Craftsman 917.28861 Operator's Manual

Operator's Manual

III

IcRn nN°

GARDEN TRACTOR

26.0 HP,* 54" Mower
Electric Start

Automatic Transmission

Model No.

917.28861

1¸

IMPORTANT:
Read and follow all Safety

Rules and Instructions before
operating this equipment.

This product has a low emission engine which operates

differently from previously built engines. Before you start the
engine, read and understand this Owner's Manual.

For answers to your questions

about this product, Call:

1-800-659-5917

SEARS Craftsman Help Line
5 am - 5 pro,Mon- Sat

Gasoline containing up to 10% ethanol (El0) is acceptable for use in this

machine, The use of any gasoline exceeding 10% ethanol (El0) will void the

product warranty.

SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A.

Visit our Craftsman webs[te:w_,v.sears,comicraftsman *_ ratedbytheenginemanufa_urer

441273

Warranty .................................................. 2

Safety Rules ............................................ 3

Product Specifications ............................. 6

Assembly/Pre-Operation ......................... 8

Operation ............................................... 13

Maintenance Schedule .......................... 21

Maintenance .......................................... 21

Service and Adjustments ....................... 26

Storage .................................................. 31

Troubleshooting ..................................... 32

Sears Service ......................... Back Cover

Craftsman Riding Equipment Warranty:
Lawn Tractors, Garden Tractors, Zero Turn Riders

CRAFTSMAN TWO YEAR FULL WARRANTY

FOR -P¢¢OYEARS from the date of purchase, if any non-expendable part of this riding
equipment fails due to a defect in material or workmanship, visit www.craftsman.com or

call 1-800-659-5917 to arrange for free in-home repair.
The frame and front axle will be repaired free of charge for five years from the date of

purchase if defective in material or workmanship.
tn all cases, if repair proves impossible, the riding equipment will be replaced free of

charge with the same or an equivalent model.
The battery will be replaced free of charge for 90 days from the date of purchase if

defective in material or workmanship (our testing provesthat it will not hold a charge).

This warranty isvoid if this product is ever used while providing commercial services or if

rented to another person.

This warranty covers ONLY defects in material and workmanship. Warranty
coverage does NOT include:

• Expendable items that can wear out from normal use within the warranty period,

including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard maintenance servicing, oil changes, or tune-ups.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Tire or wheel replacement or repair resulting from normal wear, accident, or improper

operation or maintenance.

• Repairs necessary because of operator abuse, including but not limited to damage

caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, includingbut not limited to,
electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or failure to maintain the riding equipment according to the instructions
contained in the operator's manual.

• Engine (fuel system) cleaning or repairs caused byfuel determined to be

contaminated or oxidized (stale). In general, fuel should be used within 30 days of its

purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

This warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.

Sears Brands Management Corporation, Hoffman Estates, IL 60179

2

_DANGER: This cutting machine is capable of amputating hands and feet and
throwing objects, Failure to observe the following safety instructions could result

in serious injury or death.

_WARNING: Inorderto prevent acciden-
tal starting when setting up, transporting,

adjusting or making repairs, always discon-

nectspark plugwire and place wire where
it cannot contact spark plug.

A(_WARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

_WARNING: Tow only the attachments
that are recommended by and comply with

specifications of the manufacturer of your
tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on aslope. Too heavy of aload, while

on a slope, is dangerous. Tires can lose

traction with the ground and cause you to

lose control of your tractor.

_IbWARNING: Engine exhaust, some of

its constituents, and certain vehicle compo-
nentscontain oremit chemicals known tothe

State of California tocause cancer and birth
defects or other reproductive harm.

_.WARNING: Battery posts, terminals and
related accessories contain lead and lead

compounds, chemicals known tothe State of
California to cause cancer andbirth defects

or other reproductive harm. Wash hands

after handling.
I. GENERAL OPERATION

• Read, understand, and follow all instruc-

tions on the machine and inthe manual
before starting.

• Do not put hands or feet near rotating
parts or under the machine, Keep clear
of the discharge opening at all times.

o Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

• Clear the area ofobjects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blades.

• Be sure the area is clear of bystanders
beforeoperating. Stop machineifanyone

enters the area.

• Never carry passengers.

• Do not mow inreverse unless absolutely
necessary. Always lookdown and behind
before and while backing.

• Never direct discharged materialtoward
anyone. Avoid discharging material

against a wall or obstruction. Material

may ricochet back toward the operator.

Stop the blades when crossing gravel
surfaces.

• Do not operate machine without the en-
tire grass catcher, discharge chute, or
othersafety devices inplace and working.

• Slow down before turning.

• Never leave a running machine unat-
tended. Always turn off blades, set

parking brake, stop engine, and remove
keys before dismounting.

• Disengage blades when not mowing.

Shut off engine and wait for all parts to
come toacomplete stop before cleaning

the machine, removingthe grass catcher,

or unclogging the discharge chute.

• Operate machine onlyin daylight or good

artificial light.

° Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extracarewhen loading orunloading

the machine into a trailer or truck.

o Always wear eyeprotection when operat-

ing machine.

- Data indicates that operators, age 60

years and above, are involved in a large
percentage of riding mower-related inju-
ries. These operators should evaluate

their ability to operate the riding mower
safely enough to protectthemselves and

others from serious injury.

• Follow the manufacturer's recommen-
dation for wheel weights or counter-
weights.

• Keep machine free of grass, leaves or
other debris build-up which can touch hot
exhaust/engine parts and burn. Do not
allow the mower to plow leaves or other
debris which can cause build-up to OC-
cur. Clean any oil or fuel spillage before
operating or storing the machine. Allow

machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to lossof
control and tip-over accidents, which can

result in severe injury or death. Operation
on all slopes requires extra caution. Ifyou

cannot back upthe slope or ffyoufeel uneasy
on it, do not mow it.
° Mow up and down slopes, not across,

• Watch for holes, ruts, bumps, rocks, or

other hidden objects. Uneven terrain
could overturn the machine. Tall grass

can hide obstacles.

• Choose a low ground speed so that you

will not have to stop or shift while on the
slope.

• Do not mow on wetgrass. Tires may lose

traction,
Always keep the machine in gear when

going down slopes. Do notshiftto neutral

and coast downhill.

• Avoid starting, stopping, orturning on a

slope. Ifthetires]osetraction, disengage
the blades and proceed slowly straight
down the slope.

• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction, which

could cause the machine to roll over.

• Use extra care while operating machine
with grass catchers or other attachments;
they can affect the stability of the ma-
chine. Do no use on steep slopes.

• Do not try to stabilize the machine by
putting your foot on the ground.

• Do not mow near drop-offs, ditches,
or embankments. The machine could

suddenly roll over if a wheel is over the
edge or if the edge caves in,

I11.CHILDREN
Tragic accidents can occur if the operator

is not alert to the presence of children.
Children are often attracted to the machine

and the mowing activity. Never assume
that children will remain where you last

saw them.

• Keep children out of the mowing area
and inthe watchful care of aresponsible
adult other than the operator.

Be alert and turn machine off if a child
enters the area.

• Before and while backing, look behind
and down for small children,

4

• Never carry children, even with the
blades shut off. They may fall off and
beseriously injured or interfere with safe
machine operation. Children who have
beengiven ridesinthepast may suddenly

appear in the mowing area for another

ride and be run over or backed over by

the machine.

• Never allow children to operate the ma-

chine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects
that may block your view of a child.

IV. TOWING

• Tow only with a machine that hasa hitch
designedfortowing. Do not attach towed
equipment except at the hitch point.

- Fotlowthe manufacturer's recommenda-

tion for weight limits for towed equipmen t

and towing on slopes.

• Never allow children or others in or on

towed equipment.

• Onslopes,theweight ofthetowed equip-
ment may cause loss of traction and loss
of control.

• Travel slowly and allow extra distance to

stop,

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property dam-

age, use extreme care in handling gasoline.
Gasoline is extremely flammable and the

vapors are explosive.

• Extinguish all cigarettes, cigars, pipes,

and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with
the engine running. Allow engine to coot
before refueling.

• Never fuelthe machine indoors.

• Neverstorethemachineorfuelcontainer
where there is an open flame, spark, or

pilotlight such as on a water heater or
other appliances.

• Never fill containers inside a vehicle or
on a truck or trailer bed with plasticliner.

Always place containers on the ground

away from your vehicle when filling.

• Remove gas-powered equipment from

the truck or trailer and refuel it on the

ground. Ifthis is not possible, then refuel

such equipmentwith a portable container,

rather than from a gasoline dispenser
nozzle.

° Keep the nozzle in contact with the rim

ofthe fuel tank or container opening at
alltimes until fueling is complete. Do not
use a nozzle lock-open device.

• lffuel isspilled on clothing, change cloth-
ing immediately.

° Never overfill fuel tank, Replace gas cap

andtighten securely.

GENERAL SERVICE

° Never operate machine in a closed

area.

• Keepall nutsand boltstightto besurethe
equipment is in safe working condition.

• Nevertamperwith safetydevices. Check

their proper operation regularly.

• Keep machine free of grass, leaves, or
other debris build-up. Clean oi! or fuel

spillage and remove anyfuel-soaked de-
bris. Allow machineto cool beforestoring.

• If you strike a foreign object, stop and
inspectthe machine. Repair,ifnecessary,
before restarting.

• Never make any adjustments or repairs

with the engine running.

• Checkgrasscatcher components and the
discharge chute frequently and replace

with manufacturer's recommended parts,

when necessary.

o Mowerbfadesaresharp. Wraptheblade

or wear gloves, and use extra caution

when servicing them.

° Checkbrakeoperationfrequentty. Adjust

and service as required,

- Maintain or replacesafetyand instruction
labels, as necessary.

- Be sure the area is clear of bystanders
beforeoperating. Stop machine ifanyone

enters the area.

• Never carry passengers.

Do not mow in reverse unlessabsolutely
necessary,Always look downand behind
before and while backing,
Never carry children, even with the
blades shut off. They may fall off and
beseriously injuredor interferewithsafe
machine operation. Children who have

beengiven ridesinthepastmaysuddenly
appear in the mowing area for another

ride and be run over or backed over by

themachine.

Keep children out of the mowing area
andin the watchful care ofa responsible
adult other than the operator,

Be alert and turn machine off if a child
enters the area.

• Before and while backing, look behind
and down for small children,

• Mow upanddown slopes (15° Max), not

across,

• Choose a low ground speed sothat you
willnot have to stop or shift whileonthe

slope.

• Avoid starting, stopping, or turning on a
slope. Ifthetires Iosetraction, disengage

the blades and proceed slowly straight
downthe slope.

• if machine stops while going uphill,

disengageblades, shiftintoreverseand
back down slowly,

• Do notturnon slopes unless necessary,

and then, turn slowly and gradually
downhill, if possible.

PRODUCTSPECIFICATIONS

GasolineCapacity 4 Gallons
andType: UnleadedRegular

Oil Type SAE 10W30(above32°Fj

API-SG-SL): SAE 5W30(below 32°1=)

Oil Capacity: W/Filter: 64 oz

Spark Plug: Champion RCt2YC

(Gap: ,030")

Ground Speed Forward: 0 - 7.8

Reverse: 0 - 2.1

ChargingSystem: 15 Amps @ 3600 RPM
Battery: Amp/Hr: 28

Min. CCA: 230
Case size: UIR

Blade Bolt 45-55 Ft, Lbs.
Torque:

CONGRATULATIONS onyour purchase of
a new tractor. It has been designed, engi-
neered and manufactured togiveyouthebest

possible dependability and performance,
Should youexperience any problemyou can-

not easily remedy, please contact aSears or
other qualified service center.We have com-

petent, well-trained representatives andthe
proper tools to service or repair this tractor.

Please read and retain this manual. The
instructions will enable you to assemble

and maintain your tractor properly. Always
observe the "SAFETY RULES",

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regularschedule in maintaining,
caring for and using your tractor,

• Follow the instructions under "Mainte-
nance" and "Storage" sections of this

owner's manual.

_WARNING: This tractor isequipped with

aninternal combustion engine andshould not
be used on or near any unimproved forest-

covered, brush-covered or grass-covered

land unless the engine's exhaust system is

equipped with aspark arrestor meeting ap-

plicable local or state laws (ifany). ifaspark

arrester is used, it should be maintained in
effective working order by the operator.

Inthe state ofCalifo rniatheabove is required
bylaw (Section 4442 ofthe California Public

Resources Code). Other states may have

similar laws. Federal laws apply on federal
lands. A spark arrestor for the muffler is

availablethrough your nearestSears service
center (See REPAIR PARTS manual),

REPAIR PROTECTION

AGREEMENTS

Congratulationson makinga smart purchase.

Your new Craftsman4bproduct is designed

and manufactured for years of dependable
operation.But like all products, it may require
repairfrom time to time. That's when having

a RepairProtection Agreement cansave you

money and aggravation.

Purchase a Repair Protection Agreement
now and protect yourself from unexpected
hassle and expense.

Here's what's included in the Agreement:

• Expertse_Jice byour 12,000 profesional
repair specialists.

• Unlimited service and nocharge for parts
and labor on all covered repairs.

• Product replacement if your covered
product can't be fixed,

- Discount of 10% from regular price of
service and service-related parts not

covered bythe agreement; also, 10% off
regular price of preventive maintenance

check,

• Fast help by phone - phone support

from aSears representative on products

requiring in-home repair,plusconvenient
repair scheduling,

Once you purchase the Agreement, a
simple phone call is all that ittakes for you
to schedule service. You can call anytime
day or night, or schedule aservice appoint-

ment online.
Sears has over 12,000 professional repair

specialists, who have access to over 4.5

million quality parts and accessories, That's
the kind ofprofessionalism you can counton
to help prolong the life of your new purchase
for years to come. Purchase your Repair

Protection Agreement today[

Some limitations and exclusions apply.

Forprices and additional information call

1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home
appliances, garage door openers, water

heaters, and other major home items, inthe

U.S.A. call 1-800-4-MY-HOME®

6

Mower

©

(2) Rear

Lift Link

(5) 1-3/16 Assemblies

O.D. Washers

(1) Small

Retainer Springs

Retainer Springs

(1) Front _-_

Lift Link \_,_
Assembly

i i HI , I

If Equipped

(1) Anti-Sway Bar (1) 3/40.D.

Washers

(1) Small Retainer

Springs

Mower Front Wheel

(1) Shoulder Bolt

(1) t-t/40.D.

Washer

(1) 3/8-16

(1) Wheel Locknut

(1) Oil Drain Tube Slope Sheet

Keys

It

(2) Keys

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor

all parts and hardware you assemble must be tightened securely. Use the correct tools

as necessary to ensure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly
easier. Standard wrench sizes are listed.

(2) 7/16" wrenches Utility knife
(t) 1/2" wrench Tire pressure gauge

(1) 3/4" wrench Pliers
(I) 3/4" socket w/drive ratchet
(1) 9/16" wrench Flashlight

2. Lift upadjustmentlever (A)andslideseat
until a comfortable position is reached

which allows you to press clutch/brake

pedal all the way down.

3. Release lever to lock seat in position.

When right or left hand ismentioned in this
manual,itmeanswhenyou areintheoperating
position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON
UNPACK CARTON

• Remove all accessible loose parts and

parts cartons from carton.

. Cut along dotted lines on al! four panels

of carton. Remove end panels and lay
side panels flat.

• Remove mower and packing materials.

• Check for any additional loose parts or
cartons and remove.

BEFORE REMOVING TRACTOR
FROM SKID

TO CHECK BATTERY

I. Lift hood to raised position,
NOTE: Ifthis battery is put into service after

month and year indicatedon label (label is
located between terminals) charge battery

for minimum of one hour at 6-10 amps. (See

"BATTERY" in Maintenance section of this
manual for charging instructions),

. Forbatteryandbatterycableinstallationsee

"REPLACING BATTERY"inthe"Service

andAdjustments" section inthis manual.

Label

NOTE: You may now roll yourtractor off the

skid.Followthe appropriate instruction below
to remove thetractor from the skid.

_:_ WARNING: Before starting, read, un-
derstand and follow all instructions in the

Operation section of this manual. Be sure
tractor isin a well-ventilated area. Be sure

the area in front of tractor is clear of other
people and objects.

TO ROLL TRACTOR OFF SKID (See
Operation section for location and

function of controls)

1. Raise attachment lift leverto its highest
position.

2. Release parking brake by depressing
brake pedal.

3. Place freewheel control in disengaged
position to disengage transmission (See
'q'OTRANSPORT" inthe Operation sec-

tion of this manual).

4. Roll tractor forward off skid.

TO INSTALL MOWER

1. SET PARKING BRAKE LEVER AND
LOWER ATTACHMENT LIFT LEVER

• Depress clutch!brake pedal all the way
down and hold.

• Pull parking brake lever up and hold,
release pressurefrom clutch/brake pedal,

then release parking brake lever. Pedal
should remain in brake position. Ensure

parking brake will hold tractor secure.

ADJUST SEAT

1. Sit in seat.

8

,_CAUTION: Lift lever is spring loaded.

Have a tight grip on lift lever, loweritslowly
and engage in lowest position, Lift lever is

[ocated on left side of fender.

Uft
Lever

2. ASSEMBLE FRONT GAUGE WHEEL
e_V)TO FRONT OF MOWER

H. Front Mower Bracket

W. Front Gauge Wheel
X, Shoulder Bolt

Y 1-1/40.D. Washer
Z. 3/8-t6 Locknut

3. TURN STEERING WHEEL LEFT AND
POSITION MOWER

• Turn steering wheel to the left as far as it

will goand position moweron rightside of
tractorwith deflectorshie[d (Q)tothe right,

Front

Q, Deflector Shield

4. SLIDE MOWER UNDER TRACTOR

• Bring belt forward and check belt for
properrouting in allmowerpuIley grooves.

NOTE: Be sure mower side suspension
arms (A)are pointing forward before sliding

mower under tractor.

• Slide mower under tractor until it is

centered under tractor,

A, Mower Side Suspension Arms
B. Retainer Spring
C. Rear Lift Unk(S)
D. Right Side Rear Mower Bracket
E. Front Lift Unk Assembly
E Front Suspension Bracket

H. Front Mower Bracket

I. Left Side Rear Mower Bracket

K, Belt Tension Rod
L Locking Bracket

M, Engine Clutch Pulley
Q. Deflector Shield

S. Anti-Sway Bar
W, Front Gauge Wheel

9

A. MowerSideSuspensionArms
Q. DeflectorShield

5, INSTALL ANTI-SWAY BAR (S)

(IF EQUIPPED)

ANTI-SWAY BAR (S)

_ Towards Towards

Transaxle MowerDeck

90° End IntegratedWasherEnd

t From right side of mower, first insert

90° end of anti-sway bar (S) into hole in
transaxle bracket (T), located near left
rear tire in front of transaxle,

NOTE: Flashlight may be helpful.

Anti-Sway I_ z?..............

,:.Ci/ "-,

Bar(S) _'._z%> _ [ J \

Location.,,_ ' i......."-.

Transaxle Bracket (_

Located Between Rear Tires

NOTE: Depending onmodel, bracket (T)may
bedifferent than shown but holefor anti-sway

bar will be in same position/location.

• Pivot the integrated washer end of anti-
sway bar (S)towards mower deckbracket
on right side of mower. Insert integrated

washer end ofbar into holein rear mower

bracket (D). Move mower as needed to
insert integrated washer end of bar into
rear mower bracket (D).

• Secure with small washer and small
retainer spring as shown.

D. Right SideRear MowerBracket

S. Anti-SwayBar
T. TransaxleBracket

6. ATTACH MOWER SIDE SUSPENSION
ARMS (A) TO CHASSIS

• Position front hole insidesuspension arm

(A)over pinon outside of tractor chassis

and secure with large washer and large

retainer spring (B).

° Repeat on opposite side of tractor.

A, Mower Side Suspension Arms
B, Retainer Spring

D, Right Side Rear Mower Bracket

7. ATTACH REAR LIFT LINKS (C)

• Insert rod end of rear lift link (C) into hole
(U) in tractor lift shaft suspension arm
and pivot link down to mower,

• Liftrearcorner of mower and positionslot
in link assembly over pin on rear mower
bracket (D)and secure with largewasher
and large retainer spring.

• Repeat on opposite side of tractor.

10

D. Mower Bracket

'U. Hole

8 ATTACH FRONT LINK (E)

• Turn steering wheel to position wheels
straight forward.

• From front of tractor, insert rod end of
front link (E) through front hole in tractor
front suspension bracket (F),

• Moveto leftside ofmower and and insert

large retainer spring (G) through hole in

front link (E) behind front suspension

bracket (F).

• Insert other end of link (E) into hole in
front mower bracket (H)and secure with
washer and small retainer spring (J).

NOTE: Requires deck lifting.

FrontLink [ I

Location, ! /" - -'\

_J

9 INSTALL BELT ON ENGINE CLUTCH

PULLEY (M)

• Disengage belt tension rod (K) from
locking bracket (L).

• Install belt onto engine clutch pulley (M).

M.Engine

Clutch Pulley

IMPORTANT: Check belt for properrouting
in all mower pufley grooves and under

mandrel covers.

• Engage belt tension rod (K) on locking
bracket (L),

_CAUTION: Belt tension rod is spring

loaded. Have atight grip on rod and engage
slowly.

• Raise attachment lift lever to highest

position.

• If necessary, adjust gauge wheels

before operating mower asshown in the
Operation section of this manual,

MOWER DRWE BELT INSTALLATION

Follow procedure described in "TO
REPLACE MOWER BLADE DRIVE BELT"

in the "Service and Adjustments" section of

this manual.

-_'. Front Lift Link Assembly
E Front Suspension Bracket
G. Large Retainer Spring

H. Front Mower Bracket

J. Small Retainer Spring

M. Engine Clutch Pulley

11

CHECK TIRE PRESSURE

The tires on your tractor were over-inflated
atthe factory for shipping purposes. Correct
tire pressure is important for best cutting

performance.

• Reducetire pressure toPSfshown ontires,

CHECK DECK LEVELNESS

For best cutting results, mower housing
should be properly leveled. See "TO LEVEL
MOWER" in the Service and Adjustments

section of this manual.
CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for replacing
motion and mower blade drive belts in the

Serviceand Adjustments section ofthis man-
ual,Vedfy that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor,
checkto seethat the brake isoperating prop-

erly. See"TO CHECKBRAKE" intheService
and Adjustments section of this manual.

t/If'CHECKLIST

Before you operate your new tractor,we
wish to assure that you receive the best

performance and satisfaction from this
Quality Product,

Please review the following checklist:
t/" All assembly instructions have been

completed.

J" No remaining loose parts in carton.
_" Battery is properly prepared and

charged.

vf Seat is adjusted comfortably and tight-

ened securely.

J" All tires are properly inflated, (Forship-

pingpurposes, thetires were overinflated

at the factory).

i/" Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated

for leveling).

J" Check mower and drive belts. Be sure

they are routed properly around pulleys
and inside all belt keepers.

_4"Check wiring. See that all connections

are still secure and wires are properly
clamped,

_" Before driving tractor, be sure freewheel

control is in "transmission engaged"
position (see "TO TRANSPORT" in the

Operation section of this manual).

While learning howto useyour tractor,payex-
traattention tothe following important items:

V" Engine oil is at proper level,
v( Fuel tank isfilledwithfresh, clean,regular

unleaded gasoline.

v( Become familiar with all controls, their

location and function. Operate them
before you start the engine.

_/" Besure brake system isinsafe operating

condition.

_/" Be sure Operator Presence System and

Reverse Operation System (ROS) are
working properly (See the Operation and
Maintenance sections inthis manual).

_" It is important to purge the transmission

before operating your tractor for the first

time. Followproper starting andtransmis-
sion purginginstructions (See "TOSTART

ENGIHE"and "PURGETRANSMISSION"
inthe Operation section ofthis manual).

12

Thesesymbolsmayappearonyourtractoror inliterature supplied with the product.

Learn and understand their meaning.

R N H

REVERSE NEUTRAL HIGH

ENGINE OFF REVERSE ENGINE ON

OPERATION

SYSTEM (ROS)

LIGHTS ON FUEL BATTERY

L I'-.I

LOW CHOKE FAST SLOW

ENGINE START PARKING BRAKE MOWER HEIGHT

÷

REVERSE FORWARD

ATTACHMENT ATTACHMENT DANGER, KEEP HANDS

CLUTCH DISENGAGED CLUTCH ENGAGED AND FEET AWAY

FREEWHEEL

(Automatic Models only)

IGNmON SWITCH

MOWER LIFT

Failure to follow instructions
could result in serious injury or

death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can

result in death, serious injury
and/or property damage,

CRUISE CONTROL CLUTCH/BRAKE

PEDAL

®@@@@

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SEC'i'ION)

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.
CAUTION when used without the alert symbol,

indicates a situation that could result tn damage

to the tractor and/or engtne.

HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury

and/or property damage.

/_ FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or
property damage,

13

KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations withyour tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.

Our tractorsconform to the applicable safety standards of the

American National Standards Institute.

(A) ATTACHMENT LIFT LEVER- Usedto
raise and lower the mower or other attach-

ments mounted to your tractor.
(B) BRAKE PEDAL - Usedfor brakingthe

tractorand startingthe engine.

(C) PARKING BRAKE- Locksclutch/brake
pedal into the brake position.
(D) THROTTLE CONTROL- Used to con-

trol engine speed.

(E) ATTACHMENT CLUTCH SWITCH

- Usedtoengage the mower blades, orother
attachments mounted to your tractor.

(F) IGNITION SWITCH - Used for starting
and stopping the engine.
(G) REVERSE OPERATION SYSTEM
(ROS) "ON" POSITION- Allows operation
ofmower or other powered attachment while

in reverse.

(H) LIGHT SWITCH - Turnsthe headlights

on and off.
(J) CRUISE CONTROL LEVER- Usedtoset

forward movement oftractor atdesired speed

without holding the forward drive pedal,
(K) FORWARD DRIVE PEDAL - Usedfor

forwardmovementoftractor.

(L)REVERSE DRIVE PEDAL-Usedforreverse
movementof tractor.

(N)CHOKE CONTROL- Usedwhen starting
a cold engine.
(P) SERVICE REMINDER / HOUR METER

- Indicates when service is required for the
engine and mower.

14

Theoperationofanytractorcanresultinforeignobjectsthrownintothe
eyes,whichcanresultinsevereeyedamage.Alwayswearsafetyglasses
oreyeshieldswhileoperatingyourtractororperforminganyadjustments

orrepairs.Werecommendstandardsafetyglassesorawidevisionsafety
maskwornoverspectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE
Your tractor is equipped with an operator

presence sensing switch. When engine is
running,any attempt bythe operatortoleave
theseat withoutfirstsetting the parkingbrake

willshut offthe engine.
t. Depress brake pedat(B)allthe waydown

and hold.

2. Pull parking brake lever (C) upand hold,
release pressure from brake pedal (B),

then release parking brake lever. Pedal

should remain in brake position. Make
sureparkingbrake will holdtractorsecure.

STOPPING

MOWER BLADES -

- TOstop mower blades, move attachment
clutch clutch lever to disengaged position

(t'_1)Attachment (t'_)Attachment

ClutchSwitch ClutchSwitch

"Engaged.... Disengaged"

GROUND DRIVE -

• Tostop ground drive, depress brake pedal

all the way down.
IMPORTANT: Forward and reverse drive
pedals return to neutral position when not

depressed.

ENGINE -

• Movethrottle control (D) between halfand
full speed (fast) position.

NOTE: Failure to move throttle control be-

tween half and full speed (fast) position, be-
forestopping, may cause engineto"backfire".

* Turn ignition key (F) to "STOP" position

andremove key.Always remove keywhen
leavingtractorto prevent unauthorized use.

° Never use choke (N) to stop engine.
IMPORTANT: Leavingthe ignitionswitch in

any position other than "STOP" will cause
the battery to discharge and go dead.

NOTE: Undercertain conditionswhentractor
is standing idlewith the engine running, hot

engine exhaust gases may cause "brown-

ing"of grass. To eliminate this possibility,
always stop engine when stopping tractor

on grass areas.
ACAUTION: Always stop tractor com-

pletely, as described above, before leaving

the operator's position.

TO USE THROTTLE CONTROL (D)
Always operate engine at full speed (fast).

° Operating engine at less than full speed

(fast)reducesengine'soperatingefficiency.

• Full speed (fast) offers the best mower
performance.

TO USE CHOKE CONTROL (N)
Use choke controlwheneveryou arestarting

a coldengine. Do not use to starta warm
engine.

• To engage choke control, pull knob out.
Slowly push knob into disengage.

15

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is

controlled by the forward and reverse drive
pedals.

1. Start tractor and release parking
brake.

2, Slowly depress forward(K) or reverse(L)

drive pedal to begin movement. Ground
speed increases the further down the
pedal is depressed.

TO USE CRUISE CONTROL

The cruise control feature can be usedfor
forward travel only.

SYSTEM CHARACTERISTICS
The cruise control should only be used

while mowing or transporting on relatively
smooth, straight surfaces. Other conditions
such astrimming at slow speeds may cause
the cruise control to disengage. Do not use

the cruise control on slopes, rough terrian
or while trimmimg or turning.

- With forward drive pedal depressed to
desired speed, pull cruise control lever

(J) up and hold while lifting your foot off

the pedal, then release the lever.

Todisengage the cruise control, depress the

brake pedal, tap on forward drive pedal or

push the cruise control lever down.
TO ADJUST MOWER CUTTING HEIGHT
The position ofthe attachment lift lever (A)

determines the cutting height.

• Put attachment lift lever indesired cutting

height slot.

• Slide pointer tab (T) to desired cutting

height asareminderfor nexttimeyou mow,

The cutting height range is approximately

1"to 4". The heights are measured from the
groundtothe bladetipwith the engine notrun-
ning.These heightsareapproximateand may
vary depending upon soil conditions, height
of grass and types of grass being mowed.

• The average lawn should be cut to ap-

proximately 2-1/2" during the coolseason

and to over 3" during hot months. For

healthier and better looking lawns, mow

often andafter moderate growth.

• For best cutting performance, grass over

6" in height should be mowedtwice. Make
the first cut relatively high; the second to
desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when
they are slightly off the ground when mower

is at the desired cutting height in operating

position.Gauge wheels then keep the deck
in proper position to help prevent scalping

in most terrain conditions.
NOTE: Adjust gauge wheels with tractor on

a flat level surface.

1. Adjust mower to desired cutting height
(See 'q'O ADJUST MOWER CUTTING

HEIGHT" in this section of manual)i

2. With mowerin desired heightofcutposi-

tion, gauge wheels should be assembled
so they areslightly off the ground, Install

gauge wheel inappropriate hole. Tighten

securely.

3. Repeat for all, installing gauge wheel in
same adjustment hole.

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch, Any attempt bythe

operator to leave the seat with the engine

running and the attachment clutch engaged
will shut off the engine. You must remain
fully and centrally positioned in the seat to
preventthe engine from hesitating or cutting
offwhen operating your equipmenton rough,
rolling terrain or hills,

1. Select desired height of cut with attach-

ment lift lever.

2. Start mower blades by engaging attach-

merit clutch control.

16

TO STOP MOWER BLADES

Disengage attachment clutch control.
_OAUTION: Do not operate the mower

without either the entire grass catcher, on
mowers so equipped, orthe deflector shield

(S) in place.

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse

Operation System (ROS). Any attempt by

the operatortotravelinthe reversedirection

withthe attachmentclutch engagedwillshut
off the engine unless ignitionkey is placed

in the ROS "ON" position.

_WARNING: Backing up with the at-
tachment clutch engaged while mowing is
stronglydiscouraged. Turningthe ROS"ON",
to allow reverse operation with the attach-
ment clutch engaged, should only be done
when the operator decides it isnecessary to
reposition the machine with the attachment

engaged. Do not mow in reverse unless

absolutely necessary.
USINGTHE REVERSEOPERATIONSYSTEM

Onlyuseifyouare certainnochildrenorother
bystanders willenter the mowing area.

1. Depress brake pedal allthe way down.

2. With engine running, turn ignitionkey
counterclockwisetoROS "ON" position.

3. Lookdown and behind before and while
backing.

4, Slowly depress reverse drive pedal to

start movement.

5. When use of the ROS is no longer
needed, turn the ignitionkey clockwise

to engine "ON" position.

ROS "ON" Position

Engine "ON" Position
(Normal Operating)

TO OPERATE ON HILLS
_)AWARNING: Do not drive up or down

hillswithslopes greater than 15° and donot
drive across anyslope. Use the slope guide

providedat the back ofthismanual.

• Choose the slowest speed before starting
up or down hills.

• Avoid stopping or changing speed on

hills.

• If stopping is absolutely necessary, push
brake pedal quickly to brake position and
engage parkingbrake.

• Torestart movement, slowly release park-
ing brake and brake pedal.

• Slowly depress appropriate drive pedal to

slowest setting.

• Make all turns slowly.

TO TRANSPORT
When pushing or towing your tractor, be

sure to disengage transmission by placing
freewheel control in freewheeling position.

Free wheel control is located at the rear
drawbar of tractor.

• Raise attachment lift to highest position

with attachment lift control.

• Pull freewheel controI out and into the slot
andrelease so it isheld inthe disengaged

position.

• Do not pushor tow tractor at more than

two (2) MPH.

° Toreengagetransmission, reverseabove

procedure.

NOTE: To protect hood from damage when

transportingyourtractoron atruck or atrailer,

besure hood isclosedandsecured totractor.
Use an appropriate means of tying hood to

tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recom-

mended by and comply with specifications

of the manufacturer of your tractor. Use
common sense when towing. Too heavy of

a load, while on aslope, isdangerous. Tires
can lose traction with the ground and cause

you to lose control of your tractor.

17

SERVICE REMINDER/HOUR METER

Service reminder shows the total number

of hours the engine has run and flashes to

indicate that the engine or mower needs ser-

vicing. When service is required, the service

reminder will flash for two hours. To service

engine and mower, see the Maintenance
section of this manual.

NOTE: Service reminder runs when the
ignition key is in any position but "STOP".

For acurate reading, be sure key remains
in the "STOP" position when engine is not

running.

BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL

The engine inyour tractor has beenshipped,
from the factory, already filled with summer

weight oil.

1. Check engine oil with tractor on level
ground.

2. Unthread and remove oilfill cap/dipstick;

wipe oil off. Reinsert the dipstick into the
tube and rest oil fill cap on the tube. Do

notthreadthe capontothetube. Remove
and read oil level. If necessary, add oil
until "FULE' mark on dipstick is reached.

Do not overfill.

3. For cold weather operation you should
change oil for easier starting (See the oil
viscosity chart in the Maintenance section

of this manual).

4. Tochange engine oil, seethe Maintenance
section in this manual.

5. Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular

unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil

with gasoline. Purchase fuel in quanti-
ties that can be used within 30 days to

_assure fuel freshness.

_IbCAUTION: Wipe off any spilled oil or
t'uel. Do not store, spill or use gasoline

near an open flame.
IMPORTANT: When operating in temper-
atures below 32°F(0°C), use fresh, clean
winter grade gasoline to help ensure good
cold weather starting.

CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can
attract moisture which leads to separation

andformation ofacids duringstorage. Acidic
gas candamagethe fuel systemofan engine
while in storage. Toavoid engine problems,
the fuel system should be emptied before
storage of 30 days or longer. Drain the gas
tank, start the engine and let it run until the
fuellines and carburetor areempty. Usefresh
fuel next season. See Storage Instructions

for additionaI information. Never useengine

orcarburetor cleaner products in thefueltank
or permanent damage may occur.

RESERVE FUEL VALVE OPERATION

1. Raise seat to access reserve fuel

valve.

2. in normal operation,valve should be

set to primary (as shown inview)

3, Iftractorruns out offuel, rotate valve

handle to reserve.

4, Drive tractor to be refueled.

5. After refueling, return valve to primary
position.

Reserve
Fuel Valve

©

Primary

TO START ENGINE

When starting the engine for the first time or

if the engine has run out of fuel, it will take
extra cranking time to move fuel from the
tank to the engine,

1. Be surefreewheel control is inthe trans-
mission engaged position.

2. Siton seat inoperating position, depress
brake pedal and set parking brake.

3. Move attachment clutch to disengaged
position.

4. Move throttle control to fast position

5. Pull choke control outfor a cold engine

start attempt. For a warm engine start
attempt the choke control may not be

needed.

NOTE: Before starting, read the warm and
cold starting procedures below.

18

6. Insert key into ignition and turn key
clockwise to start position and release

keyas soon as engine starts. Do not run
starter continuously for more than fifteen
seconds per minute. If the engine does
not start after several attempts, push

choke control in,wait afew minutes and
try again. If engine still does notstart, pull
the choke control out and retry.

WARM WEATHER STARTING (50°F/10°C

and above)

7. When engine starts, slowly push choke
control in until the engine begins to run

smoothly. If the engine start_ to run

roughly,pullthe choke control outslightly

for a few seconds and then continue to

push the control in slowly.

8. The attachments and ground drive can
now be used. Ifthe engine does notaccept

the load, restart the engine and allow itto
warm up for one minute using the choke

as described above.

COLD WEATHER STARTING (50_F/10°C
and below)

9. When engine starts, slowly push choke

Control in until the engine begins to run
smoothly. Continue to push the choke

control insmall steps allowing the engine
to accept small changes in speed and
load, until the choke control is fully in.
If the engine starts to run roughly, pull

the choke control out slightly for a few

seconds and then continue to push the

control in slowly. This may require an

engine warm-up period from several
seconds to several minutes, depending
on the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather, the

transmissionshould bewarmed upas follows:

I. Be sure the tractor is on level ground.

2. Release the parking brake and let the
brake slowly return to operating position.

3. A![ow one minute for transmission to

warm up. This can be done during the
engine warm up period.

4. The attachments can be used during the

enginewarm-up period after thetransmis-
sion has beenwarmed upand may require

the choke control be pulled out slightly.

NOTE: Ifat a high altitude (above 3000 feet)
or in cold temperatures (below 32°F/0°C)

the carburetor fuet mixture may need to De
adjusted for best engine performance (see

"TOADJUSTCARBURETOR"intheService
and Adjustments section of this manual).

PURGE TRANSMISSION

,_CAUTION: Never engage ordisengage
freewheel lever while the engine is running.

Toensureproperoperationand performance,

it is recommended that the transmissionbe
purged before operating tractor for the first

time.This procedurewill removeanytrapped
air inside the transmission which may have

developed during shipping of your tractor.
IMPORTANT: Should your transmission

require removal for service or replacement,
itshoutd bepurged after reinstaUation before
operating the tractor.

1, Place tractor safely on a level surface-

that is clear of objects and open - with
engine off and parking brake set.

2. Disengage transmission by placing
freewheel control in disengaged position

(See "TO TRANSPORT" in this section

of manual).

3. Sitting in the tractor seat, start engine.
After the engine is running, move throttle
control to slow position. Disengage park-
ing brake.

,_IbCAUTiON: At any time, during step 4,
there may be movement ofthe drive wheels.

4. Depressforward drivepedaltofull forward
position and holdforfive (5)seconds and
release pedal. Depress reverse drive
pedal to full reverse position and hold

for five (5) seconds and release pedal.

Repeat this procedure three (3) times.

5. Shutoff engine and set parking brake.

6. Engage transmission by placing free-

wheel control in engaged position (See
"TO TRANSPORT" in this section of

manual).

7. Sitting inthe tractor seat, start engine.
After the engine isrunning, move throttle
control to half (1/2) speed. Disengage
parking brake.

8. Drive tractor forward for approximately
five feet then backwards for five feet,

Repeat this driving procedure three
times.

Your transmission is now purged and now
ready for normal operation,

19

MOWING TIPS
° Tire chains cannot be used when the

mower housing is attached to tractor,

° Mower should be proper[yleveled for best

mowing performance. See "TO LEVEL
MOWER HOUSING" inthe Service and

Adjustments section of this manual,

- The ]eft hand side of mower should be
used for trimming.

• Drivesothatclippings are discharged onto

the areathat has already been cut, Have
the cut area tothe right ofthe tractor, This
will result in a more even distribution of

clippings and more uniform cutting.

• When mowing large areas, start by turning
to the right so that c]ippings will discharge

away from shrubs, fences, driveways,
etc. After one or two rounds, mow in the

opposite direction making ]efthand turns

• If grass is extremely tall, it should be
mowed twice to reduce load and possible

fire hazard from dried clippings, Make
first cut relatively high; the second to the

desired height.

• Do not mow grass when it is wet. Wet
grass will plug mower andleave undesir-

able clumps. Allow grass to dry before

mowing.

• Always operate engine at full throttle

when mowing to assure better mow-

ing performance and proper discharge
of material. Regulate ground speed by

selecting a lowenough speed to give the

mower cutting performance aswell as the
quality of cut desired.

• When operating attachments, select a
ground speed that wilt suit the terrain and
give best performance of the attachment

being used.

2O

MAINTENANCE

SCHEDULE

II iiiiiiii i

Check Brake Oeeratfon

RT CheekTire Pressure ....Cheek Operator Presence & ROS Systems

i Check far Loose Fasteners

C Check/Replace Mower Blades .....

T

Lubr!cation Chart .....

0 Check Battery Level

R Clean Battery and Tsrminals ' '

Clean Debds Off Stee[,ing Plate

Check Transaxle Cooling

Check Mower LeveInes F

Check V-8 elts

Check ER,qine Oil Level

Change EnF!ine OEI {with oil filter)

E Change Engine Oi _wthouto fter)
N Clean Air Filter

G ,Ct,ean Air Screen

| i Inspect MuffIerlSpark An-ester

N Replace Oil Filter (If equ{pped}

Clean En_t!ne CooliNg Fins

,Replace Spark Plug

Replace Air Filter Paper,Cartridge ......

! Replace Fuel Filter

H ,1

, ,,,,

BEFORE EVERY EVeRy EVERY EVERY EVERY BEFORE

F-A_H e 25 50 1130 SEASON STORAGE

USE HOURB HOURS HOURS IIOURS

V' V',,, ,, .....

Vp , ,,

.... v' ,!

v" v'=

V*4 .........

_' v't

v'

............ V',_

....v',._ v"

,, _ ......

v',

v"

GENERAL RECOMMENDATIONS
The warrantyon this tractordoes not cover

items that have been subjected to operator
abuse or negligence, To receive full value

from the warranty, operator must maintain
tractor as instructed in this manual.

Some adjustments will need to be made pe-

riodically to properlymaintain your tractor.
At least once a season, check to see if
you should make any of the adjustments
described in the Service and Adjustments

section of this manual.

- At least once a year you should replace

the spark plug, clean or replace air filter,
and check blades and belts for wear. A

new spark plug and clean air filter assure
proper air-fuel mixture and help your en-
gine run better and last longer,

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operatorpresence and
ROS systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

Z@eSpindle .---_]__,f---_qL'-_- (_ Spindle

rK .__==:_-_L Zerk .

@ Front _ .......... _'i iX@ FrontWheel

Bearing ,._.=...... _,>_

zerk /'_ / _"_ ]i _'-._',.

(.>,/':..,,__2 @,. Engine

I I I 1

I (_GearshifflI :

L "_£- °'_-- = Pivots
d)SAE 30 or 10w30 Motor Oil
® General Purpose Grease

@Refer to Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease the pivot
points which have special nylon bearings.

Viscous lubricants wil! attract dust and dirt
thatwitl shorten the life of the self-lubricating

bearings. Ifyou feel they must be lubricated,
use only a dry, powdered graphite type lu-
bricant sparingly.

21

TRACTOR

Always observe safety ruleswhen performing

any maintenance.
BRAKE OPERATION

Iftractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then

brake must be serviced. (See "TO CHECK

BRAKE" in the Service and Adjustments
section of this manual).

TIRES

- Maintain proper air pressure in all tires

(See PSI ontires).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub-

ber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause
tire damage,

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant may

be purchased from your local parts dealer.

Tire sealant also prevents tire dry rot and

corrosion.
OPERATOR PRESENCE SYSTEM AND

REVERSE OPERATION SYSTEM (ROS)
Be sure operator presence and reverse

operation systems are working properly, if
your tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the
brake pedal is fully depressed, and the

attachment clutch control isin the disen-
gaged position.

CHECK OPERATOR PRESENCE
SYSTEM

• When the engine is running, any attempt

by the operator to leave the seat without
first setting the parking brake should shut
off the engine.

• When the engine is running and the at-

tachment clutch isengaged, any attempt
by the operator to leave the seat should
shut off the engine.

• The attachment clutch should never oper-

ate unless the operaLor is in the seat.

ROS "ON" Position Engine "ON" Position

(Normal Operating)

CHECK REVERSE OPERATION (ROS)
SYSTEM

• Whentheengine isrunning with theignition
switch inthe engine "ON" position and the

attachment clutch engaged, any attempt
bythe operator to shift into reverse should
shut off the engine.

• Whentheengine isrunningwith theignition
switch in the ROS "ON" position and the
attachment clutch engaged, any attempt
bythe operator to shift into reverse should
NOT shut off the engine.

BLADE CARE

Forbest results mower blades mustbesharp.
Replace worn, bent or damaged blades.

ACAUTION: Use only a replacement blade
approved bythe manufacturer ofyourtractor,

Using a blade not approved by the manu-

facturer of your tractor is hazardous, could

damage your tractor and void your warranty.

BLADE REMOVAL

1. Raise mower to highestpositionto allow
access toblades,

NOTE: Protectyourhandswithglovesand/

or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter-

clockwise.

3. installnewbladewithstamped"THIS SIDE
UP"facing deck and mandrel assembly.

IMPORTANT: To ensure proper assembly,
center hole inblade must align with star on
mandrel assembly.

4. Install and tighten blade bolt securely
(45-55 Ft. Lbs. torque).

IMPORTANT: Special blade bolt is heat

treated, Mandrel

Assembly

Blade _ .-_

BATTERY Center Hole--"4_&

Your tractor has a battery charging system
which issufficient for normal use. However,

periodic charging of the battery with an au-

tomotive charger wilt extend its life.

• Keep battery and terminals cIean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on
your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrotyte is

not necessary.

22

TOCLEANBATFERYANDTERMINALS

Corrosionanddirtonthebatteryandtermi-
nalscancausethebatteryto"leak"power.

1. Removeterminalguard.

2. DisconnectBLACKbatterycablefirst
thenREDbatterycableandremove
batteryfromtractor.

3. Rinsethebatterywithplainwateranddry.

4. Cleanterminalsandbatterycableends
withwirebrushuntilbright.

5.Coatterminalswithgreaseorpetroleum
jelly,

6. Reinstallbattery(See"REPLACING
BATTERY"intheSERVICEANDAD-
JUSTMENTSsectionofthismanual),

TRANSAXLE MAINTENANCE

The transmission fan and cooling finsshould

be kept clean to assure proper cooling. Do
not attempttoclean fan or transmission while
engine is running or while the transmission
ishot. To prevent possible damage to seals,
do not use high pressure water or steam to

clean transaxte.

• Inspect cooling fan to be sure fan blades

are intact and clean,

• Jnspect cooling finsfor dirt, grass clippings

andother materials. Topreventdamageto

sea_s,do not use compressed air or high

pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and
fluid maintenance is not required for the life

of the transaxle. Should thetransaxle ever

leak or require servicing, contact your near-

est Sears or other qualified service center.
V-BELTS

CheckV-belts for deterioration andwearafter

t 00 hours of operation and replace ff neces-
sary. The belts are not adjustable. Replace
belts if they begin to slip from wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SG-SL.

Select the oil's SAE viscosity grade

according to your expected operating
temperature.

Change the oil after every 50 hours of op-
eration or at least once a year ifthe tractor
is not used for 50 hours inone year.

Check the crankcase oil level before start-
ing the engine and after each eight (8)

hours of operation,

TO CHANGE ENGINE OIL

Determine temperature range expected
before oil change. All oil must meet API

service classification SG-SL.

• Be sure tractor is on level surface,

, Oil will drain more freely when warm.

• Catch oil in a suitable container,

1. Remove oil fill cap/dipstick, Be careful
not to allow dirt to enter the engine when

changing oil.

2. Remove yellow cap from end of drain
valve and install the drain tube onto the

fitting.

3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.

OilDrainValve

Closed ___ " __._ra_

YellowCap1"__

4. To open, pull out on the drain valve.

5. After oilhasdrained completely, closeand

lock the drain valve by pushing inward
and turning clockwise until the pinis in

the locked position as shown.

6, Remove the drain tube and replace the

cap onto the end of the drain valve.

7. Refillenginewith oilthrough oilfilldipstick

tube. Pour slowly. Do notoverfill. For

approximate capacity see "PRODUCT
SPECIFICATIONS"section ofthismanual.

8. Use gauge on oi! fill cap/dipstick for

checking level Insert dipstick into the

tube and rest the oil fill cap on the tube.

Do netthreadthe cap ontothetubewhen
taking reading. Keep oil at "FULI_' line
on dipstick. Tighten cap onto the tube
securely when finished.

23¸

AIR FILTER

Your engine will not run properly using a
dirty air filter. Service paper cartridge every
two months or every 25 hours of operation,

whichever occurs first.
Service paper cartridge more often under

dusty conditions,
Replace the paper cartridge annually, or after

every I00 hours of operation.
TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged car-
tridge. Handle new cartridge carefully; do

not use if the rubber seal is damaged.

NOTE: Do not wash the paper cartridge
or use pressurized air, as this will damage

the cartridge,

1. Open door (A) on the blower housing to

access the air cleaner element (B).

2. Unhook the latch (C) and remove the
element.

3. Gentlytap the paper elementto dislodge
dirt.

4. Clean all air cleaner components of any

accumulated dirt or foreign material,

Prevent any dirt from entering the throat
of carburetor.

5, Install cleaned or new element on the

base and secure with latch.

6, Close and latch the door,

CLEAN AIR SCREEN

Air screen must be keptfreeof dirtand chaff
toprevent engine damage from overheating.

Clean with a wire brush or compressed airto
remove dirt and stubborn dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS

To ensure proper cooling, make sure the
grass screen, cooling fins, and other exter-
nal surfaces of the engine are kept clean

at all times.
Ever:/ 100 hours of operation (more often

under extremely dusty, dirty conditions),

removethe blower housing and other cooling
shrouds. Clean the cooling fins and external
surfaces as necessary.Makesurethecooling

shrouds are reinstalled.

NOTE: Operatingthe engine witha blocked
grass screen, dirty or plugged cooling fins,
and/or cooling shrouds removed will cause
engine damage due to overheating.

MUFFLER

Inspect and replace corroded muffler and
spark arrester (ifequipped) as itcould create
a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plugtype and gap setting are shown

in "PRODUCT SPECIFICATIONS" section
of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replacedonce each
season. If fuel filter becomesclogged,ob-

structing fuel flow to carburetor,replacement
is required.

1. With engine cool, remove filter and plug

fuel line sections.

2. Place new fuel filter in position infuel line
with arrow pointing towards carburetor.

3. Be sure there are nofuel line leaks and

clamps are properly positioned.

4. Immediatelywipe upanyspilled gasoline.

Cao ,o0

24

CLEANING

• Clean engine, battery, seat, finish, etc.
of all foreign matter,

• Clean debris from steering plate.
Debris can restrict clutch/brake pedal
shaft movement, causing belt slip and

loss of drive.

A CAUTION: Avoid all pinch points and

movable parts

peda]

Clean

Steering System, Dash,

£=

Fender and Mower t_ot Shown

• Keep finished surfaces and wheels
free of all gasoline, oil, etc.

• Protect painted surfaces with automo-
tive type wax.

We do not recommend using agarden hose
or pressure washer to clean your tractor

unless the engine and transmission are
covered to keep water out. Water in engine

or transmissionwill shorten the usefullifeof

your tractor. Use compressed air or a leaf

blower to remove grass, leaves and trash

from tractor and mower,

DECK WASHOUT PORT

Your tractor's deck is equipped with a
washout port on its surface as part of its

deck wash system. It should be utilized af-
ter each use.

1. Drive the tractor to a level, clear spot
on your lawn, near enough to a water

spigot for your garden hose to reach.
IMPORTANT: Make certain the tractor's
discharge chute is directed AWAY from your

house, garage, parked cars, etc. Remove
bagger chute or mulch cover if attached.

2. Make surethe attachment clutch control
is in the "DISENGAGED" position, set
the parking brake, and stop the engine.

3. Thread the nozzle adapter (packaged
with your tractor's Operator's Manual)

onto the end of your garden hose.

Nozzle

Washout Port

4. Pull back the lock collar of the nozzle
adapter and push the adapteronto the

deck washout port at the left end o1the
mower deck. Release the lock collarto

tockthe adapter on the nozzle.

IMPORTANT: Tug hose ensuring connec-

tion is secure,

5. Turn the water on.

6. While sitting in the operator's position

on the tractor, re-start the engine and

place the throttle lever in the Fast ",_"
position.

IMPORTANT: Recheck the area making
certain the area is clear.

7. Move the tractor's attachment clutch
control to the "ENGAGED" position.

Remain in the operator's position
withthe cuttingdeck engaged until the

deck is cleaned.

8. Move the tractor's attachment clutch
control to the "DISENGAGED" posi-

tion. Turn the ignition key to the STOP

positiontoturnthe tractor's engineoff.

Turnthe water off.

9, Pull back the lock col!ar ofthe nozzle

adapter to disconnect the adapterfrom
the nozzle washoutport.

10. Move the tractor to a dry area, prefer-
ably a concrete or paved area, Place
the attachment clutch control in the

"ENGAGED" positiontoremoveexcess

water andto helpdry beforeputtingthe

tractor away.

_,WAR NING: Abrokenor missingwashout

fittingcould exposeyou or otherstothrown
objectsfrom contactwiththe blade.

• Replacebrokenormissingwashoutfitting
immediately, priortousingmower again.

• Plug any holes in mowerwith boltsand
locknuts.

25

_ ARNING: TO AVOIDSERIOUSINJURY,BEFOREPERFORMINGANYSERVICEOR

ADJUSTMENTS:

t, Depress clutch/brake pedal fully and set parking brake,

3, Place attachment clutch in "DISENGAGED" position.

4. Turn ignition key to "STOP" and remove key.
5, Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot come

in contact with ptug.

TO REMOVE MOWER

1, Place attachment clutch in "DiSEN-

GAGED" position.

2. Lower attachment lift lever to its lowest
position,

3, Disengage belt tension rod (K)from lock

bracket (L),

_k CAUTION: Belt tension rod is spring
loaded. Have a tight grip on rod and release

Slowly.

4. Remove mower beit from electric clutch
pulley (M).

5, Disconnect front link (E) from mower -

remove retainer spring and washer,

6, Goto either side of mowerand disconnect

mower suspension arm (A) from chas-

Sis and rear lift link (C) from rear mower

bracket (D) -remove retainer springs and

washers,

7, Goto otherside of mowerand disconnect

the suspension arm and rear lift link,

4_IbCAUTION:After rear liftlinks arediscon-

nected, the attachment]ift leverwill bespring
loaded. Have a tight grip on lift lever when

changing position of the lever.

8. From right side of mower, disconnect
anti-sway bar (S)from right rear mower
bracket (D)- remove retainer spring and

washer and pull mower toward you untU
the bar falls from the hole in bracket,

9, Turn tractor steering wheel tothe left as

far as itwill go.

10.Slide mower out from under rightside of

tracto r,

TO INSTALL MOWER

Follow procedure described in "INSTALL
MOWERAND DRIVE BELT"intheAssembly

section of this manual,

26

TO LEVEL MOWER

Make sure tires are properly inflated to the
PSI shown on tires. Iftires are over or under

inflated, itmay affect the appearance ofyour
lawn and lead you to think the mower is not
adjusted properly.

VISUAL SIDE-TO-SI DE ADJUSTMENT

1. With all tires properly inflated and if your
lawn appears unevenly cut, determine

which side of mower is cutting lower.

NOTE: As desired, you can raise the low

side of mower or lower the high side.

2. Go to side of mower you wish to adjust.

3. With a 3/4" or adjustable wrench, turn
lift link adjustment nut (A) to the left to
lower the mower, or, to the right to raise

the mower.

Turn nut ri
to iraise mower

Turn nut left
to lower mower

NOTE: Each full turn of adjustment nut will
change mower height about 3/16".

4. Test your adjustment by mowing some
uncut grass and visually checking the

appearance. Readjust, ifnecessary, until

you are satisfied with the results.
PRECISION SIDE-TO-SIDE ADJUSTMENT
!. With alltires properly inflated,parktractor

on level ground or driveway.

CAUTION: Blades are sharp. Protect
your hands with gloves and/or wrap blade
with heavy cloth.

2. Raise mower to its highest position.

3. At both sides ofmower, position blade at

side and measure the distance (A) from
bottom edge of blade to the ground. The

dist_nceshould bethesameon bothsides.

' A

4. If adjustment is necessary, see steps 2
and 3 in Visual Adjustment instructions

above.

5. Recheck measurements, adjust ifneces-

sary until both sides are equal.

FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-

to-side.
Toobtain the best cutting results, the mower

blades should be adjusted so the front tip is
1/8" to 1/2" lower than the reartip when the

ov_eris in its highest position.

AUTION: Blades are sharp. Protect

your hands with gloves and/or wrap blade
with heavy cloth.

• Raise mower to highest position.
. Position any blade so the tip is pointing

straightforward. Measure distance (B) to

the ground atfront and reartip ofthe blade.

- tffront tip of blade is not 1/8"to 1/2" lower
than the rear tip, go to thefront of tractor.

• With an I1/I6" or adjustable wrench,
loosen jam nut A several turns to clear
adjustment nut B.

• With a 3/4" or adjustable wrench, turn

front link adjustment nut (B) clockwise

(Itighten) to raise the front of mower, or,
counterclockwise (loosen) to lower the

front mower.

Tighten adjust nut Loosen adjust
B to raise mower nut Bto lower

mower

LoosenjamnutAfirst

NOTE: Each full turn of the adjustment nut
will change mower height about 1/8".

• Recheck measurements, adjust if neces-
sary until front tip of blade is 1/8" to 1/2"

lower than the rear tip.

• HoldadjuslTnentnutinposition withwrench
and tighten jam nut securely against ad-
justment nut.

27

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL

1. Park tractor on a level surface. Engage
parking brake.

2. Lower attachment lift lever to its lowest
position.

3. Disengage belt tension rod (K)from lock

z,_bracket (L).

_OAUTION: Belttension rodisspringload-
ed. Haveafirm grip on rodand releaseslowly,

4. Remove screws (P) from R,H. and L.H.
mandrel covers and remove covers (Q).

5, Remove anydirt or grass clippings which

may have accumulated around mandrels
and entire upper deck surface,

6. Remove belt from electric clutch pulley
(M), both mandrel pulleys (R)and all idler
pulleys (S).

\

MOWER DRIVE BELT INSTALLATION

1. Install belt around both mandrel pulleys
(R)andaround idler pulleys (S)as shown.

2. Install belt onto electric clutch pulley (M).

IMPORTANT: Check belt for proper routing

in all mower pulley grooves.

3. Reassemble R.H. and L.H.mandrel cov-
ers (Q). Securely tighten all screws.

4. Engage belt tension rod (K) on locking
bracket (L).

CAUTION: Belttension rod isspring load-

ed. Haveatight gripon rod andengageslowiy.

5. Raise attachment lift lever to highest
position.

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom side

of left footrest,
BELT REMOVAL -
1, Remove mower (See "TO REMOVE

MOWER" in this section of manual).

NOTE: Observe entire motion drive belt and
position of all belt guides and keepers.

2. Disconnect clutch wire harness (A).

3. Removeanti-rotation link (B)on rightside
oftractor.

4. Remove beltfrom stationary idler (C)and
clutching idler (D).

5. Pull belt slack toward rear of tractor.
Carefully remove belt upwards from

transmission input pulley and over cool-

ingfan blades (F).

6. Remove belt downward from engine
pulley and around electric clutch (G).

7. Slide belt toward rear of tractor, off the

steeringplate (H)and removefromtractor.

BELT INSTALLATION -

1. Install new belt from tractor rearto front,
over the steering plate (H) and above

clutch brake pedal shaft (J),

2, Pull belttoward front oftractor and rollbelt

around electric clutch and onto engine
pulley (G).

3, Pull belt toward rear of tractor. Carefully

work belt down around transmission
cooling fan and onto the input pulley (F).

Be sure belt is inside the belt keeper,

4. Install belt through stationary idler (C)
and clutching idler (D),

5. Reinstall anti-rotation link (B) on right

side of tractor. Tighten securely.

6. Reconnect clutch harness (A).

7. Make sure belt is in all pulley grooves

and inside all belt guides and keepers.

8. Install mower (See "TO INSTALL MOW-
ER" in this section of manual).

28

TO CHECK BRAKE

Iftractor requires more than five (5)feet to

stop at highest speed in highest gear on a

level, dry concrete or paved surface, then
brake must be serviced.

You may also check brake by:

1. Park tractor on a level, dry concrete or
paved surface, depress brake pedal all

the waydown and engage parking brake.

2. Disengage transmission by placing
freewheel control in "transmission dis-

engaged" position. Pullfreewheel control
out and into the slot and release so it is

held in the disengaged position.

The rear wheels must lock and skid when
you try to manually push the tractor forward.

If the rear wheels rotate, then the brake

needs to be serviced. Contact a Sears or
other qualified service center.

FRONT WHEEL TOE-IN/CAMBER

Your newtractor front wheeltoe-in and cam-
ber is set at the factory and is normal. The

front wheeltoe-in and camber are notadjust-
able. If damage has occurred to affect the
factory setfront wheel toe-in or camber, con-
tacta Sears or other qualified service center.

TO REMOVE WHEEL FOR REPAIRS

I. Block up axle securely.

2. Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheels have a square key- Donot lose).

3. Repair tire and reassemble.

NOTE: On rearwheels only: align grooves in
rear wheel hub and axle. Insert square key.

4. Replacewashers and snap retaining ring
securely in axle groove,

5. Replace axle cover.

NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, purchase and

usetire sealant from Sears. Tiresealant also
prevents tire dry rot and corrosion.

Washers

TO START ENGINE WITH A WEAK BAT-
TERY

A0kWARNING: Lead-acid batteries gener-
ate explosive gases. Keep sparks, flame

and smokingmaterials away from batteries.
Always wear eye protectionwhen around

batteries.
Ifyourbatteryistooweaktostartthe engine,it

should berecharged. (See"BATTERY" inthe

MAINTENANCE section of this manual).
If "jumper cables" are used for emergency

starting, follow this procedure:
IMPORTANT: Your tractoris equipped with

a12voltsystem. The othervehicle mustalso
be a 12volt system. Do not use your tractor
battery to start other vehicles,

TO ATTACH JUMPER CABLES

1. Connect one end ofthe RED cable tothe
POSITIVE (+)terminal of each battery(A-

B),taking care notto short againsttractor
chassis.

2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal (C) offully

charged battery.

3. Connect the other end of the BLACK

cable (D) to good chassis ground, away

from fuel tank and battery.

TO REMOVE CABLES, REVERSE
ORDER

1. BLACK cable first from chassis andthen
from the fully charged battery,

2. RED cable lastfrom both batteries.

Weak or Dead Fully Charged

Battery Battery

Retaining
Ring

Axle Cover

'_Square Key (Rear

Wheel Only)

29

REPLACING BATTERY

_LWARNING: Do notshort batteryterminals

by allowing awrench or any other object to
contact both terminals at the same time,

Before connecting battery, remove metal

bracelets, wristwatch bands, rings, etc.
Positive terminal must be connected first to

prevent sparking from accidental grounding.

1. Lift hood to raised position.

2. Disconnect BLACK batterycable (A)then
RED battery cable and carefully remove

battery from tractor.

3. Install newbattery with terminals in same
position as old battery,

4. First connect RED battery cable (B) to
positive (+) batteryterminal with hexbolt
andkeps nutas shown. Tighten securely.
Slide terminal cover (C) over terminal

5. Connect BLACKgrounding cableto neg-
ative (-) battery terminal with remaining
hex bolt and keps nut. Tighten securely.

6. Close hood.

Negative
(Black)

Cable

Positive
(Red)

Cable

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Remove bulb holder fromthe hole inthe
backside of the grill.

3, Replace bulb in holder and install bulb

holder securely back into the hole inthe
backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your

tractor to run poorly, stop running, orprevent
it from starting.

• Check wiring.

TO REPLACE FUSff
Replace with 30 amp automotive-type plug-

in fuse. The fuse holder is located behind

the dash.

TO REMOVE HOOD AND GRILL
ASSEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand infront of tractor, Grasp hood at
sides, tilt toward engine and lift off of

tractor.

4. When replacinghood,besureto reconnect

the headlight wire connector.

_n H°°d

HeadlightWire

nector

TRANSMISSION REMOVAL/REPLACE-
MENT

Should your transmission require removal
for service or replacement, it should be
purged after reinstallation and before op-
erating the tractor. See "PURGE TRANS-
MISSION" in the Operation section of this

manual

ENGINE

TO ADJUST THROTTLE CONTROL
CABLE

The throttle control has been preset at
the factory and adjustment should not be

necessary Check adjustment as described

below before loosening cable. Ifadjustment
is necessary, see engine manual.

TO ADJUST CHOKE CONTROL

The choke control has been preset at

the factory and adjustment should not be

necessary, if adjustment is necessary, see
engine manual,

TO ADJUST CARBURETOR
Yourcarburetor has beenpreset atthefactory

and adjustment should not be necessary,

However, minor adjustment may be required

to compensate for differencesin fuel, tem-

perature, altitude Orload, Ifthe engine does
need adjustment, see engine manual.

30

Immediately prepare your tractor for storage
atthe end of the season or ifthe tractor will

nAotbe used for 30 days or more.
4BLWARNING: Never store the tractor with

gasoline in the tank inside a building where
fumes may reach an open flame or spark.

Allow the engine to cool before storing in
any enclosure.

TRACTOR
Remove mower from tractor for winter
storage. When mower is to be stored for a

periodof time, ctean it thoroughly,remove
alldirt,grease, leaves, etc. Store inaclean,

dry area.

1. Clean entire tractor (See "CLEANING"
in the Maintenance section of this

manual).

2, Inspect and replace belts, if necessary

(See belt replacement instructions in the
Service and Adjustments section of this

manual),

3. Lubricate as shown in the Maintenance
section of this manual.

4. Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.

5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.

BATTERY

- Fully charge the battery for storage.

- After a period of time in storage, battery

may require recharging.

* To help prevent corrosion and power

leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS" in

the Maintenance section of this manual).

. After cleaning, leave cables disconnected

andplace cabtes where they cannot come
in contact with battery terminals.

. If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces,

ENGINE
FUEL SYSTEM

IMPORTANT: It is important to prevent

gum deposits from formingin essential fuel

system parts such as carburetor, fuel hose,

ortank during storage. Also, alcohol blended

fuels (calted gasohol or using ethanol or

methanol) can attract moisture which leads
to separation and formation of acids during
storage. Acidic gas can damage the fuel

system of an engine while in storage.

• Emptythe fuel tank bystarting the engine

and letting it run until the fuel lines and

carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent
damage may occur.

- Use fresh fuel next season.
NOTE; Fuel stabilizer is an acceptable

alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratiofound
on stabilizer container. Run engine at least

10 minutes after adding stabilizer to allow
the stabilizer to reachthe carburetor, Do not

empty the gas tank and carburetor if using
fuel stabilizer.

ENGINE OIL
Drain oil (with engine warm) and replace

withclean engine oU. (See"ENGINE" inthe

Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oilthrough spark plug

hole(s) into cylinder(s),

3. Turn ignition key to start position for a

few seconds to distribute oil.

4. Replace with new spark plug(s).
OTHER

• Do not store gasoline from one season to

another,

• Replaceyour gasoline can ifyour canstarts

to rust. Rust and/or dirt in your gasoline
will cause problems.

• If possible, store your tractor indoors and
coveritto give protection from dustand dirt,

• Cover your tractor with a suitable protec-

tive cover that does not retain moisture,

Do not use plastic. Plastic cannot breathe

which allows condensation toform and will
cause your tractor to rust.

IMPORTANT: Never cover tractor while
engine and exhaust areas are stillwarm.

31

TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Wig not start 1 Out of fuel. I ! Fill fuel tank.

2 Engine net "CHOKED" properly. 2 See "TO START ENGINE" in

Operation section.

3 Engine fiooded. 3 Wait several minutes before

attempting to start,

4 Bad spark plug, 4 Replace spark plug,

5 Dirty air filter. 5 Clean/replace air filter.
6 Dirty fuel filter, 6 Replace fuel filter,

7 Water in fuel, 7 Empty fuel tank and carburetor,

refill tank with fresh gasoline and
replace fuel filter.

8 Loose or damaged wiring, 8 Check all wiring,
9 Carburetor out of adjustment, 9 See "To Adjust Carburetor" in

Service and Adjustments section.

10 Engine valves out of adjustment. 10 Contact a Sears or other qualified

service center,

1 Dirty air filter, 1 Clean/rep]ace air filter.
2 Bad spark plug, 2 Replace spark plug.

3 Weak or dead battery. 3 Recharge or replace baltery.
4 Dirty fuel filter, 4 Replace fuel filter.

5 Stale or dirty fuel, i 5 Empty fuel tank and refill tank with

fresh, clean gasoline.
6 Loose or damaged wiring, 6 Check all wiring.
7 Carburetor out of adjustment. 7 See "To Adjust Carburetor" in

Service and Adjustments section.
8 Engine valves out of adjustment. 8 Contact a Sears or Other qualified

service center.
1 Clutch/brake pedal not depressed. 1 Depress dutch/brake pedal.

,,,,,,,....

Engine will not

turn over

2 Attachment clutch is engaged,
3 Weak or dead battery.

4 Blown fuse,

5 Corroded battery terminals.
6 Loose or damaged widng.

7 Faulty ignition switch,
8 Faulty solenoid or starter.

9 Faulty operator presence

switch(es).

2 Disengage attachment CILrteh.
3 Recharge or replace battery,

4 Replace fuse.

5 Clean battery terminals,
6 Check all wiring.
7 Check/replace ignition switch.

8 Check/replace solenoid or starter.
9 Contact a Sears or other qualified

sewice center.

32

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

CAUSE

1 Weak or dead battery.

2. Corroded battery terminals,

3 Loose or damaged wiring,
4 Faulty solenoid or starter.

1 Cutting too much grass/loo fast.

2 Throttle in "CHOKE" position,
3 Build-up of grass, leaves and

trash under mower.

4 Dirty air filter.
5 Low oil leveVdirty oiI.

PROBLEM
Engine clicks but

will not start

Loss of power

6 Faulty spark plug.
7 Dirty fuel filter.
8 Stale or dirty fuel.

9 Water in fuel.

10 Spark p[ugwire loose.
11 Dirty engine air screen/fins.

12 Dirty/clogged muffler.
13 Loose or damaged wiring.

14 Carburetor out of adjustment.

15 Engine valves out of adjustment.

, , , ,, ,,, ,I,,,u,,,,,,,,,I

Excessive vibration 1 Worn, bent or loose blade,

Engine continues to

run when operator
leaves seat with atta-

chment clutch engaged

2 Bent blade mandrel.

3 Loose!damaged part(s).

1 Faulty operator-safety presence

control system.

CORRECTION

1 Recharge or replace battery.
2 clean battery terminals,
3 Check all wiring,

4 Check!replace solenoid or starter,

1 Raise cutting height/reduce speed

2 Adjust throttle control.
3 Clean underside of mower

housing.

4 Clean/replace air filter.
5 Check oil level/change oil.

6 Clean& regaporchange spark plug

7 Replace fuel filter.
8 Empty fuel tank and refill tank wJti"

fresh, clean gasoline.

9 Empty fuel tank and carburetor,

refill tank with fresh gasoline and

replace fuel filter.
10 Connect & tighten spark plug wire
11 Clean engine airscreen!fins.

12 Clean/replace muffler.
13 Check all widng.
14 See "To Adjust Carburetor" in

Service and Adjustments section.

15 Contact a Sears or other qualified

service center.
1 Replace blade, Tighten blade bolt
2 Contact a Sears or other qualified

service center,
,3 Tighten loose part(s),

Repiace damaged parts.

I Check wiring, switches and

connections. If not corrected,

contact a Sears or other

33

TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center

PROBLEM
Poor cut - uneven

cutting

Mower blades well 1
not rotate

2
3
4

Poor grass 1
discharge

2
3
4
5

6

7

8
9

10

11

, , ,,,,,,,,

Headlight(s) not 1

working

(if so equipped) 2

3
4
5

CAUSE

1 Worn, bent or loose blade,

2 Mower deck not level.

3 Buildup of grass, leaves, and

trash under mower,

4 Bent blade mandrel,

Clogged mower deck vent from 5
build-up of grass, leaves, and

trash around mandrels,

Obstruction in clutch mechanism, 1

Worn/damaged mower drive belt 2

Frozen idler pulley. 3
Frozen blade mandrel. 4

Engine speed too slow, 1

Travel speed too fast.
Wet grass.

Mower deck not level.
Low/uneven tire air pressure.

Worn. bent or loose blade.

Buildup of grass, leaves and 7

trash under mower.

Mower drive belt worn. 8

Blades improperly installed, g

Improper blades used. 10

Clogged mower deck vent holes 11
from buildup of grass, leaves, and

trash around mandrels.

Light switch is "OFF".
Bulb(s) or lamp(s) burned out.
Faulty light switch.
Loose or damaged wiring.

Blown fuse,

CORRECTION

Replacebladg. ;ghtanbladebo,t.

2. Level mower deck,

3 Glean underside of mower

housing.

4 Contact a Sears or other

qualified service center.

Clean around mandrels to

open vent holes.

Remove obstruction,
Replace mower drive belt.
Replace idler pulley,

Contact a Sears or other
qualified service center.

Place throttle control in "FAST"

position,

2 Shift to slower speed,

3 Ailow grass to dry before mowing.

4 Level mower deck.

5 Check tires for proper PSI.

6 Replace/sharpen blade. Tighten

blade bolt.
Clean underside of mower

housing.
Replace mower drive belt.
Reinstall blades sharp edge down.
Replace with blades listed in

this manual,
Clean around mandrels to

open vent holes.

1 Turn light switch "ON".

i 2 Replace bulb(s) or lamp(s).
i 3 Check/replace light switch.

i 4 Check wiring and connections,

5 Replace fuse.

34

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM

Battery witl not
charge

Loss of drive

.......... CAUSE

1 Bad battery cell(s),
2 Poor cable connections.

3 Faulty regulator (if so equipped).
4 Faulty alternator.

1 Freewheel control in

"DISENGAGED" position,

2 Debris on steering piate (if

equipped).

3 Motion drive belt worn, damaged, 3

i or broken.

CORRECTION

1 Replace battery.
2 Check/clean all connections,

3 Replace regulator.
4 Replace alternator,

1 Place freewheel control in

=ENGAGED" posffion.

2 See "CLEANING" in the

maintenance section.

Replace motion drive belt,

Engine "backfires"
when turning

engine "OFF"

, ,,,,,,,,,,.....

Engine dies when
tractor is shiftea

into reverse

4 i Air trappedintransmission during 4

ishipmentorservicing.

5 i Axle key missing.

,,, ,,,,,.......

1 Engine throttle control not sel 1

between haft and full speed (_st)
position before stopping engine,

1 Reverse operation system (ROS) 1

is not "ON" while mower or other
attachment is engaged.

Purge transmission,

Install axis key at rear wheel, See
"TO REMOVE WHEEL" in the

Service and Adjustments section.

Move throttle control between

half and full speed (,fast) position

before stopping engine.

, ,, ,,,,,,,,,,,

Turn ignition key to ROS "ON"

position. See Operation section.

35

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