This product has a low emission engine which operates
differently from previously built engines. Before you start the
U
IMPORTANT:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A.
Visit our Craftsman website:
engine, read and understand this Owner’s Manual.
For answers to your questions
about this product, Call:
1 »800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat
www.sears.com/craftsman
iiiiiiiiliiiil
Warranty
Safety Rules
Product Specifications
Assembly/Pre-Operation..
Operation............................
Maintenance Schedule.......
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2
3
6
7
9
Maintenance
Service and Adjustments....
Storage
Troubleshooting
Sears Service
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...Back Cover
17
21
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29
LIMITED WARRANTY ON CRAFTSMAN TRACTOR AND BATTERY
2-YEAR ON TRACTOR
When used and maintained according to the operator’s manual instructions, if this
tractor fails due to a defect in material or workmanship within two years from the date of
purchase, call 1 -800-4-MY-HOi\/lE® to arrange for free repair.
During the first 30 days of purchase, there will be no charge to service the product in
your home. For your convenience, in-home warranty service will still be available after
the first 30 days of purchase, but a trip charge will apply. This charge will be waived if
you transport the product to an authorized Craftsman drop-off location. For the nearest
authorized location, call 1-800-4-MY-HOME®.
Tractor warranty coverage does not include:
* Expendable items which become worn during normal use, including but not limited to
blades, spark plugs, air cleaners, belts, and oil filters.
• Standard maintenance servicing, oil changes, or tune-ups.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
* Repairs necessary because of operator abuse, including but not limited to damage
caused by towing objects beyond the capability of the tractor, impacting objects that
bend the frame or crankshaft, or over-speeding the engine.
* Repairs necessary because of operator negligence, including but not limited to electri
cal and mechanical damage caused by improper storage, failure to use the proper
grade and amount of engine oil, failure to keep the deck clear of flammable debris,
or failure to maintain the equipment according to the instructions contained in the
operator’s manual.
* Engine (fuel system) cleaning or repairs necessary because of fuel determined to be
contaminated or oxidized (stale). In general, fuel should be used within 30 days of its
purchase date.
• Normal deterioration and wear of the exterior finishes, or product label replacement.
• The tractor battery, which is covered for only 90 days as stated below.
90-DAYS ON BATTERY
For ninety (90) days from the date of purchase, if the battery included with this tractor is
defective in material or workmanship (our testing proves it will not hold a charge), it will
be replaced free of charge.
During the first 30 days of purchase, there will be no charges to replace the battery in
your home. For your convenience, in-home warranty service will still be available after
the first 30 days of purchase, but a trip charge will apply. This charge will be waived if
you transport the battery to an authorized Craftsman drop-off location. For the nearest
authorized location, call 1-800-4-MY-HOME®.
All tractor and battery warranty coverage is void if this product is used for commercial or
rental purposes.
This warranty applies only while this product is within the United States.
This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
SAFETY RULES
AdANGER: This cutting machine is capabie of amputating hands and feet and
throwing objects. Faiiure to observe the foiiowing safety instructions couid resuit
in serious injury or death.
AwARNiNG: In order to prevent ac
cidental starting when setting up, trans
porting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
AwARNiNG: Do not coast down a hill in
neutral, you may lose control of the tractor.
AwARNiNG: Tow only the attachments
that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load,
while on a slope, Is dangerous. Tires can
lose traction with the ground and cause
you to lose control of your tractor.
AwARNING: Engine exhaust, some of
its constituents, and certain vehicle com
ponents contain or emit chemicals known
to the State of California to cause cancer
and birth defects or other reproductive
harm.
AwARNiNG: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
I. GENERAL OPERATION
* Read, understand, and follow ail
instructions on the machine and in the
manual before starting.
* Do not put hands or feet near rotating
parts or under the machine. Keep clear
of the discharge opening at all times.
* Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
* Clear the area of objects such as
rocks, toys, wire, etc., which could be
picked up and thrown by the blades.
* Be sure the area is clear of bystand
ers before operating. Stop machine if
anyone enters the area.
* Never carry passengers.
* Do not mow in reverse unless abso
lutely necessary. Always look down
and behind before and while backing.
Never direct discharged material
toward anyone. Avoid discharging
material against a wall or obstruction.
Material may ricochet back toward the
operator. Stop the blades when cross
ing gravel surfaces.
Do not operate machine without the
entire grass catcher, discharge guard,
or other safety devices in place and
working.
Slow down before turning.
Never leave a running machine
unattended. Always turn off blades,
set parking brake, stop engine, and
remove keys before dismounting.
Disengage blades when not mowing.
Shut off engine and wait for all parts to
come to a complete stop before clean
ing the machine, removing the grass
catcher, or unclogging the discharge
guard.
Operate machine only in daylight or
good artificial light.
Do not operate the machine while
under the influence of alcohol or drugs.
Watch for traffic when operating near
or crossing roadways.
Use extra care when loading or unload
ing the machine into a trailer or truck.
Always wear eye protection when oper
ating machine.
Data indicates that operators, age 60
years and above, are involved in a
large percentage of riding mower-re
lated injuries. These operators should
evaluate their ability to operate the
riding mower safely enough to protect
themselves and others from serious
injury.
Follow the manufacturer’s recommen
dation for wheel weights or counter
weights.
Keep machine free of grass , leaves
or other debris build-up which can
touch hot exhaust / engine parts and
burn. Do not allow the mower to plow
leaves or other debris which can cause
build-up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
SAFETY RULES
IL SLOPE OPERATION
Slopes are a major factor related to loss of
control and tip-over accidents, which can
result in severe injury or death. Opera
tion on all slopes requires extra caution. If
you cannot back up the slope or if you feel
uneasy on it, do not mow it.
* Mow up and down slopes, not across.
• Watch for holes, ruts, bumps, rocks, or
other hidden objects. Uneven terrain
could overturn the machine. Tall grass
can hide obstacles.
* Choose a low ground speed so that
you will not have to stop or shift while
on the slope.
• Do not mow on wet grass. Tires may
lose traction.
Always keep the machine in gear when
going down slopes. Do not shift to
neutral and coast downhill.
* Avoid starting, stopping, or turning on
a slope. If the tires lose traction, dis
engage the blades and proceed slowly
straight down the slope.
• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction, which
could cause the machine to roil over.
• Use extra care while operating ma
chine with grass catchers or other at
tachments; they can affect the stability
of the machine. Do no use on steep
slopes.
* Do not try to stabilize the machine by
putting your foot on the ground.
* Do not mow near drop-offs, ditches,
or embankments. The machine could
suddenly roll over if a wheel is over the
edge or if the edge caves in.
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last
saw them.
* Keep children out of the mowing area
and in the watchful care of a respon
sible adult other than the operator.
• Be alert and turn machine off if a child
enters the area.
• Before and while backing, look behind
and down for small children.
• Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area
for another ride and be run over or
backed over by the machine.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may block your view of a child.
IV. TOWING
• Tow only with a machine that has a
hitch designed for towing. Do not at
tach towed equipment except at the
hitch point.
• Follow the manufacturer’s recom
mendation for weight limits for towed
equipment and towing on slopes.
• Never allow children or others in or on
towed equipment.
• On slopes, the weight of the towed
equipment may cause loss of traction
and loss of control.
• Travel slowly and allow extra distance
to stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property
damage, use extreme care in handling
gasoline. Gasoline is extremely flammable
and the vapors are explosive.
• Extinguish all cigarettes, cigars, pipes,
and other sources of ignition.
• Use only approved gasoline container.
• Never remove gas cap or add fuel with
the engine running. Allow engine to
cool before refueling.
• Never fuel the machine indoors.
• Never store the machine or fuel con
tainer where there is an open flame,
spark, or pilot light such as on a water
heater or other appliances.
• Never fill containers inside a vehicle
or on a truck or trailer bed with plastic
liner. Always place containers on the
ground away from your vehicle when
filling.
SAFETY RULES
• Remove gas-powered equipment from
the truck or trailer and refuel it on the
ground. If this is not possible, then
refuel such equipment with a portable
container, rather than from a gasoline
dispenser nozzle.
• Keep the nozzle in contact with the rim
of the fuel tank or container opening at
all times until fueling is complete. Do
not use a nozzle lock-open device.
• If fuel is spilled on clothing, change
clothing immediately.
• Never overfill fuel tank. Replace gas
cap and tighten securely.
GENERAL SERVICE
• Never operate machine in a closed
area.
• Keep all nuts and bolts tight to be sure
the equipment is in safe working condi
tion.
• Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage and remove any fuel-soaked
debris. Allow machine to cool before
storing.
If you strike a foreign object, stop and
inspect the machine. Repair, if neces
sary, before restarting.
Never make any adjustments or repairs
with the engine running.
Check grass catcher components and
the discharge guard frequently and
replace with manufacturer’s recom
mended parts, when necessary.
Mower blades are sharp. Wrap the
blade or wear gloves, and use extra
caution when servicing them.
Check brake operation frequently. Ad
just and service as required.
Maintain or replace safety and instruc
tion labels, as necessary.
Be sure the area is clear of bystand
ers before operating. Stop machine if
anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso
lutely necessary. Always look down
and behind before and while backing.
Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area
for another ride and be run over or
backed over by the machine.
Keep children out of the mowing area
and in the watchful care of a respon
sible adult other than the operator.
Be alert and turn machine off if a child
enters the area.
Before and while backing, look behind
and down for small children.
Mow up and down slopes (15° Max),
not across.
Choose a low ground speed so that
you will not have to stop or shift while
on the slope.
Avoid starting, stopping, or turning on
a slope. If the tires lose traction, dis
engage the blades and proceed slowly
straight down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
Do not turn on slopes unless neces
sary, and then, turn slowly and gradu
ally downhill, if possible.
PRODUCT SPECIFICATIONS
Gasoline Capacity 3.0 Gallons
and Type: Unleaded Regular
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained repre
sentatives and the proper tools to service
or repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the “SAFETY RULES”.
SAE 30 (above (API32°F)
SAE 5W30 (below 32T)
W/0 Filter: 60 oz.
Champion QC12YC
Reverse: 0-2.4
Min. CCA: 280
Case size: U1R
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in main
taining, caring for and using your tractor.
• Follow the instructions under “Mainte
nance” and “Storage” sections of this
owner’s manual.
^WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim
proved forest-covered, brush-covered or
grass-covered land unless the engine’s
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is re
quired by law (Section 4442 of the Califor
nia Public Resources Code). Other states
may have similar laws. Federal laws apply
on federal lands. A spark arrester for the
muffler is available through your nearest
Sears service center (See REPAIR PARTS
manual).
REPAIR PROTECTION
AGREEMENTS
Congratulations on making a smart pur
chase. Your new Craftsman® product is
designed and manufactured for years of
dependable operation. But like all products,
it may require repair from time to time. That's
when having a Repair Protection Agreement
can save you money and aggravation.
Purchase a Repair Protection Agreement
now and protect yourself from unexpected
hassle and expense.
Here’s what’s included in the Agreement:
• Expert service by our 12,000 profe
sional repair specialists.
• Unlimited service and no charge for
parts and labor on all covered repairs.
• Product replacement if your covered
product can’t be fixed.
• Discount of 10% from regular price of
service and service-related parts not
covered by the agreement; also, 10%
off regular price of preventive mainte
nance check.
• Fast help by phone - phone sup
port from a Sears representative on
products requiring in-home repair, plus
convenient repair scheduling.
Once you purchase the Agreement, a
simple phone call is all that it takes for you
to schedule service. You can call anytime
day or night, or schedule a service ap
pointment online.
Sears has over 12,000 professional repair
specialists, who have access to over 4.5
million quality parts and accessories.
That’s the kind of professionalism you can
count on to help prolong the life of your
new purchase for years to come. Purchase
your Repair Protection Agreement today!
Some limitations and exclusions appiy.
For prices and additionai information
caii 1-800-827-6655.
SEARS INSTALLATION SERVICE
For Sears professional installation of home
appliances, garage door openers, water
heaters, and other major home items, in
the U.S.A. call 1-800-4-MY-HOME®
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes.
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating posi
tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Cut along dashed lines on all four pan
els of carton. Remove end panels and
lay side panels flat.
2. Remove protective materials from trac
tor hood and grille.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
CHECK BATTERY
1. Lift hood to raised position.
NOTE: If this battery is put into service
after month and year indicated on label
(L) (label is located between terminals)
charge battery for minimum of one hour at
6-10 amps. (See "BATTERY" in Mainte
nance section of this manual for charging
instructions).
ADJUST SEAT
1.
Sit in seat.
2.
Lift up adjustment lever (A) and slide
seat until a comfortable position is
reached which allows you to press
clutch/brake pedal all the way down.
3.
Release lever to lock seat in position.
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
A WARNING: Before starting, read, un
derstand and follow all instructions in the
Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other
people and objects.
TO ROLL TRACTOR OFF SKID (See
Operation section for iocation and
function of controis)
1. Raise attachment lift lever to its high
est position.
2. Release parking brake by depressing
brake pedal.
3. Place freewheel control in disengaged
position to disengage transmission
(See “TO TRANSPORT" in the Op
eration section of this manual).
4. Roll tractor forward off skid.
5. Remove banding holding the deflector
shield up against tractor.
TO DRIVE TRACTOR OFF SKID
(See Operation section for location
and function of controls)
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel tank
with gasoline.
3. Place freewheel control in "trans
mission engaged" position (see "TO
TRANSPORT" in Operation section of
this manual).
4. Sit on seat in operating position, de
press brake pedal and set the parking
brake.
5. Raise attachment lift lever to its highest
position.
6. Remove key from bag and start the
engine (see "TO START ENGINE" in
the Operation section of this manual).
After engine has started, move throttle
control to idle (slow) position.
7. Release parking brake.
8. Slowly depress forward drive pedal
and drive tractor off skid.
9. Apply brake to stop tractor and set
parking brake.
10. Turn ignition key to "STOP" position.
Continue with the instructions that follow.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes. Cor
rect tire pressure is important for best
cutting performance.
• Reduce tire pressure to PSI shown on
tires.
CHECK DECK LEVELNESS
For best cutting results, mower hous
ing should be properly leveled. See “TO
LEVEL MOWER” in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for replac
ing motion and mower blade drive belts
in the Service and Adjustments section
of this manual. Verify that the belts are
routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac
tor, check to see that the brake is operat
ing properly. See “TO CHECK BRAKE”
in the Service and Adjustments section of
this manual.
/CHECKLIST
Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this
Quality Product.
Please review the following checklist:
/ All assembly instructions have been
completed.
/ No remaining loose parts in carton.
/ Battery is properly prepared and
charged.
/ Seat is adjusted comfortably and tight
ened securely.
/ All tires are properly inflated. (For ship
ping purposes, the tires were overin
flated at the factory).
/ Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
/ Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
/ Check wiring. See that all connections
are still secure and wires are properly
clamped.
/ Before driving tractor, be sure freewheel
control is in “transmission engaged”
position (see “TO TRANSPORT” in the
Operation section of this manual).
While learning how to use your tractor, pay
extra attention to the following important
items:
/ Engine oil is at proper level.
/ Fuel tank is filled with fresh, clean, regu
lar unleaded gasoline.
/ Become familiar with all controls, their
location and function. Operate them
before you start the engine.
/ Be sure brake system is in safe operat
ing condition.
/ Be sure Operator Presence System
and Reverse Operation System (ROS)
are working properly (See the Opera
tion and Maintenance sections in this
manual).
/ It is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and transmis
sion purging instructions (See “TO START
ENGINE” and “PURGE TRANSMISSION”
in the Operation section of this manual).
8
OPERATION
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R
EVERE
REVERSE NEUTRAL HIGH
0
ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT MOWER LIFT
=D ffl Q
LIGHTS ON fuel BATTERY REVERSE FORWARD
ATTACHMENT ATTACHMENT DANGER, KEEP HANDS
CLUTCH DISENGAGED CLUTCH ENGAGED AND FEET AWAY KEEP AREA CLEAR SLOPE HAZARDS
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
£k
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
A.
FAST
CRUISE CONTROL
(SEE SAFETY RULES SECTION)
CLUTCH/BRAKE
PEDAL
A
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform
ation about hazards which can
result in death, serious injury
and/or property damage.
CAUTION when used without the aiert symboi,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which,
if not avoided, couid result in death, serious injury
and/or property damage.
4
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Our tractors conform to the applicable safety standards of the
American National Standards Institute.
(A) ATTACHMENT LIFT LEVER - Used
to raise and lower the mower or other at
tachments mounted to your tractor.
(B) BRAKE PEDAL - Used for braking the
tractor and starting the engine.
(C) PARKING BRAKE - Locks clutch/
brake pedal into the brake position.
(D) THROTTLE CONTROL - Used to
control engine speed.
(E) ATTACHMENT CLUTCH LEVER
- Used to engage the mower blades, or
other attachments mounted to your tractor.
(F) IGNITION SWITCH - Used for starting
and stopping the engine.
(G) REVERSE OPERATION SYSTEM
(ROS) "ON" POSITION-Allows opera
tion of mower or other powered attach
ment while in reverse.
(H) LIGHT SWITCH - Turns the head
lights on and off.
(J) CRUISE CONTROL LEVER - Used to
set forward movement of tractor at desired
speed without holding the forward drive
pedal.
(K) FORWARD DRIVE PEDAL - Used for
forward movement of tractor.
(L) REVERSE DRIVE PEDAL - Used for
reverse movement of tractor.
(M) FREEWHEEL CONTROL - Disen
gages transmission for pushing or slowly
towing the tractor with the engine off.
(N) CHOKE CONTROL - Used when
starting a cold engine.
(P) SERVICE REMINDER / HOUR METER
- Indicates when service is required for
the engine and mower.
10
The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments
or repairs. We recommend standard safety glasses or a wide vision safety
mask worn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress brake pedal (B) all the way
down and hold.
2. Pull parking brake lever (C) up and
hold, release pressure from brake
pedal (B), then release parking brake
lever. Pedal should remain In brake
position. Make sure parking brake will
hold tractor secure.
ENGINE * Move throttle control (D) between half
and full speed (fast) position.
NOTE: Failure to move throttle control
between half and full speed (fast) posi
tion, before stopping, may cause engine to
“backfire”.
* Turn Ignition key (F) to “STOP” position
and remove key. Always remove key
when leaving tractor to prevent unau
thorized use.
* Never use choke (N) to stop engine.
IMPORTANT: Leaving the ignition switch in
any position other than “STOP" will cause
the battery to discharge and go dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine run
ning, hot engine exhaust gases may cause
“browning” of grass. To eliminate this pos
sibility, always stop engine when stopping
tractor on grass areas.
^^CAUTiON: Always stop tractor com
pletely, as described above, before leaving
the operator'--, poritlor.
STOPPING
MOWER BLADES -
• To stop mower blades, move attachment
clutch lever In to disengaged position
#>) Attachment
' Clutch
Engage Position
) Disengaged
Position
GROUND DRIVE -
• To stop ground drive, depress brake
pedal all the way down.
li
■Mr™™
B
I
llllllll
TO USE CHOKE CONTROL (N)
Use choke control whenever you are start
■
________
* *
mUm
ing a cold engine. Do not use to start a
warm engine.
* To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND
BACKWARD
The direction and speed of movement is
controlled by the forward and reverse drive
pedals.
1. Start tractor and release parking brake.
2. Slowly depress forward (K) or reverse
(L) drive pedal to begin movement.
Ground speed increases the further
-| -| down the pedal is depressed.
The cruise control feature can be used for
forward travel only.
SYSTEM CHARACTERISTICS
The cruise control should only be used
while mowing or transporting on relatively
smooth, straight surfaces. Other conditions
such as trimming at slow speeds may
cause the cruise control to disengage. Do
not use the cruise control on slopes, rough
terrian or while trimmimg or turning.
* With forward drive pedal (K) depressed
to desired speed, pull cruise control
lever (J) up and hold while lifting your
foot off the pedal, then release the lever.
To disengage the cruise control, depress
the brake pedal or tap on forward drive
pedal.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever (A)
determines the cutting height.
*
• The average lawn should be cut to ap
proximately 2-1/2 inches during the cool
season and to over 3 inches during hot
months. For healthier and better look
ing lawns, mow often and after moderate
growth.
• For best cutting performance, grass over
6 inches in height should be mowed
twice. Make the first cut relatively high;
the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help
prevent scalping in most terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height
(See “TO ADJUST MOWER OUTTING
HEIGHT” in this section of manual).
2. With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground. Install gauge wheel in appro
priate hole. Tighten securely.
3. Repeat for all, installing gauge wheel in
i ame ti'.ijL.shiiert I ole.
* Put attachment lift lever in desired cut
ting height slot.
* Slide pointer tab (T) to desired cutting
height as a reminder for next time you
mow.
The cutting height range is approxi
mately 1" to 4". The heights are mea
sured from the ground to the blade tip with
the engine not running. These heights
are approximate and may vary depending
upon soil conditions, height of grass and
types of grass being mowed.
Your tractor is equipped with an operator
presence sensing switch. Any attempt
by the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine. You must
remain fully and centrally positioned in the
seat to prevent the engine from hesitating
or cutting off when operating your equip
ment on rough, rolling terrain or hills.
1. Select desired height of cut with at
tachment lift lever.
2. Start mower blades by engaging at
tachment clutch control.
TO STOP MOWER BLADES disengage attachment clutch control.
12
iAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the deflector
shield (S) in place.
REVERSE OPERATION SYSTEM (ROS)
Your traotor is equipped with a Reverse
Operation System (ROS). Any attempt by
the operator to travel in the reverse direc
tion with the attachment clutch engaged
will shut off the engine unless ignition key
is placed in the ROS "ON" position.
AwARNING: Backing up with the at
tachment clutch engaged while mowing
is strongly discouraged. Turning the ROS
"ON", to allow reverse operation with the
attachment clutch engaged, should only
be done when the operator decides it is
necessary to reposition the machine with
the attachment engaged. Do not mow in
reverse unless absolutely necessary.
USING THE REVERSE OPERATION
SYSTEM -
Only use if you are certain no children or
other bystanders will enter the mowing
area.
Depress brake pedal all the way down.
1.
With engine running, turn ignition key
2.
counterclockwise to ROS "ON" posi
tion.
Look down and behind before and
3.
while backing.
Slowly depress reverse drive pedal to
start movement.
When use of the ROS is no longer
5.
needed, turn the ignition key clockwise
to engine "ON" position.
ROS "ON" PositionEngine "ON" Position
(Normal Operating)
TO OPERATE ON HILLS
AwARNING: Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope. Use the slope
guide provided at the back of this manual.
* Choose the slowest speed before start
ing up or down hills.
* Avoid stopping or changing speed on
hills.
* If stopping is absolutely necessary, push
brake pedal quickly to brake position
and engage parking brake.
* To restart movement, slowly release
parking brake and brake pedal.
* Slowly depress appropriate drive pedal
to slowest setting.
* Make all turns slowly.
TO TRANSPORT
When pushing or towing your tractor, be
sure to disengage transmission by placing
freewheel control in freewheeling position.
Freewheel control is located at the rear
drawbar of tractor.
1. Raise attachment lift lever to its highest
position.
2. Pull freewheel control out and into the
slot and release so it is held in the
disengaged position.
* Do not push or tow tractor at more than
two (2) MPH.
* To re-engage transmission, reverse
above procedure.
Transmission Engaged
,iem|P
IliililliiipA
Transmission Disengaged
NOTE: To protect hood from damage when
transporting your tractor on a truck or a
trailer, be sure hood is closed and secured
to tractor. Use an appropriate means of
tying hood to tractor (rope, cord, etc.).
13
TOWING CARTS AND OTHER ATTACH
MENTS
Tow only the attachments that are recom
mended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy
of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and
cause you to lose control of your tractor.
SERVICE REMINDER/HOUR METER
Service reminder shows the total number
of hours the engine has run and flashes to
indicate that the engine or mower needs
servicing. When service is required, the
service reminder will flash for two hours.
To service engine and mower, see the
Maintenance section of this manual.
NOTE; Service reminder runs when the
ignition key is in any position but "STOP".
For accurate reading, be sure key remains
in the "STOP" position when engine is not
running.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds, re
move and read oil level. If necessary,
add oil until “FULL mark on dipstick is
reached. Do not overfill.
• For cold weather operation you should
change oil for easier starting (See the
oil viscosity chart in the Maintenance
section of this manual).
• To change engine oil, see the Mainte
nance section in this manual.
ADD GASOLINE
• Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quan
tities that can be used within 30 days to
assure fuel freshness.
ACAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: When operating in temper
atures below32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.
CAUTION: Alcohol blended fuels (called
gasohoi or using ethanol or methanol) can
attract moisture which leads to separa
tion and formation of acids during storage.
Acidic gas can damage the fuel system
of an engine while in storage. To avoid
engine problems, the fuel system should
be emptied before storage of 30 days
or longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
1. Be sure freewheel control is in the
transmission engaged position.
2. Sit on seat in operating position,
depress brake pedal and set parking
brake.
3. Move attachment clutch to disengaged
position.
4. Move throttle control to fast position
5. Pull choke control out for a cold engine
start attempt. For a warm engine start
attempt the choke control may not be
needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
6. Insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts. Do
not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, push choke control in, wait
a few minutes and try again. If engine
still does not start, pull the choke con
trol out and retry.
WARM WEATHER STARTING (50° F and
above)
7. When engine starts, slowly push choke
control in until the engine begins to
run smoothly. If the engine starts to
run roughly, pull the choke control out
slightly for a few seconds and then
continue to push the control in slowly.
• The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
14
COLD WEATHER STARTING (50“ F and
below)
7. When engine starts, slowly push choke
control in until the engine begins to run
smoothly. Continue to push the choke
control in small steps allowing the en
gine to accept small changes in speed
and load, until the choke control is fully
in. If the engine starts to run roughly,
pull the choke control out slightly for a
few seconds and then continue to push
the control in slowly. This may require
an engine warm-up period from several
seconds to several minutes, depending
on the temperature.
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather,
the transmission should be warmed up as
follows:
1. Be sure the tractor is on level ground.
2. Release the parking brake and let the
brake slowly return to operating posi
tion.
3. Allow one minute for transmission to
warm up. This can be done during the
engine warm up period.
• The attachments can be used during
the engine warm-up period after the
transmission has been warmed up and
may require the choke control be pulled
out slightly.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance
(see “TO ADJUST CARBURETOR” in the
Service and Adjustments section of this
manual).
Disengage transmission by placing
freewheel control in disengaged posi
tion (See “TO TRANSPORT” in this
section of manual).
3.
Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to slow position. Disen-
^gage parking brake.
^4cAUTIQN: At any time, during step
4, there may be movement of the drive
wheels.
4. Depress forward drive pedal to full
forward position and hold for five (5)
seconds and release pedal. Depress
reverse drive pedal to full reverse posi
tion and hold for five (5) seconds and
release pedal. Repeat this procedure
three (3) times.
Shutoff engine and set parking brake.
5.
Engage transmission by placing free
6.
wheel control in engaged position (See
“TO TRANSPORT” in this section of
manual).
Sitting in the tractor seat, start engine.
7
After the engine is running, move
throttle control to half (1/2) speed.
Disengage parking brake.
Drive tractor forward for approximately
8.
five feet then backwards for five feet.
Repeat this driving procedure three
times.
Your transmission is now purged and now
ready for normal operation.
TORGE TRANSMISSION
^^CAUTtON: Never engage or dis
engage freewheel lever while the engine
is running.
To ensure proper operation and per
formance, it is recommended that the
transmission be purged before operating
tractor for the first time. This procedure will
remove any trapped air inside the trans
mission which may have developed during
shipping of your tractor.
IMPORTANT: Should your transmission
require removal for service or replace
ment, it should be purged after réinstall
ation before operating the tractor.
1. Place tractor safely on a level surface
- that is clear of objects and open - with
engine off and parking brake set.
15
MOWING TIPS
• Tire chains cannot be used when the
mower housing is attached to tractor.
• Mower should be properly leveled for
best mowing performance. See “TO
LEVEL MOWER HOUSING” in the
Service and Adjustments section of this
manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has already been
cut. Have the cut area to the right of
the tractor. This will result in a more
even distribution of clippings and more
uniform cutting.
• When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two rounds,
mow in the opposite direction making
left hand turns until finished .
r
If grass is extremely tall, it should be
mowed twice to reduce load and pos
sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough speed to give
the mower cutting performance as well
as the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at
tachment being used.
Replace Spark Plug
Replace Air Filter Paper Caiiridge
Replace Fuel Filter
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
✓
EVERY
8
HOURS
%/
✓
✓
EVERY
25
HOURS
EVERY
50
HOURS
✓ s
✓
✓ 4
✓
s/
✓
✓ '1,2
✓ 2
(✓ '2
✓
3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery.
EVERY
100
HOURS
✓
✓
|/,2
✓
✓ 2
EVERY
SEASON
✓
✓
BEFORE
STORAGE
✓
✓
✓
✓
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator
must maintain tractor as instructed in this
manual.
Some adjustments will need to be made
periodically to properly maintain your
tractor.
At least once a season, check to see if
you should make any of the adjustments
described in the Service and Adjustments
section of this manual.
* At least once a year you should replace
the spark plug, clean or replace air filter,
and check blades and belts for wear.
A new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last longer.
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the
self-lubricating bearings. If you feel they
must be lubricated, use only a dry, pow
dered graphite type lubricant sparingly.
17
) Engine
TRACTOR
Always observe safety rules when per
forming any maintenance.
BRAKE OPERATION
If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then
brake must be serviced. (See ‘TO CHECK
BRAKE” in the Service and Adjustments
section of this manual).
TIRES
• Maintain proper air pressure in all tires
(See PSI on tires).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM AND
REVERSE OPERATION SYSTEM (ROS)
Be sure operator presence and reverse
operation systems are working properly. If
your tractor does not function as de
scribed, repair the problem Immediately.
• The engine should not start unless the
brake pedal is fully depressed, and the
attachment clutch control Is In the disen
gaged position.
CHECK OPERATOR PRESENCE
SYSTEM
• When the engine is running, any at
tempt by the operator to leave the seat
without first setting the parking brake
should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any at
tempt by the operator to leave the seat
should shut off the engine.
• The attachment clutch should never op
erate unless the operator Is In the seat.
ROS "ON" Position Engine "ON" Position
(Normal Operating)
CHECK REVERSE OPERATION (ROS)
SYSTEM
» When the engine is running with the
ignition switch in the engine "ON" posi
tion and the attachment clutch engaged,
any attempt by the operator to drive in
reverse should shut off the engine.
* When the engine is running with the
ignition switch in the ROS "ON" position
and the attachment clutch engaged,
any attempt by the operator to drive in
reverse should NOT shut off the engine.
BLADE CARE
For best results mower blades must be
sharp. Replace worn, bent or damaged
blades.
A CAUTION: Use only a replacement
blade approved by the manufacturer of
your tractor. Using a blade not approved
by the manufacturer of your tractor is
hazardous, could damage your tractor and
void your warranty.
BLADE REMOVAL
1. Raise mower to highest position to al
low access to blades.
NOTE: Protect your hands with gloves
and/or wrap blade with heavy cloth.
2. Remove blade bolt by turning counter
clockwise.
3. Install new blade with stamped
"GRASS SIDE" facing the ground.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Install and tighten blade bolt securely
(45-55 Ft. Lbs. torque).
IMPORTANT: Special blade bolt is heat
treated.
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use. How
ever, periodic charging of the battery with
an automotive charger will extend Its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
18
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and termi
nals can cause the battery to “leak" power.
1. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
2. Rinse the battery with plain water and
dry.
3. Clean terminals and battery cable ends
with wire brush until bright.
4. Coat terminals with grease or petro
leum jelly.
5. Reinstall battery (See “REPLACING
BATTERY" in the SERVICE AND AD
JUSTMENTS section of this manual).
TRANSAXLE COOLING
The transmission fan and cooling fins
should be kept clean to assure proper
cooling.
Do not attempt to clean fan or transmis
sion while engine is running or while the
transmission is hot. To prevent possible
damage to seals, do not use high pressure
water or steam to clean transaxle.
• Inspect cooling fan to be sure fan blades
are intact and clean.
• Inspect cooling fins for dirt, grass clip
pings and other materials. To prevent
damage to seals, do not use com
pressed air or high pressure sprayer to
clean cooling fins.
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in
cold weather, they will result in increased
oil consumption when used above 32°F.
Check your engine oil level more frequent
ly to avoid possible engine damage from
running low on oil.
Change the oil after every 50 hours of op
eration or at least once a year if the tractor
is not used for 50 hours in one year.
Check the crankcase oil level before start
ing the engine and after each eight (8)
hours of operation. Tighten oil fill cap/
dipstick securely each time you check the
oil level.
TC CHANGE ENGINE GIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SG-SL.
* Be sure tractor is on level surface.
* Gil will drain more freely when warm.
» Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain
valve and install the drain tube onto the
fitting.
Oil Drain Valve
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory
and fluid maintenance is not required for
the life of the transaxle. Should the trans
axle ever leak or require servicing, contact
your nearest Sears or other qualified
service center.
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
ENGINE
LUBRICATION
Cniy use high quality detergent oil rated
with API service classification SG-SL.
Select the oil’s SAE viscosity grade
according to your expected operating
temperature.
SAE VISCOSITY GRADES
U-U^-ht
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
oil_visc_chart1_
Closed
and
Locked
Position
Yellow Cap
Drain Tube
3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close
and lock the drain valve by pushing
inward and turning clockwise until the
pin is in the locked position as shown.
6. Remove the drain tube and replace the
cap onto the end of the drain valve.
7. Refill engine with oil through oil fill dip
stick tube. Pour slowly. Do not overfill.
Por approximate capacity see “PRGDUCT SPECIFICATICNS” section of this
manual.
19
8. Use gauge on oil fill cap/dipstick for
checking level. For accurate reading,
insert dipstick into the tube and push
down firmly into place before removing.
Keep oil up to, but not over, the “FULL’
line on dipstick. Push dipstick down
firmly into the tube when finished.
ENGINE OIL FILTER
Replace the engine oil filter every season
or every other oil change if the tractor is
used more than 100 hours in one year.
AIR FILTER
Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under dusty
conditions.
1. Remove cover.
TO SERVICE PRE-CLEANER
2. Wash It in liquid detergent and water.
3. Squeeze it dry in a clean cloth.
4. Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
NOTE: If very dirty or damaged, replace
pre-cleaner.
TO SERVICE CARTRIDGE
1. Clean cartridge by tapping gently on
flat surface. If very dirty or damaged,
replace cartridge.
2. Reinstall precleaner cartridge, cover
and secure.
IMPORTANT: Petroleum solvents, such
as kerosene, are not to be used to clean
the cartridge. They may cause deterio
ration of the cartridge. Do not oil cartridge.
Do not use pressurized air to clean or dry
cartridge.
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the
grass screen, cooling fins, and other exter
nal surfaces of the engine are kept clean
at all times.
Every 100 hours of operation {more often
under extremely dusty, dirty conditions),
remove the blower housing and other cool
ing shrouds. Clean the cooling fins and
external surfaces as necessary. Make sure
the cooling shrouds are reinstalled.
removed will cause engine damage due to
overheating.
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could cre
ate a fire hazard and/or damage.
SPARK PLUG(S)
Replace spark plug(s) at the beginning
of each mowing season or after every
100 hours of operation, whichever occurs
first. Spark plug type and gap setting are
shown in “PRODUCT SPECIFICATIONS’’
section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carbu
retor, replacement is required.
1 With engine cool, remove filter and
plug fuel line sections.
Place new fuel filter in position in fuel
line with arrow pointing towards carbu
retor.
Be sure there are no fuel line leaks and
clamps are properly positioned.
Immediately wipe up any spilled gaso
line.
Clamp
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and stub
born dried gum fibers.
CLEANING
• Clean engine, battery, seat, finish, etc.
of ail foreign matter.
• Keep finished surfaces and wheels free
of ail gasoline, oil, etc.
• Protect painted surfaces with auto
motive type wax.
We do not recommend using a garden
hose or pressure washer to clean your
tractor unless the engine and transmis
sion are covered to keep water out. Water
in engine or transmission will shorten the
useful life of your tractor. Use compressed
air or a leaf blower to remove grass,
leaves and trash from tractor and mower.
20
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