Craftsman 917.273180 User Manual

Owner's Manual

JCRnFTSMAN'I

LAWN TRACTOR

17.5 HP, 42" Mower

Electric Start

Automatic Transmission

Model No.

917.273180

i_ This product has a low emission engine which operates

IMPORTANT:
Read and follow all Safety

Rules and Instructions before

operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

Visit our Craftsman website:www.sears.com/craftsman

differently from previously built engines. Before you start the
engine, read and understand this Owner's Manual.

For answers to your questions
about this product, Call:

1-800-659-5917

Sears Craftsman Help Line
5 am - 5 pro, Mon - Sat

Warranty ................................................ 2

Safety Flules .......................................... 3

Product Specifications ........................... 6

AssemblyPre-Operation ........................ 8

Operation ............................................. 11

Maintenance ....................................... 18

Maintenance Schedule ........................ 18

Service and Adjustments ..................... 22

Storage............................................

Troubleshooting ................................

Repair Parts ......................................... 34

Sears Service ........................ Back Cover

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

Fortwo (2) years from the date of purchase,ifthis Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will repair or replace free of charge any parts that are found to be defective in

material or workmanship according to the guidelines of coverage listed below. Sears will

also provide free labor for these applicable warranted parts for the two full years. During
the first 30 days of purchase, there will be no charges to service the product at your

homefor issuescovered by thiswarranty.(See exclusions below). For your conve-
nience IN HOME warrantyservicewill stillbe available after the first 30 daysof pur-

chase buta tripcharge will apply.This charge willbe waived if the Craftsmanproductis
droppedoffat an authorized Sears location.For the nearest authorizedSears ocaton,
please call 1-800-4-MY-HOME®. This warrantyapplies onlywhile thisproductiswithin

the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited to
blades, spark plugs, air cleaners, belts, and oil filters.

• Standard Maintenance Servicing, oil changes, or tune-ups.

• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.

caused by towing objects beyond the capability of the riding equipment, impacting

i epairs necessarybecause of operator abuse, including but not limited to, damage

objects that bend the frame or crankshaft, or over-speeding the engine.

Repairs necessary because of operator negligence, including but not limited to, elec-
trical and mechanical damage caused by improper storage, failure to use the proper
grade and amount of engine oil, failure to keep the deck clear of flammable debris,

or failure to maintain the equipment according to the instructions contained in the

owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-

chase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equip-

ment proves defective in material or workmanship and our testing determines the battery
will not hold a charge, Sears will replace the battery at no charge. During the first 30
days of purchase, there will be no charges to replace the battery at yourHOME. After
the first 30 days, for your convenience,iN-HOME warranty service will still be avail-

able but a trip charge will apply. This charge will be waived if the Craftsman product is
dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States.
This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

2

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-
!ng objects. Failure to observe the following safety instructions could result in serious

mjury or death.

&WARNING: In order to prevent ac-

cidental starting when setting up, trans-
porting, adjusting or making repairs,

always disconnect spark plug wire and
place wire where it cannot contact spark
plug.

_I_WARNING: Do not coast down a

hill in neutral, you may lose control of the
tractor.

_,WARNING: Tow only the attachments

that are recommended by and comply with
specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed
when on a slope. Too heavy of a load,

while on a slope, is dangerous. Tires can
lose traction with the ground and cause

you to lose control of your tractor.

_,WARNING: Engine exhaust, some

of its constituents, and certain vehicle
components contain or emit chemicals

known to the State of California to cause
cancer and birth defects or other reproduc-

tive harm.

A

_I_WARNING: Battery posts, terminals

and related accessories contain lead and
lead compounds, chemicals known to the

State of California to cause cancer and
birth defects or other reproductive harm.

Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instruc-

tions in the manual and on the machine
before starting.

• Only allow responsible adults, who are
familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.

• Be sure the area is clear of other people
before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and
behind before and while backing.

• Be aware of the mower discharge direc-
tion and do not point it at anyone. Do
not operate the mower without either

the entire grass catcher or the guard in
place.

• Slow down before turning.

• Never leave a running machine unat-

tended. Always turn off blades, set
parking brake, stop engine, and remove

keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial
light.

• Do not operate the machine while under
the influence of alcohol or drugs.

• Watch for traffic when operating near or
crossing roadways.

• Use extra care when loading or un-
loading the machine into a trailer or

truck.

• Data indicates that operators, age 60
years and above, are involved in a large
percentage of riding mower-related in-

juries. These operators should evaluate

their ability to operate the riding mower
safely enough to protect themselves
and others from serious injury.

• Keep machine free of grass, leaves or
other debris build-up which can touch

hot exhaust / engine parts and burn. Do
not allow the mower deck to plow leaves

or other debris which can cause build-
up to occur. Clean any oil or fuel

spillage before operating or storing the
machine. Allow machine to cool before

storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-
of-control and tipover accidents, which can

result in severe injury or death. All slopes

require extra caution. If you cannot back
up the slope or if you feel uneasy on it, do

not mow it.

3

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Un-

even terrain could overturn the machine.

Tall grass can hide obstacles.

• Use slow speed. Choose a low gear
so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommend-
ations for wheel weights or counter-
weights to improve stability.

• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.

• Keep all movement on the slopes slow
and graduaL Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope.

if tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

DO NOT:

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradually
downhill, if possible.

• Do notmow near drop-offs, ditches,

or embankments. The mower could
suddenly turn over ifa wheel is over

the ed.ge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do not try to stabilize the machine by
putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

III. CHILDREN
Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the ma-
chine and the mowing activity. Neveras-

sume that children will remain where you

last saw them.

• Keep children out of the mowing area
and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children
enter the area.

• Before and when backing, look behind
and down for small children.

• Never carry children. They may fall off
and be seriously injured or interfere with

safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects
that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and
other fuels. They are flammable and

vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel

with the engine running. Allow
engine to cool before refueling. Do

not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an
open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip-
ment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before
storing.

• Stop and inspect the equipment if you
strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs with
the engine running.

• Grass catcher components are subject
to wear, damage, and deterioration,

which could expose moving parts or
allow objects to be thrown. Frequently

check components and replace with
manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.

• Check brake operation frequently. Ad-

just and service as required.

4

• Be sure the area is clear of other people
before mowing. Stop machine if anyone

enters the area.

• Never carry passengers or children
even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and
behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere with
safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another
responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind
and down for small children.

• Mow up and down slopes (15 ° Max), not
across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for bores, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear
so that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the
slope.

• If machine stops while going uphill,

disengage blades, shift into reverse and

back down slowly.

• Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.

5

PRODUCT SPECIFICATIONS

Gasoline

Capacity

and Type:
Oil Type

(API-SG-SL):

Oil Capacity: W/Filter 4.0 Pints

Spark Plug: Champion RC12YC
(GAP: .040")

Ground Speed Forward: 5.5
(MPH): Reverse: 2.4
Tire Pressure: Front: 14 PSI

Charging 15 Amps @ 3600RPM
System:

Battery: Amp/Hr: 28

Blade Bolt
Torque: 27-35 Ft. Lbs.

CONGRATULATIONS on your purchase
of a new tractor. It has been designed,

engineered and manufactured to give
you the best possible dependability and

performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or

repair this tractor.
Please read and retain this manual. The

instructions will enable you to assemble
and maintain your tractor properly. Always

observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main-
taining, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this
owner's manual.

_WARNING: This tractor is equipped
with an internal combustion engine and

should not be used on or near any unim-
proved forest-covered, brush-covered or

grass-covered land unless the engine's
exhaust system is equipped with a spark

arraster meeting applicable local or state
laws (if any). If a spark arrester is used, it

should be maintained in effective working
order by the operator.

1.25 Gallons
Unleaded

Regular
SAE 10W30

(Above 32°F)
SAE 5W30

(Below 32°F)

W/O Filter 3.5 Pints

Rear: 10 PSI

Min. CCA: 230
Case Size: U1R

In the state of California the above is re-

quired by law (Section 4442 of the Califor-

nia Public Resources Code). Other states
may have similar laws. Federal laws apply

on federal lands. A spark arrester for the
muffler is available through your nearest
Sears service center (See REPAIR PARTS

section of this manual).

REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart pur-

chase. Your new Craftsman® product is

designed and manufactured for years of
dependable operation, But like all prod-
ucts, it may require repair from time to

time. That's when having a Repair Protec-
tion Agreement can save you money and

aggravation.

Purchase a Repair Protection Agreement

now and protect yourself from unexpected

hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 profe-

sional repair specialists.

• Unlimited service and no charge for

parts and labor on all covered repairs.

• Product replacement ifyour covered
product can't be fixed.

• Discount of 10% from regular price of
service and service-related parts not

covered by the agreement; also, 10%
off regular price of preventive mainte-

nance check.

• Fast help by phone- phone support
from a Sears technician on products

requiring in-home repair, plus conve-
nient repair scheduling.

Once you purchase the Agreement, a
simple phone call is all that ittakes for you
to schedule service. You can call anytime

day or night, or schedule a service ap-

pointment online.
Sears has over 12,000 professional repair

specialists, who have access to over 4.5
million quality parts and accessories.

That's the kind of professionalism you can

count on to help prolong the life of your
new purchase for years to come. Purchase

your Repair Protection Agreement today!
Some limitations and exclusions apply.

For prices and additional information
call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professiona/ insta//ationofhome

appliances,garage dooropeners, water
heaters, and other major home items, in

the U.S.A. call 1-800-4-MY-HOME®

6

Steering

Wheel Insert

Steering

Boot

(1) Locknut
1/2-20

Steering Wheel

(1) Locknut

1/4-28

Steering
Wheel Adapter

(1) Large Flat Washer

(1) Hex Bolt

1/4-28 x 1-1/4

Steering

Extension

Shaft

Slope Sheet

(1) Washer

17/32 x 1-3/16 x 12

Gauge

_i_ (1) Knob

(_1_(1) Oil Drain_

For Future Use

Keys

Video Cassette

7

Your new tractor has been assembled at the factory with the exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools

as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR

ASSEMBLY

_._ Insert

A socket wrench set will make assembly

easier, Standard wrench sizes are listed.
(1) 3/4" wrench Pliers

_1/2 Rex Nut

LargeFlatWasher

(2) 7/16" wrenches Utility knife

Tire pressure gauge

When right or left hand is mentioned in
this manual, it means when you are m

the operating position (seated behind the
steering wheel).

TO REMOVE TRACTOR FROM
CARTON

UNPACK CARTON

1. Remove all accessible loose parts and

parts boxes from carton.

2. Cut along dotted lines on all four pan-
els of carton. Remove end panels and

lay side panels flat.

3. Check for any additional loose parts or

cartons and remove.

BEFORE REMOVING TRACTOR

FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower steer-
ing shaft. Align mounting holes in ex-

tension and lower shafts and install 1/4

hex bolt and Iocknut. Tighten securely.

IMPORTANT" Tighten bolt and nut se-
curely to 10-12 ft. Ibs torque.

2. Place tabs of steering boot over tab
slots in dash and push down to secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so
they are pointing straight forward.

4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension•

5. Position steering wheel so cross bars
are horizontal (left to right) and slide

inside boot and onto adapter.

6. Assemble large flat washer, 1/2 hex

nut and tighten securely.

Steering/@ eering Boot

Wheel

_Tabs

Adapter---------_

_/Extension Shaft

1/4 Locknut---_...._ 1

_'_1/4 Hex Bolt

Lower _ _ "_--" "-

• I

Steenng _ . '_

Shaff----_""_l\ • _/ ' ,'

- - - -, F lau

",.. -. _ Slots

7, Snap steering wheel insert into center

of steering wheel.

8, Remove protective materials from trac-

tor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires
where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR

INSTALL SEAT
Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of

seat to tractor.

2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.

8

3. Place seat on seat pan so head of
shoulder bolts are positioned over the

large slotted holes in pan.

4. Push down on seat to engage shoul-
der bolts in slots and pull seat towards

rear of tractor.

5. Pivot seat and pan forward and as-
semble adjustment knob and flat

washer loosely. Do not tighten.

6. Lower seat into operating position and
sit in seat.

7. Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

8. Get off seat without moving its ad-
justed position.

9. Raise seat and tighten adjustment

knob securely.

Seat

Seat Pan

Shoulder
Bolts

FlatWasher

Adjl

CHECK BATTERY

1. Lift seat pan to raised position.
NOTE: If this battery is put into service
after month and year indicated on label

(label located between terminals) charge
battery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance
section of this manual for charging instruc-

tions).

erminal

NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate

instruction below to remove the tractor
from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise
attachment liftlever to its highest po-

sition.

2. Release parking brake by depressing
clutch/brake pedal.

3. Place freewheel control in "trans-
mission disengaged" position (See "TO

TRANSPORT" in the Operation section
of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding deflector
shield up against tractor.

TO DRIVETRACTOROFF SKID (See

Operation section for location and

function of controls)
_WARNING: Before starting, read, un-

derstand and follow all instructions in the
Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other

people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel tank
with gasoline.

3. Place freewheel control in "trans-

mission engaged" position. (See =TO

TRANSPORT" in the Operation section

of this manual).

4. Sit on seat in operating position,

depress clutch/brake pedal and set the
parking brake.

5. Place motion control lever in neutral

(N) position.

6. Press lift lever plunger and raise

attachment lift lever to its highest posi-

tion.

7. Start the engine. After engine has

started, move throttle control to idle
position.

8. Release parking brake.

9. Slowly move the motion control lever
forward and slowly drive tractor off

skid.

10.Apply brake to stop tractor, set parking
brake and place motion control lever in

neutral position.

11.Turn ignition key to "STOP" position.

Continue with the instructions that follow.

9

INSTALL MULCHER PLATE
(If previously removed)

1. Raise and hold deflector shield in
upright position.

2. Place front of mulcher plate over front
of mower deck opening and slide into

place, as shown.

3. Hook front latch into hole on front of

mower deck.

4. Hook rear latch into hole on back of

mower deck.

Mulcher

Deflector
Shield

_k CAUTION: Do not remove deflector

shield from mower.
TO CONVERTTO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in

a safe place. Your mower is now ready for
discharging or installation of optional grass
catcher accessory.

NOTE: It is not necessary to change
blades. The mulching blades are designed
for discharging and bagging also.

CHECKTIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes. Cor-
rect tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section
of this manual.

Plate

Latch

Hooks

CHECK DECK LEVELNESS

For best cutting results, mower hous-
ing should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Service
and Adjustments section of this manual.

CHECK FOR PROPER POSITION
OF ALL BELTS

See the figures that are shown for replac-
ing motion and mower blade drive belts

in the Service and Adjustments section
of this manual. Verify that the belts are

routed correctly.

CHECK BRAKE SYSTEM
After you learn howto operate yourtrac-

tor, checkto see thatthe brake is properly

adjusted. See "TO ADJUST BRAKE"in

the Service and Adjustmentssectionof

thismanual.

o/CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best
performance and satisfaction from this

quality product.

Please review the following checklist:

•/ All assembly instructions have been
completed.

,/No remaining loose parts in carton.
4 Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

/ Seat is adjusted comfortably and tight-

ened securely.

,/All tires are properly inflated. (For ship-

ping purposes, the tires were overin-
flated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys
and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly
clamped.

,/Before driving tractor, be sure freewheel

control is in "transmission engaged"

position (see "TO TRANSPORT" in the
Operation section of this manual).

While learning how to use your tractor, pay
extra attention to the following important
items:

,/Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them
before you start the engine.

,/Be sure brake system is in safe oper-

ating condition.

/ It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and trans-
mission purging instructions (See 'q'O

START ENGINE" and "PURGE TRANS-

MISSION" in the Operation section of

this manual).

10

These symbolsmay appearon your tractororin literaturesupplied withthe product.

Learnand understandtheirmeaning.

R N H L I\1

REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION

ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE

OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER UFT

UGHT

AITACHMENT ATTACHMENT

CLUTCH ENGAGED CLUTCH DISENGAGED

FREEWHEEL

(Automatic Models only)

DANGER, KEEP HANDS

&

Failure to follow instructions

could result in serious injury or

death. The safety alert symbol

is used to identify safety inform-

ation about hazards which can

result in death, serious injury J_

and/or property damage.

AND FEET AWAY

DANGER indicatesa hazard which, ifnot avoided,

&

will result in death or serious Injury.
WARNING indicates a hazard which, if not avoided,

&

could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,

&

might result in minor or moderate injury.
CAUTION when used without the alert symbol,

indicatesa situation thatcould result in damage
to the tractor and/or engine.

HOT SURFACES indicatesa hazard which,
ifnot avoided,could result in death, serious injury
and/or property damage.

FIRE indicatesa hazard which, if not avoided,
could result in death, serious injury and/or
property damage.

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

LOCKED UNLOCKED

11

KNOW YOUR TRACTOR

READTHIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATINGYOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourseff with the locations of

various controls and adjustments. Save this manual for future reference.

Light Switch

Attachment
Clutch Lever

Ammeter

Ignition Switch

Lift Lever

J Plunger

Throttle/Choke
Control

Clutch/Brake
Pedal

Freewheel
Control

Attachment

Lift Lever

Height
Adjustment
Indicator

Parking Brake Lever

MotionControl
Lever

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER - Indicates charging (+) or
discharging (°) of battery.

ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other at-

tachments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or

other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and
starting the engine.

MOTION CONTROL LEVER - Selects the
speed and direction of tractor.

IGNITION SWITCH - Used for starting and
stopping the engine.

LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its

position.
LIGHT SWITCH POSITION - Turns the

headlights on and off.
PARKING BRAKE LEVER - Locks clutch/

brake pedal into the brake position.
THROTTLE/CHOKE CONTROL - Used

for starting and controlling engine speed.

FREEWHEEL CONTROL - Disengagages

transmission for pushing or slowly towing
the tractor with the engine off.

12

The operation of any tractor can result in foreign objects thrown into the

eyes, which can result in severe eye damage. Always wear safety glasses I
or eye shields while operating your tractor or performing any adjustments I

or repairs. We recommend standard safety glasses or a wide vision safety I
mask worn over spectacles. I

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator

to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way

down and hold.

2. Pull parking brake lever up and release

pressure from clutch/brake pedal.

Pedal should remain in brake position.

Make sure parking brake will hold trac-
tor secure.

Throttle/Choke

Control

Brake
Pedal Parking Brake

"Disengaged" Position Control Lever

STOPPING
MOWER BLADES -

• To stop mower blades, move attach-
ment clutch lever to disengaged posi-

tion.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal all the way down.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever
does not return to neutral (N) position

when the clutch/brake pedal is depressed.

ENGINE -

• Move throttle control between half and
full speed (fast) position.

NOTE: Failure to move throttle control
between half and full speed (fast) posi-

tion, before stopping, may cause engine
to "backfire".

• Turn ignition key to "STOP" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

"Brake" Attachment Clutch

Position Lever "Engaged"

Key

"Disengaged"

Position

IMPORTANT: Leaving the ignition switch
in any position other than "STOP" will

cause the battery to discharge and go
dead.

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate
this possibility, always stop engine when

stopping tractor on grass areas.
_J_CAUTION: Always stop tractor com-

pletely, as described above, before leaving
the operator's position.

TO USETHROTTLE CONTROL
Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging
rate.

• Full throttle offers the best bagging and
mower performance.

TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is

controlled by the motion control lever.

1. Start tractor with motion control lever in
neutral (N) position.

2, Release parking brake,

3. Slowly move motion control lever to
desired position.

TO ADJUST MOWER CU'I-rlNG HEIGHT
The position of the attachment lift lever

determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are mea-
sured from the ground to the blade tip with

the engine not running. These heights

are approximate and may vary depending
upon soil conditions, height of grass and

types of grass being mowed.

• The average lawn should be cut to ap-

proximately 2-1/2 inches during the cool
season and to over 3 inches during hot

months. For healthier and better look-
ing lawns, mow often and after moder-

ate growth.

• For best cutting performance, grass

over 6 inches in height should be
mowed twice. Make the first cut rela-

tively high; the second to desired height.

13

TO ADJUST GAUGEWHEELS
Gauge wheels are properly adjusted

when they are slightly off the ground when

mower is at the desired cutting height in
operating position. Gauge wheels then

ke'ep the-deck ,n proper pos'tion to help
prevent scalping in most terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.

I. Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING

HEIGHT" in this section of manual).

2. With mower in desired height of cut
position, gauge wheels should be

assembled so they are slightly off the
ground. Install gauge wheel in ap-

propriate hole with shoulder bolt, 3/8
washer, and 3/8-1 6 Iocknut and tighten

securely.

3. Repeat for opposite side, installing

gauge wheel in same adjustment hole.

Gauge --_.,_--J-_

Wheel _"_-I_ _,,

Mountin_.-_ (" _.X_

3/V-16

Locknut _ r

318Washer f ..._,,

GaugeWheel

TO OPERATE MOWER
Your tractor is equipped with an operator

presence sensing switch. Any attempt
by the operator to leave the seat with the

engine running and the attachment clutch
engaged will shut off the engine. You must

remain fully and centrally positioned in the
seat to prevent the engine from hesitating

or cutting off when operating your equip-
ment on rough, rolling terrain or hills.

1. Select desired height of cut.

2. Start mower blades by engaging at-

tachment clutch control.

TO STOP MOWER BLADES -

disengage attachment clutch control.

/=.

_uLCAUTION: Do not operate the mower

without either the entire grass catcher,
on mowers so equipped, or the deflector

shield in place.

Attachment Attachemnt

=Engaged" High

Position _? Position

Position

Position

Deflector

TO OPERATE ON HILLS
_kWARNING: Do not drive up or down

hills with slopes greater than 15° and do
not drive across any slope. Use the slope

guide at the back of this manual.

• Choose the slowest speed before start-
ing up or down hills.

• Avoid stopping or changing speed on
hills.

• If slowing is necessary, move throttle
control lever to slower position.

• If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi-
tion and engage parking brake.

• Move motion control lever to neutral (N)
position.

IMPORTANT: The motion control lever

does not return to neutral (N) position
when the clutch/brake pedal is depressed.

• To restart movement, slowly release
parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly.
TO TRANSPORT

When pushing or towing your tractor, be
sure to disengage transmission by placing
freewheel control in freewheeling position.

Freewheel control is located at the rear
drawbar of tractor.

1. Raise attachment liftto highest position
with attachment lift control.

2. Pull freewheel control out and down

into the slot and release so it is held in

the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse

above procedure.

14

Transmlsslon Engaged

Transmission Disengaged

NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,

etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

Towonlythe attachmentsthat are recom-

mended byand complywith specifications
ofthe manufacturerofyourtractor.Use

commonsense when towing.Tooheavy

ofa load, while on a slope,is dangerous.

Tires can losetractionwiththe groundand
cause you to lose control of yourtractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been
shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level

ground.

2. Unthraad and remove oil fill cap/

dipstick; wipe oil off. Reinsert the dip-
stick into the tube and rest oil fill cap on

the tube. Do not thread the cap onto
the tube. Remove and read oil level. If

necessary, add oil until "FULL" mark

on dipstick is reached. Do not overfill.

• For cold weather operation you should
change oil for easier starting (See the oil
viscosity chart in the Maintenance sec-

tion of this manual).

• To change engine oil, see the Mainte-
nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of tank filler neck.
Do not overfill. Use fresh, clean, regular

unleaded gasoline with a minimum of 87
octane. (Use of leaded gasoline will in-

crease carbon and lead oxide deposits
and reduce valve life). Do not mix oil

with gasoline. Purchase fuel in quanti-
ties that can be used within 30 days to

assure fuel freshness.

CAUTION: Wipe off any spilled oilor

fuel. Do not store, spill or use gasoline

near an open flame.
IMPORTANT: When operating in tempera-

tures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good

cold weather starting.

CAUTION: Alcoholblended fuels (called

gasohol or using ethanol or methanol) can
attract moisture which leads to separa-

tion and formation of acids during storage.
Acidic gas can damage the fuel system of

an engine while in storage.
To avoid engine problems, the fuel system

should be emptied before storage of 30
days or longer. Drain the gas tank, start

the engine and let it run until the fuel lines
and carburetor are empty.

Use fresh fuel next season. See Storage
Instructions for additional information.

Never use engine or carburetor cleaner

products in the fuel tank or permanent
damage may occur.

TO START ENGINE
When starting the engine for the first time

or if the engine has run out of fuel, itwill
take extra cranking time to move fuel from
the tank to the engine.

1. Be sure freewheel control is in the
transmission engaged position.

2, Sit on seat in operating position,

depress clutch/brake pedal and set
parking brake.

3. Place motion control lever in neutral
(N) position.

4. Move attachment clutch to disengaged

position.

5. Move throttle control to choke position.

NOTE: Before starting, read the warm
and cold starting procedures below.

6. Insert key into ignition and turn key

clockwise to start position and release
key as soon as engine starts. Do

not run starter continuously for more

than fifteen seconds per minute. If the

engine does not start after several
attempts, move throttle control to fast

position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the

choke position and retry.

15

WARM WEATHER STARTING (50 ° F and

above)

7. When engine starts, move the throttle
control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.

COLD WEATHER STARTING ( 50° F and
below)

7. When engine starts, allow engine
to run with the throttle control in the

choke position until the engine runs
roughly, then move throttle control
to fast position. This may require an
engine warm-up period from several
seconds to several minutes, depending
on the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather,

the transmission should be warmed up as
follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in

neutral. Release the parking brake
and let the clutch/brake slowly return

to operating position.

3. Allow one minute for transmission to

warm up.This can be done during
the engine warm up period.

• The attachments can also be used dur-

ing the engine warm-up period after the
transmission has been warmed up.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to

be adjusted for best engine performance.
(See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this
manual.)

PURGE TRANSMISSION

CAUTION: Never engage or dis-

engage freewheel lever while the engine
is running.

To ensure proper operation and per-
formance, it is recommended that the

transmission be purged before operating
tractor for the first time. This procedure will

remove any trapped air inside the trans-
mission which may have developed during

shipping of your tractor.
IMPORTANT: Should your transmission
require removal for service or replace-
ment, it should be purged after reinstall-

ation before operating the tractor.

1. Place tractor safely on level surface
with engine off and parking brake set.

2. Disengage transmission by placing
freewheel control in "transmission dis-

engaged" position (See =TO TRANS-

PORT" in this section of manual).

3. Sitting in the tractor seat, start engine.
After the engine is running, move

throttle control to slow position. With
motion control lever in neutral (N)
position, slowly disengage clutch/brake
pedal.

4. Move motion control lever to full
forward position and hold for five (5)

seconds. Move lever to full reverse
position and hold for five (5) seconds.

Repeat this procedure three (3) times.
NOTE: During this step there will be no
movement of drive wheels. The air is being

removed from hydraulic drive system.

5. Move motion control lever to neutral

(N) position. Shutoff engine and set
parking brake.

6. Engage transmission by placing

freewheel control in "transmission
engaged" position (See 'riO TRANS-

PORT' in this section of manual).

7. Sitting in the tractor seat, start engine.

After the engine is running, move
throttle control to half (1/2) speed.

With motion control lever in neutral (N)
position, slowly disengage clutch/brake
pedal.

8. Slowly move motion control lever for-

ward, after the tractor moves approxi-
mately five (5) feet, slowly move motion
control lever to reverse position. After

the tractor moves approximately five
(5) feet return the motion control lever

to the neutral (N) position. Repeat this
procedure with the motion control lever
three (3) times.

Your transmission is now purged and
ready for normal operation.

16

MOWING TIPS

• Mower should be properly leveled for

best mowing performance. See "TO
LEVEL MOWER HOUSING" in the

Service and Adjustments section of this
manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has already been cut.

Have the cut area to the right of the trac-

tor. This will result in a more even distri-
bution of clippings and more uniform

cutting.

• When mowing large areas, start by

turning to the right so that clippings will
discharge away from shrubs, fences,

driveways, etc. After one or two rounds,

mow in the opposite direction making
left hand turns until finished.

f

.Ip

1

t

II

J

MULCHING MOWING TIPS
IMPORTANT: Forbest performance,keep

mowerhousingfree of built-upgrassand
trash. Clean after each use,

• The special mulchingblade willrecut

the grass clippings many times and

reduce them in size so that as they fall
onto the lawn they will disperse into
the grass and not be noticed. Also, the

mulched grass will biodegrade quickly
to provide nutrients for the lawn. Always

mulch with your highest engine (blade)

speed as this will provide the best recut-
ting action of the blades,
Avoid cutting your lawn when it is wet,

Wet grass tends to form clumps and
interferes with the mulching action. The

best time to mow your lawn is the early
afternoon. At this time the grass has

dried, the newly cut area will not be
exposed to direct sunlight.

For best results, adjust the mower

cutting height so that the mower cuts
off only the top one-third of the grass

blades. For extremely heavy grass, re-
duce your width of cut on each pass and
mow slowly.

• If grass is extremely tall, itshould be
mowed twice to reduce load and pos-

sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.

• Do not mow grass when it is wet.
Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry

before mowing.

• Always operate engine at full throttle

when mowing to assure better mow-

ing performance and proper discharge
of material. Regulate ground speed by

selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain
and give best perform_,nce of the at-

tachment being used.

• Certain types of grass and grass
conditions may require that an area be

mulched a second time to completely
hide the clippings. When doing a sec-

ond cut, mow across (perpendicular) to
the first cut path.

• Change your cutting pattern from week

to week. Mow north to south one week

then change to east to west the next

week. This will help prevent matting and
graining of the lawn.

17

MAINTENANCE SCHEDULE _ ,_. _ ,_. _o_ ,_ ,_

AS YOU COMPLETE _ ._e _._q_ _> _, _ _
REGULAR SERVICE DATES

Check Brake Operation _

Check Tire Pressure

Check Operator Presence and

T InterlockSystems t_
R Check for Loose Fasteners _ l_s I_

T Lubrication Chart

0 Check Battery Level

A Sharpec/Replace Mower Blades _a

R Clean Battery and Terminals I_

Check Transaxle Cooling I_
Check V-Belts I_'

Check Engine Oil Level tf V'
Change Engine 011 (with OHfilter) I_,;

E Change Engine Oil (without oil filter) I_IR

N Clean AirFilter
G Clean Air Screen

Inspect Muffler/Spark Arrester

E Replace Oil Filter (if equipped) 1_,2

Clean Engine Cooling Fins _ 2

Replace Spark Plug _ l# #
Replace Air Filter Paper Cartridge

Replace Fuel Filter if #

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirtyor dusty condittens,

3 - Replace blades more often when mowing In sandy soil.
4 - Not required if equipped with maintenance-free battery.

5 - Tighten front axle pivot bolt to 35 It.-Ibe. maximum.

Do not overtighten.

,/

GENERAL RECOMMENDATIONS

LUBRICATION CHART

The warranty on this tractor does not
cover items that have been subjected to

(D Spindle -- _) Spindle

Zerk Zerk

operator abuse or negligence. To receive
full value from the warranty, operator

must maintain tractor as instructed in this
manual.

Some adjustments will need to be made

periodically to properly maintain your

O)Front Wheel -_ (DFront Wheel

Bearing Zerk

Zerk

tractor.
At least once a season, check to see if
you should make any of the adjustments

described in the Service and Adjustments
section of this manual.

• At least once a year you should replace

the spark plug, clean or replace air
filter, and check blades and belts for

wear. A new spark plug and clean air
filter assure proper air-fuel mixture and

(!) General Purpose Grease
(2) REFER TO Maintenance "ENGINE" SECTION

help your engine run better and last
longer.

BEFORE EACH USE
t. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of the
self-lubricating bearings. If you feel they
must be lubricated, use only a dry, pow-

4. Check operator presence and dered graphite type lubricant sparingly.

interlock systems for proper operation. 18

TRACTOR
Alwaysobservesafetyruleswhen per-

forming any maintenance.

BRAKE OPERATION

Iftractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted. (See

"TO ADJUST BRAKE" in the Service and

Adjustments section of this manual).
TIRES

• Maintain proper air pressure in all tires

(See =PRODUCT SPECIFICATIONS"
section of this manual).

• Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub-
bar.

• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant
may be purchased from your local parts

dealer. Tire sealant also prevents tire dry
rot and corrosion.

OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock

systems are working properly. If your trac-
tor does not function as described, repair

the problem immediately.

• The engine should not start unless

the brake pedal is fully depressed and
attachement clutch control is in the

disengaged position.

• When the engine is running, any at-

tempt by the operator to leave the seat
without first setting the parking brake
should shut off the engine.

• When the engine is running and the
attachment clutch is engaged, any at-

tempt by the operator to leave the seat
should shut off the engine.

• The attachment clutch should never op-
erate unless the operator is in the seat.

BLADE CARE
For best results mower blades must be

kept sharp. Replace bent or damaged
blades.

BLADE REMOVAL

1. Raise mower to highest position to al-

low access to blades.

2. Remove blade belt, lock washer and

flat washer securing blade.

3. Install new or resharpened blade
with trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assembly,
center hole in blade must align with star

on mandrel assembly.

4. Reassemble blade bolt, lock washer
and flat washer in exact order as

shown.

5. Tighten blade bolt securely (27-35 Ft.

Lbs. torque).

IMPORTANT: Blade bolt is heat treated. If

bolt needs replacing, replace only with ap-
prove bolt shown in the Repair Parts.

Blade Center

Edge Up Hole

Mandrel

Assembly

Lock Washer

Blade Bolt

TO SHARPEN BLADE

NOTE: We do not recommend sharp-
ening blade - but if you do, be sure the

blade is balanced.
Care should be taken to keep the blade

balanced. An unbalanced blade will cause
excessive vibration and eventual damage

to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt
to sharpen while on the mower.

• To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,

follow the instructions supplied with
balancer.)

NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded portion
of the steel bolt or pin and hold the

bolt or pin parallel with the ground. If
blade is balanced, itshould remain in a

horizontal position. If either end of the

blade moves downward, sharpen the

heavy end until the blade is balanced.

Blade

5/8" Bolt

Center t

BATTERY
Your tractor has a battery charging system

which is sufficient for normal use. How-

ever, periodic charging of the battery with
an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for I hour.

19

NOTE: The original equipment battery on
your tractor is maintenance free. Do not

attempt to open or remove caps or covers.
Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and
terminals can cause the battery to =leak"

power.

1. Disconnect BLACK battery cable first
then RED battery cable and remove

battery from tractor.

2. Rinse the battery with plain water and
dry.

3. Clean terminals and battery cable ends
with wire brush until bright.

4. Coat terminals with grease or petro-
leum jelly.

5. Reinstall battery (See =REPLACING
BATTERY" in the Service and Adjust-
ments section of this manual).

TRANSAXLE COOLING
The transmission fan and cooling fins

should be kept clean to assure proper
cooling.

Do not attempt to clean fan or transmis-
sion while engine is running or while the
transmission is hot. To prevent possible

damage to seals, do not use high pressure
water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades
are intact and clean.

• Inspect cooling fins for dirt, grass clip-
pings and other materials. To prevent
damage to seals, do not use com-

pressed air or high pressure sprayer to
clean cooling fins.

TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory

and fluid maintenance is not required for
the life of the transaxle. Should the trans-

axle ever leak or require servicing, contact

a Sears or other qualified service center.

V-BELTS

Check V-belts for deterioration and wear
after 100 hours of operation and replace

if necessary. The belts are not adjustable.
Replace belts ifthey begin to slip from

wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated
with API service classification SG-SL.

Select the oil's SAE viscosity grade
according to your expected operating

temperature.

SAEVISCOSRYGRADES

•3O O
TI_PERATURE R/_IGE ANTICIPATED BEI=OI_ NEXTOIL CHANGE

Change the oil after every 50 hours of op-
eration or at least once a year if the tractor

is not used for 50 hours in one year.
Check the crankcase oil level before start-

ing the engine and after each eight (8)

hours of operation.

I

TO CHANGE ENGINE OIL
Determine temperature range expected

before oil change. All oil must meet API
service classification SG-SL

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine
when changing oil.

2. Remove yellow cap from end of drain

valve and install the drain tube onto the

fitting.

Oil DrainValve

Closedand ,_.L_ Drain
Locked _ _li.'_- Tube

Position_

Yellow Cap

3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close
and lock the drain valve by pushing

inward and turning clockwise until the
pin is in the locked position as shown.

6. Remove the drain tube and replace the
cap onto the end of the drain valve.

7. Refill engine with oil through oil fill dip-

stick tube. Pour slowly. Do not overfill.
For approximate capacity see "PROD-

UCT SPECIFICATIONS" section of this
manual.

8. Use gauge on oil fill cap/dipstick for
checking level. Insert dipstick into

the tube and rest the oil fill cap on the

tube. Do not thread the cap onto the
tube when taking reading. Keep oil

at "FULL" line on dipstick. Tighten cap
onto the tube securely when finished.

20

AIR FILTER
Yourengine will not run properlyusinga

dirtyair filter. Cleanthe foam pre-cleaner
afterevery25 hoursof operation orevery

season. Service paper cartridge every

100 hoursofoperation or every season,

whicheveroccursfirst.
Service air cleaner moreoften underdusty

conditions.

1. Remove knob and cover.

2. Remove wing nut and air cleaner from

base.

TO SERVICE PRE-CLEANER

3. Slide foam pre-cleaner off cartridge.

4. Wash it in liquid detergent and water.

5. Squeeze it dry in a clean cloth. Allow it
to dry.

6. Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

1. Replace a dirty, bent, or damaged
cartridge.

NOTE: Do not wash the paper cartridge
or use pressurized air, as this will damage

the cartridge.

2. Reinstall the pre-cleaner (cleaned and
oiled) over the paper cartridge.

3. Reassemble air cleaner, wing nut,
cover and tighten knob securely.

Air Cleaner

Cover _ Knob

Foam \
Pre- \ Rubber

Cleaner Grommet

Air Cleaner
Base

Screen

ENGINE OIL FILTER
Replace the engine oil filter every season

or every other oil change ifthe tractor is
used more than 100 hours in one year.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating, Clean with a wire brush or

compressed air to remove dirt and stub-
born dried gum fibers,

Dipstick

Nut

Paper

Cartridge

Fill Cap/

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the
grass screen, cooling fins, and other exter-

nal surfaces of the engine are kept clean at

all times.

Every 100 hours of operation (more often
under extremely dusty, dirty conditions),

remove the blower housing and other

cooling shrouds. Clean the cooling fins and
external surfaces as necessary. Make sure
the cooling shrouds are reinstalled.

NOTE: Operating the engine with a
blocked grass screen, dirty or plugged

cooling fins, and/or cooling shrouds re-

moved will cause engine damage due to

overheating.
MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could cre-
ate a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs first.
Spark plug type and gap setting are shown

in "PRODUCT SPECIFICATIONS" section

of this manual.

IN-LINE FUEL FILTER
The fuel filter should be replaced once

each season. If fuel filter becomes
clogged, obstructing fuel flow to carbu-

retor, replacement is required.

1. With engine cool, remove filter and
plug fuel line sections.

2. Place new fuel filter in position in fuel
line with arrow pointing towards carbu-

retor.

3. Be sure there are no fuel line leaks and

clamps are properly positioned.

4. Immediately wipe up any spilled gaso-
line.

Clamp

Fuel Filter

CLEANING

• Clean engine, battery,seat,finish, etc.of all

foreign matter.

• Keepfinished surfacesand wheels free ofall
gasoline, oil,etc.

• Protectpaintedsurfaceswithautomotive

typewax.

We do not recommendusinga garden hoseor
pressurewasher toclean yourtractorunless

the engine and transmissionare coveredto
keep waterout.Water in en.gineor transmis-

sionwillshortenthe usefullifeof yourtractor.
Use compressedair or a leaf blowerto remove

grass,leavesand trash from tractorand

mower.

21

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER-
VICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place motion control lever in neutral (N) position.

3. Place attachment clutch in =DISENGAGED" position.

4. Turn ignition key to "STOP" and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the
right side of tractor.

1. Place attachment clutch in"DISEN-

GAG ED" position.

2. Move attachment lift lever forward to

lower mower to its lowest position.

3. Roll belt off engine pulley.

4. Remove small retainer spring, and
remove clutch spring off pulley bolt.

5. Remove large retainer spring, slide
collar off and push housing guide out

of bracket.

6. Disconnect anti-sway bar from chassis
bracket by removing retainer spring.

7. Disconnect suspension arms from rear
deck brackets by removing retainer
springs.

8. Disconnect front links from deck by

removing retainer springs.

9. Raise liftlever to raise suspension
arms. Slide mower out from under trac-

tor.

IMPORTANT: If an attachment other

than the mower deck isto be mounted
on the tractor, remove the front links and

hook the clutch spring Into square hole in

frame.

TO INSTALL MOWER

1, Raise attachment lift lever to its high-

est position.

2, Slide mower under tractor with deflec-

tor shield to right side of tractor.

3. Lower lift lever to its lowest position.

4. Connect front links to mower deck and

secure with retainer springs.

5. Connect suspension arms to rear
deck brackets and secure with retainer

springs.

6. Connect anti-sway Dar to chassis
bracket and secure with retainer

spring.

7. Push clutch cable housing guide into
bracket, slide collar onto guide and
secure with large retainer spring.

8. Place flat washer and clutch spring on

idler pulley bolt and secure with small

retainer spring.

9. Install belt onto engine pulley.

Retainer Sprin

Anti-Swa_

Collar ._.

Housing

Small Retainer Sprin

Clutch Spring

Clutch Spring

Small Retainer Sprin

•Large
Retainer

Spring

Bracket

line Pulley

Retainer Springs
(Both Sides)

Deflector Shield

22

TO LEVEL MOWERHOUSING

Adjust the mower while tractor is parked

on level ground or driveway. Make sure

tires areproperly inflated (See "PROD-

UCT SPECIFICATIONS" section of this
manual). If tires are over or underin-

flated, you will not properly adjust your

mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower,

measure height from bottom edge of
mower to ground. Distance "A" on

both sides of mower should be the
same or within 1/4" of each other.

• If adjustment is necessary, make ad-

justment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift
link adjustment nut on that side.

NOTE: Each full turn of adjustment nut
will change mower height about 1/8".

• Recheck measurements after adjusting.

Bottom edge Bottom edge
of mower to _ __of mower to

• When distance =D" is 1/8" to 1/2' lower
at front than rear, tighten nuts =F"against

trunnion on both front links.

• To raise front of mower, loosen nut "F"
from trunnion on both front links. Tighten

nut =E" on both front links an equal
number of turns. The two front links must

remain equal in length.

• When distance =D" is 1/8" to 1/2" lower
at front than rear, tighten nut "F" against

trunnion on both front links.

• Recheck side-to-side adjustment.

Mandrel

"D" "IY'

Both Front Links Should be Equal in Length

ground _ ground

A--_-TL'""_Ground Line _'""_

_.j[.__ Arm

LiftLink

Adjustment Nut _ _ -

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to
side. If the following front-to-back adjust-

ment is necessary, be sure to adjust both

front links equally so mower will stay level
side-to-side.

To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in
its highest position.

Check adjustment on right side of tractor.
Measure distance "D" directly in front and

behind the mandrel at bottom edge of
mower housing as shown.

• Before making any necessary adjust-
ments, check that both front links are

equal in length.

• If links are not equal in length, adjust
one link to same length as other link.

• To lower front of mower loosen nut "E"
on both front links an equal number of

turns.

Nut =E"

Front Links

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be re-
placed without tools. Park the tractor on

level surface. Engage parking brake.
BELT REMOVAL -

1. Remove mower from tractor (See '_O

REMOVE MOWER" in this section of
manual).

2. Work belt off both mandrel pulleys and
idler pulleys.

3. Pull belt away from mower.

BELT INSTALLATION -

I. Work beltaround both mandrel pulleys

and idlerpulleys

2. Make sure beltisinallpulleygrooves
and insideallbeltguides.

3. Installmower (See =To InstallMower" in
thissectionofthismanual).

23

Mandrel Idler Pulleys
Pulle

Mandrel
Pulley

TO CHECK AND ADJUST BRAKE

Your tractor is equipped with an adjustable
brake system which is mounted on the

right side of the transaxle.
If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a

level, dry concrete or paved surface, then
brake must be checked and adjusted.

TO CHECK BRAKE

1. Park tractor on a level, dry concrete or
paved surface, depress clutch/brake
pedal all the way down and engage
parking brake.

2. Disengage transmission by placing
freewheel control in "transmission dis-

engaged" position. Pull freewheel con-
trol out and into the slot and release so

it is held in the disengaged position.

The rear wheels must lock and skid when
you try to manually push the tractor for-

ward. If the rear wheels rotate, the brake
needs to be adjusted or the pads need to

be replaced.
TO ADJUST BRAKE

1. Depress clutch/brake pedal all the way
down and engage parking brake.

2. Measure distance between brake oper-

ating arm and nut "A" on brake rod.

3. If distance is other than 1-9/16", loosen
jam nut and turn nut "A" until distance

becomes 1-9/16". Retighten jam nut
against nut "A".

4. Engage transmission by placing

freewheel control in "transmission
engaged" position.

With perking brake "Engaged"

o

Road test tractor for proper stopping
distance as stated above. Readjust

if necessary. Ifstoppingdistanceis
stillgreater than five (5) feet inhighest
gear, further maintenanceis neces-

sary. Replace brake pads or contacta
Sears or other qualifiedservice center.

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For assistance, there is a

belt installation guide decal on bottom side

of left footrest.

BELT REMOVAL-

1. Remove mower (See "TO REMOVE
MOWER" in this section of manual).

NOTE: Observe entire motion drive belt
and position of all belt guides and keepers.

2. Remove belt from stationary idler and
clutching idler.

3. Remove belt downward from around

engine pulley.

4. Pull belt slack toward rear of tractor.

Carefully remove belt upwards from

transmission input pulley and over

cooling fan blades.

5. Remove belt from center span keeper

and pull belt away from tractor.

BELT INSTALLATION -

1. Carefully work new belt down around
transmission cooling fan and onto the

input pulley.

2. Slide belt into the center span keeper.

3. Pull belt toward front of tractor and roll

around the top groove of engine pulley.

4. Install belt through stationary idler and

clutching idler.

5. Make sure belt is in all pulley grooves
and inside all belt guides and keepers.

6. Install mower (See "TO INSTALL

MOWER" in this section of manual).

Engine Pulley--_-

Clutching Idler "'_ _ I

t "A"

erating

Do not touch this nut. If further brake

7_

m

adjustment is necessarycontact a Sears or

other qualified service center.

KT::P:mission

Input Pulley _ \-:;-;J _ A

24

TRANSAXLE MOTION CONTROL

LEVER NEUTRAL ADJUSTMENT

The motion control lever has been preset
at the factory and adjustment should not

be necessary.

1. Loosen adjustment bolt in front of the

rightrearwheel,andlightlytighten.

2. Start engine and move motion con-
trol lever until tractor does not move

forward or backward.

3. Hold motion control lever in that posi-

tion and turn engine off.

4. While holding motion control lever in
place, loosen the adjustment bolt.

5. Move motion control lever to the neu-

tral (N) (lock gate) position.

6. Tighten adjustment bolt securely.

NOTE: If additional clearance is needed
to get to adjustment bolt, move mower

deck height to the lowest position.
After above adjustment is made, if the
tractor still creeps forward or backward

while motion control lever is in neutral
position, follow these steps:

1. Loosen the adjustment bolt.

2. Move the motion control lever 1/4 to
1/2 inch in the direction it is trying to

creep.

'3. Tighten adjustment bolt securely.

4. Start engine and test.

5. If tractor still creeps, repeat above
steps until satisfied.

MotionControlLever Neutral

LockGate

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not
adjustableon yourtractor. If damage has

occurredto affectthe front wheel toe-in or
camber,contact a Sears or other qualified

servicecenter.
TO REMOVE WHEEL FOR REPAIRS

1. Blockup axle securely.

2. Remove axle cover, retainingringand

washersto allowwheel removal(rear
wheels have a square key - Do not

lose).

3. Repair tireand reassemble.

NOTE: On rear wheelsonly: aligngrooves
in rear wheel hub and axle. Insertsquare

key.

4. Replace washers and snap retaining
ringsecurely inaxle groove.

5. Replace axle cover.

NOTE: To seal tirepuncturesand prevent

flat tires due to slow leaks,purchaseand

usetiresealant from Sears. Tire sealant

also preventstire dry rotand corrosion.

Washers

Retaining,

Axle

Square Key ._.___--_'

(Rear Wheel Only)

TO START ENGINE WITH A WEAK

BATTERY

....... -... _ Adjustment Bolt

TRANSMISSION REMOVAL/

REPLACEMENT

Should your transmission require removal
for service or replacement, it should be

purged after reinstallation and before op-
erating the tractor. See "PURGE TRANS-

MISSION" in the Operation section of this
manual.

TO ADJUST STEERING WHEEL

ALIGNMENT
If steering wheel crossbars are not

horizontal (left to right) when wheels are

positioned straight forward, remove steer-
ing wheel and reassemble with crossbars

horizontal. Tighten securely.

_k WARNING: Lead-acid batteries gen-
erate explosive gases. Keep sparks, flame

and smoking materials away from bat-
teries. Always wear eye protection when

around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See "BAT-

TERY" in the MAINTENANCE section of
this manual).

If "jumper cables" are used for emergency
starting, follow this procedure:

IMPORTANT: Your tractor is equipped

with a 12 volt system. The other vehicle

must also be a 12 volt system. Do not use

your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -

1. Connect one end of the RED cable

to the POSITIVE (+) terminal of each
battery(A-B), taking care not to short

against tractor chassis.

.

Connect one end of the BLACK cable
to the NEGATIVE (-) terminal (C) of

25

fully charged battery.

3. Connect the other end of the BLACK
cable (D) to good chassis ground,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE

QRDER -

1. BLACK cable first from chassis and
then from the fully charged battery.

2. RED cable last from both batteries.

Weak or Dead Fully Charged
Battery Battery

REPLACING BATTERY

_I=WARNING: Do not short battery
terminals by allowing a wrench or any

other object to contact both terminals at
the same time. Before connecting battery,

remove metal bracelets, wristwatch bands,
rings, etc.

Positive terminal must be connected

first to prevent sparking from accidental

grounding.

1. Lift seat pan to raised position.

2. Disconnect BLACK battery cable first

then RED battery cable and carefully

remove battery from tractor.

3. Install new battery with terminals in
same position as old battery.

4. First connect RED battery cable to
positive (+) terminal with hex bolt and
keps nut as shown. Tighten securely.

Slide terminal cover over terminal

5. Connect BLACK grounding cable to
negative (-) terminal with remaining

hex bolt and keps nut. Tighten securely.

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the
backside of the grill.

3. Replace bulb in holder and push bulb
holder securely back into the hole in

the backside of the gdU.

4. Close hood,

INTERLOCKS AND RELAYS
Loose or damaged wiring may cause

your tractor to run poorly, stop running, or
prevent it from starting.

• Check wiring. See electrical wiring
diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type

plug-in fuse. The fuse holder is located

behind the dash.

TO REMOVE HOOD AND GRILL AS-

SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at
sides, tilt toward engine and liftoff of

tractor.

4. When replacing hood, be sure to re-
connect the headlight wire connector.

Headlight Wire

Connector

Seat Pan

Terminal

Positiv_

(Red)
Cable

Hex
Bolt

Negative (Black) Cable

26

ENGINE

Maintenance, repair, or replacement of
the emission control devices and systems,
which are being done at the customers ex-

pense, may be performed by any non-road

engine repair establishment or individual.
Warranty repairs must be performed by an

authorized engine manufacturer's service

outlet.
TO ADJUSTTHRO'I'FLE CONTROL

CABLE

The throttle control has been preset at the

factory and adjustment should not be nec-

essary. Check adjustment as described

below before loosening cable. If adjust-

ment is necessary, proceed as follows:

1. With engine not running, move throttle
control lever from slow to choke posi-

tion. Slowly move lever from choke to
fast position.

2. Check to see if hole in throttle lever

and hole in speed control bracket are

aligned.

3. If holes are not aligned, loosen cable
clamp screw and align the holes by

inserting a pencil or a 1/4" drill bit

through both holes.

4. Pull throttle cable up to remove slack

and tighten cable clamp screw. Re-
move alignment pencil or drill bit.

TO ADJUST CARBURETOR
The carburetor has been preset at the

factory and adjustment should not be nec-
essary. However, minor adjustment may

be required to compensate for differences
in fuel, temperature, altitude or load. If the

carburetor does need adjustment, proceed
as follows:

In general, turning the adjusting needles
in (clockwise) decreases the supply of

fuel to the engine giving a leaner fuel/air
mixture. Turning the adjusting needles out

(counterclockwise) increases the supply
of fuel to the engine giving a richer fuel/air

mixture.
IMPORTANT: Damage to the needles and

seats in carburetor may result ifturned in
too tight.
NOTE: The carburetor on this engine is
low emission, it is equipped with an idle

fuel adjusting needle with a limiter cap,
which allows some adjustment within the

limits allowed by the cap. Do not attempt

to remove the limiter cap. The limiter cap
cannot be removed without breaking the

adjusting needle.

1. Be sure you have a clean air filter and

the throttle control cable is adjusted

properly (see above).

2. Start engine and allow to warm for five
minutes. Make adjustments with engine
running and shift/motion control lever
in neutral (N) position.

3. Idle speed settina - With throttle control
lever in slow position, engine should
idle at 1750 RPM. If engine idles too
slow or fast, turn idle speed adjusting

screw in or out until correct idle is at-
tained.

4. in - With throttle
control lever in slow position, turn idle
fuel adjustment needle in (clockwise)
until engine begins to die and then turn
out (counterclockwise) until engine
runs rough.Turn needle to a point

midway between those two positions.

5. Recheck idle speed. Readjust if nec-
essary.

ACCELERATION TEST -

6. Move throttle control lever from slow
to fast position. If engine hesitates or

dies, turn idle fuel adjusting needle out
(counterclockwise) 1/8 turn. Repeat
test and continue to adjust, if neces-

sary, until engine accelerates smoothly.

High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT: Never tamper with the

engine governor, which is factory set
for proper engine speed. Overspeed-

ing the engine above the factory high
speed setting can be dangerous. If you

think the engine-governed high speed
needs adjusting, contact a Sears or other
qualified service center, which has proper

equipment and experience to make any
necessary adjustments.

Cable
Clamp

Screw

Speed Control
Bracket

Throttlu L

IdleSpeed
Adjusting_T____ |

Sorewtl

IdleFuel _ _----_1

Adjusting------"_ I_ I cJfn'.I I

.eod,e !!

27

Immediatelyprepareyourtractorfor stor-

age at the end of the season or if the trac-

_will not be used for 30 days or more.

WARNING: Never store the tractor

with gasoline in the tank inside a building

where fumes may reach an open flame
or spark. Allow the engine to cool before
storing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for a

period of time, clean it thoroughly, remove
all dirt, grease, leaves, etc. Store in a

clean, dry area.

1. Clean entire tractor (See "CLEANING"

in the Maintenance section of this
manual).

2. Inspect and replace belts, if necessary
(See belt replacement instructions in

the Service and Adjustments section of

this manual).

3. Lubricate as shown inthe Maintenance
section of this manual.

4. Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging,

• To help prevent corrosion and power

leakage during long periods of storage,

battery cables should be disconnected
and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS" in
the Maintenance section of this manual).

• After cleaning, leave cables discon-

nected and place cables where they

cannot come in contact with battery
terminals.

• If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE
FUEL SYSTEM

IMPORTANT: It is important to prevent
gum deposits from forming in essential

fuel system parts such as carburetor, fuel
hose, or tank during storage.

Also, alcohol blended fuels (called gasohol
or using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids during storage. Acidic
gas can damage the fuel system of an

engine while in storage.

• Empty the fuel tank by starting the en-
gine and letting it run until the fuel lines

and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent
damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or stor-
age container. Always follow the mix ratio

found on stabilizer container. Run engine

at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the car-

buretor. Do not empty the gas tank and
carburetor if using fuel stabilizer.

ENGINE OIL
Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).

3. Turn ignition key to start position for a

few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can ifyour can

starts to rust. Rust and/or dirt in your
gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust
and dirt.

• Cover your tractor with a suitable pro-

tective cover that does not retain mois-
ture. Do not use plastic. Plastic cannot

breathe which allows condensation to
form and will cause your tractor to rust.

IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.

28

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM

Will not start 1.

CAUSE

Out of fuel.

2.

Engine not "CHOKED"
properly.

3.

Engine flooded.

4.

Bad spark plug.

5.

Dirty air filter.

6.

Dirty fuel filter.

7.

Water in fuel.

8.

Loose or damaged wiring.

9.

Carburetor out of adjustment.

10.Enginevalves outof
adjustment.

CORRECTION

, Fill fuel tank.

2. See "TO START ENGINE" in

Operation section.

3. Wait several minutes before
attempting to start.

4. Replace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter.

7. Empty fuel tank and carbure-
tor, refill tank with fresh gas-

oline and replace fuel filter.

B. Check all wiring.

9. See "To Adjust Carburetor"
in Service and Adjustments

section.

10. Contact a Sears or other
qualified service center.

Hard to start

Engine will not
turn over

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Enginevalves outof
adjustment.

1. Brake pedal not depressed.

2. Attachment clutch is engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence
switch(es).

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter.

5. Empty fuel tank and refill tanl
with fresh, clean gasoline.

6. Check all wiring.

7. See "To Adjust Carburetor" in

Service and Adjustments

section.

8. Contact a Sears or other
qualified service center.

1. Depress brake pedal.

2. Disengage attachment clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition switch.

B. Check/replace solenoid or

starter.

9. Contact a Sears or other
qualified service center.

Engine clicks but
will not start

Loss of power

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

1. Cutting too much grass/too
fast.

2. Throttle in "CHOKE" position.

3. Build-up of grass, leaves and
trash under mower.

4. Dirty air filter.

5. Low oil level/dirty oil.

29

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or
starter.

1. Raise cutting height/reduce
speed.

2. Adjust throttle control.

3. Clean underside of mower
housing.

4. Clean/replace air filter.

5. Check oil level/change oil.

TROUBLESHOOTING CHART:

See appropriate ;ection in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION
Loss of power

(continued)

Excessive

vibration

6. Faultyspark plug.

7. Dirty fuel filter.

8. Stale or dirtyfuel.

9. Water infuel.

10. Spark plug wire loose.

11.Dirty engine air screen/fins.

12.Dirty/cloggedmuffler.

13.Loose ordamaged wiring.

14.Carburetor out of adjustment.

15. Engine valves out of
adjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

6. Clean and regap or change
spark plug.

7. Replace fuel filter.

8, Empty fuel tank and refilltank

with fresh, clean gasoline.

9, Empty fuel tank and carbure-

tor, refilltank with fresh gas-

oline and replace fuel filter.

10. Connect and tighten spark
plug wire.

11. Clean engine air screen/fins.

12. Clean/replace muffler.

13. Check all wiring.

14. See "To Adjust Carburetor"

in Service and Adjustments

section.

15. Contact a Sears or other

qualified service center.

1. Replace blade. Tighten blade

bolt.

i2. Contact a Sears or other

qualified service center.

3. Tighten loose part(s).
Replace damaged parts.

Engine continues
to run when

operator leaves
seat with

attachment
_-Iutch engaged

Poor cut - uneven

Mower blades will
not rotate

1. Faulty operator-safety

presence control system.

.

Worn, bent or loose blade.

2.

Mower deck not level.

3.

Buildup of grass, leaves, and
trash under mower.

4.

Bent blade mandrel.

5.

Clogged mower deck vent
from build-up of grass, leaves,

and trash around mandrels.

1. Obstruction in clutch
mechanism.

2. Worn/damaged mower drive
belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

1. Check wiring, switches and
connections, if not corrected

contact a Sears or other
qualified service center.

1. Replace blade. Tighten blade
bolt.

2. Level mower deck.

3. Clean underside of mower
housing.

4. Contact a Sears or other
qualified service center.

5. Clean around mandrels to
open vent holes.

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Contact a Sears or other

qualified service center.

Poor grass
discharge

1. Engine speed too slow.

2. Travel speed too fast.

30

1. Place throttle control in

"FAST" position.

2. Shift to slower speed.

TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Poor grass
discharge
(continued)

Headlight(s) not

working

(if so equipped)

3. Wetgmss.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildupof grass,leaves and

trash undermower.

8. Mower drive belt worn.

9. Blades improperlyinstalled.
10oImproperblades used.

11,Clogged mower deck vent

holes from buildupofgrass,
leaves, and trash around

mandrels.

1. Switch is"OFP.

2. Bulb(s)or lamp(s) burnedout.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

3. Allowgrass to dry before
mowing.

4. Level mowerdeck.

5. Check tiresfor properair
pressure.

6. Replace/sharpen blade.

Tighten blade bolt.

7. Clean undersideof mower
housing.

8, Replace mower drivebelt.

9. Reinstall bladessharp edge
down.

10.Replace with blades listedin
this manual.

11.Clean aroundmandrelsto

openvent holes.

1. Turn switch "ON".

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4. Check wiringandconnections.

5. Replace fuse.

Battery will not

charge

Loss of drive

Engine "backfires"

when turning
engine "OFF"

.

Bad battery cell(s). 1.

2.

Poor cable connections. 2,

3.

Faulty regulator 3,

(if so equipped).

.

Faulty alternator.

1. Freewheel control in

"disengaged" position.

2. Motion drive belt worn,

damaged, or broken.

3. Air trapped in transmission
during shipment or servicing.

,

Engine throttlecontrolnot set

between half and full speed

(fast)positionbefore stopping

engine.

Replace battery.

Check/clean all connections.

Replace regulator.

4, Replace alternator.

1. Place freewheel control in
"engaged" position.

2. Replace motion drive belt.

.

Purge transmission.

1.

Move throttle control
between half and full speed

(fast)positionbefore

stoppingengine.

31

32

SCHEMATIC

AMMETER

(OPTIONAL)

TRACTOR - - MODEL NUMBER 917.273180

BA'P_ERY SOLENOID

_°

FUSE

CLUTCH/ BRAKE

(PEDAL UP)

RED

IGNITION

SWITCH

AT'PMENTCLUTCH

(CLUTCH OF_

I I ...... .._ _ -I

i j m.uEI 85 88 i FUELSHUT-OFF

SEAT SWITCH = IIF_OEQUIPPED)

(NOT OCCUPIED) 187 ' 301

........ _ SOLENOID

....... I

= PRESENCE RELAY#1

uE t85 86 1

,-Y--_:'---: I _ _ PLUG._

i / ,-,=.=._,_-,-,_ I _rl UNIT .._ v GAP

EES'EI_CEI_ _y _2t _--_--- TWI_ PLUGSON

C_ARG_ 8ys3BA OUTPUT I
,6 AMP0C O _e00 RPM •

SPARK

CYL. ENGINES)

REGU *OR

I _ I _ ALTERNATOR

28_t.T$ AC • 3500 RF_

OPERATOR •

PRESENCERELA*°V

IGNITION SWITCH

02374

='u_ i , HEAD_U"G.TS /

IL __'Z ..... t

O O

NON-REMOVABLE REMOVABLE

WIRING INSULATED CUPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

RELAY PROPERLY SECURE YOUR WIRING.

SERVICING OF UNIT. THEY SHOULD BE REPLACED TO

CONNECTIONS CONNECTIONS

33

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.273180

22

+ \
I I
I 4

43

I

41

I

I t

I i
I t

I i
I i

/

I

\I

26

25

/

//

T 161

I

I

I
l

I

l

II I
I f _
I! _

I
I
I

I

I !
_ I I

I

i /

I

l

/

I

I

/

45

29

27

i
I

I

I

I
I

90 "_

34

ELECTRICAL

TRACTOR - - MODEL NUMBER 917,273180

KEY PART
NO. NO. DESCRIPTION

1 163465
2 74760412
8 176689
16 176137
21 183759
22 4152J
24 4799J
25 146147
26 175158

27 73510400
28 4207J
29 160784
30 175566
33 140403
40 179722
41 71110408
42 131563
43 178861

45 122822X
52 141940

81 109748X
90 180449

Battery
Bolt,Hex Head 1/4-20uncx 3/4

Box BakeryFender

Switch,Intedock

Harness,LightSocket(Includes4152J)
Bulb,Light
Cable, Battery,6 Ga.Red, 11'

Cable, Battery,6 Ga. Red,W/16 Wire

Fuse,20 Amp

NutKepsHexl/4-20 uric
Cable,Ground,6Ga. Black,12"
Switch,PlungerNormalOpOlive

Switch,Ignition
Key,Ignition

Harness,Ignition
Bolt, HexHead, Fin. 1/4-20 x 1/2

Cover,Terminal,Red

Solenoid
AmmeterRectangular

ProtectionWire Loop
Relay Asm.

CoverTerminalBattery

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

35

TRACTOR -- MODEL NUMBER 917.273180

CHASSISAND ENCLOSURES

261

18

31

2O9

74

chassis-Laser-fl.stfl_16

2O8

36

TRACTOR - - MODEL NUMBER 917.273180

CHASSISAND ENCLOSURES

KEY PART
NO. NO. DESCRIPTION

1 174619
2 176554

5 155272
9 187846X013

10 STD533710
11 174996

13 172105X010

14 17490608
17 185682X613

18 184921

26 STD541437
28 184247

30 188570)(613
31 139976
37 17490508

38 175710
39 174714

58 150127
60 72140606

64 154798
74 73680600

142 175702
143 186689
144 175582

145 156524
159 155123)(428
166 171875

206 170165
207 17670508

208 17670608
209 17000612

212 184248
258 184245X599
259 184246X599

260

261

ChassisStamping
Drawbar

BumperHood/Dash
Dash

Bolt,Cardage 3/8-16 x 1
Panel,Dash,L.H.

Panel,Dash,R.H.
ScrewThdrol3/8-16 x 1/2

HoodAssembly
BumperHood

Nut
GrilleLensAsm(includesKey Nos.258 - 261,212)

Fend/FtrestPntSTLT
Bracket,FenderSupport
ScrewTl_ml 5/16-18 x 1/2Tyt

Bracket Asm.PivotMowerRear
BracketPivot

DuctAirEngineP/L LT
Bolt RdhdSqnk3/8-16 uncx 3/4

DashLowerSTLT

NutCrownlock3/8-16 unc
PlateReinfomementSTLT

BracketSwaybarChassis

BracketPnt FootrestSTLT
Jod PivotChassis/Hood

Cupholder

Screw13-16 x 3/4
Bolt Shoulder5/16 -18 l-r

ScrewThdrol 5/16-18 x 1/2TYT'r

ScrewThdml 3/8-16 x 1/2
Screw3/8-16 x 3/4

InsertLensReflective

LensRH
LensLH

184250X428 Cover Lens
184258X428 InsertGrille

5479J Plug,Button
187801 Plug,DomedPlastic

NOTE: Allcomponentdimensions givenin U.S. inches

1 inch= 25.4 mm

37

GROUNDDRIVE

TRACTOR - - MODEL NUMBER 917.273180

32

/_32 36 3_ .+ 53

30

38

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.273180

KEY PART KEY

NO, NO. DESCRIPTION NO,

I ...... Transaxle(See Breakdown) 69

HydroGr314-0510 70

8 185866 Rod ShiftFenderAdjust 71

10 STD561210 PinCotter1/8x I CAD 73
14 10040400 WasherLockHv'/Helical 74

15 74490544 BoltHex FLGHD 5/16-18 x Gr 5 75
16 STD541431 NutLockHexW/_ns.5/16-18 unc 76
19 STD541437 NutLockHexW/Wsh 3/8-16unc 77

21 130564 Knob,Deluxe1/2-13 78
22 169498 Rod,BrakeHydro 81

24 73350600 Nut,HexJam 3/8-16 uric 82

25 106888X Spring,BrakeRod 83

26 STD551037 Washer13/32x 13/16 Ga. 84
27 STD561210 PinCotter 1/8 x 3/4 CAD. 89

28 175765 Rod, ParldngBrake 95
29 71673 Cap,ParkingBrake 96

30 169592 Bracket,Transaxle 112
32 74760512 Bolt Hex Hd 5/16-18 uncx 3/4 116

34 175578 Shaft,FootPedal 120

35 120183X Bearing,Nylon 150
36 19211616 Washer 151

37 1572H Pin, Roll 156
38 179114 Pulley,Composite,Flat 158

39 72110622 BoltRdHd3/8-16 uncx2-3/4 Gr.5 159

41 175556 Keeper,BeltIdler 161
47 127783 Pulley,Idler,V-Groove 162

48 154407 Bellcrank,Clutch 163

49 123205X Retainer,Belt 165
50 72110612 Bolt3/8-16 x 1-1/2 166

51 STD541437 NutCrownlock3/8-16 unc 168
52 STD541431 Nut,Crownlock5/16-18 unc 169

53 105710X Link,Clutch 197
55 105709X Spring,Return,Clutch 198

56 17060620 Screw3/8-16 x 1.04 199
57 140294 V-Belt 200
59 169691 Keeper,CenterSpan 202

61 17120614 Screw. 3/8-16 x .875 212

62 8883R Cover,Pedal 263
63 175410 Pulley,Engine

64 173937 BoltHex 7/16-20 x 4 Gr.5-1.5 thr.

65 STD551143 Washer

NOTE: Allcomponentdimensionsgiven in U.S.

66 154778 KeeperBelt EngineHydro

PART

NO. DESCRIPTION

142432 Screw
134683 KeeperBeltEngine

169183 StrapTorqueLhHydro
169182 StrapTorqueRhHydro
137057 Spacer

121749X Washer 25/32 x 1-1/4 x 16Ga.
STD581075 E-Ring

123583X Key,Square
121748X Washer 25/32 x 1-5/8 x 16Ga.

165596 ShaftAsmCrossTapered
165711 SpdngTorsion

19171216 Washer 17/32x 3/4 x 16 Ga.
169594 UnkTransaxle
188309X428 Console,Shift

170201

4497H

19091210
72140608

73900600

175456
19133210

166002
165589
183900

72140406

73680400
74780416

165623
17490510

165492
165580
169613
169593
169612

72140508
72110614

145212
17000612

ControlBypassHydro20"Tires
RetainerSpdng1•Zinc/Cad

Washer9/32 x 3/4 x 10 Ga.

Bolt RdhdSqneck 3/8-16x 1.25
NutLockFig3/8-16
SpacerRetainer

Washer 13/32x2 x 10 Ga.
WasherSrrted5/16 ID x 1.125

BracketShiftMount
HubShift

BoltRdhdSqnk 1/4-20 x 3/4 Gr,5
NutCrownlock1/4-20 unc

Bolt Hex Fin 1/4-20 uncx 1Gr.5
BracketPivotLever
Screw5/16-18 x 5/8

Bolt Shoulder5/16-18 x .561
PlateFastening
Nyliner Snap-In5/8"1D

WasherNyl7/8 ID x .105"Hyd

Bolt Shoulder5/16-18 unc
BoltRdhdSgnk 5/16-18 uric x 1

BoltCarr Sh3/8-16 x 1-3/4 Gr.5
Nut Hex Fig.Lock

Screw3/8-16 x .75

inches1 inch= 25.4 mm

39

TRACTOR - - MODEL NUMBER 917.273180

STEERING ASSEMBLY

39

I • _ • t

I t

steering o1.1t_47

66

29

48

6 13

87 67

e7

4O

TRACTOR -- MODEL NUMBER 917,273180

STEERING ASSEMBLY

KEY PART
NO. NO. DESCRIPTION

1

184704X428 SteeringWheel

2

184706

3

169840

4

169839
6266H

5
6

121748X

8

12000029

10

175121

11

STD551137

12

7394O8O0

13

136518

145212

15
17

180641

26

126847X

19131416

28
29

17000612
STD561210

3O
32

130465

36

155099
152927

37
38

159946X428 Insert,SteeringWheel

39

19182411 Washer 9/16 x 1-1/2 11 Ga.

40

73540600 NutCrownlock3/8-24

41

159945 Adaptor,SteeringWheel

42

145054x428 Boot,SteeringShaft

43

121749X Washer 25/32 x 1-1/4 x 16 Ga.

44

180640 ExtensionShaft Steering LR.LT

46

184946X505 Cap, Spindle

73540400

51

71130420

54
65

160367

67

72110618

68

169827

71

175146

82

169835

87

173966
175118

88
91

175553

95

188967

AxleAssembly

SpindleAssembly,L.H.

SplndleAssembly,R.H.

Bearing, Race,Thrust,Hardened

Washer 25/32 x 1-5/8 x 16 Ga.

Ring,Klip
Dragllnk

Washer,Lock

NutHexJamToplock1/2-20 unf
SpacerBrgAxle Front

Nut,HexflangeLock

ShaftAssembly,Steering

Bushing,Link,Drag

Washer 13/32 x 7/8 x 16 Ga.

Screw 3/8-16 x 3/4

Pin
Rod,Tie
Bushing,Steedng

Screw

NutCrownLock1/4-28
BoltHex 1/4-28unfx 1-1/4Gr,8
Spacer Brace Axle

BoltRdhdSqnk 3/8-16 x2-1/4
Axle,Brace
SteeringAsm
BracketSuspChassisFront

Washer.781x 1-1/2 x .14
BoltShoulder7/16-20

ClipSteering
WasherHardened.793 x 1.637x ,060

NOTE: AllcomponentdimensionsgiveninU.S.inches

1 inch= 25.4 mm

41

ENGINE

TRACTOR - - MODEL NUMBER 917.273180

33

31

29

40

OPTIONAL EQUIPMENT

Spark Arrester

KEY PART
NO. NO. DESCRIPTION

1 170548X505 Control, Throttle 38 181654

2 17720408 Screw, Hex Head, Thread Cutting 40 124028X

1/4-20 x 5/8 44 17670412

3 Engine, Kohler Model No.

CV490-27532 45 17000612

4 174667 Muffler 46 19091416

13 12-041-03 Gasket Kohler 77 19101216
14 148456 Tube Drain Oil Easy 81 73510400

23 169837 Shield Brn/Dbr Guard 80 74760508

29 137180 Arrestor, Spark 101 184362

31 184900 Tank, Fuel 105 17120616

32 140527 Cap Fuel
33 123487X Clamp, Hose
37 137040 Line, Fuel

KEY PART
NO. NO. DESCRIPTION

NOTE: All component dimensions given in U.S. inches

23

1 inch = 25.4 mm

42

engine-kohler_39

Plug, Drain Oil Easy

Bushing Snap
Screw, Hex Washer Head, Thd.,
Roll. 1/4-20 x 3/4
Screw Hex Wsh Thdr 3/8-16 x 3/4

Washer 9/32 x 7/8 x 16 Ga.
Washer 5/16 x 3/4 x 16 Ga.
Keps Nut Hex 1/4-20 unc

Bolt Hex Hd 5/16-18 unc x 1/2
Nut Flan-ge M8-1.25

Screw 3/8-16 x 1

SEATASSEMBLY

TRACTOR - - MODEL NUMBER 917.273180

22

21

seat_It.knob9

KEY PART
NO, NO.

1 180597

2 180166
3 71110616

4 19131610

5 145006

6 STD541437

7 124181X

8 17000616

9 19131614
10 180186
11 166369

12 121246X

17

DESCRIPTION

Seat

Bracket, Pivot, Fender
Bolt
Washer 13/32 x 1 x 10 Ga.

Clip, Push-In Hinged
Nut

Spring, Seat
Screw 3/8-16x 1-1/2

Washer 13/32 x 1 x 14 Ga.

Pan, Seat
Knob Seat

Bracket, Switch Mounting

5

11

KEY PART
NO. NO. DESCRIPTION

13 121248X Bushing, Snap

14 72050412 Bolt, Carriage 1/4-20 x 1-1/2

15 134300 Spacer, Split .28 x .88

16 121250X Spring
17 123976X Locknut, Flange 1/4 Grade 5

21 171852 Bolt, Shoulder 5/16-18 Unc

22 STD541431 Nut
24 19171912 Washer 17/32 x 1-3/16 x 12 Ga.

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

43

DECALS

TRACTOR - - MODEL NUMBER 917.273180

18

9

KEY PART
NO. NO.

1 156811

2 190962
3 186280
4 186281

5 191060
6 133644

7 186283
8 172331

9 186282
10 156439

11 179128
12 146046

7

7

13

11

5,6

1

KEY PART

DESCRIPTION NO. NO. DESCRIPTION

Decal, Oper. Instr. 13 191018
Decal, HP Engine 14 160396
Decal, Hood, R.H. 16 138047

Decal, Hood, L.H. 18 164065
Decal, Hood Replacement 20 149516
Decal, Customer Maintenance - - 138311

Decal, Hood Side - - 184310X428
Decal, Deck - - 184311X428

Decal, Fender, Craftsman - - 166960
Decal, Fender Danger - - 191114

Decal, Deck "B"42" - - 191115
Decal, V-Belt Drive Schematic

Decal, Lower Dash
Decal, V-Belt Schematic

Decal, Battery Diehard
Decal, Steedng

Decal, Battery Dngr/Psn Eng
Decal, Lift Handle
Pad, Footrest LH STLT

Pad, Footrest RH STLT
Decal By Pass LT Hydro

Owner's Manual, English

Owner's Manual, Spanish

16

WHEELS & TIRES

KEY PART
NO. NO.

1

59192 ValveCap,Tire

2

65139 Stem,Valve

3

106222X Tire,Front

4

59904 Tube,FrontTire

DESCRIPTION

(Not Provided,ServiceItemOnly)

5

4,10

7

106732X624 Rim,Front

6

278H Fitting,Grease (FrontWheelOnly)

7

9040H Bearing,Flange(FrontWheel

Only)

8

106108X624 Rim, Rear

11 9

122082X Tire, Rear

10

7152J Tube, RearTire

(Not Provided, ServiceItem Only)

11

104757X428 Cap, Axle

144334 Sealant, Tire 10 oz.

NOTE: AllcomponentdimensionsgiveninU.S.

Inches 1 inch=25.4 mm

44

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.273180

5

13 \

4 2

6

7

p8

! i

! I'

! I'

,/ /'

19

13

KEY PART

NO. NO.

1 159460
2 159471

3 105767X
4 12000002

5 19211621
6 120183X

7 125631X
8 122365X

11 139865
12 139866

13 STD624008

13

31 _ 19
32

DESCRIPTION

LiftLeverInnerWireAssembly
ShaftAssembly,Lift

Pin,Groove

E-Ring
Washer 21/32 x 1 x 21 Ga.

Bearing,Nylon
Grip,Handle,Fluted
Button,Plunger,Red

Link,Lift,L.H.
Link,Lift, R.H.

RetainerSpring

2o =o

lift-rh.1piece_3

KEY PART
NO. NO, DESCRIPTION

15 173288 Link, Front
16 73350800 Nut, Hex, Jam 1/2-13 unc

17 175689 Trunnion

18 73800800 Locknut, Hex, with Washer Insert

1/2-13 unc

19 139868 Arm, Suspension, Rear

20 163552 Retainer Spring
31 169865 Bearing, Pvt, Lift

32 73540600 Nut, Crownlock 3/8-24

NOTE: Allcomponentdimensions giveninU.S.inches

1 inch= 25.4 mm

45

MOWERDECK

67

TRACTOR - - MODEL NUMBER 917.273180

I

106"_;_ 102 103 1105

105_="_'./

,146

34

I

.;147142

\

16

102_'

>21

2

14

29

18

27

5

6

19F 21

42_D_man-t-pat h_stlt_3

18

46

TRACTOR - - MODEL NUMBER 917.273180

MOWER DECK

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 165892 Mower Deck Assembly, 42" 55 155046
2 STD533107 Bolt 56 165723

3 138017 Bracket Assembly,Sway Bar, 59 141043

4 165460 Bracket Sway Bar 38/42" eck 68 144959
5 STD624008 Retainer Spdng 92 73800600

6 178024 Bar Sway Deck 101 136420
8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 102 71081010

9 STD551137 Washer, Lock 103 19061216
10 140296 "Washer, Hardened 104 STD551110

11 134149 Blade, 42" Mulching Std 111 179292

- - 139775 Blade, 42" Mulching Premium 113 17000510

- - 138971 Blade, 42" HI-Lift 117 165746

13 137645 Shaft Assembly, Mandrel, Vented 119 STD551037
14 128774 Housing, Mandrel, Vented 129 19131312

15 110485X Bearing, Ball, Mandrel 130 STD523710

16 174493 Stripper, Mower Deck 131 STD533710
18 72140505 Bolt, Carriage 5/16-18x 5/8 142 165890

19 132827 Bolt, Shoulder 143 157109

20 159770 Baffle, Vortex 144 158634
21 STD541431 Nut Crownlock5/16-18 unc 145 165888

23 177563 Bracket, Deflector 146 171977
24 105304X Cap, Sleeve 147 131335

25 123713X Spring, Torsion, Deflector 148 169022
26 110452X Nut, Push 149 165898

27 130968X428 Shield, Deflector 150 19091216
28 19111016 Washer 11/32 x 5/8 x 16 Ga. 152 169676

29 131491 Red, Hinge 158 17720408
30 173984 ScrewThdrolDOD PTHex 159 72140614

31 187690 Washer, Spacer 184 19131410
32 153535 Pulley, Mandrel 185 188234

33 178342 Nut, Toplock, Flanged - - 130794
34 72110612 Bolt Carr. Sh. 3/8-16 x 1-1/2 Gr. 5

36 131494 Pulley, Idler, Fiat

40 73900600 Nut Lock Fig. 5/8-16 unc - - 169583
44 140088 Guard, Mandrel, L.H.

45 STD624003 Retainer

46 137729 Screw, Thd. Roll 1/4-20 x 5/8
48 133944 Washer, Hardened

52 139888 Bolt, Shoulder 5/16-18 unc
53 184907 Arm Assembly, Pad, Brake

54 178515 Washer, Hardened

Front 67 184939

(The following blades are 105 160793
available) 106 2029J

(For mulching mowers only) 112 179293

(For better wear when mulching) 116 4898H

(For bagging or discharging) 118 73930600

NOTE: AllcomponentdimensionsgiveninU.S.inches

1 inch= 25.4 mm

Arm,Idler
Spacer,Retainer

Guard,TUV Idler
KnobCustomOvalRed

V-Belt
Nut LockHexw/Ins.3/8-16

MulcherCover
ScrewPan Hd Phillips10-24 x 5/8

Washer #10
Washer,Lock#10
LatchAssembly,Bagger

Nut,Weld
Bracket,Gauge,Wheel L.H.

Bracket,Gauge,Wheel R.H.

Bolt 5/16-18 HexWhs.Hd. Lckserr
Bolt, Shoulder

Wheel, Gauge

Nut,Centerlock3/8-16
Washer3/8 x 7/8 x 14 Ga.
Washer13/32x 13/16 x12 Ga.

Bolt,FinHex3/8-16 uncxl Gr.5
Bolt, RdhdSqnk3/8-16 uncx 1
Arm SpringBrakeMower

BracketArmIdler42"
KeeperBelt42"ClutchCable

PulleyIdlerFlat
BoltCarriage Idler

SpringExtension
SpringReturnIdler

RetainerSpringYellowZinc
Washer 9/32 x 3/4 x 16 Ga.
CableClutch42 In

ScrewHexThdCut1/4-20 x 5/8
Bolt RdhdSqn3/8-16 uncx 1-3/4

Washer13/32x 7/8 x 10 Ga.
Head Asm.CableClutch

MandrelAssembly(Includes
housing,shaftand shafthardware
only-pulleynotincluded)

ReplacementMower,Complete
(Std Deck,OrderseparatleyMul-
cherCoverand GaugeWheel

componentsKey nos. 101 - 106
and 116- 119)

47

120-

o

_128

z=0

4_

Oo

81

77

79

73

80 17

16

93

12

32

6O

_8

19

124

107

19

_s7

_127

12

"88

F.o

"n

i |

m,,=

:0W
€o111

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58

TRACTOR - - MODEL NUMBER 917.273180

HYDRO GEAR TRANSAXLE -- MODEL NUMBER 314-0510

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 170351 Main Housing, Assembly 59 170408

2 1.70352 Side Housing,Assembly 60 142883
3 170353 Center Section, Assembly 61 142882

4 170354 Swashplate, Trunlan 62 142887
5 169898 Block- Assembly

6 170355 Sealant 10.50z 64 142892
7 170356 Hex Flange Screw 1/4-20 X 65 170411

8 170357 Stud, 5/16-24 Hex Double 67 170413
9 170358 Shaft, Input 69 170415

10 170359 Ring- Retaining 70 170416
11 170360 Spacer 71 170417

12 169870 Ring- Retaining
13 170361 Seal, Lip.67 X 1.58 X .276 72 170418

14 169869 Ball Brg 17mm Id X 40mm
16 170362 Hex Flange Head Screw 5/

17 170363 Lip Seal 18 X 32 X 7 75 170420

18 170354 Arm, Control

19 150771 Bearing, 30x52x13 Thrust 76 170421
23 170365 CheckPlug Assembly,Washer 77 170422

24 170366 Shaft, Motor 78 142969
27 170367 Gear - Pinion, 13t 79 142980

28 170368 10V48t Gear 80 150778
29 170369 Gear, 10t Jackshaft
30 170370 60t Bull Gear 81 176423

31 170371 Sleeve Bearing .75 X 1.575 82 170424
32 170389 SleaveBaadng(Outboard) 83 161168

33 142991 Washer, 3/4 Id X 1-1/20d X 85 170426
34 170390 Lip Seal Axle Seal 88 170429

35 170391 Shaft, Axle .75 X 11.39 (Key, 90 170430
36 170392 Shaft, Axle .75 X 16.99 (Key, 107 170432

37 150792 Miter Gear (Spnned)
38 150793 Miter Gear 15t (0.5 Id) 109 170434

39 150809 Shaft 111 170435
40 170393 Ring, Spiral Retaining 113 170437

41 170394 Pin, Jackshaft
42 170395 Ma_lnet, Ring 116 170438

43 170396 Spring, Bypass 119 170439
44 150797 Hydro Mtg Screw 3/8-24 X 120 170440

45 170397 Filter
46 170398 Base, Filter
47 170399 Actuator, Bypass 122 170442
48 170400 Rod, Bypass Actuator 123 170443
49 170401 Arm, Bypass 124 170444

50 170402 Retaining Ring .250 External
51 170403 Seal, Lip .741 X .250 X .250

52 170404 Flat Washer, 5/8 Id X 1.00d 126 170446
53 170405 Retaining Ring 127 170447

54 170406 Bearing, Center Block 128 173165
55 142977 Spring - Helical Compression

56 142978 Washer 900 166768

57 150798 20w-50 Oil

58 170407 Brake Yoke

Machined 63 170410

1.25 66 170412
End 68 170414

Od X 12ram 73 142884
16-24X0,75 74 170419

X .625
.75x1.750x.625 84 170425

.13Thk 87 142917

R.H.) 93 170431

L.H.) 108 170433

2.5 Long 121 170441

Tc 125 170445
X .05 Thk

NOTE: All component dimensions given in U.S.
inches 1 inch= 25.4 mm

Rotor,Brake
Brake Puck

Puck Plate
Brake Actuating Pin

Hfhcs 1/4-20x2 W/

Patch,SpeclalFlange
Bolt, 1/4-20 X 1W/Patch

Spacer
Spring, Brake Arm Bias

Sq. Hd. Bolt5/16-24-Ribbed

Arm, Brake
Slotted Hex Nut 5116-24

Cotter Pin 3/32 X 3/4
CompressionSpring Brake

Anti-Drag
Washer,Ht .5 I.D.X 10.D. X

.032

Flat - Washer 11/32 I.D. X 7/8
O.D
Oil Seal .625 X 1.0 X .25

Check Plug Assembly,.027,
Washer

Stud, 5/16-24 FrictionPack
Puck, .330 X 1.50 X .0975
Spring, Helical Comp

Spacer

Hex Lock Nut 5/16-

24Unjf(Nylon Insert)

Wedge, FrictionPack

Clip,Washer .316xl .50x.1646
(Plated)

Pin,Standard Headless
Fitting,5/16 Sea 5/32 Tube

Hose, E_pansion Tank

Cap - Poppet Valve
Bolt, SerfTapping 10-32X1/2

Puck, Inner Wedge
Spdng Clip - HousingThrust

Deflector

Washer, Motor Shaft

.71idx1.t 5odx.0.30thk
Plug, Sae #6

O-Ring .07 X .301 I.D.
Bracket, Support Expansion

Tank

SiliconSponge
Fan, 7 In.

Pulley
Hex Lock Nut 112.20 (Nylon

Insert)

Washer, Belleville

Belt Keeper

Center Section-Filter-Bypass

Assembly

FilterAssembly
Fan - Pulley Service

Assembly
Seal - O-Ring Kit

Kit,ExpansionTank

Transaxle Complete

49

TRACTOR - - MODEL NUMBER 917.273180

KOHLER ENGINE - MODEL NUMBER CV490 TYPE NUMBER 27532

CYLINDER HEAD, VALVE AND BREATHER J

4

23

8

10

12

20_

CRANKCAS_

17

lg

18 17

1

/

@

10

5O

TRACTOR - - MODEL NUMBER 917.273180

KOHLER ENGINE - MODEL NUMBER CV490TYPE NUMBER 27532

CYUNDER HEAD/VALVE/BREATHER

KEY PART KEY PART
NO. NO. DESCRIPTION NO. N_ DESCRIPTION

1 25-351-01-S Lifter, valve (2) 1 12-032-03-S

2 12-755-97-S Kit, cylinder head (Includes 3-16, 2 N/A

Gaskets 12 041 01-S (Qty. 2), 3 12-445-02-S
12 041 O2-S, & 12 041 03-S) 4 M-8390P-5-S

3 12-411-05-S Rod, push (2) 5 24-380-13-S

4 12-041-10-S Gasket, cylinder head 6 12-010-31-S
5 12-O17-01-S Valve, intake (Std.) 7 12.422-08-S
6 12-O16-01-S Valve, exhaust (Std.) 12-422-09-S
7 12-318-36-S Cyitnder Head 12.422-10-S
8 25-186-01-S Arm, rocker (2) 12-422-11-S

9 12-599-03-S Pivot, rocker arm (2) 12-422-12-S
10 M-640034-S Screw, hex. flange M6xl.0x34 (2) 12-422-13-S

11 12-089-34-S Spring, valve (2) 12-422-07-S
12 12-173-01-S Cap, valve spring (2) 8 12-144-28-S

13 12-755-03-S Kit,retainer (2) 9 12-874-07-S
14 12-468-05-S Washer, plain 13/32 _

15 12-112-13-S Spacer, head boltexhaust port 12-874-11 -S
16 20-086-02-S Screw, hex.flange M10x1.5x81 (5) 12-874-O8-S
17 25-237-14-S Clamp, hose (2) 12-874-09-S
18 12-326-18-S Hose, braather 10 12 018 02-S
19 M-645016-S Screw, hex.flange M6xl.0x20 (5) 11 12-108-07-S

20 12-096-47-S Cover, valve w/nipple
21 M-545010-S Screw, hex. flange M5x0.8xl0

2;2 66-018-04-S Retainer, breather reed
23 12-402-02-S Reed, breather

NOT ILLUSTRATED

12-017-02-S Valve, intake (.25) 14 12-043-05-S
12-016-02-S Valve, exhaust (.25) 15 M-631005-S

CRANKCASE

12-108-08-S
12-108-09-S

12 12-067-11 -S

12-067-12-S

13 12-380-01-S

16 12-144-02oS
17 52-139-09-S

18 12-755-64-S

19 X-25-102-S

20 12-032-01-S
21 M-631015-S
22 12-154-05-S

Seal, crankshaft
Crankcase (Use Short Block12 522 51)
Strap, lifting

Screw, hex.flange M8x1.25x25
Pin, locating(4)
Camshaft assembly

Shim, camshaft - blue (A.R.)
Shim, camshaft - red (A.R.)

Shim, camshaft - yellow (A.R.)
Shim, camshaft - green (KR.)

Shim, camshaft- gray(A.R.)
Shim, camshaft - black(A.R.)
Shim, camshaft - white (A.R.)

Shaft, balance
Piston w/Ring Set (Std.)
(Includes 11,12)

Piston w/Ring Set (.08)

Piston w/Ring Set (.25)
Piston w/Ring Set (.50)
Retainer, piston pin (2)
Ring Set (Std.)
Ring Set (.25)
Ring Set (,50)
Connecting Rod (Std.)

Connecting Rod (.25)
Pin, governor regulating

Gear, governor
Washer, plain 6 mm

Shaft, governor gear

Plug, cup

Kit, governor cross shaft w/cUp

(Includes 22)
Washer, pJain1/4"

Seal, governor cross shaft

Washer, plain 6 mm

Clip, hitch pin

NOTE: Allcomponent dimensions glvea in U.S. inches
1 inch = 28.4 mm

51

TRACTOR -- MODEL NUMBER 917.273180

KOHLER ENGINE- MODEL NUMBER CV490TYPE NUMBER27532

IGNITIONIELECTRICALI

3-_e

BLOWER HOUSING AND BAFFLESl

S

12

10

I-t°

AIR INTAKE J

2- 8

_-5]-_

61

m7

52

TRACTOR - - MODEL NUMBER 917.273180

KOHLER ENGINE - MODEL NUMBER CV490TYPE NUMBER 27532

IGNITION/ELECTRICAL

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 12-086-14-S Screw, hex. flange M10x1.5x46 1 M-545010-S
2 12-468.03-S Washer, plain 3/6` 2 24-468-10-S
3 24-018-O3-S Retainer, grassscreen (3) 3 12.146-07-S
4 24-162-03-S Screen, grass 4 M-550010-S

5 25-086-47-S Bolt, shoulder M6x1.0x16 (4) 5 24-O96-05-S

6 12-157-06-S Fan 6 12-027-55-S

7 X-42-15-S Key 7 12-063-18-S

8 12-0_5-15-S Flywheel 8 25-154-02-S

9 12-155-09-S Connector 9 12-086-37-S

10 M-548025-S Screw, hox. cap M5x0.8x25 (2) 10 12-063-20-S

11 237878-S Kit, stator (Includes 25 452 01 -S) 11 M-645016-S
12 M-545020-S Screw, hex flange M5x0 8_>0 (2) 12 12-063-19-S

13 12-154-06-S Cllp, cable (2)
14 41-403-09-S Rectifior-regulator - 15 amp
15 X.25-92-S Washer, lock I/4" (2)

16 12-086-42-S Screw, hex. flange M6xl.0xl 6 (2)

17 236602-S Connector
18 12-154-07-S Clip, rectifier-regulator AIR INTAKE/FILTRATION
19 12-132-02-S Spark Plug

20 X-728-1-S Clip, cable (2) KEY PART
21 M-545010.S Screw, hex. flange M5x0.8xl0 (2) NO. NO.
22 12-584-04-S Module, ignition 1 12-281-02-S

23 24-018-03-S Retainer, grass screen (3) 2 20-341-01-S

NOT ILLUSTRATED

12-176-44-S
24-518-12-S

12-518-35-S

25-452-01 -S

Harness, wiring
Lead, black (6" - 12 gauge- insulated
grip barrel eyelet terminals)

Lead, white (36" - 18 gauge - fully
insulated push on tab and

uninsulated socket terminals)

Terminal (2)

BLOWERHOUSING &BAFFLES

Screw, he)(. flange M5x0.8xl0 (5)

Washer, plain 1/4"

Plate, blower housing
Screw, hex. flange M5x0.8xl0

Cover, pinion
Housing, blower

Baffle, intake side

Clip, mounting (3)

Screw, captive washer M5x0.8x20 (3)
Baffle, cylinder head

Screw, he)(. flange M6x1.0x16 (2)
Baffle, cylinder

NOT ILLUSTRATED

M.541050-S Nut, hex. flange M5x0.8
25-113-39-S Decal, clear lamination

DESCRIPTION
Duct, sir
Knob, air cleaner cover

3 12-096-44-S

4 12-083-12-S
5 12-083-10-S

6 12-100-01-S
7 12-032-11 -S
8 12-094-14-S

9 12-072-04-S
10 12-086-01-S
11 12-041-02-S

Cover, air cleaner
Precleaner, eiomant

Kit, air cleaner element (Includes 5, 6)

Wing Nut
Seal 1-7/16"

Base, air cleaner (Includes 9, 10)
Stud, mounting plate M6x1.0x75

Screw, #10 Hi-Lo thread forming (2)
Gasket, air cleaner

NOT ILLUSTRATED

12.113-53-S Dscal, air cleaner

NOTE: All component dimensions given in U.S. inches
! inch= 25.4 mm

53

TRACTOR - - MODEL NUMBER 917.273180

KOHLERENGINE- MODELNUMBERCV490TYPE NUMBER27532

STARTING SYSTEM i ENGINE CONTROLS

I

11

8 m

OIL PAN I LUBRICATION I

I m

O--_4

21 i

g_10

11

i

54

TRACTOR - - MODEL NUMBER 917.273180

KOHLER ENGINE- MODEL NUMBER CV490TYPE NUMBER27532

STARTING SYSTEM

ENGINE CONTROLS

KEY PART KEY PART

NO. NO. DESCRIPTION

1

M-839076-S Screw, hex. flange M8x1,25x70 (2)

2

25-098-07-S Starter assembly (Includes 38)
12-756-54-S Kit,drive end

3
4

12-227-18-S Cap, drive end

12-170-(_5-S Armature

5

6

12-221-01 -S Kit, brush & spring

7

12-227-13-S Cap, commutator end

8

12-211-01 -S Bait, hex, flange 1/4-20x4-5/8 (2)

OIL PAN/LUBRICATION

KEY PART 11 12-755-83-S
NO, NO. DESCRIPTION

1 12-038-01.S
2 25-755-13.S

3 25-153-0_-S

4 12-153-(_.S
5 12-123-04-S

6 M.645025-S

7 12-153-01-S
8 25-162-07-S

9 12-O96-03-S
10 M.545016-S
11 25-462-09-S

12 52-050-02-S
13 25-139-57-S
14 12-393-01-S
15 12-153-06-S

16 12-096-34-S
17 M-545016-S

18 12-032-03-S
19 24-086-16-S

20 24-086-17-S
21 12-199-56-S

Dipstick assembly (Includes 2-3)
Kit, oil fill cap (InCludes 3)
O-Ring, oilflitcap

O-Ring, upper oil filltube
Tube, oil fill

Screw, he)(. flange M6xl.0)(25
O-Ring, Iov_r oilfill tube
Screen, oil pickup

Cover, oil pickup screen
Screw, hex. flange M5xO.8x16
Valve, oil pressure relief

Filter, oil
Plug, sq. hd. solid 3/8"

Pump assembly, oil
O-Ring, oil pump cover
Cover, oil pump

Screw, he)(. flange M5xO.8x16 (3)
Seal, oil (RT.O. end)

Screw, hex. flange M8x1.25x45 (11)
Screw, he;<.flange M8xl.25x45

Oil pan assembly (Includes 11,14-17

NO. NO. DESCRIPTION

1 12-076-11-S
2 12-237-01-S

3 24-086-43-S

4 M-664020-S
5 12.536-10-S

6 M-443026-S
7 M-443020-S

8 12-089-11-S
9 12-089-23-S

10 12-089-24-S

12 12-I00-07-S
13 52-211-04-S

14 12-090-28-S
15 25-158-08-S
16 12-079-10-S

17 25-158-11-S

NOTE: Ancomponent dimensions given in U.S. inches

1 inch = 25.4 mm

Linkage, choke
Clamp, cable
Screw, he)(. flange

Screw, lobed socket M6xL0x20 (2)

Control,speedassembly

(Includes 6-9)

Screw, pan head M4x0,7x25
Screw, pan head M4xO.7x20

Spdng, choke (2)
Spring, choke return

Spring, governor
Kit, governor lever (includes 12-14)
Nut, hex flange 114-20
Bolt, 1/4-20x1"

Lever, govemor
Bushing, throttle linkage
LInknge, throttle

Bushing, throttle linkage

55

TRACTOR - - MODEL NUMBER 917.273180

KOHLERENGINE- MODEL NUMBERCV490TYPE NUMBER 27532

CRANKSHAFT J

FUEL SYSTEM I

EXHAUST I

ml

5

/

6

/

3

58

TRACTOR - - MODEL NUMBER 917.273180

KOHLER ENGINE- MODEL NUMBERCV490TYPE NUMBER27532

FUEL SYSTEM CRANKSHAFT

KEY pART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1

M-641060-S Nut,hes. flange M6xl.0 (2) 1 12-O14-57-S

2

M-62911 5-S Stud M6x1.0xl 16 (2) 2 25-139-27-S

3

12-853-118-S Kit, carburetor w/gaskets

(includes 4,5[qty 1], wiretie 12-454- EXHAUST

03-S, Terminal 25-452-20-S)

4

12-041-02-S Gasket, air cleaner KEY PART

5

12-O41-01 -S Gasket, carburetor {2) NO. NO.

6

12-265-06-S Deflector, heat

7

25-237-14-S Clamp, hose (2) 1 25-072-04-S

8

25-353-10-S Line, fuel 9" 2 12-041-03-S

9

12-050-13-S Filter, fuel (In-line) 3 12-126-88-S

10

47-154-01-S Clip cable 4 12-125-87-S

5 M-645020-S

NOT ILLUSTRATED

•M-561010-S Screw, thread forming M5x0.8xl0

•X-22-11-S Washer, lock 1/4"
12-757.02-S Kit, float

12-757-03-S Kit, carburetor repair
12-757-33-S Kit, solenoid repair

12-757-37-S Kit, bowl replacement
25-452-20-S Terminal

12-518-37-S Lead, red (37" - 20 gauge - insulated

socket and uninsulated socket

terminals)

12-454-03-S Tie, wire
25-454-03-S Tie, wire

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Crankshaft (Includes 2)
Plug, cup

DESCRIPTION

Stud, M8x1.25x33(2)
Gasket, exhaust manifold

Bracket, muffle( mounting
Bracket, liftingstrap

Screw, hes. flange M6xL0x20 (2)

12-522-69 Short Block

12-755-93-S Gasket Set

*attaches carburetor ground load to carb baffle.

57

SERVICE NOTES

58

ol

€O

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to e tree

trunk or other upright structure.

3,Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

Your Home

For repair - in your home - of all major brand appliances,

lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who sold itl

For the replacement parts, accessories and

owner's manuals that you need to do-it-yourself.

For Sears professional installationof home appliances

and items like garage door openers and water heaters.

1-800-4-MY-HOME _ Anytime,dayornight

(1-800-469-4663) (U.S.A. and Canada)

www.sears.com www.sears.ca

Our Home

For repair of carry-in products like vacuums, lawn equipment,

and electronics, call or go on-line for the nearest

Sears Parts and Repair Center.

1-800-488-1222 Anytime, day or night (U.S.A. only)

www.sears.com

To purchase a protection agreement (U.S.A.)

or maintenance agreement (Canada) on a product serviced by Sears:

1-800-827-6655 (U.S.A) 1-800-361-6665 (Canada)

Parapedirserviciode reparack/_n

adomicilio,yparaordenarpiezas:

1-888-SU-HOGARsa

(1-888-784-6427)

Au Canadapourserviceenfrar_2ais:

1-800-LE-FOYERMc

(1_7)

www.sears.ca

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® Registered Trademark / Trademark / Service Mark of Seam, Roebuck and Co.

® Marca Registrada / TMMarca de F_brica / SMMama de Servicio de Sears, Roebuck and Co.

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TM SM