Craftsman 917.27316 User Manual

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Page 1

Owner’s Manual

CRRFTSMRN

LAWN TRACTOR

18.0 HR 42” Mower Electric Start

Automatic Transmission

Model No.

917.273160

This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner’s Manual.

IMPORTANT:

Read and follow all Safety Rules and Instructions before operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

Visit our Craftsman website:www.sears.com/craftsman

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mors - Sat

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Warranty ................................................2

Safety Rules.......................................... 3

Product Specifications............................6

AssemblyPre-Operation Operation

Maintenance ....................................... 18

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Maintenance Schedule

Service and Adjustments..................... 22

Storage................................................28

Troubieshooting................................... 29

Repair Parts Sears Service

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Back Cover

WARRANTY

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner’s manual. Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your convenience, IN HOME warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited to

blades, spark plugs, air cleaners, belts, and oil filters.

• Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, elec

trical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner’s manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami

nated or oxidized (stale). In general, fuel should be used within 30 days of its pur chase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes. LIMITED WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge. Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be avail able but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state. Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

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IMPORTANT: This cutting machine is capable of amputating hands and feet and throw

ing objects. Failure to observe the following safety instructions could result in serious

injury or death.

»WARNING: In order to prevent ac cidental starting when setting up, trans porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

A: »WARNING: Do not coast down a

hill in neutral, you may lose control of the

tractor.

WARNING: Tow only the attachments

that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause

you to lose control of your tractor. ^^WARNING: Engine exhaust, some

of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproduc

tive harm.

Av^WARNING: Battery posts, terminals

and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instruc

tions in the manual and on the machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing. Be aware of the mower discharge direc

tion and do not point it at anyone. Do

not operate the mower without either the entire grass catcher or the guard in place. Slow down before turning.

Never leave a running machine unat tended. Always turn off blades, set parking brake, stop engine, and remove

keys before dismounting. Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging chute.

Mow only in daylight or good artificial

light.

Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways.

Use extra care when loading or un

loading the machine into a trailer or truck.

Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related in juries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

Keep machine free of grass, leaves or other debris build-up which can touch

hot exhaust / engine parts and burn . Do

not allow the mower deck to plow leaves or other debris which can cause build

up to occur. Clean any oil or fuel spillage before operating or storing the

machine . Allow machine to cool before storage.

II slope OPERATION

Slopes are a major factor related to lossof-control and tipover accidents, which can result in severe injury or death. Ail slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

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DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Un even terrain could overturn the machine.

Tall grass can hide obstacles.

• Use slow speed. Choose a low gear

so that you wili not have to stop or shift while on the slope.

• Follow the manufacturer’s recommend ations for wheel weights or counter weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep ali movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope.

If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless neces sary, and then, turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma chine and the mowing activity. Never as sume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equip ment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Ad just and service as required.

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Be sure the area is clear of other people before mowing. Stop machine if anyone

enters the area.

Never carry passengers or children

even with the blades off.

Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing.

Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

Keep children out of the mowing area and under the watchful care of another

responsible adult.

Be alert and turn machine off if children enter the area.

Before and when backing, look behind and down for small children.

Mow up and down slopes (15° Max), not across.

Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

If machine stops while going uphill, disengage blades, shift into reverse and back down slowly Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

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PRODUCT SPECIFICATIONS

Gasoline Capacity 1.25 Gallons and Type; Unleaded Regular

Oil Type (API-SF-SJ);

Oil Capacity; W/Filter 4.0 Pints

Spark Plug; (GAP; .040")

Ground Speed (MPH):

Tire Pressure; Front: 14PSI

Charging System:

Battery: Amp/Hr: 28

Blade Bolt Torque; 27-35 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni cians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES”.

SAE10W30(Above32°F) SAE 5W-30(Below 32T)

W/0 Filter 3.5 Pints

Champion RC12YC

Forward; 5.5 Reverse: 2.4

Rear: 10 PSI

15 Amps @ 3600RPM

Min. CCA; 230 Case Size: U1R

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main taining, caring for and using your tractor.

• Follow the instructions under “Mainte nance” and “Storage” sections of this owner’s manual.

AwaRNING: This tractor is equipped

with an internal combustion engine and should not be used on or near any unim proved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is re quired by law (Section 4442 of the Califor nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).

REPAIR PROTECTION

agreements

Congratulations on making a smart pur chase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all prod ucts, it may require repair from time to time. That’s when having a Repair Protec tion Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.

Here’s what’s included in the Agreement:

• Expert service by our 12,000 profe

sional repair specialists.

• Unlimited service and no charge for

parts and labor on all covered repairs.

• Product replacement if your covered

product can’t be fixed.

• Discount of 10% from regular price of

service and service-related parts not covered by the agreement; also, 10% off regular price of preventive mainte nance check.

• Fast help by phone - phone support

from a Sears technician on products

requiring in-home repair, plus conve

nient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That’s the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today!

Some limitations and exclusions apply. For prices and additional information call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME®

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Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR

assembly

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(1) 3/4" wrench Pliers (2) 7/16" wrenches Utility knife

Tire pressure gauge When right or left hand is mentioned in

this manual, it means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts and parts boxes from carton.

2. Cut along dotted lines on all four pan els of carton. Remove end panels and lay side panels flat.

3. Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower steer ing shaft. Align mounting holes in ex

tension and lower shafts and install 1/4

hex bolt and locknut. Tighten securely.

IMPORTANT: Tighten bolt and nut se

curely to 10-12 ft. lbs torque.

2. Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so they are pointing straight forward.

4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.

5. Position steering wheel so cross bars are horizontal (left to right) and slide

inside boot and onto adapter.

6. Assemble large flat washer, 1/2 hex

nut and tighten securely.

of steering wheel

8. Remove protective materials from trac tor hood and grill.

IMPORTANT; Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.

HOWTO SET UP YOUR TRACTOR

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

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3. Place seat on seat pan so head of shoulder bolts are positioned over the large slotted holes in pan.

4. Push down on seat to engage shoul der bolts in slots and pull seat towards rear of tractor.

5. Pivot seat and pan forward and as semble adjustment knob and flat washer loosely. Do not tighten.

6. Lower seat into operating position and sit in seat.

7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

8. Get off seat without moving its ad

justed position.

9. Raise seat and tighten adjustment knob securely.

CHECK BATTERY

1. Lift seat pan to raised position.

NOTE: If this battery is put into service

after month and year indicated on label

(label located between terminals) charge

battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc tions).

NOTE; You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest po sition.

2. Release parking brake by depressing clutch/brake pedal.

3. Place freewheel control in “trans mission disengaged” position (See “TO TRANSPORT” in the Operation section of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding deflector shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls)

^WARNING: Before starting, read, un

derstand and follow all instructions in the

Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other

people and objects.

1. Be sure all the above assembly steps have been completed.

Check engine oil level and fill fuel tank with gasoline.

Place freewheel control in "trans

3. mission engaged" position. (See “TO TRANSPORT” in the Operation section of this manual). Sit on seat in operating position,

4. depress clutch/brake pedal and set the

parking brake.

Place motion control lever in neutral

5. (N) position.

Press lift lever plunger and raise

attachment lift lever to its highest posi tion.

Start the engine. After engine has started, move throttle control to idle position.

Release parking brake.

8. Slowly move the motion control lever

9. forward and slowly drive tractor off skid.

10. Apply brake to stop tractor, set parking brake and place motion control lever in neutral position.

11 .Turn ignition key to "STOP" position.

Continue with the instructions that follow.

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INSTALL MULCHER PLATE

(If previously removed)

1. Raise and hold deflector shield in upright position.

2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown.

3. Hook front latch into hole on front of mower deck.

4. Hook rear latch into hole on back of mower deck.

A CAUTION; Do not remove deflector

shield from mower.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory.

NOTE: It is not necessary to change blades. The mulching blades are designed for discharging and bagging also.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Cor

rect tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in

“PRODUCT SPECIFICATIONS” section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous ing should be properly leveled. See “TO

LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replac ing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are

routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac tor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.

^CHECKLIST

Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product.

Please review the following checklist; / All assembly instructions have been

completed. / No remaining loose parts in carton. / Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps). / Seat is adjusted comfortably and tight

ened securely. / All tires are properly inflated. (For ship

ping purposes, the tires were overin

flated at the factory). / Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling). / Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers. / Check wiring. See that all connections

are still secure and wires are properly

clamped. / Before driving tractor, be sure freewheel

control is in ‘transmission engaged”

position (see “TO TRANSPORT" in the

Operation section of this manual). While learning how to use your tractor, pay extra attention to the following important

items; / Engine oil is at proper level. / Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

/ Become familiar with all controls - their

location and function. Operate them before you start the engine.

/ Be sure brake system is in safe oper

ating condition.

/ It is important to purge the transmission

before operating your tractor for the first time. Follow proper starting and trans mission purging instructions (See “TO START ENGINE” and “PURGE TRANS MISSION” in the Operation section of this manual).

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These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

REVERSE

ENGINE OFF

NEUTRAL

LIGHTS ON ENGINE ON

HIGH LOW

ENGINE START

i\i

CHOKE

PARKING BRAKE

FAST

PARKING BRAKE

♦

OVER TEMP FUEL OiL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT

LIGHT

ATTACHMENT ATTACHMENT

CLUTCH ENGAGED CLUTCH DISENGAGED

(Automatic Models only)

FREE WHEEL

DANGER, KEEP HANDS

AND FEET AWAY

DANGER indicates a hazard which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

•A

SLOW

LOCKED

IGNITION

PARKING BRAKE

UNLOCKED

Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety inform ation about hazards which can result in death, serious injury and/or property damage.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which,

if not avoided, could result in death, serious injury

and/or property damage. FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or property damage.

Page 12

KNOW YOUR TRACTOR

READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Our tractors conform to the safety standards of the

American National Standards institute.

AMMETER " Indicates charging {+) or

discharging (-) of battery. ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other at tachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck or

other attachments mounted to your tractor.

CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and

starting the engine.

MOTION CONTROL LEVER - Selects the

speed and direction of tractor.

IGNITION SWITCH - Used for starting and

stopping the engine.

LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing its

position. LIGHT SWITCH POSITION - Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/

brake pedal into the brake position. THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed.

FREEWHEEL CONTROL - Disengagages transmission for pushing or slowly towing the tractor with the engine off.

Page 13

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.

HOWTO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator

to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way down and hold.

2. Pull parking brake lever up and release pressure from clutch/brake pedal.

Pedal should remain in brake position. Make sure parking brake will hold trac

tor secure.

“Brake”

Throttle/Choke Contro!

Clutch/

Brake Pedal

“Disengaged” Position

Position

Attachment Clutch Lever “Engaged”

Position

Ignition Key

“Disengaged”

Position

Parking Brake “Engaged” Position

Motion Control Lever

STOPPING MOWER BLADES -

• To stop mower blades, move attachment

clutch lever to disengaged position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal all the way down.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is depressed.

ENGINE -

• Move throttle control between half and

full speed (fast) position. NOTE: Failure to move throttle control between half and full speed (fast) posi

tion, before stopping, may cause engine to “backfire”.

• Turn ignition key to “STOP” position and remove key. Always remove key when leaving tractor to prevent unauthorized use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead.

NOTE; Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when ^pping tractor on grass areas.

^ CAUTION; Always stop tractor com

pletely, as described above, before leaving the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is controlled by the motion control lever.

1. Start tractor with motion control lever in neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move lever to desired position.

The cutting height range is approxi mately 1-1/2 to 4". The heights are mea sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to ap proximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better look ing lawns, mow often and after moder ate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut rela

tively high; the second to desired height.

Page 14

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when

mower is at the desired cutting height in

operating position. Gauge wheels then

keep the deck in proper position to help

prevent scalping in most terrain conditions.

NOTE: Adjust gauge wheeis with tractor

on a flat level surface.

Adjust mower to desired cutting height (See “TO ADJUST MOWER CUTTING

HEIGHT” in this section of manual).

With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in ap propriate hole with shoulder bolt, 3/8 washer, and 3/8-16 locknut and tighten securely.

Repeat for opposite side, installing

gauge wheel in same adjustment hole.

Gauge Wheel Mountin Bracket

3/8-16

Locknut

Shoulder

3/8 Washer ■

Gauge Wheel

Bolt

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt

by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging at

tachment clutch control. TO STOP MOWER BLADES {^engage attachment clutch control. ^ CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.

TO OPERATE ON HILLS A WARNING; Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope. Use the slope guide at the back of this manual.

• Choose the slowest speed before start ing up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary, push

clutch/brake pedal quickly to brake posi tion and engage parking brake.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is depressed.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position.

Freewheel control is located at the rear

drawbar of tractor.

1. Raise attachment lift to highest posi tion with attachment lift control.

2. Pull freewheel control out and down into the slot and release so it is held in

the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse

above procedure.

Transmission Engaged

Transmission Disengaged

NOTE; To protect hood from damage

when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,

etc.).

Page 15

TOWING CARTS AND OTHER ATTACH

MENTS

Tow only the attachments that are recom

mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until “FULL’ mark on dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).

• To change engine oil, see the Mainte

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of tank filler neck.

Do not overfill. Use fresh, clean, regular

unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will in crease carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quanti ties that can be used within 30 days to assure fuel freshness.

^ CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline

near an open flame.

IMPORTANT: When operating in tempera tures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.

CAUTION; Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa tion and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty.

Use fresh fuel next season. See Storage Instructions for additional information.

Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Be sure freewheel control is in the

transmission engaged position.

2. Sit on seat in operating position, depress clutch/brake pedal and set

parking brake.

3. Place motion control lever in neutral

(N) position.

4. Move attachment clutch to disengaged

position.

5. Move throttle control to choke position.

NOTE: Before starting, read the warm

and cold starting procedures below.

6. Insert key into ignition and turn key clockwise to start position and release

key as soon as engine starts. Do

not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast

position, wait a few minutes and try again. If engine still does not start,

move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50‘^ F and above)

7. When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING ( 50‘^ F and below)

7. When engine starts, allow engine to run with the throttle control in the choke position until the engine runs

roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

Page 16

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather, the transmission should be warmed up as follows:

1. Be sure the tractor Is on level ground.

2. Place the motion control lever in

neutral. Release the parking brake and let the clutch/brake slowly return to operating position.

3. Allow one minute for transmission to

warm up. This can be done during the engine warm up period.

• The attachments can also be used dur

ing the engine warm-up period after the

transmission has been warmed up.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. (See “TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual.)

PURGE TRANSMISSION

Â CAUTION: Never engage or dis

engage freewheel lever while the engine is running. To ensure proper operation and per formance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will

remove any trapped air inside the trans mission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission

require removal for service or replace ment, it should be purged after réinstall ation before operating the tractor.

1. Place tractor safely on level surface with engine off and parking brake set.

2. Disengage transmission by placing freewheel control in ‘transmission dis engaged” position (See “TO TRANS PORT” in this section of manual).

3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

4. Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.

NOTE: During this step there will be no movement of drive wheels. The air is being removed from hydraulic drive system.

5. Move motion control lever to neutral (N) position. Shutoff engine and set parking brake.

6. Engage transmission by placing

freewheel control in “transmission engaged” position (See “TO TRANS

PORT” in this section of manual).

7. Sitting in the tractor seat, start engine.

After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N)

position, slowly disengage clutch/brake pedal.

8. Slowly move motion control lever for

ward, after the tractor moves approxi

mately five (5) feet, slowly move motion

control lever to reverse position. After the tractor moves approximately five

(5) feet return the motion control lever

to the neutral (N) position. Repeat this

procedure with the motion control lever

three (3) times.

Your transmission is now purged and

ready for normal operation.

Page 17

MOWING TIPS

• Mower should be properly leveled for best mowing performance. See “TO

LEVEL MOWER HOUSING” in the

Service and Adjustments section of this

manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged onto the area that has already been cut.

Have the cut area to the right of the trac

tor. This will result in a more even distri bution of dippings and more uniform

cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds,

mow in the opposite direction making left hand turns until finished.

MULCHING MOWING TIPS

IMPORTANT: For best performance, keep

mower housing free of built-up grass and trash. Clean after each use.

• The special mulching blade will recut the grass clippings many times and

reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recut ting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried, the newly cut area will not be exposed to direct sunlight.

• For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy grass, re duce your width of cut on each pass and mow slowly.

If grass is extremely tall, it should be mowed twice to reduce load and pos

sible fire hazard from dried dippings.

Make first cut relatively high; the second

to the desired height.

Do not mow grass when it is wet.

Wet grass will plug mower and leave

undesirable dumps. Allow grass to dry

before mowing.

Always operate engine at full throttle when mowing to assure better mow

ing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the

mower cutting performance as well as the quality of cut desired. When operating attachments, select a ground speed that will suit the terrain and give best performance of the at tachment being used.

Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a sec ond cut, mow across (perpendicular) to the first cut path. Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn.

Max 1/3

Page 18

MAINTENANCE SCHEDULE

FILL IN DATES AS YOU COMPLETE REGULAR SERVICE

Check Brake Operafion Check Tire Pressure

Check Operator Presence and Interlock Systems

Check for Loose Fasteners Sharpen/Replace Mower Blades

Lubrication Chart Check Battery Level

Clean Battery and Terminals Check Transaxle Cooling Check V'Beits

Check Engine Oil Level Change Engine Oil (with oil filter)

Change Engine Oil (without oil filter)

Clean Air Filter Clean Air Screen Inspect Muftler/Spark Arrester Replace Oil Filter (If equipped) Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter

in high ambient temperatures2 ‘ Service more often when operating in dirty or dusty conditions.

✓ ✓

✓

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator

abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made

periodically to properly maintain your trac tor.

At least once a season, check to see if you should make any of the adjustments

described in the Service and Adjustments

section of this manual.

• At least once a year you should replace

the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and dean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

Check engine oil level.

Check brake operation.

Check tire pressure. Check operator presence and interlock systems for proper operation. Check for loose fasteners.

✓ 5

✓ s

✓ ✓

✓ 4

✓ ✓

✓

1,2

✓ 2

✓

1^,2

✓ 2

✓

✓ 2

3 - Replace blades more often when mowing In sandy soli. 4 - Not required if equipped with maintenance-free battery. 5 “ Tighten front axle pivot bolt to 35 ft.-lbs. maximum.

Do not overtighten.

LUBRICATION CHART

® REFER TO Maintenance “ENGINE” SECTION

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they

must be lubricated, use only a dry, pow dered graphite type lubricant sparingly.

Page 19

TRACTOR

Always observe safety rules when per forming any maintenance.

BRAKE OPERATfON

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See “PRODUCT SPECIFICATIONS”

section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub ber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are working properly. If your trac tor does not function as described, repair the problem immediately.

• The engine should not start unless

the brake pedal is fully depressed and attachement clutch control is in the disengaged position.

• When the engine is running, any at

tempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any at tempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never op

erate unless the operator is in the seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

1. Raise mower to highest position to al low access to blades.

2. Remove blade bolt, lock washer and flat washer securing blade.

3. Install new or resharpened blade with trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

4. Reassemble blade bolt, lock washer and flat washer in exact order as shown.

5. Tighten blade bolt securely (27-35 Ft.

Lbs. torque).

IMPORTANT; Blade bolt is heat treated,

if bolt needs replacing, replace only with

approve bolt shown in the Repair Parts.

Trailing

Edge Up

Flat Washer____^

Lock Washer -7%^

Blade Center

^ Man drei

Assembly

Star

- Blade Boit

TO SHARPEN BLADE

NOTE: We do not recommend sharp

ening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage

to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer,

follow the instructions supplied with

balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

Your tractor has a battery charging system which is sufficient for normal use. How ever, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open. Recharge at 6-10 amperes for 1 hour.

Page 20

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and

terminals can cause the battery to “leak” power.

1. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

2. Rinse the battery with plain water and dry.

3. Clean terminals and battery cable ends with wire brush until bright.

4. Coat terminals with grease or petro leum jelly.

5. Reinstall battery (See “REPLACING BATTERY" in the Service and Adjust ments section of this manual).

TRANSAXLE COOLING

The transmission fan and cooling fins should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmis sion while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades

are intact and clean.

• Inspect cooling fins for dirt, grass clip

pings and other materials. To prevent damage to seals, do not use com

pressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID The transaxle was sealed at the factory

and fluid maintenance is not required for the life of the transaxle. Should the trans axle ever leak or require servicing, contact a Sears or other qualified service center.

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable.

Replace belts if they begin to slip from wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF-SJ. Se

lect the oil’s SAE viscosity grade accord

ing to your expected operating tempera ture.

SAE VISCOSITY GRADES

C -30

________

-20 -10

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

_______0_______10______20______

30 40

Change the oil after every 50 hours of op eration or at least once a year if the tractor

is not used for 50 hours in one year.

Check the crankcase oil level before start

ing the engine and after each eight (8) hours of operation.

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API

service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

2. Remove yellow cap from end of drain valve and install the drain tube onto

the fitting.

Oil Drain Valve

Closed and Locked

Position

Yellow Cap

Drain Tube

3. Unlock drain valve by pushing inward slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

6. Remove the drain tube and replace the cap onto the end of the drain valve.

7. Refill engine with oil through oil fill dip stick tube. Pour slowly. Do not overfill. For approximate capacity see “PROD UCT SPECIFICATIONS” section of this manual.

8. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into

the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil

at “FULL’ line on dipstick. Tighten cap onto the tube securely when finished.

Page 21

ENGINE OIL FILTER

Replace the engine oil filter every season

or every other oil change if the tractor is

used more than 100 hours in one year.

AIR FILTER

Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under

dusty conditions.

1. Remove knob and cover.

2. Remove wing nut and air cleaner from base.

TO SERVICE PRE-CLEANER

3. Slide foam pre-cleaner off cartridge.

4. Wash it in liquid detergent and water.

5. Squeeze it dry in a clean cloth. Allow it to dry.

6. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil.

TO SERVICE CARTRIDGE

1. Replace a dirty, bent, or damaged cartridge.

NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge.

2. Reinstall the pre-cleaner (cleaned and

oiled) over the paper cartridge.

3. Reassemble air cleaner, wing nut,

cover and tighten knob securely.

Air Cleaner Cover —yc —X ^\..^Wing Nut

Foam Pre

Cleaner

Rubber Grommet

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the

grass screen, cooling fins, and other exter nal surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cool ing shrouds. Clean the cooling fins and externa! surfaces as necessary. Make sure

the cooling shrouds are reinstalled.

NOTE; Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating.

MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could cre ate a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark piug(s) at the beginning

of each mowing season or after every

100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS” section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes clogged, obstructing fuel flow to carbu retor, replacement is required.

With engine cool, remove filter and plug fuel line sections.

Place new fuel filter in position in fuel

line with arrow pointing towards carbu

retor.

Be sure there are no fuel line leaks

and clamps are properly positioned.

Immediately wipe up any spilled gaso

line.

Clamps-----------X ^ Clamp

Air Cleaner

Paper

Cartridge

Air Cleaner Base

Air

Screen

Dll Fill Cap/

Dipstick

CLEAN AfR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stub

born dried gum fibers.

Fuel Filter

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign matter.

• Keep finished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with auto

motive type wax. We do not recommend using a garden hose or pressure washer to clean your

tractor unless the engine and transmis

sion are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower.

Page 22

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR ADJUSTMENTS:

1. Depress clutch/brake peda! fully and set parking brake.

2. Place motion control lever in neutral (N) position.

3. Place attachment clutch In “DISENGAGED” position.

4. Turn ignition key to “STOP” and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the right side of tractor.

1. Place attachment clutch in “DISEN GAGED” position.

2. Move attachment lift lever forward to lower mower to its lowest position.

3. Roll belt off engine pulley.

4. Remove small retainer spring, and remove clutch spring off pulley bolt.

5. Remove large retainer spring, slide

collar off and push housing guide out of bracket.

6. Disconnect anti-sway bar from chassis

bracket by removing retainer spring.

7. Disconnect suspension arms from rear

deck brackets by removing retainer springs.

8. Disconnect front links from deck by removing retainer springs.

9. Raise lift lever to raise suspension arms. Slide mower out from under trac tor.

IMPORTANT: If an attachment other than the mower deck Is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame.

TO INSTALL MOWER

Raise attachment lift lever to its highest position. Slide mower under tractor with deflec

tor shield to right side of tractor.

Lower lift lever to its lowest position. Connect front links to mower deck and secure with retainer springs. Connect suspension arms to rear

5. deck brackets and secure with retainer springs.

Connect anti-sway bar to chassis

bracket and secure with retainer

spring.

Push clutch cable housing guide into bracket, slide collar onto guide and

secure with large retainer spring.

Place flat washer and clutch spring on

idler pulley bolt and secure with small retainer spring.

Install belt onto engine pulley.

Clutch Spring \ ri*

Retainer Spring

Anti-Sway Bar

Collar

Housing Guide

-----

Small Retainer Spring

Clutch Spring

Small Retainer Spring ^

• Large Retainer Spring Bracket

Square Hole

Engine Pulley

Retainer Springs (Both Sides)

Deflector Shield

Page 23

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See “PROD

UCT SPECIFICATIONS” section of this manual). If tires are over or underinflated,

you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance “A” on both

sides of mower should be the same or within 1/4" of each other.

• If adjustment is necessary, make adjust ment on one side of mower only.

• To raise one side of mower, tighten lift link adjustment nut on that side.

• To lower one side of mower, loosen lift link adjustment nut on that side.

NOTE; Each full turn of adjustment nut

will change mower height about 1/8".

• Recheck measurements after adjusting.

When distance “D” is 1/8" to 1/2"

lower at front than rear, tighten nuts “F” against trunnion on both front links. To raise front of mower, loosen nut “F” from trunnion on both front links. Tighten

nut “E” on both front links an equal num

ber of turns. The two front links must

remain equal in length. When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nut “F” against trunnion on both front links.

Recheck side-to-side adjustment.

Bottom edge Bottom edge

FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to

side. If the following front-to-back adjust

ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the

mower housing should be adjusted so that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in

its highest position. Check adjustment on right side of trac tor. Measure distance “D” directly in front and behind the mandrel at bottom edge of

mower housing as shown.

• Before making any necessary adjust

ments, check that both front links are

equal in length.

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of mower loosen nut “E”

on both front links an equal number of turns.

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be re

placed without tools. Park the tractor on level surface. Engage parking brake.

BELT REMOVAL -

1. Remove mower from tractor (See “TO REMOVE MOWER” in this section of manual).

2. Work belt off both mandrel pulleys and idler pulleys.

3. Pull belt away from mower.

BELT INSTALLATION -

1. Work belt around both mandrel pulleys and idler pulleys

2. Make sure belt is in all pulley grooves and inside all belt guides.

3. Install mower (See “To Install Mower” in

this section of this manual).

Page 24

TO CHECK AND ADJUST BRAKE

Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle.

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted.

TO CHECK BRAKE

1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake.

2. Disengage transmission by placing freewheel control in “transmission dis engaged” position. Pull freewheel con trol out and into the slot and release so it is held in the disengaged position.

The rear wheels must lock and skid when you try to manually push the tractor for

ward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced.

TO ADJUST BRAKE

1. Depress clutch/brake pedal all the way down and engage parking brake.

2. Measure distance between brake op erating arm and nut “A” on brake rod.

3. if distance is other than 1 -9/16", loosen jam nut and turn nut “A” until distance becomes 1-9/16". Retighten

jam nut against nut “A”.

4. Engage transmission by placing freewheel control in “transmission engaged” position.

5. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than five (5) feet in highest gear, further maintenance is neces sary. Replace brake pads or contact a Sears or other qualified service center.

With parking brake “Engaged”

Do not touch this nut. If further brake adjustment is necessary contact a Sears or other qualified service center.

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest.

BELT REMOVAL -

1. Remove mower (See “TO REMOVE MOWER” in this section of manual).

NOTE: Observe entire motion drive belt and position of all belt guides and keepers.

2. Remove belt from stationary idler and clutching idler.

3. Remove belt downward from around engine pulley.

4. Pul! belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades.

5. Remove belt from center span keeper and pul! belt away from tractor.

BELT INSTALLATION -

1. Carefully work new belt down around transmission cooling fan and onto the input pulley.

2. Slide belt into the center span keeper.

3. Pull belt toward front of tractor and roll around the top groove of engine pulley.

4. Install belt through stationary idler and clutching idler.

5. Make sure belt is in all pulley grooves and inside all belt guides and keepers.

6. Install mower (See “TO INSTALL MOWER” in this section of manual).

Page 25

TRANSAXLE MOTION CONTROL

LEVER NEUTRAL ADJUSTMENT

The motion control lever has been preset at the factory and adjustment should not

be necessary.

1. Loosen adjustment bolt in front of the right rear wheel, and lightly tighten.

2. Start engine and move motion con trol lever until tractor does not move forward or backward.

3. Hold motion control lever in that posi tion and turn engine off.

4. While holding motion control lever in place, loosen the adjustment bolt.

5. Move motion control lever to the neu tral (N) {lock gate) position.

6. Tighten adjustment bolt securely.

NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral

position, follow these steps;

Loosen the adjustment bolt.

Move the motion control lever 1/4 to

1/2 inch in the direction it is trying to creep. Tighten adjustment bolt securely.

Start engine and test.

If tractor still creeps, repeat above steps until satisfied.

TRANSMISSION REMOVAL/

REPLACEMENT

Should your transmission require removal

for service or replacement, it should be

purged after réinstallation and before op erating the tractor. See “PURGE TRANS MISSION” in the Operation section of this manual.

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer ing wheel and reassemble with crossbars horizontal. Tighten securely. FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not

adjustable on your tractor, if damage has occurred to affect the front wheel toe-in or camber, contact a Sears or other qualified service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and

washers to allow wheel removal (rear wheels have a square key - Do not lose).

3. Repair tire and reassemble. NOTE; On rear wheels only: align

grooves in rear wheel hub and axle. Insert square key.

4. Replace washers and snap retaining ring securely in axle groove.

5. Replace axle cover. NOTE; To seal tire punctures and prevent

flat tires due to slow leaks, purchase and

use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion.

Washers

Retaining Ring

Axle Cover

Square Key (Rear Wheel Only)

TO START ENGINE WITH A WEAK

BATTERY

^WARNING: Lead-acid batteries gen

erate explosive gases. Keep sparks, flame and smoking materials away from bat

teries. Always wear eye protection when

around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See "BAT

TERY" in the MAINTENANCE section of

25this manual).

Page 26

If “jumper cables” are used for emergency starting, follow this procedure: fMPORTANT; Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use

your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES -

1. Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis.

Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery. Connect the other end of the BLACK

3. cable (D) to good chassis ground, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE

ORDER -

1. BLACK cable first from chassis and then from the fully charged battery.

2. RED cable last from both batteries.

Weak or Dead Fully Charged Battery Battery

REPLACING BATTERY

^WARNING: Do not short battery terminals by allowing a wrench or any

other object to contact both terminals at

the same time. Before connecting battery,

remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected

first to prevent sparking from accidental

grounding.

1. Lift seat pan to raised position.

2. Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor.

3. Install new battery with terminals in same position as old battery.

4. First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely. Slide terminal cover over terminal

5. Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely.

Seat Pan

Terminal Cover

Positive (Red) Cable

Negative (Black) Cable

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the backside of the grill.

3. Replace bulb in holder and push bulb holder securely back into the hole in

the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL AS

SEMBLY

Raise hood.

Unsnap headlight wire connector.

Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.

When replacing hood, be sure to re connect the headlight wire connector.

Page 27

ENGINE

Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers ex

pense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at the factory and adjustment should not be nec essary. Check adjustment as described

below before loosening cable. If adjust

ment is necessary, proceed as follows;

1. With engine not running, move throttle control lever from slow to choke posi tion. Slowly move lever from choke to fast position.

2. Check to see if hole in throttle lever and hole in speed control bracket are aligned.

3. If holes are not aligned, loosen cable clamp screw and align the holes by

inserting a pencil or a 1/4" drill bit

through both holes.

4. Pull throttle cable up to remove slack and tighten cable clamp screw. Re

move alignment pencil or drill bit. TO ADJUST CARBURETOR The carburetor has been preset at the

factory and adjustment should not be nec essary. However, minor adjustment may

be required to compensate for differences

in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows:

In general, turning the adjusting needles

in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air

mixture. Turning the adjusting needles out

(counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air

mixture.

IMPORTANT: Damage to the needles and seats in carburetor may result if turned in too tight.

NOTE: The carburetor on this engine is

low emission. It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the

limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle.

1. Be sure you have a clean air filter and the throttle control cable is adjusted properly (see above).

2. Start engine and allow to warm for five minutes. Make adjustments with engine

running and shift/motion control lever

in neutral (N) position.

3. Idle speed setting - With throttle control lever in slow position, engine should idle at 1750 RPM. If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is at tained.

4. Idle fuel needle setting - With throttle control lever in slow position, turn idle fuel adjustment needle in (clockwise) until engine begins to die and then turn out (counterclockwise) until engine

runs rough. Turn needle to a point

midway between those two positions.

5. Recheck idle speed. Readjust if nec essary.

ACCELERATION TEST -

6. Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle fuel adjusting needle out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if neces sary, until engine accelerates smoothly.

High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set

for proper engine speed. Overspeed

ing the engine above the factory high speed setting can be dangerous. If you

think the engine-governed high speed

needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments.

Idle Speed Adjusting Screw

Idle Fuel Adjusting

Needle

Page 28

immediately prepare your tractor for stor age at the end of the season or if the trac tor will not be used for 30 days or more. A WARNING: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for a

period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

1. Clean entire tractor (See “CLEANING” in the Maintenance section of this manual).

2. Inspect and replace belts, if necessary (See belt replacement instructions in

the Service and Adjustments section of this manual).

3. Lubricate as shown in the Maintenance

section of this manual.

4. Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving parts for damage, breakage and wear.

Replace if necessary.

5. Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMINALS” in the Maintenance section of this manual).

• After cleaning, leave cables discon nected and place cables where they

cannot come in contact with battery terminals.

• If battery is removed from tractor for

storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT; It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel

hose, or tank during storage.

Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.

• Empty the fuel tank by starting the en gine and letting it run until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE; Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or stor age container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the car buretor. Do not empty the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

3. Turn ignition key to start position for a

few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust and dirt.

• Cover your tractor with a suitable pro

tective cover that does not retain mois ture. Do not use plastic. Plastic cannot breathe which allows condensation to

form and will cause your tractor to rust. IMPORTANT; Never cover tractor while engine and exhaust areas are still warm.

Page 29

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Will not start 1. Out of fuel.

2. Engine not “CHOKED” properly.

3. Engine flooded.

1. Fill fuel tank.

2. See “TO START ENGINE” in Operation section.

3. Wait several minutes before attempting to start.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7. Water in fuel.

4. Repiace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter.

7. Empty fuel tank and carbure tor, refill tank with fresh gas oline and replace fuel filter.

8. Loose or damaged wiring.

9. Carburetor out of adjustment.

8. Check all wiring.

9 “Jq Adjust Carburetor”

in Service and Adjustments section.

10. Engine valves out of adjustment.

10. Contact a Sears or other qualified service center.

Hard to start

Engine will not

turn over

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of adjustment.

1. Brake pedal not depressed.

2. Attachment clutch is engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence switch(es).

Clean/replace air filter. Replace spark plug. Recharge or replace battery.

Replace fuel filter. Empty fuel tank and refill tank with fresh, clean gasoline. Check all wiring. See “To Adjust Carburetor” in Service and Adjustments section. Contact a Sears or other

8. qualified service center.

1. Depress brake pedal.

2. Disengage attachment clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition switch.

8. Check/replace solenoid or starter.

9. Contact a Sears or other qualified service center.

Engine clicks but

will not start

Loss of power

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

1. Cutting too much grass/too fast.

2. Throttle in “CHOKE” position.

3. Build-up of grass, leaves and trash under mower.

4. Dirty air filter.

5. Low oil level/dirty oil.

---------------------------------29

-------------

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or starter.

1. Raise cutting height/reduce speed.

2. Adjust throttle control.

3. Clean underside of mower housing.

4. Clean/replace air filter.

5. Check oil level/change oil.

Page 30

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION Loss of power

(continued)

Excessive

vibration

5. Low oil level/dirty oil

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

10. Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13. Loose or damaged wiring.

14. Carburetor out of adjustment.

15. Engine vaives out of adjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

5. Check oil ievel/change oil.

6. Clean and regap or change spark plug.

7. Replace fuel filter.

8. Empty fuel tank and refill tank with fresh, clean gasoline.

9. Empty fuel tank and carbure tor, refill tank with fresh gas

oline and replace fuel filter.

10. Connect and tighten spark plug wire.

11. Ciean engine air screen/fins.

12. Clean/replace muffler.

13. Check all wiring.

14. See “To Adjust Carburetor” in Service and Adjustments section.

15. Contact a Sears or other qualified service center.

1. Replace blade. Tighten blade bolt.

2. Contact a Sears or other qualified service center.

3. Tighten loose part(s).

Replace damaged parts.

Engine continues to run when operator ieaves seat with attachment clutch engaged

Poor cut - uneven 1. Worn, bent or loose blade.

Mower blades will not rotate

1. Faulty operator-safety presence control system.

2. Mower deck not level.

3. Buildup of grass, leaves, and

trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent

from build-up of grass, leaves, and trash around mandrels.

1. Obstruction in clutch mechanism.

2. Worn/damaged mower drive

belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

1. Check wiring, switches and connections, if not corrected, contact a Sears or other qualified service center.

1. Replace blade. Tighten blade bolt.

2. Level mower deck.

3. Clean underside of mower housing.

4. Contact a Sears or other qualified service center.

5. Clean around mandrels to open vent holes.

1. Remove obstru ctio n.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Contact a Sears or other qualified service center.

Page 31

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION Poor grass

discharge

Headlight(s) not working (if so equipped)

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10. Improper blades used.

11. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.

1. Switch is “OFF”.

2. Bu!b(s) or lamp(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

Place throttle control in

“FAST’ position. Shift to slower speed. Allow grass to dry before

mowing.

Level mower deck. Check tires for proper air pressure.

Replace/sharpen blade.

Tighten blade bolt.

Clean underside of mower

housing.

Replace mower drive belt.

Reinstall blades sharp edge down.

10. Replace with blades listed in this manual.

11 .Clean around mandrels to

open vent holes.

1. Turn switch “ON”.

2. Replace bu!b(s) or lamp(s).

3. Check/replace light switch.

4. Check wiring and connections.

5. Replace fuse.

Battery will not charge

Loss of drive 1. Freewheel control in

Engine “backfires” when turning engine “OFF”

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator {if so equipped).

4. Faulty alternator.

“disengaged” position.

2. Motion drive belt worn,

damaged, or broken.

3. Air trapped in transmission

during shipment or servicing.

1. Engine throttle control not set at “SLOW” position for 30 30 seconds before stopping engine.

1. Replace battery.

2. Check/clean all connections.

3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in “engaged” position.

2. Replace motion drive belt.

3. Purge transmission.

1. Move throttle control to “SLOW” position and allow to idle for 30 seconds before stopping engine.

Page 32

Page 33

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.273160

POSITION CIRCUIT ^^MAKE”

OFF M+G+A1 NONE

RUN/LIGHT B+A1 A2+L

RUN B+A1 NONE

START B -F S ^ A1 NONE

RELAY

REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.

Page 34

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.273160

Page 35

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.273160

KEY PART NO. NO.

DESCRIPTION

163465 2 74760412 Boit Hex Hd 1/4-20unc x 3/4 8 176689

176137 Switch, Interlock

16 21

183759 22 4152J 24

4799J Cable Battery 6 Ga 11" red

146147

25 26 175158 Fuse 27

73510400 Nut Keps Hex 1/4-20 Unc 4207J

160784

29 30 175566 33 140403

179722

40 41

71110408

131563 43 178861 Solenoid

122822X Ammeter Rectangular 15 Amp

45 52

141940

109748X

81 90 180449

NOTE: All component dimensions given in U.S. inches

1 inch = 25-4 mm

Battery Box Battery Harness Asm Light W/4152j

Buib Light #1156 Cable Battery 6 Ga w/l6 wire red

Cable Ground 6 Ga 12“ black Switch Plunger Normal Op Olive Switch Ign Key ign Harness ign Bolt BIk. Fin Hex 1/4-20 Unc x 1/2 Cover Termina! Red

Protection Wire Loop Relay Asm Cover Terminal

Page 36

TRACTOR - - MODEL NUMBER 917.273160

CHASSIS AND ENCLOSURES

259

Page 37

TP Af'Tni?

CHASSIS AND ENCLOSURES

KEY NO.

1 2 176554 Drawbar 3 5 9 168337X013

10 STD533710 Bolt, Carriage 3/8-16 x 3/4

13 172105X010

18 26 28 30 175692X613 Fend/Ftrest 31 139976 37 38 175710 Pivot Bracket Assembiy, Rear 39 58 60 72140606 64 74 STD541437 NutCrownlock 3/8016 UNC

142 175702

143 154966

144 175582

145

159 155123X428

166 171875 206 170165

207 209

212 258 184245X599 259 184246X599 260 184250X428 261 184258X428

- -

MODEL NUMBER 917.273160

PART NO.

174619 Chassis 17060612 Screw 3/8-16x3/4

155272 Bumper Hood/Dash

174996 17490608

185682X613 Hood Assembly 184921 Bumper Hood

STD541437

184247

17490508 Screw Thdrol 5/16-18x1/2 174714

150127 154798

156524

17670508 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4 184248 insert Lens Reflective

5479J Plug, Button

DESCRIPTION

Dash Panei, Dash, LH.

Pane!, Dash, R.H. Screw Thdrol 3/8-16 x 1/2

Nut Grille

Bracket, Fender Support

Bracket Pivot Laser Lt Duct Air Engine Bolt Rdhd Sqnk 3/8-16 UNC x 1 Dash Lower STLT

Plate Reinforcement STLT Bracket Swaybar Chassis Bracket Pnt Footrest STLT Rod Pivot Chassis/Hood Cupholder Stit Black Screw Hwhd Hi-Lo #13-16 x 3/4 Bolt Shoulder 5/16-18 TT Screw Thdrol 5/16-18x1/2 Tytt

Lens Laser RH Lens Laser LH Cover Lens Laser insert Grille Laser

NOTE: A!i component dimensions given in U.S. inches

1 inch = 25-4 mm

Page 38

GROUND DRfVE

TRACTOR - - MODEL NUMBER 917.273160

Page 39

TRACTOR - - MODEL NUMBER 917.273160

GROUND DRIVE

KEY PART KEY PART NO. NO.

1 Transmission (See Breakdown)

8 165866 Rod, Shift 73

10 STD561210 14

STD551125 74490544 Boil Hex FIghd 5/16-18 Gr. 5

15 16 73800500

19 73800600 Nut Lock Hex w/lns 3/8-16 78 21 130564 22

169498 Rod, Brake

73350600 Nut 83 19171216 106888X

25 26 19131316 27

STD561210 28 175765 29 71673

169592

30 32 74760512 Bolt Hex 5/16-18 UNC X 3/4 34

175578 Shaft, Foot Pedal 150 175456

120183X Bearing, Nylon

35 36 19211616 37 1572H

179114

38 39 74760648 Bolt 161 72140406 41

175556 47

127783

154407 Bellcrank Clutch Grnd Drustl 164

123205X Retainer, Belt

72110612 Bolt Carr. Sh 3/8-16 X 1-1/2 Gr. 5

STD541437

51 52

STD541431

10571OX Link, Clutch 197

105709X Spring, Return, Clutch 198 169593

55 56 17060620 57 140294 59 169691

17120614

61 62

8883R 63 175410 Pulley Engine 64 71170764 Bolt Hex 7/16x4 Gr. 5 NOTE: All component dimensions given in U.S. inches 65 10040700 66 154778

DESCRIPTION

Hydro Gear Mode! 314-0510 Pin, Cotter 1/8x1 74 137057 Spacer, Axle

Washer Lock 1/4

Nut, Lock Hex w/ins 5/16-18 unc

Knob 81 165596 Shaft Asm Cross

Spring, Rod, Brake Washer 13/32 x 13/16 x 16 Ga.

Pin, Cotter 1/8 X 3/4

Rod, Parking Brake Cap, Parking Brake Bracket, Transmission

Washer

Pin, Roi!

Pulley, Composite 159 183900 Hub Tapered Flange Shift Keeper, Belt, idler 162

Pulley Idler, V-Be!f

Nut 168

NutCrownlock 5/16-18

Screw 3/8-16 X 1-1/4 V-Belt, Drive 200 72140508 Bolt RdHd Sqnk 5/16-18 unc x 1 Keeper, Belt, Center Screw 3/8-16 X .875 Cover, Peda!

Washer 1 inch = 25.4 mm Keeper, Belt Engine Hydro

NO. NO.

70 134683 71

169183 Strap, Torque, Lh 169182

121749X Washer 25/32 x 1 -1 /4 x 16 Ga.

75 76 12000001 77 123583X

121748X Washer 25/32 x 1 -5/8 x 16 Ga. 82 165711 Spring, Torsion 84 169594

89 164890X428 Console, Shift

124346X

90 95 170201 Control Asm Bypass Hydro 96 STD624003 116 72140608 120 73900600 Nut Lock Fig 3/8-16

151 19133210 Washer 13/32 x2x 10

166002

156 158 165589

73680400

163 74780416

19091010 165 165623 166 166880

165492 Bolt Shoulder 5/16-18 x .561 169 165580

169613

169612

199

202 72110614 212 145212

17060612 Screw 3/8-16x3/4

250

DESCRIPTION

Guide, Belt, Mower Drive RH Strap, Torque, Rh

Ring, E Key, Square

Washer 17/32 x 3/4 X 16 Ga. Link Transaxie

Nut Self-Thd Wshd 1/4

Spring, Retainer 1” Boll Rdhd Sq Neck 3/8-16 x 1

Spacer Retainer Washer 5/16 X 1.0 X 1.25

Bracket Shift Mount Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5

Nut Crownlock 1/4-20 Unc Boll Hex Fin 1/4-20 x 1 Washer 5/8 X .281 x 10 Ga. Bracket Pivot Lever Screw 5/16 X 1.0 X .125

Plate Fastener Cross Shaft

Nyliner Snap-in Washer Nyliner Bolt Shoulder 5/16-18 Unc

Boll Carr. Sh 3/8-16 X 1-3/4 Gr. 5

Nut Hex Flange Lock

Page 40

STEERING ASSEMBLY

—38

-39

z:.j .

TRACTOR - - MODEL NUMBER 917.273160

Page 41

TRACTOR

STEERING ASSEMBLY

MODEL NUMBER 917.273160

KEY PART NO. NO.

DESCRIPTION

184704X428

172393

169840

169839

6266H

121748X

6 8

12000029 175121

10 11

STD551137

73940800

136518 145212

15 17

180641 126847X

26 28

19131416 17060612

STD561210

130465

155099

152927

159946X428 19182411

39 40

159945

145054X428 121749X

43 44

180640

184946X505

73540400

71130420

160367

65 67

72140618

169827

68 71

175146

169835

173966

175118

175553

NOTE: All component dimensions given in U.S. inches

1 inch = 25-4 mm

Steering Wheel Axle Assembly Cast iron Spindle Assembly, L.H. Spindle Assembly, R.H. Bearing, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge

Ring, Klip Draglink

Washer, Lock

Nut Hex Jam Toplock 1/2-20 Unf

Spacer Bearing Axle Front

Nut, Hex Flange Lock Shaft Assembly, Steering Bushing, Link, Drag Washer 13/32 X 7/8 x 16 Gauge Screw 3/8-16x3/4

Pin Cotter

Rod, Tie Bushing, Steering Screw

Insert, Steering Wheel Washer 9/16 Id x 1-1/2 OD 11 G.Zin

Nut Lock Center 3/8-24 Unf Adaptor, Steering Wheel Boot, Steering Shaft Washer 25/32 x 1-1/4 x 16 Gauge

Extension Shaft Steering LR.LT Cap, Spindle

Nut Crownlock 1/4-28 Bolt Hex 1/4-28 Unf x 1-1/4 Gr. 8 Spacer Brace Axle BoltRDHDSqnk 3/8-16x2-1/4 Axle, Brace Steering Asm. Bracket Susp. Chassis Front Washer Flat .781 x 1-1/2 x .14 Bolt Shoulder 7/16-20 Unc Clip Steering

Page 42

ENGINE

TRACTOR - - MODEL NUMBER 917.273160

KEY PART NO. NO.

170548X505 Control, Throttie

17720408 3 4 174667 Muffler

13 12-001-03 Gasket 14

148456

STD551237 Washer

169837 Shieid Brn/Dbr Guard

23 29 137180 31 184900 32 140527

123487X

DESCRIPTION

Screw, Hex Head, Thread Cutting 1/4-20 X 1/2 Engine, (See Breakdown) Kohler Mode! CV492-27506

Tube Drain Oi! Easy

Arrestor, Spark Tank, Fuel Cap Assembly, Fuel Sears, Vented Clamp, Hose

KEY PART NO. NO.

137040 Line, Fuel 181654

124028X

40 44 17670412 Screw, Hex Washer Head,

17000612 Screw Hxwsh Thdr 3/8-16 x 3/4

45 46 19091416 Washer 9/32 x 7/8 x 16 Ga 77

19101216 Washer 5/16 x 3/4 x 16 Ga.

80 74760508

101 M73030800 Nut Flange M8-1.25 Non-Lk Zinc 105 17120616

DESCRIPTION

Plug Drain Oil Easy Bushing, Snap, Fuel Line

Thd., Roll. 1/4-20 X 3/4

Bolt Hex Hd 5/16-18 Unc x 1 /2 Screw 3/8-16 X 1

NOTE: All component dimensions given in U.S. inches

1 inch 25.4 mm

Page 43

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.273160

KEY

PART

NO.

1 180597

180166 Bracket Pnt Pivot Seat (bik ) 13 3 71110616 Bolt Fin Hex 3/8-16unc X 1 4

19131610 5 145006

STD541437

6 7 124181X Spring Seat Cprsn 2 250 BIk Zi 21 171852 Bolt Shoulder 5/16-18 Unc-2A 8 17000616

19131614 Washer 13/32 XI X14Ga

1011180186

166369

DESCRIPTION

Seat 12 121246X Bracket Pnt Mounting Svs/itch

Washer 13/32 X 3/4 X 10 Ga Clip Push In Hinged

Nut Hex Lock w/lns 3/8-16 Unc

Screw 3/8-16 X 1 22

Pan Pnt Seat (bik)

Knob Seat Adj Wingnut

KEY

PART

NO.

121248X Bushing Snap Bik Nyl 50 Id 14 72050412 Bolt Rdhd Sht Nk 1/4-20x1-1/2 15 134300

121250X Spring Cprsn 1 27 Bik Pnt

16 17 123976X Nut Lock 1/4 Lge Fig Gr 5 Zinc

STD541431 Nut Hex Lock w/lns 5/16-18

24 19171912

DESCRIPTION

Spacer Split 28 X 96 Zinc

Washer 17/32 X 1-3/16 X12Ga.

NOTE: All component dimensions given in U.S.

inches 1 Inch = 25.4 mm

Page 44

DECALS

TRACTOR - - MODEL NUMBER 917.273160

KEY PART NO. NO.

156811

187049 3 186280 Decal, Hood, R.H. 16 164065 4

186281 Decal, Hood, L.H.

138047

133644

6 7 177374 8 172331

186282

10 156439 11

186283 Decal, Pane! Side

146046

177350

DESCRIPTION

Decal, Oper. Instr. 14 Decal, Replacement

Decal, Battery Decal, Customer Maintenance 20 149516 Decal, HP Engine Decal, Mower Srs Decal, Fender, Craftsman Decal, Fender Danger

Decal, V-Belt Drive Schematic Decal, Dash Panel

WHEELS & TIRES

KEY PART NO. NO.

160396 Decal, V-Belt Schematic

15 179128 17 184842

18 184843 Decal, Grille LH

- -

138311 Decal, Lift Handle

169210 Decal, By pass

165800X428

165799X428

- -

185006 Owner’s Manual, English 185007

KEY

PART

NO.

1 59192 Cap Value Tire 2 65139 Stem Value 3 106222X Tire FTS15X60-6 Service 4 59904 Tube Inner Front #35060 5 106732X624 Rim Asm 6”front White Service 6 278H Fitting Grease 7 9040H Bearing Flange 8 106108X624 Rim Asm 8”rear White Service 9 122082X Tire R Ts 20 X 10-8 Service

10 7152J Tube Rear 9 5X8 Service

11 104757X428 Cap Axie BIk 1 50 X 1 00

- - 144334 Sealant, Tire {10 oz. tube)

DESCRIPTION

Decal, Deck B 42” Decal, Strong WhI. Decal, Grille RH

Decal Battery Dngr/Psn Eng

Pad Footrest LH STLT Pad Footrest RH STLT

Owner’s Manual, Spanish

DESCRIPTION

NOTE: All component dimensions given in U.S. inches

1 inch = 25-4 mm

Page 45

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.273160

KEY PART KEY PART NO. NO.

159460

2 159471

105767X

3 4 12000002 E Ring #5133-62

19211621 Washer 21/32 X 1 X 21 Ga.

120183X Bearing Nylong

6 7 125631X

122365X Button Plunger Read

139865

139866

DESCRIPTION

Washer Asm inner Spring W/

Plunger

Shaft Asm, Lift

Pin Groove

Grip Handle Fluted Link Asm Lift LH.

Link Asm Lift R.H.

NO. NO.

13 STD624008 15 173288 16 73350800 17

175689 18 73800800 Nut Lock w/Wsh 1/2-13 Unc 19 139868

163552 Retainer Spring

31 169865

73540600

NOTE: All component dimensions given in U.S, inches

1 inch = 25.4 mm

DESCRIPTION

Retainer Spring

Link Front

Nut Jam Hex 1/2-13 Unc

Trunnion B!k Zinc Arm Suspension Mower Bearing, Pvt. Lift

Nut Crownlock 3/8-24

Page 46

■fü-

О)

Ш m

<D M

СО

Page 47

TRACTOR - - MODEL NUMBER 917.273160

MOWER DECK

KEY PART KEY PART NO. NO.

1 165892

2 STD533107 Bolt 68 144959

138017 Bracket Assembly,Sway Bar,

3 4

165460

5 STD624008

178024 Bar Sway Deck

850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 105 160793

STD551137 Washer, Lock 106 2029J Nut, Weld

10 140296

134149

139775

138971 Blade, 42” Hi-Lift (For bagging or 119 13 137645 Shaft Assembly, Mandrel, 14 128774

110485X

15 16 174493 18 72140505 Bolt, Carriage 5/16-18 x 5/8

132827

20 159770 21

STD541431

23 177563 Bracket, Deflector 24 105304X

123713X Spring, Torsion, Deflector

110452X

26 27

130968X428 Shield, Deflector

28 19111016 Washer 11/32 x 5/8 x 16 Ga. 29 131491 Rod, Hinge

173984 Screw Thdrol Washer Head 156

30 31 129963 32

153535 Pulley, Mandrel

178342

33 34 STD533717 Bolt

131494

36 37 STD551037 Washer 13/32 x 13/16 x 16Ga. Housing, Shaft and Shaft

STD541437

40 44

140088 Guard, Mandrel, L.H. Included)

45 STD624003 46 137729 Screw, Thd. Roll 1/4-20 x 5/8

133944

139888

184907

53 54

178515 55 155046 56 165723 59 141043

DESCRIPTION

Mower Deck Assernbly, 42”

Front

Bracket Sway Bar 38/42” Deck

Retainer Spring 103 19061216

Washer, Hardened (The following baldes are available) 113 17060510 Blade, 42” Mulching Std (For mulching mowers only} 116 Blade, 42” Mulching Premium (For better wear when mulching) 118 73930600

discharging) 129 Vented

Housing, Mandrel, Vented Bearing, Ball, Mandrel Stripper, Vented Mower Deck

Bolt, Shoulder Baffle, Vortex

Nut Crownlock 5/16-18 Unc

Cap, Sleeve

Nut, Push

Washer, Spacer

Nut, Toplock, Flanged Pulley, Idler, Flat Nut Crownlock 3/8-16 Unc Retainer 169583

Washer, Hardened Bolt, Shoulder 5/16-18 Unc Arm Assembly, Pad, Brake Washer, Hardened Arm, Idler Spacer, Retainer Guard, TUV idler

NO. NO.

184939 Knob Custom Oval

92 STD541437

101 136420 102

71081010

104

STD551110

111 179292 112

179293 Bracket Gauge Wheel Rh

114

73510500 4898H

117

165746 Wheel Gauge Std 19121414 Washer 3/8 x 7/8 x 4 Ga.

19131312 Washer 13/32 X 13/16 X 12Ga. 130 STD523710 131 STD533710 Bolt, Rdhd Sqnk 3/8-16Unc x1 142

165890 143 157109 144 158634 145 165888

171977

146 147

131335

169022 Spring Return Idler

148 149 165898 150 19091216 151 169670 Bracket Clutch 152

169676

169674

153 154

169675

169671 Spring Retention Lever

155

169672 Spacer 157

169669 158 17720408 Screw Hex Thd Cut 1/4-20 x 1/2

72140614

159 184

19131410 Washer 13/13 x7/8x 10 Ga.

130794

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

DESCRIPTION

V-Belt

Nut

Mulcher Cover Screw Washer #10 Washer, Lock Latch Assembly, Bagger

Bracket Gauge Wheel Lh Screw 5/16-18 Unc

Nut Keps 5/16-18 Unc

Bolt Shoulder

Nut Centeriock 3/8-16 Unc

Bolt, Fin Hex 3/8-16 Unc x 1 Gr. 5 Arm Spring Brake Mower

Bracket Arm Idler 42” Keeper Belt 42” Clutch Cable

Pulley idler Flat Bolt Carriage Idler Spring Extension

Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 16 Ga.

Cable Clutch 42 In Washer Flat 3/8” Type B Spring Retainer

Rod Clutch Bolt Rdhd Sqn 3/8-16 Unc x 3/4 Mandrel Assembly (includes Hardware Only - Pulley Not

Replacement Mower, Complete (Std- Deck-Order separately mulcher cover and gauge wheel components key nos. 101 -106 and 116 -119).

Page 48

TRACTOR - - MODEL NUMBER 917.273160

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510

Page 49

TRACTOR

HYDRO GEAR TRANSAXLE -

- MODEL NUMBER 917.273160

MODEL NUMBER 314-0510

KEY

PART

NO.

170351

170352

170353

170354 169898

5 6

170355

170356 170357

8 9

170358

170359

170360

169870

170361

169869 16 170362 17

170363

170364

150771

170365

170366

170367

170368

170369

170370

170371

31 32 170389 33 142991 34

170390

170391

36 170392 37

150792

150793

150809

170393

170394

170395

170396

150797

170397

45 46

170398

170399

170400

170401

170402

50 51

170403

170404

170405

170406

142977

55 56

142978

150798

170407

DESCRIPTION

Main Housing, Assembly Side Housing, Assembly Center Section, Assembly Swashplate, Trunion Machined Block - Assembly Sealant 10.5 Oz Hex Flange Screw 1/4-20 x

1.25 Stud, 5/16-24 Hex Double End Shaft, Input Ring - Retaining Spacer Ring - Retaining Seal, Lip .67 X 1.58 X .276 Ball Brg 17mm Id X 40mm Od X 12mm Hex Flange Head Screw 5/ 16-24X0.75 Lip Seal 18X32X7 Arm, Control Bearing, 30x52x13 Thrust Check Plug Assembly, Washer Shaft, Motor Gear - Pinion, 13t 10t/48t Gear Gear, 10t Jackshaft 60t Bull Gear Sleeve Bearing .75 X 1.575 X.625 SleeveBearing(Outboard) .75x1.750x.625

Washer, 3/4 id X 1-1/2 OdX

.13Thk Lip Seal Axle Seal Shaft, Axle .75X11.39 (Key, R.H.) Shaft, Axle .75 X 16.99 (Key, LH.) Miter Gear (Splined) Miter Gear 15t (0.5 id) Shaft Ring, Spiral Retaining Pin, Jackshaft Magnet, Ring Spring, Bypass Hydro Mtg Screw 3/8-24 X

2.5 Long Filter Base, Filter

Actuator, Bypass

Rod, Bypass Actuator

Arm, Bypass

Retaining Ring .250 External Seal, Lip .741 X .250 X .250 Tc FlatWasher, 5/8ldX1.0Od

X .05 Thk

Retaining Ring Bearing, Center Block Spring - Helical Compression

Washer

20W-50 Oil

Brake Yoke

KEY PART NO. NO.

59 170408 60 142883 Brake Puck

142882

61 62 142887

63 170410 64 142892

170411 Spacer

170412

66 67

170413 Sq. Hd. Bolt 5/16-24-Ribbed 170414

68 69 170415 70 170416 71 170417 Compression Spring Brake

170418 142884

73 74

170419 Oil Seal .625X1.OX.25

75 170420 Check Plug Assembly, .027,

170421 Stud, 5/16-24 Friction Pack

76 77 170422 78 142969 79 142980 80 150778

81 170423 82 170424

83 161168 Pin, Standard Headless 84

170425 Fitting, 5/16 Sae 5/32 Tube 85 170426 87 142917 88 170429 90 170430 Puck, Inner Wedge 93 170431

107 170432 Deflector 108 170433

170434

109 111

170435

170437

113 116 170438

119 170439 120 170440 Pulley 121 170441

122 170442 123 170443 124 170444

125 170445 126 170446 127 170447 128 173165

900 166768 Transaxle Complete

DESCRIPTION

Rotor, Brake Puck Plate

Brake Actuating Pin Hfhcs 1/4-20x2 W/ Patch,SpecialFlange Bolt, 1/4-20 X 1 W/Patch

Spring, Brake Arm Bias

Arm, Brake Slotted Hex Nut 5/16-24 Cotter Pin 3/32 X 3/4

Anti-Drag Washer, Ht .5 I.D. X 1 O.D. x

.032 Flat - Washer 11/32 I.D. X 7/8

O.D

Washer

Puck, .330 X 1.50 X .0975 Spring, Helical Comp Spacer

Hex Lock Nut 5/16-24 Unf (Nylon insert) Wedge, Friction Pack Clip, Washer .316x1.50x.1046 (Plated)

Hose, Expansion Tank Cap - Poppet Valve

Bolt, Self Tapping 10-32X1/2 Spring Clip - Housing Thrust Washer,Motor Shaft

.71idx1.15odx.030thk

Plug, Sae #6 0-Ring .07 X .301 I.D.

Bracket, Support Expansion Tank Silicon Sponge

Fan, 7 In.

Hex Lock Nut 1/2-20 (Nylon

insert) Washer, Belleville

Belt Keeper Center Section-Filter-Bypass Assembly

Filter Assembly

Fan - Pulley Service Assembly Seal - 0-Ring Kit

Kit, Expansion Tank

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

Page 50

TRACTOR--MODEL NUMBER 917.273160

KOHLER ENGfNE-MODEL NUMBER CV492.TYPE NUMBER 27506

Page 51

TRACTOR - - MODEL NUMBER 917.273160

KOHLER ENGINE-MODEL NUMBER CV492,TYPE NUMBER 27506

CYLINDER HEADWALVE/BREATHER CRANKCASE KEY PART KEY PART

NO. NO.

25-351-01-S

12-755-94-S

3 12-411-03-S

12-041-10-S

5 12-017-01-S Valve, intake (Std.) 6 12-755-49-S Kit, camshaft (Includes 7,8)

12-017-02-S Valve, intake (.25)

6 12-016-01-S Valve, exhaust (Std.) 8 12-422-08-S Shim, camshaft (A.R.) blue

12-016-02-S Valve, exhaust ^25) 12-422-09-S

25-139-60-S Plug, alien hd. pipe 1/8” 12-422-10-S 8 12-318-36-S 9 25-186-01-S

10 12-599-03-S 11

M-640034-S

12-089-01-S

13 12-173-01-S Cap, valve spring (2) 10 12-874-07-S 14

12-755-03-S

15 12-468-05-S 16 12-112-13-S

12-086-15-S

18 25-237-14-S 19 12-326-03-S

20 M-645020-S 21

12-096-07-S Cover, valve w/nipple 22

M-545010-S 23 12-018-01-S

12-402-02-S

DESCRIPTION

Lifter, valve (2) Kit, cylinder head (Includes

3-17, Gaskets 12 041 01-S Block 12 522 49)

(Qty.2), 12 041 02-S, & 12

041 03-S)

Rod, push (2) M8x1.25x25

Gasket, cylinder head

Cylinder Head low Arm, rocker (2)

Pivot, rocker arm (2) Screw, hex. flange M6xl.0x34 (2) Spring, valve (2)

Kit, retainer (2)

Washer, plain 13/32”

Spacer, head bolt exhaust port 12-874-09-S Screw, hex. flange 11 Ml 0x1.5x81 (5)

Clamp, hose (2)

Hose, breather Screw, hex. flange M6x1.0x20 (5) 12-067-06-S

Screw, hex. flange M5x0.8x10 16 M-631005-S Retainer, breather reed 17 Reed, breather

NO. NO.

12-032-03-S Seal, crankshaft

2 3 12-445-02-S Strap, lifting

M-839025-S 5 24-380-13-S 7

12-089-31-S

12-422-11-S

12-422-12-S

12-422-13-S

12-422-07-S 9 12-144-28-S Shaft, balance

12-874-11-S

12-874-08-S

12 018 02-S

12-108-07-S Ring Set (Std.)

12-108-08-S

12-108-09-S

13 12-067-11-S 14

12-380-01-S

15 12-043-05-S

12-144-02-S

18 52-139-09-S Plug, cup 19 12-755-64-S

20 X-25-102-S 21

12-032-01-S 22

M-631015-S 23 12-154-05-S

DESCRIPTION

Block, cylinder (Use Short

Screw, hex. flange Dowel, locating (4) Spring, actuating Shim, camshaft (A.R.) red

Shim, camshaft (A.R.) yel Shim, camshaft (A.R.) green

Shim, camshaft (A.R.) gray Shim, camshaft (A.R.) black Shim, camshaft (A.R.) white

Piston w/Ring Set (Std.) (Includes 11,12) Piston w/Ring Set (.08) Piston w/Ring Set (.25) Piston w/Ring Set (.50) Retainer, piston pin (2)

Ring Set (.25) Ring Set (.50) Connecting Rod (Std.) Connecting Rod (.25) Pin, governor regulating Gear, governor

Washer, plain 6 mm

Shaft, governor gear Kit, gov. cross shaft w/clip

(Includes 23)

Washer, plain 1/4”

Seal, governor cross shaft Washer, plain 6 mm Clip, hitch pin

NOTE: All component dimensions given in U.S.

Page 52

TRACTOR - - MODEL NUMBER 917.273160

KOHLER ENGfNE-MODEL NUMBER CV492,TYPE NUMBER 27506

Page 53

TRACTOR--MODEL NUMBER 917.273160

KOHLER ENGINE-MODEL NUMBER CV492,TYPE NUMBER 27506

IGNITION/ELECTRICAL

BLOWER HOUSING & BAFFLES

KEY PART KEY PART NO. NO.

12-086-14-S

12-468-03-S 3 24-162-03-S 4

25-086-47-S 5 12-157-06-S

6 X-42-15-S Key 6 12-027-76-S 7

12-025-15-S Flywheel 8 12-155-09-S 9 M-548025-S Screw, hex. cap M5x0.8x25

10 237878-S 11

M-545020-S

12-154-06-S

41-403-09-S

X-22-11-S

15 M-639016-S 16 236602-S

17 12-132-02-S Sparkplug 18 X-728-1-S Clip, cable (2) 19 M-545010-S Screw, hex. flange

20 12-584-04-S

NOT ILLUSTRATED

12-176-44-S

24-518-12-S

12-518-35-S Lead, white (36” -18 gauge

X-25-5-S Washer, plain 5/16” (attach

DESCRIPTION

Screw, hex. flange M10x1.5x46

Washer, plain 3/8” 2

Screen, grass Bolt, shoulder M6x1.0x16 (4) Fan

Connector

(2) Kit, Stator Screw, hex. flange M5x0.8x20 (2)

Clip, cable (2)

Regulator, rectifier -15 amp

Washer, lock 1/4” NOT ILLUSTRATED

Screw, hex. flange M6x1.0x16(2)

Connector AIR INTAKE/FILTRATION

M5x0.8x10{2) Module, ignition

Harness, wiring Lead, black (6” -12 gaugeinsulated grip barrel eyelet

terminals)

- fully insulated push on tab and uninsulated socket terminals)

ground lead and this washer to lift strap screw)

NO. NO.

M-545010-S

24-468-10-S 3 12-146-07-S 4

M-550010-S 5 24-096-05-S 7

12-063-18-S Baffle, intake side 8 25-154-02-S 9 12-086-37-S

10 12-063-20-S 11

M-645016-S

12-063-19-S Baffle, cylinder

M-541050-S Nut, hex. flange M5x0.8

KEY

PART

NO. DESCRIPTION

NO.

12-281-01-S Duct, air

25-341-03-S Knob, air cleaner cover

12-096-24-S Cover, air cleaner

3 4

12-083-12-S Precleaner, element

12-100-08-S Wing Nut

12-083-10-S Kit, air cleaner element

12-743-12-S Filter, element (Includes 5, 8

12-032-11-S Seal 1-7/16” 9

12-094-07-S Base,aircleaner(includes

12-072-04-S Stud, mounting plate

12-086-01 -S Screw, #10 Hi-Lo thread

12-041 -02-S Gasket, air cleaner

DESCRIPTION

Screw, hex. flange M5x0.8x10(6)

Washer, plain 1/4”

Plate, blower housing Screw, hex. flange M5x0.8x10

Cover, pinion

Housing, blower

Clip, mounting (3)

Screw, captive washer M5x0.8x20 (3) Baffle, cylinder head Screw, hex. flange M6x1.0x16(2)

(Includes 5, 7, 8)

11, 12)

M6x1.0x75

forming (2)

NOT ILLUSTRATED

12-113-53- S Decal, ai r cleane r

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

Page 54

TRACTOR - - MODEL NUMBER 917.273160

KOHLER ENGINE-MODEL NUMBER CV492,TYPE NUMBER 27506

STARTING sys tem!

DÊMARRAMT DE LE SYSTÈME

PL- Z'

^ Lr’'s,

â—

ENGINE CONTROLS

MOTEUR CONTROLE 1

01^

DE LA HUILE PAN DE LA LUBRIFICATION | t—’’0

t.’ T —12 .’J

O—^

Page 55

TRACTOR--MODEL NUMBER 917.273160

KOHLER ENGINE-MODEL NUMBER CV492,TYPE NUMBER 27506

STARTING SYSTEM ENGINE CONTROLS KEY PART

NO. NO.

M-839070-S

25-098-07-S

3 12-755-54-S Kit, drive end 4

12-227-18-S Cap, drive end 5 12-170-05-S Armature 6 12-221-01-S 7

12-227-13-S 8 12-211-01-S

DESCRIPTION

Screw, hex. flange M8x1.25x70 (2) Starter assembly (Includes

3-8)

Kit, brush & spring

Cap, commutator end

Bolt, hex. flange 1 /4-20x4-

5/8 (2)

OIL PAN/LUBRICATION

KEY PART NO. NO.

12-038-01-S Dipstick assembly (Includes 2

25-755-13-S Kit, oil fil! cap (Includes 3) 3 12-153-03-S 4

12-153-02-S 5 12-123-04-S Tube, oil fill 6 M-645025-S

12-153-01-S 8 25-162-07-S 9 12-096-03-S

10 M-545016-S 11

25-462-09-S Valve, oil pressure relief

52-050-02-S

13 25-139-57-S Plug, sq. hd. solid 3/8” 14

12-393-01-S

15 12-153-06-S 16 12-096-34-S 17

M-545016-S

18 12-032-03-S Seal, oil (P.T.O. end)

19 24-086-16-S 20 24-086-17-S 21

12-199-56-S

DESCRIPTION

2-3) 0-Ring, oil fill cap

0-Ring, upper oil fill tube

Screw, hex. flange M6x1.0x25

0-Ring, lower oil fill tube

Screen, oil pickup

Cover, oil pickup screen

Screw, hex. flange M5x0.8x16

Filter, oil

Pump, oil 0-Ring, oil pump cover Cover, oil pump

Screw, hex. flange

M5x0.8x16(3)

Screw, hex. flange

M8x1.25x45 (11)

Screw, hex. flange

M8x1.25x45 Assembly,Pan, oil (Incl.

11,14-17)

KEY PART NO. NO.

12-079-11-S

12-237-01-S 3 24-086-43-S 4

M-664020-S 5 12-536-10-S 6 M-443025-S

M-443020-S 8 12-089-11-S 9 12-089-23-S

10 12-089-24-S 11

12-755-83-S

12-100-07-S

13 52-211-04-S 14

12-090-28-S

15 25-158-08-S 16 12-079-10-S 17

25-158-11-S

DESCRIPTION

Linkage, choke

Clamp, cable

Screw, hex. flange Screw, lobed socket M6xl.0x20 (2)

Control, speed assembly

(Includes 6-9) Screw, pan head M4x0.7x25 Screw, pan head M4x0.7x20 Spring, choke (2) Spring, choke return Spring, governor Kit, governor lever (Includes 12-14) Nut, hex flange 1/4-20 Bolt, 1/4-20x1” Lever, governor Bushing, throttle linkage Linkage, throttle Bushing, throttle linkage

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

Page 56

TRACTOR--MODEL NUMBER 917.273160

KOHLER ENGINE-MODEL NUMBER CV492,TYPE NUMBER 27506

Page 57

TRACTOR - - MODEL NUMBER 917.273160

KOHLER ENGINE-MODEL NUMBER CV492,TYPE NUMBER 27506

FUEL SYSTEM KEY PART

NO. NO.

M-641060-S

M-629116-S 12-853-118-S

12-041-02-S 12-053-118

12-041-01-S

12-265-06-S

25-237-14-S

52-353-22-S 25-050-03-S

10 11

47-154-01-S

NOT ILLUSTRATED

‘M-561010-S

‘X-22-11-S 12-757-02-S 12-757-03-S 12-041-01-S 12-041-02-S 12-041-05-S 12-041-06-S 12-032-06-S 12-757-33-S 12-041-06-S 12-454-03-S 25-452-20-S 12-518-37-S

DESCRIPTION

Nut, hex. flange M6x1.0 (2) StudM6x1.0x116{2) Kit, carburetor w/gasket

(includes 4,5,6 qty 1

Tie, cable 12-454-03-S,

Terminal 25-452-20-S)

Gasket, air cleaner Carburetor assembly

(For information only not available separately) (In eludes Kit, float 12-757-02-S

Kit, carburetor repair 12757-03-S, Kit, solenoid

repair 12-757-33-S) Gasket, carburetor (2)

Deflector, heat Clamp, hose (2)

Line, fuel 12-1/4”

Filter, fuel in-line Clip cable

Screw, thread forming

M5x0.8x10 Washer, lock 1/4”

Kit, float

Kit, carburetor repair Gasket, carburetor Gasket, air cleaner Gasket, bowl Gasket, bowl screw

Seal, solenoid

Kit, solenoid repair Gasket, bowl screw

Tie cable Terminal

Lead, red, (37” - 20 gauge

- insulated socket and unin

sulated socket terminals)

CRANKSHAFT KEY PART

NO. NO.

12-014-57-S

25-139-27-S Plug, cup

DESCRIPTION

Crankshaft (Includes 2)

EXHAUST KEY PART

NO. NO.

25-072-04-S

12-041-03-S 3 12-126-11-S 4

12-445-06-S 5 M-645025-S

12 522 49

12-755-93-S Gasket Set

DESCRIPTION

Stud, M8x1.25x33(2)

Gasket, exhaust manifold

Bracket muffler Strap, lifting Screw, hex. flange M6xl.0x25 (2)

Short Block

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

‘attaches carburetor ground lead to carb baffle.

Page 58

Page 59

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

im I>Ivvvvvv vvvvvvvvvvv vvvvvvv vvvvvvvvnvv vvvvvvvvvvvvvvvvvvvvvv vvvvvvvvvvv vvvvvvv vvvvvvvvvvv vvvvvvvvvvv vvvvvvvvvvv vvvvnvvvvvv vvvvvvv vvvvvvvvvvv vvvv?

WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

Page 60

Get it fixed, at your home or ours!

Your Home

For repair - In your home - of ai! major brand appliances, lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who sold it!

For the replacement parts, accessories and

owner’s manuals that you need to do-it-yourself.

For Sears professional installation of home appliances

and items like garage door openers and water heaters.

1-800-4-MY-HOME® Anytime, day or night

(1-800-469-4663) (U.S A and Canada)

www.sears.comwww.sears.ca

Our Home

For repair of carry-in products like vacuums, lawn equipment,

and electronics, call or go on-line for the nearest

Sears Parts and Repair Center.

1 -800-488-1222 Anytime, day or night (U.S.A. only)

www.sears.com

To purchase a protection agreement {U.S.A.)

or maintenance agreement (Canada) on a product serviced by Sears:

1-800-827-6655 (USA.)

Para pedir senecio de reparación

a domicilio, y para ordenar piezas:

1-888-SU-HOGAR^

(1-888-784-6427)

Marque de commerce / “° Marque déposée de Sears, Roebuck and Co

1-800-361-6665 (Canada)

Au Canada pour service en français:

l-OOO-LE-FOYER'''^

(1-800-533-6937)

www sears ca

185006 Rev. 2 7.29.03 TR/MH Printed in U.S.A.

Craftsman 917.27316 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

IMPORTANT:

1-800-659-5917

DO NOT:

ATTACH STEERING WHEEL

CHECK BATTERY

TO USE THROTTLE CONTROL

TO MOVE FORWARD AND BACKWARD

TO ADJUST MOWER CUTTING HEIGHT

TO ADJUST GAUGE WHEELS

TO OPERATE MOWER

TO TRANSPORT

Transmission Disengaged

ADD GASOLINE

OPERATOR PRESENCE SYSTEM

BLADE CARE

BLADE REMOVAL

TRANSAXLE COOLING

V-BELTS

LUBRICATION

ENGINE OIL FILTER

AIR FILTER

CLEAN AIR INTAKE/COOLING AREAS

MUFFLER

SPARK PLUG(S)

IN-LINE FUEL FILTER

CLEAN AfR SCREEN

TO REMOVE MOWER

TO LEVEL MOWER HOUSING

TO REPLACE MOWER BLADE DRIVE

BELT

TO CHECK AND ADJUST BRAKE

TO REPLACE MOTION DRIVE BELT

TO ADJUST STEERING WHEEL ALIGNMENT

TO REMOVE WHEEL FOR REPAIRS

TO REPLACE HEADLIGHT BULB

ENGINE OIL

Hard to start

will not start

Loss of power

Excessive

Poor cut - uneven 1. Worn, bent or loose blade.

Mower blades will not rotate

Battery will not charge

Loss of drive 1. Freewheel control in

SCHEMATIC

ELECTRICAL

CHASSIS AND ENCLOSURES

GROUND DRIVE

STEERING ASSEMBLY

ENGINE

SEAT ASSEMBLY

DECALS

LIFT ASSEMBLY

MOWER DECK

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION