ste ering P late Che ck Transa xle Cooling Che ck Mower Leveln ess Che ck V-B elts

Che ck Enaine Oil Level Cha nae Enain e O il (with oil filter) Cha nge Engin e O il (with out oil filter)

Clean Air Filte r Clean Air Screen ✓ 2 Inspect Muffle r/Spark Arres ter

Rep lace O il Filter (If equ ipped)

N E

Clean Engine Coolin q Fins Rep lace Spark Plua Rep lace Air Filter Pa per Ca rtridge Rep lace Fuel Filter

sn operating under a heavy load or in high ambient temperatures. >n operating in ditty or dusty conditions.

BEFORE

EACH

USE

✓

- Replace blades more often wlien mowing in sandy soil.

- Not required it equipped with maintenance-free battery.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.

• At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

ROS systems for proper operation.

5. Check for loose fasteners.

EVERY

HOURS

EVERY

HOURS

✓

EVERY

HOURS

✓ 3

✓

EVERY

100

SEASON

HOURS

✓

BEFORE

STORAGE

✓

✓ ✓

K^1,2

✓ 2

1/1,2

✓

✓ 2

✓

✓ 2

✓

5 - See Cleaning in Maintenance Section.

LUBRICATION CHART

® Spindle

Zerk

® Front

Wheel

® Spindle

Zerk

\(D Front Wheel

Bearing zerk

Bearing

zerk

d) Engine

® Gearshift

_ _ Pivots

IMPORTANT: Do not oil or grease the pivot

points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating

bearings. If you feel they must be lubricated,

use only a dry, powdered graphite type

lubricant sparingly.

TRACTOR

Always observe safety rules when performing any maintenance.

BRAKE OPERATION If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a

level, dry concrete or paved surface, then

brake must be serviced. (See “TO CHECK

BRAKE” in the Service and Adjustments

section of this manual). TIRES

• Maintain proper air pressure in all tires

(See the sides of tires for proper PSI).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause

tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM AND

REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse operation systems are working properly. If your tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the

brake pedal is fully depressed, and the

attachment clutch control is in the disen

gaged position.

CHECK CPERATCR PRESENCE SYSTEM

• When the engine is running, any attempt

by the operator to leave the seat without

first setting the parking brake should shut

off the engine.

• When the engine is running and the at

tachment clutch is engaged, any attempt

by the operator to leave the seat should

shut off the engine.

• The attachment clutch should never oper

ate unless the operator is in the seat.

CHECK REVERSE CPERATICN (RCS) SYSTEM

• When the engine is running with the ignition switch in the engine "CN" position and the attachment clutch engaged, any attempt by the operator to drive in reverse should shut off the engine.

• When the engine is running with the ignition switch in the RCS "CN" position and the attachment clutch engaged, any attempt by the operator to drive in reverse should NCT shut off the engine.

BLADE CARE For best results mower blades must be sharp.

Replace worn, bent or damaged blades.

^ CAUTION: Use only a replacement blade approved by the manufacturer of your tractor. Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and void your warranty.

BLADE REMOVAL

1. Raise mower to highest position to allow

access to blades.

NOTE: Protect your hands with gloves and/

or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter

clockwise.

3. Install new blade with stamped "GRASS

SIDE" facing the ground.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

4. Install and tighten blade bolt securely

(45-55 Ft. Lbs. torque).

IMPORTANT: Special blade bolt is heat treated.

ROS "ON" Position Engine "ON" Position

(Normal Operating)

BATTERY Your tractor has a battery charging system

which is sufficient for normal use. However, periodic charging of the battery with an au tomotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirton the battery and terminals can cause the battery to “leak” power.

1. Disconnect BLACK battery cable first then RED battery cable and remove

battery from tractor.

2. Rinse the battery with plain water and dry.

3. Clean terminals and battery cable ends

with wire brush until bright.

4. Coat terminals with grease or petroleum jelly.

5. Reinstall battery (See “REPLACING

BATTERY" in the SERVICE AND AD JUSTMENTS section of this manual).

TRANSAXLE MAINTENANCE Keep transaxle free from build-up of dirt and

chaff which can restrict cooling. Do not attempt to clean transaxle while engine is running or while the transaxle is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle.

V-BELTS CheckV-belts for deterioration and wear after

100 hours of operation and replace if neces

sary. The belts are not adjustable. Replace belts if they begin to slip from wear.

ENGINE

LUBRICATION Cnly use high quality detergent oil rated

with API service classification SG-SL. Select the oil’s SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

C -30

________

¡20______-10

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

_______0_______10_______20______

30 40

oil_viso_ohartl_6

NOTE: Although multi-viscosity oils (5W30,

10W30 etc.) improve starting in cold weather, they will result in increased oil consumption when used above 32°F. Check your engine

oil level more frequently to avoid possible

engine damage from running low on oil.

Change the oil after every 50 hours of op

eration or at least once a year if the tractor

is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight

(8) hours of operation. Tighten oil fill cap/

dipstick securely each time you check the

oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API service classification SG-SL.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when

changing oil.

2. Remove yellow cap from end of drain valve

and install the drain tube onto the fitting.

Oil Drain Valve

slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close and lock the drain valve by pushing inward

and turning clockwise until the pin is in the locked position as shown.

6. Remove the drain tube and replace the

cap onto the end of the drain valve.

7. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS”sectionofthis manual.

8. Use gauge on oil fill cap/dipstick for checking level. For accurate reading,

insert dipstick into the tube and push

down firmly into place before removing.

Keep oil up to, but not over, the “FULL line on dipstick. Push dipstick down firmly

into the tube when finished.

ENGINE OIL FILTER Replace the engine oil filter every season or

every other oil change if the tractor is used more than 100 hours in one year.

AIR FILTER Your engine will not run properly using

a dirty air filter. Service air cleaner more often under dusty conditions. See Engine

Manual.

CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff

to prevent engine damage from overheating. Clean with a wire brush or compressed air to

remove dirt and stubborn dried gum fibers. ENGINE COOLING SYSTEM

Debris may clog the engine’s air cooling system. Remove blower housing and clean area shown to prevent overheating and engine damage.

Air Screen Clean out chaff

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Sparkplug type and gap setting are shown in “PRODUCT SPECIFICATIONS” section of this manual.

IN-LINE FUEL FILTER The fuel filter should be replaced once each

season. If fuel filter becomes clogged, ob structing fuel flow to carburetor, replacement

is required.

1. With engine cool, remove filter and plug

fuel line sections.

Place new fuel filter in position in fuel line with arrow pointing towards carburetor.

' and debris

Clamp^_ Clamp

CLEANING

• Clean engine, battery, seat, finish, etc.

of ail foreign matter.

• Clean debris from steering plate.

Debris can restrict clutch/brake pedal shaft movement, causing belt slip and loss of drive.

A CAUTION: Avoid all pinch points and

movable parts

Clutch/brake pedal , '

Clean ,

I I top side^

Steering Plate

Steering System, Dash, Fender and Mower Not Shown

• Keep finished surfaces and wheels

free of all gasoline, oil, etc.

• Protect painted surfaces with automo tive type wax.

We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmission are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower.

Fuel Filter

3. Be sure there are no fuel line leaks and

clamps are properly positioned.

4. Immediatelywipe up any spilled gasoline.

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