Craftsman 917.27316 User Manual

Owner’s Manual

CRRFTSMRN

LAWN TRACTOR

18.0 HR 42” Mower
Electric Start

Automatic Transmission

Model No.

917.273160

This product has a low emission engine which operates
differently from previously built engines. Before you start the
engine, read and understand this Owner’s Manual.

IMPORTANT:

Read and follow all Safety
Rules and Instructions before
operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

Visit our Craftsman website:www.sears.com/craftsman

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mors - Sat

Warranty ................................................2

Safety Rules.......................................... 3

Product Specifications............................6

AssemblyPre-Operation
Operation

Maintenance ....................................... 18

.............................................

.........................

11

8

Maintenance Schedule

Service and Adjustments..................... 22

Storage................................................28

Troubieshooting................................... 29

Repair Parts
Sears Service

..........................................

.........................

..........................

Back Cover

18

34

WARRANTY

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner’s manual.
Sears will repair or replace free of charge any parts that are found to be defective in
material or workmanship according to the guidelines of coverage listed below. Sears
will also provide free labor for these applicable warranted parts for the two full years.
During the first 30 days of purchase, there will be no charges to service the product
at your home for issues covered by this warranty. (See exclusions below). For your
convenience, IN HOME warranty service will still be available after the first 30 days
of purchase, but a trip charge will apply. This charge will be waived if the Craftsman
product is dropped off at an authorized Sears location. For the nearest authorized Sears
location, please call 1-800-4-MY-HOME®. This warranty applies only while this product
is within the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited to

blades, spark plugs, air cleaners, belts, and oil filters.

• Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, elec

trical and mechanical damage caused by improper storage, failure to use the proper
grade and amount of engine oil, failure to keep the deck clear of flammable debris,
or failure to maintain the equipment according to the instructions contained in the
owner’s manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami

nated or oxidized (stale). In general, fuel should be used within 30 days of its pur
chase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.
LIMITED WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the
battery will not hold a charge. Sears will replace the battery at no charge. During the
first 30 days of purchase, there will be no charges to replace the battery at your HOME.
After the first 30 days, for your convenience, IN-HOME warranty service will still be avail
able but a trip charge will apply. This charge will be waived if the Craftsman product is
dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States.
This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

2

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw

ing objects. Failure to observe the following safety instructions could result in serious

injury or death.

»WARNING: In order to prevent ac
cidental starting when setting up, trans
porting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.

A: »WARNING: Do not coast down a

hill in neutral, you may lose control of the

tractor.

WARNING: Tow only the attachments

that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed
when on a slope. Too heavy of a load,
while on a slope, is dangerous. Tires can
lose traction with the ground and cause

you to lose control of your tractor.
^^WARNING: Engine exhaust, some

of its constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other reproduc

tive harm.

Av^WARNING: Battery posts, terminals

and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.

Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instruc

tions in the manual and on the machine
before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate
the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone
enters the area.

• Never carry passengers.

Do not mow in reverse unless abso
lutely necessary. Always look down and
behind before and while backing.
Be aware of the mower discharge direc

tion and do not point it at anyone. Do

not operate the mower without either
the entire grass catcher or the guard in
place.
Slow down before turning.

Never leave a running machine unat
tended. Always turn off blades, set
parking brake, stop engine, and remove

keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.

Mow only in daylight or good artificial

light.

Do not operate the machine while under
the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.

Use extra care when loading or un

loading the machine into a trailer or
truck.

Data indicates that operators, age 60
years and above, are involved in a large
percentage of riding mower-related in
juries. These operators should evaluate
their ability to operate the riding mower
safely enough to protect themselves
and others from serious injury.

Keep machine free of grass, leaves or
other debris build-up which can touch

hot exhaust / engine parts and burn . Do

not allow the mower deck to plow leaves
or other debris which can cause build

up to occur. Clean any oil or fuel
spillage before operating or storing the

machine . Allow machine to cool before
storage.

II slope OPERATION

Slopes are a major factor related to loss­of-control and tipover accidents, which can
result in severe injury or death. Ail slopes
require extra caution. If you cannot back
up the slope or if you feel uneasy on it, do
not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree
limbs, etc.

• Watch for holes, ruts, or bumps. Un
even terrain could overturn the machine.

Tall grass can hide obstacles.

• Use slow speed. Choose a low gear

so that you wili not have to stop or shift
while on the slope.

• Follow the manufacturer’s recommend
ations for wheel weights or counter
weights to improve stability.

• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.

• Keep ali movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.

• Avoid starting or stopping on a slope.

If tires lose traction, disengage the
blades and proceed slowly straight
down the slope.

DO NOT:

• Do not turn on slopes unless neces
sary, and then, turn slowly and gradually
downhill, if possible.

• Do not mow near drop-offs, ditches,
or embankments. The mower could
suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge
caves in.

• Do not mow on wet grass. Reduced
traction could cause sliding.

• Do not try to stabilize the machine by
putting your foot on the ground.

• Do not use grass catcher on steep
slopes.

III. CHILDREN

Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the ma
chine and the mowing activity. Never as
sume that children will remain where you
last saw them.

• Keep children out of the mowing area
and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children
enter the area.

• Before and when backing, look behind
and down for small children.

• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.

• Never allow children to operate the
machine.

• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.

• Never run a machine inside a closed
area.

• Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip
ment in good condition.

• Never tamper with safety devices.
Check their proper operation regularly.

• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.

• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.

• Never make adjustments or repairs with
the engine running.

• Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.

• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.

• Check brake operation frequently. Ad
just and service as required.

Be sure the area is clear of other people
before mowing. Stop machine if anyone

enters the area.

Never carry passengers or children

even with the blades off.

Do not mow in reverse unless abso
lutely necessary. Always look down and
behind before and while backing.

Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.

Keep children out of the mowing area
and under the watchful care of another

responsible adult.

Be alert and turn machine off if children
enter the area.

Before and when backing, look behind
and down for small children.

Mow up and down slopes (15° Max), not
across.

Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.

If machine stops while going uphill,
disengage blades, shift into reverse and
back down slowly
Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline Capacity 1.25 Gallons
and Type; Unleaded Regular

Oil Type
(API-SF-SJ);

Oil Capacity; W/Filter 4.0 Pints

Spark Plug;
(GAP; .040")

Ground Speed
(MPH):

Tire Pressure; Front: 14PSI

Charging
System:

Battery: Amp/Hr: 28

Blade Bolt
Torque; 27-35 Ft. Lbs.

CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the “SAFETY RULES”.

SAE10W30(Above32°F)
SAE 5W-30(Below 32T)

W/0 Filter 3.5 Pints

Champion RC12YC

Forward; 5.5
Reverse: 2.4

Rear: 10 PSI

15 Amps @ 3600RPM

Min. CCA; 230
Case Size: U1R

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main
taining, caring for and using your tractor.

• Follow the instructions under “Mainte
nance” and “Storage” sections of this
owner’s manual.

AwaRNING: This tractor is equipped

with an internal combustion engine and
should not be used on or near any unim
proved forest-covered, brush-covered or
grass-covered land unless the engine’s
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.

In the state of California the above is re
quired by law (Section 4442 of the Califor
nia Public Resources Code). Other states
may have similar laws. Federal laws apply
on federal lands. A spark arrester for the
muffler is available through your nearest
Sears service center (See REPAIR PARTS
section of this manual).

REPAIR PROTECTION

agreements

Congratulations on making a smart pur
chase. Your new Craftsman® product is
designed and manufactured for years of
dependable operation. But like all prod
ucts, it may require repair from time to
time. That’s when having a Repair Protec
tion Agreement can save you money and
aggravation.

Purchase a Repair Protection Agreement
now and protect yourself from unexpected
hassle and expense.

Here’s what’s included in the Agreement:

• Expert service by our 12,000 profe

sional repair specialists.

• Unlimited service and no charge for

parts and labor on all covered repairs.

• Product replacement if your covered

product can’t be fixed.

• Discount of 10% from regular price of

service and service-related parts not
covered by the agreement; also, 10%
off regular price of preventive mainte
nance check.

• Fast help by phone - phone support

from a Sears technician on products

requiring in-home repair, plus conve

nient repair scheduling.
Once you purchase the Agreement, a
simple phone call is all that it takes for you
to schedule service. You can call anytime
day or night, or schedule a service ap
pointment online.
Sears has over 12,000 professional repair
specialists, who have access to over 4.5
million quality parts and accessories.
That’s the kind of professionalism you can
count on to help prolong the life of your
new purchase for years to come. Purchase
your Repair Protection Agreement today!

Some limitations and exclusions apply.
For prices and additional information
call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home
appliances, garage door openers, water
heaters, and other major home items, in
the U.S.A. call 1-800-4-MY-HOME®

Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR

assembly

A socket wrench set will make assembly
easier. Standard wrench sizes are listed.

(1) 3/4" wrench Pliers
(2) 7/16" wrenches Utility knife

Tire pressure gauge
When right or left hand is mentioned in

this manual, it means when you are in
the operating position (seated behind the
steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts and
parts boxes from carton.

2. Cut along dotted lines on all four pan
els of carton. Remove end panels and
lay side panels flat.

3. Check for any additional loose parts or
cartons and remove.

BEFORE REMOVING TRACTOR
FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower steer
ing shaft. Align mounting holes in ex

tension and lower shafts and install 1/4

hex bolt and locknut. Tighten securely.

IMPORTANT: Tighten bolt and nut se

curely to 10-12 ft. lbs torque.

2. Place tabs of steering boot over tab
slots in dash and push down to secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so
they are pointing straight forward.

4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.

5. Position steering wheel so cross bars
are horizontal (left to right) and slide

inside boot and onto adapter.

6. Assemble large flat washer, 1/2 hex

nut and tighten securely.

of steering wheel

8. Remove protective materials from trac
tor hood and grill.

IMPORTANT; Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.

HOWTO SET UP YOUR TRACTOR

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat
washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.

8

3. Place seat on seat pan so head of
shoulder bolts are positioned over the
large slotted holes in pan.

4. Push down on seat to engage shoul
der bolts in slots and pull seat towards
rear of tractor.

5. Pivot seat and pan forward and as
semble adjustment knob and flat
washer loosely. Do not tighten.

6. Lower seat into operating position and
sit in seat.

7. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.

8. Get off seat without moving its ad

justed position.

9. Raise seat and tighten adjustment
knob securely.

CHECK BATTERY

1. Lift seat pan to raised position.

NOTE: If this battery is put into service

after month and year indicated on label

(label located between terminals) charge

battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging instruc
tions).

NOTE; You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise
attachment lift lever to its highest po
sition.

2. Release parking brake by depressing
clutch/brake pedal.

3. Place freewheel control in “trans
mission disengaged” position (See “TO
TRANSPORT” in the Operation section
of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding deflector
shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls)

^WARNING: Before starting, read, un

derstand and follow all instructions in the

Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other

people and objects.

1. Be sure all the above assembly steps
have been completed.

2.

Check engine oil level and fill fuel tank
with gasoline.

Place freewheel control in "trans

3.
mission engaged" position. (See “TO
TRANSPORT” in the Operation section
of this manual).
Sit on seat in operating position,

4.
depress clutch/brake pedal and set the

parking brake.

Place motion control lever in neutral

5.
(N) position.

Press lift lever plunger and raise

6.

attachment lift lever to its highest posi
tion.

7.

Start the engine. After engine has
started, move throttle control to idle
position.

Release parking brake.

8.
Slowly move the motion control lever

9.
forward and slowly drive tractor off
skid.

10. Apply brake to stop tractor, set parking
brake and place motion control lever in
neutral position.

11 .Turn ignition key to "STOP" position.

Continue with the instructions that follow.

9

INSTALL MULCHER PLATE

(If previously removed)

1. Raise and hold deflector shield in
upright position.

2. Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.

3. Hook front latch into hole on front of
mower deck.

4. Hook rear latch into hole on back of
mower deck.

A CAUTION; Do not remove deflector

shield from mower.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional grass
catcher accessory.

NOTE: It is not necessary to change
blades. The mulching blades are designed
for discharging and bagging also.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated
at the factory for shipping purposes. Cor

rect tire pressure is important for best
cutting performance.

• Reduce tire pressure to PSI shown in

“PRODUCT SPECIFICATIONS” section
of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous
ing should be properly leveled. See “TO

LEVEL MOWER HOUSING” in the Service
and Adjustments section of this manual.

CHECK FOR PROPER POSITION
OF ALL BELTS

See the figures that are shown for replac
ing motion and mower blade drive belts
in the Service and Adjustments section
of this manual. Verify that the belts are

routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac
tor, check to see that the brake is properly
adjusted. See “TO ADJUST BRAKE” in
the Service and Adjustments section of
this manual.

^CHECKLIST

Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this
quality product.

Please review the following checklist;
/ All assembly instructions have been

completed.
/ No remaining loose parts in carton.
/ Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).
/ Seat is adjusted comfortably and tight

ened securely.
/ All tires are properly inflated. (For ship

ping purposes, the tires were overin

flated at the factory).
/ Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).
/ Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.
/ Check wiring. See that all connections

are still secure and wires are properly

clamped.
/ Before driving tractor, be sure freewheel

control is in ‘transmission engaged”

position (see “TO TRANSPORT" in the

Operation section of this manual).
While learning how to use your tractor, pay
extra attention to the following important

items;
/ Engine oil is at proper level.
/ Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

/ Become familiar with all controls - their

location and function. Operate them
before you start the engine.

/ Be sure brake system is in safe oper

ating condition.

/ It is important to purge the transmission

before operating your tractor for the first
time. Follow proper starting and trans
mission purging instructions (See “TO
START ENGINE” and “PURGE TRANS
MISSION” in the Operation section of
this manual).

10

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

R

REVERSE

ENGINE OFF

N

NEUTRAL

ai

LIGHTS ON ENGINE ON

H

HIGH LOW

L

©

ENGINE START

0

i\i

CHOKE

PARKING BRAKE

FAST

PARKING BRAKE

♦

SI

OVER TEMP FUEL OiL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT

LIGHT

ATTACHMENT ATTACHMENT

CLUTCH ENGAGED CLUTCH DISENGAGED

(Automatic Models only)

e

FREE WHEEL

a

DANGER, KEEP HANDS

AND FEET AWAY

A

A

A

$

DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.

3i

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

•A

SLOW

©

LOCKED

Se

IGNITION

PARKING BRAKE

UNLOCKED

A

Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform
ation about hazards which can
result in death, serious injury
and/or property damage.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which,

if not avoided, could result in death, serious injury

and/or property damage.
FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or
property damage.

11

KNOW YOUR TRACTOR

READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.

Our tractors conform to the safety standards of the

American National Standards institute.

AMMETER " Indicates charging {+) or

discharging (-) of battery.
ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other at
tachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck or

other attachments mounted to your tractor.

CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and

starting the engine.

MOTION CONTROL LEVER - Selects the

speed and direction of tractor.

IGNITION SWITCH - Used for starting and

stopping the engine.

LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing its

position.
LIGHT SWITCH POSITION - Turns the
headlights on and off.
PARKING BRAKE LEVER - Locks clutch/

brake pedal into the brake position.
THROTTLE/CHOKE CONTROL - Used
for starting and controlling engine speed.

FREEWHEEL CONTROL - Disengagages
transmission for pushing or slowly towing
the tractor with the engine off.

12

The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments
or repairs. We recommend standard safety glasses or a wide vision safety
mask worn over spectacles.

HOWTO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine
is running, any attempt by the operator

to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way
down and hold.

2. Pull parking brake lever up and release
pressure from clutch/brake pedal.

Pedal should remain in brake position.
Make sure parking brake will hold trac

tor secure.

“Brake”

Throttle/Choke
Contro!

Clutch/

Brake
Pedal

“Disengaged” Position

Position

Attachment Clutch
Lever “Engaged”

Position

Ignition Key

“Disengaged”

Position

Parking Brake
“Engaged”
Position

Motion
Control Lever

STOPPING
MOWER BLADES -

• To stop mower blades, move attachment

clutch lever to disengaged position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal all the way down.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is depressed.

ENGINE -

• Move throttle control between half and

full speed (fast) position.
NOTE: Failure to move throttle control
between half and full speed (fast) posi

tion, before stopping, may cause engine to
“backfire”.

• Turn ignition key to “STOP” position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch
in any position other than "STOP" will
cause the battery to discharge and go
dead.

NOTE; Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may
cause “browning” of grass. To eliminate
this possibility, always stop engine when
^pping tractor on grass areas.

^ CAUTION; Always stop tractor com

pletely, as described above, before leaving
the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is
controlled by the motion control lever.

1. Start tractor with motion control lever in
neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to
desired position.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever
determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move
lever to desired position.

The cutting height range is approxi
mately 1-1/2 to 4". The heights are mea
sured from the ground to the blade tip with
the engine not running. These heights
are approximate and may vary depending
upon soil conditions, height of grass and
types of grass being mowed.

• The average lawn should be cut to ap
proximately 2-1/2 inches during the cool
season and to over 3 inches during hot
months. For healthier and better look
ing lawns, mow often and after moder
ate growth.

• For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut rela

tively high; the second to desired height.

13

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted
when they are slightly off the ground when

mower is at the desired cutting height in

operating position. Gauge wheels then

keep the deck in proper position to help

prevent scalping in most terrain conditions.

NOTE: Adjust gauge wheeis with tractor

on a flat level surface.

1.

Adjust mower to desired cutting height
(See “TO ADJUST MOWER CUTTING

HEIGHT” in this section of manual).

2.

With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground. Install gauge wheel in ap
propriate hole with shoulder bolt, 3/8
washer, and 3/8-16 locknut and tighten
securely.

3.

Repeat for opposite side, installing

gauge wheel in same adjustment hole.

Gauge
Wheel
Mountin
Bracket

3/8-16

Locknut

Shoulder

3/8 Washer ■

Gauge Wheel

Bolt

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt

by the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging at

tachment clutch control.
TO STOP MOWER BLADES ­{^engage attachment clutch control.
^ CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the deflector
shield in place.

TO OPERATE ON HILLS
A WARNING; Do not drive up or down

hills with slopes greater than 15° and do
not drive across any slope. Use the slope
guide at the back of this manual.

• Choose the slowest speed before start
ing up or down hills.

• Avoid stopping or changing speed on
hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary, push

clutch/brake pedal quickly to brake posi
tion and engage parking brake.

• Move motion control lever to neutral (N)
position.

IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is depressed.

• To restart movement, slowly release
parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be
sure to disengage transmission by placing
freewheel control in freewheeling position.

Freewheel control is located at the rear

drawbar of tractor.

1. Raise attachment lift to highest posi
tion with attachment lift control.

2. Pull freewheel control out and down
into the slot and release so it is held in

the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse

above procedure.

Transmission Engaged

Transmission Disengaged

NOTE; To protect hood from damage

when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,

etc.).

TOWING CARTS AND OTHER ATTACH

MENTS

Tow only the attachments that are recom

mended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy
of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and
cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level
ground.

2. Unthread and remove oil fill cap/
dipstick; wipe oil off. Reinsert the
dipstick into the tube and rest oil fill
cap on the tube. Do not thread the cap
onto the tube. Remove and read oil
level. If necessary, add oil until “FULL’
mark on dipstick is reached. Do not
overfill.

• For cold weather operation you should

change oil for easier starting (See the
oil viscosity chart in the Maintenance
section of this manual).

• To change engine oil, see the Mainte

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of tank filler neck.

Do not overfill. Use fresh, clean, regular

unleaded gasoline with a minimum of 87
octane. (Use of leaded gasoline will in
crease carbon and lead oxide deposits
and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quanti
ties that can be used within 30 days to
assure fuel freshness.

^ CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline

near an open flame.

IMPORTANT: When operating in tempera
tures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.

CAUTION; Alcohol blended fuels (called
gasohol or using ethanol or methanol) can
attract moisture which leads to separa
tion and formation of acids during storage.
Acidic gas can damage the fuel system of
an engine while in storage.
To avoid engine problems, the fuel system
should be emptied before storage of 30
days or longer. Drain the gas tank, start
the engine and let it run until the fuel lines
and carburetor are empty.

Use fresh fuel next season. See Storage
Instructions for additional information.

Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.

TO START ENGINE

When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.

1. Be sure freewheel control is in the

transmission engaged position.

2. Sit on seat in operating position,
depress clutch/brake pedal and set

parking brake.

3. Place motion control lever in neutral

(N) position.

4. Move attachment clutch to disengaged

position.

5. Move throttle control to choke position.

NOTE: Before starting, read the warm

and cold starting procedures below.

6. Insert key into ignition and turn key
clockwise to start position and release

key as soon as engine starts. Do

not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, move throttle control to fast

position, wait a few minutes and try
again. If engine still does not start,

move the throttle control back to the
choke position and retry.

WARM WEATHER STARTING (50‘^ F and
above)

7. When engine starts, move the throttle
control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.

COLD WEATHER STARTING ( 50‘^ F and
below)

7. When engine starts, allow engine
to run with the throttle control in the
choke position until the engine runs

roughly, then move throttle control
to fast position. This may require an
engine warm-up period from several
seconds to several minutes, depending
on the temperature.

15

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather,
the transmission should be warmed up as
follows:

1. Be sure the tractor Is on level ground.

2. Place the motion control lever in

neutral. Release the parking brake
and let the clutch/brake slowly return
to operating position.

3. Allow one minute for transmission to

warm up. This can be done during
the engine warm up period.

• The attachments can also be used dur

ing the engine warm-up period after the

transmission has been warmed up.

NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance.
(See “TO ADJUST CARBURETOR” in the
Service and Adjustments section of this
manual.)

PURGE TRANSMISSION

 CAUTION: Never engage or dis

engage freewheel lever while the engine
is running.
To ensure proper operation and per
formance, it is recommended that the
transmission be purged before operating
tractor for the first time. This procedure will

remove any trapped air inside the trans
mission which may have developed during
shipping of your tractor.
IMPORTANT: Should your transmission

require removal for service or replace
ment, it should be purged after réinstall
ation before operating the tractor.

1. Place tractor safely on level surface
with engine off and parking brake set.

2. Disengage transmission by placing
freewheel control in ‘transmission dis
engaged” position (See “TO TRANS
PORT” in this section of manual).

3. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to slow position. With
motion control lever in neutral (N)
position, slowly disengage clutch/brake
pedal.

4. Move motion control lever to full
forward position and hold for five (5)
seconds. Move lever to full reverse
position and hold for five (5) seconds.
Repeat this procedure three (3) times.

NOTE: During this step there will be no
movement of drive wheels. The air is being
removed from hydraulic drive system.

5. Move motion control lever to neutral
(N) position. Shutoff engine and set
parking brake.

6. Engage transmission by placing

freewheel control in “transmission
engaged” position (See “TO TRANS

PORT” in this section of manual).

7. Sitting in the tractor seat, start engine.

After the engine is running, move
throttle control to half (1/2) speed.
With motion control lever in neutral (N)

position, slowly disengage clutch/brake
pedal.

8. Slowly move motion control lever for

ward, after the tractor moves approxi

mately five (5) feet, slowly move motion

control lever to reverse position. After
the tractor moves approximately five

(5) feet return the motion control lever

to the neutral (N) position. Repeat this

procedure with the motion control lever

three (3) times.

Your transmission is now purged and

ready for normal operation.

16

MOWING TIPS

• Mower should be properly leveled for
best mowing performance. See “TO

LEVEL MOWER HOUSING” in the

Service and Adjustments section of this

manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged
onto the area that has already been cut.

Have the cut area to the right of the trac

tor. This will result in a more even distri
bution of dippings and more uniform

cutting.

• When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two rounds,

mow in the opposite direction making
left hand turns until finished.

MULCHING MOWING TIPS

IMPORTANT: For best performance, keep

mower housing free of built-up grass and
trash. Clean after each use.

• The special mulching blade will recut
the grass clippings many times and

reduce them in size so that as they fall
onto the lawn they will disperse into
the grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn. Always
mulch with your highest engine (blade)
speed as this will provide the best recut
ting action of the blades.

• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
afternoon. At this time the grass has
dried, the newly cut area will not be
exposed to direct sunlight.

• For best results, adjust the mower
cutting height so that the mower cuts
off only the top one-third of the grass
blades. For extremely heavy grass, re
duce your width of cut on each pass and
mow slowly.

If grass is extremely tall, it should be
mowed twice to reduce load and pos

sible fire hazard from dried dippings.

Make first cut relatively high; the second

to the desired height.

Do not mow grass when it is wet.

Wet grass will plug mower and leave

undesirable dumps. Allow grass to dry

before mowing.

Always operate engine at full throttle
when mowing to assure better mow

ing performance and proper discharge
of material. Regulate ground speed by
selecting a low enough gear to give the

mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at
tachment being used.

..

Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a sec
ond cut, mow across (perpendicular) to
the first cut path.
Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting and
graining of the lawn.

Max 1/3

17

MAINTENANCE SCHEDULE

FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE

Check Brake Operafion
Check Tire Pressure

Check Operator Presence and
Interlock Systems

Check for Loose Fasteners
Sharpen/Replace Mower Blades

Lubrication Chart
Check Battery Level

Clean Battery and Terminals
Check Transaxle Cooling
Check V'Beits

Check Engine Oil Level
Change Engine Oil (with oil filter)

Change Engine Oil (without oil filter)

Clean Air Filter
Clean Air Screen
Inspect Muftler/Spark Arrester
Replace Oil Filter (If equipped)
Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter

in high ambient temperatures­2 ‘ Service more often when operating in dirty or dusty conditions.

✓ ✓

✓

✓

✓

✓

✓

✓

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator

abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual.

Some adjustments will need to be made

periodically to properly maintain your trac
tor.

At least once a season, check to see if
you should make any of the adjustments

described in the Service and Adjustments

section of this manual.

• At least once a year you should replace

the spark plug, clean or replace air filter,
and check blades and belts for wear.
A new spark plug and dean air filter
assure proper air-fuel mixture and help
your engine run better and last longer.

BEFORE EACH USE

1.

Check engine oil level.

2.

Check brake operation.

3.

Check tire pressure.
Check operator presence and
interlock systems for proper operation.
Check for loose fasteners.

5.

✓ 5

✓ s

✓ ✓

✓ 4

✓ ✓

✓

✓

1,2

1,2

✓ 2

✓ 2

✓

✓

✓

✓

1^,2

✓ 2

✓

✓

✓ 2

3 - Replace blades more often when mowing In sandy soli.
4 - Not required if equipped with maintenance-free battery.
5 “ Tighten front axle pivot bolt to 35 ft.-lbs. maximum.

Do not overtighten.

LUBRICATION CHART

® REFER TO Maintenance “ENGINE” SECTION

IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the
self-lubricating bearings. If you feel they

must be lubricated, use only a dry, pow
dered graphite type lubricant sparingly.

18