Craftsman 917.273070 User Manual

Page 1
Owner's Manual
ICRRFTSMRWI
22.0 HP ELECTRIC START
46" MOWER 6 SPEED
GARDEN TRACTOR
Model No.
Safety
Assembly
Operation
Maintenance
Repair Parts
differently from previously built engines. Before you start the
This product has a low emission engine which operates
gine, read and understand this Owner's Manual,
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL60179 Visit our Craftsman website:www.sears.com/craftsman
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pro,Mon - Sat
Page 2
Warranty ............................................... 2
Safety Rules ......................................... 3
Product Specifications .......................... 6
Assembly .............................................. 8
Operation ............................................ 13
Maintenance Schedule ...................... 19
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty
service is available but a trip charge will apply. This warranty applies only while this product is in the United States.
This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
Riding equipment used for commercial or rental purposes.
Maintenance ....................................... 19
Service and Adjustments .................... 23
Storage ............................................... 31
Troubleshooting ................................. 32
Repair Parts ........................................ 36
Parts Ordering ..................... Back Cover
LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. War-
ranty service is available free of charge by taking your craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-
HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
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MPORTANT: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety nstruct ons could resu t in
serious injury or death. I. GENERAL OPERATION
Read, understand, and follow all
instructions in the manual and on the machine before starting.
Only allow responsible adults, who are familiar with the instructions, to operate the machine.
Clear the area of objects such as
rocks, toys, wire, etc., which could be picked up and thrown by the blade.
Be sure the area is clear of other
people before mowing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso- lutely necessary. Always look down
and behind before and while backing.
Be aware of the mower discharge
direction and do not point it at anyone. Do not operate the mower without
either the entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and
remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while
under the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or unloading the machine into a trailer or
truck.
Data indicates that operators, age 60 years and above, are involved in a
large percentage of riding mower-
related injuries. These operators should evaluate their ability to operate
the riding mower safely enough to
protect themselves and others from serious iniury.
II. SLOPE OPERATION Slopes are a major factor related toIo=
control and tipover accidents, whict" result in severe injury or death. All s require extra caution. Ifyou cannot ba the slope or if you feel uneasy on it, c
mow it. DO:
Mow up and down slopes, not acr(
Remove obstacles such as rocks, limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could overturn the
machine. Tall grass can hide ob-
stacles.
Use slow speed. Choose a low g_
so that you will not have to stop or
while on the slope.
FoUow the manufacturer's recomn
dations for wheel weights or counl weights to improve stability.
Use extra care with grass catcher.= other attachments. These can ch_.
the stability of the machine.
Keep all movement on the slopes, and gradual. Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a sic; tires lose fraction, disengage the
blades and proceed slowly etraigh down the slope.
DO NOT:
Do not turn on slopes unless nec_
sary, and then, turn slowly and grs ally downhill, if possible.
Do not mow near drop-offs, ditche=
embankments. The mower could suddenly rum over if a wheel is ov
the edge of a cliff or ditch, or if an
caves In.
Do not mow on wet grass. Reduc_
traction could cause sliding.
Do not try to stabilize the machin_ putting your foot on the ground.
Do not use grass catcher on steep slopes.
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IlL CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where
you last saw them.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Be|ore and when backing, look behind and down for small children.
Never carry children. They may fall off and be seriously injured or interfere
with safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow
engine to cool before refueling. Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an open flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris bui_d-up. Clean oil or fuel spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently check components and replace with
manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service as required.
Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
Never carry passengers or children even with the blades off.
Do not mow in reverse unless abso- lutely necessary. Always look down
and behind before and while backing.
Never carry children. They may fall off and be seriously injured or interfere
with safe machine operation.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Mow up and down slopes (15_'Max),
not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
Page 5
Use slow speed. Choose a low gear so that you will not have to stop or shift
while on the slope.
Avoid starting or stopping on a slope. If tires lose traction, disengage the
blades and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse
and back down slowly.
Do not turn on slopes unless neces- sary, and then, turn slowly and gradu-
ally downhill, if possible.
_bLook for this symbol to point out
important safety precautions. It means
CAUTION!!! BECOMEALERT!!! YOUR
SAFETY IS INVOLVED.
,_ CAUTION: In order to prevent accidental starting when setting up,
transporting, adjusting or making repairs, always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
,_ CAUTION: Do not coast down a hill
in neutral, you may lose control of the
tractor.
,_ CAUTION: Tow only the attachments
that are recommended by and comply with specifications of the manufacturer of
your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too
heavy of a load, while on a slope, is dangerous. Tires can lose traction with
the ground and cause you to lose control ofyour tractor.
,_&WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals
known to the State of California to cause cancer and birth defects or other repro-
ductive harm. _I, WARNING: Battery posts, terminals
and related accessories contain lead and lead compounds, chemicals known to the
State of California to cause cancer and birth defects or other reproductive harm.
Wash hands after handling.
Page 6
PRODUCTSPECIFICATIONS
GASOLINE 3.5 GALLONS CAPACITY UNLEADED AND TYPE: REGULAR
OILTYPE SAE 10W30
API-SF/SG/SH): (ABOVE 32°F)
SAE 5W-30 (BELOW 32°F)
_)ILCAPACITY: W/FILTER: 4.2PINTS
W/O FILTER: 3.7PINTS
SPARK PLUG: CHAMPION
GAP: .030") RC12YC GROUND SPEED LO: HI: (MPH): 0.7 1.7
1.4 3.3
2.3 5.4
REVERSE: 0,9 2.1
TIRE FRONT: 14 PSI
PRESSURE: REAR: 10 PSI CHARGING 15AMPS @ 3600RPM
SYSTEM:
BATTERY: AMP/HR: 35
MIN. CCA: 280 CASE SIZE:U1 R
BLADE BOLT 27-35 FT. LBS
TORQUE:
CONGRATULATIONS on your purchase of a new Tractor. It has been designed,
engineered and manufactured to give you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact your nearest authorized service center/ department. We have competent, well-
trained technicians and the proper tools
to service or repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES".
REPAIR AGREEMENT
A Repair Agreement is available on this
product. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain- ing, caring for and using your tractor.
Follow the instructions under "Mainte- nance" and "Storage" sections of this
owner's manual.
,_WARNING: This tractor is equipped with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brush-
covered or grass-covered land unless the engine's exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective
working order by the operator. In the state of California the above is
required by law (Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on federal lands. A
spark arrester for the muffler is available through your nearest authorized service center/depadment (See REPAIR PARTS
section of this manual).
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Steering Wheel
<i
Steering . ,
Wheel Insert - _ Steering Sleeve
(1) Washer
17/32 x 1-3/16 x 12 Gauge
_(1) Knob
(4) Retainer Springs (single loop)
J
Seat
Mower
(3) Retainer Springs (double loop)
Steering Sleeve
Extension
(1) Shoulder
Bolt 5/16-18
(2) Shoulder Bolts
Q (2) Centedock Nuts
Gauge Wheels
Wheels
(2) Washers 3/8 x 3/4 x 14 Ga.
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Video Cassette
Keys
(2) Keys
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
Slope Sheet
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below.
(1) 9/16" wrench (1) Pliers (1) 1/2" wrench (1) Utility knife (1) 3/4" socket with
drive ratchet
(1) Tire pressure gauge When right or left hand is mentioned in
this manual, it means, from your point of view, when you are in the operating
position (seated behind the steering
wheel).
TO REMOVE TRACTOR FROM
CARTON UNPACK CARTON
1. Remove all accessible loose parts and parts cartons from carton.
2. Cut, from top to bottom, along lines on
all four corners of carton, and lay panels flat.
3. Remove mower and packing materi-
als.
4. Check for any additional loose parts or
cartons and remove.
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FROM SKID
ATTACH STEERING WHEEL
1. Remove hex bolt, lock washer and
large flat washer from steering shaft.
2. Position front wheels of the tractor so they are pointing straight forward.
3. Slide the steering sleeve over the steering shaft.
4. Align tabs and press steering sleeve extension into bottom of steering
wheel.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide onto steering wheel adapter.
6. Secure steering wheel to steering
shaft with hex bolt, lock washer and large flat washer previously removed.
Tighten securely.
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from
tractor hood and grill.
IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor isto roll off skid.
_'_,_.._-_"W heelInsert
Hex Bolt
LockWasher
Steering
Wheel_
Steering
Sleeve -_:==-'-Tabs Extension I
LargeFlat Washer
Wheel
Adapter
(See "BATTERY" in Maintenance section
of this manual for charging instructions).
Label
- i
INSTALL SEAT Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and fiat washer securing seat to cardboard
packing and set aside for assembly of seat to tractor.
2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
3. Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt
securely.
4. Assemble adjustment knob and flat washer loosely. Do not tighten.
5. Lower seat into operating position and sit on seat.
6. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
7. Get off seat without moving its
adjusted position.
8. Raise seat and tighten adjustment
knob securely.
Se,?,_,,,,=_==_
Fiat Washer J'_ /)
\ Seat Pan Z-'"----X"_s {(
Sleeve
HOWTO SET UPYOUR TRACTOR
CHECK BATTERY
1, Lift hood to raised position, NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge battery for minimum of one hour at 6-10
amps.
ShoulderBolt
Knob"-_i_" _
NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate
instruction below to remove the tractor from the skid.
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TO ROLL TRACTOR OFF SKID (See Operation section for location and
function of controls)
1, Press lift lever plunger and raise
attachment lift lever to its highest position.
2. Release parking brake by depressing clutch/brake pedal.
3. Place gearshift lever in neutral (N) position.
4. Roll tractor forward off skid.
TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls)
,_WARNING: Before starting, read, understand and follow all insfructions in
the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be
sure the area in front of tractor is clear of
other people and objects.
1, Be sure all the above assembly steps
have been completed.
2, Check engine oil level and fill fuel tank
with gasoline.
3, Sit on seat in operating position,
depress clutch/brake pedal and set the paring brake.
4. Place g_earshift lever in neutral (N)
position.
5. Press lift lever plunger and raise attachment lift lever to its highest
position.
6. Start the engine. After engine has
started, move throttle control to idle position.
7. Depress clutchPorakepedal into full
"BRAKE" position and hold. Move gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and
slowly ddve tractor off skid.
9. Apply brake to stop tractor, set parking
brake and place gearshift lever in neutral position.
10.Turn ignition key to "OFF" position.
Continue with the instructions that follow.
IMPORTANT: For shipping purposes, the
mulcher plate was preatteched to your mower. The mulcher plate must only be
used with the mulching blades that came packed separately in the carton,
Your mower came factory equipped with
high performance blades, which are the
best blades for bagging and discharging.
To use your mower with the high perfor-
mance blades the mulcher plate must be removed from the mower.
TO SET UP YOUR MOWER FOR
MULCHING
1. Turn the mower over to allow access
to blades.
2. Remove hex bolt, lock washer and flat
washer and remove high performance blades. Store in safe place.
3, Install mulcher blades with trailing
edge up towards deck as shown.
IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4, Reassemble hex bolt, lock washer
and flat washer in exact order as shown.
5. Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade bolt is grade 8 heat treated.
6. Install mulcher plate if previously
removed.
TrailingEdge \ ,,
UP "_'_'_ Center _
Blade Assembly
Mandrel
Star
(Grade 8_)" ..__ _"
_ L"ock
*AGrade 8 HeatTreatedBoltCan Be
IdentifiedBy SixLines On The BoltHead.
TO INSTALL MULCHER PLATE
NOTE: If you installed the mulching blades you will need to install the
mulcher plate.
1. Raise and hold deflector shield in upright position.
2. Place front of mulcher plate over fror_t. of mower deck opening and slide into place, as shown.
3. Hook front latch into hole on front of mower deck.
4. Hook rear latch into hole on back of mower deck.
Washer
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tb _
_'CA.UTION: Do not J:emove,discharge" ,
smela from mower. Hatse ana nora smeta when attaching mulcher plate and allow it
to rest on plate while in operation.
Deflector /_/_ M 'ch r Shield __ / ptU_ee
TO CONVERT TO RAGGING OR
DISCHARGING
NOTE: The mulcher blades will discharge and bag grass, but for best bagging and
discharging install the high performance
blades.
1. Remove mulcher plate and muleher blades and install high performance
blades, (see BLADE REMOVAL in the MaLntenanee section of this manual)
2. Sto'Temulcher blades and mulcher
plate in a safe place. Your mower is now ready for discharging or installa- tion of optional grass catcher acces-
sory,
INSTALL MOWER AND DRIVE BELT Be sure tractor is on level surface and
mower suspension arms are raised with attachment liftcontrol. Engage parking
brake.
1. Cut and remove ties securing anti- sway bar and belts. Swing anti-sway
bar to left side of mower deck.
2. Slide mower under tractor with deflector sheild to right side of tractor.
IMPORTANT: Check belt for proper muting in all mower pulley grooves. Install
belt into electric clutch pulley groove.
3. Install one front link in top hole of the
R.H. front mower bracket and R.H.
front suspension bracket, Retain with two single loop retainer spdngs as
shown.
4. Install second front link in LH, front
suspension bracket only and retain
with single loop retainer spring as
shown.
5. Turn height adjustment knob counter-
clockwise until it stops.
6. Lower mower linkage with attachment
lift control.
7. Place the L.H. suspension arm on inward pointing deck pin, If neces- sary, rock and raise front of mower to
align deck pin with the hole in suspension arm, Retain with double
loop retainer spring with loops down as shown.
8. Slide left side of mower back and
install the unattached front link in top hole of the L.H. front mower bracket.
Retain with single loop retainer spring
as shown.
9. Place the R.H. suspension arm on
inward pointing deck pin. If neces-
san/, rock and .raise front of mower to
align deck pin with the hole in
suspension arm. Retain with double
loop retainer spring with loops down
as shown.
t 0. Connect anti-sway bar to chassis
bracket under left footrest and retain with double loop retainer spring.
11.Turn height adjustment knob clock- wise to remove slack from mower
suspension.
12. Raise mower to highest position.
13.Assemble gauge wheels (See "TO ADJUST GAUGE WHEELS" in the
Operation section of this manual).
CHECK TIRE PRESSURE The tires on your tractor were overinflated
at the factory for shipping purposes. Correct tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of this manual.
CHECK MOWER LEVELNESS For best cutting results, mower should be
propedy leveled. See "TO LEVEL MOWER
HOUSING" in the Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS See the figures that are shown for replac-
ing motion, mower drive, and mower blade drive belts in the Service and Adjustments
section of this manual. Verifythat the belts are muted correctly.
CHECK BRAKE SYSTEM After you learn how to operate your tractor,
check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the
Service and Adjustments section of this manual.
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Shoulder Gauge Bott Wheel
Double Loop Retainer Front Mower Spring (inward Bracket pointing deck pins)
Chas= Arms Bracket
Suspension Front
Link
3/8 Washer /
3/8-16 Center Double Loop
Locknut Retainer Spring
Retainer Springs Anti-Sway Bar
I Use Plierd___for )
f Lo°°wPn
IdlerPulley
V'CHECKLIST
Before youoperate and enjoy your new
tractor,we wishto assurethat you receive the bestperformanceand satisfaction
from thisqualityproduct. Please review thefollowing checklist:
,/ All assemblyinstructions have been
completed.
,/"No remainingloosepartsin carton. 4"Batteryis propedypreparedand
charged. (Minimum1 hourat 6 amps).
4"Seat is adjustedcomfortablyand
tightenedsecurely.
,/All tiresare propedyinflated. (For
shippingpurposes,the tires were ovednflatedatthefactory).
,/Be suremowerdeck is properlyleveled
side-to-side/fmnt-to-rearfor bestcutting results. (Tires mustbe properlyinflated
for leveling).
Retainer Spring
Discharge
Guard
/ Check mowerand drive belts. Besure
they are routedpropedyaroundpulleys and insideallbeltkeepers.
/ Check wiring. See that all connections
are stillsecureand wires are propedy
clamped.
While learninghowto use yourtractor, payextra attentionto thefollowing importantitems: 4"Engine oil isat properlevel.
,/Fuel tank isfilled withfresh, clean,
regular unleaded gasoline.
,/Become familiarwithall controls- their
locationandfunction. Operatethem
before youstart theengine.
,/Be sure brakesystemisin safe
operating condition.
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Page 13
These symbols may appear on your tractor or in literature supplied with the product, Learn and understand their meaning,
A, = I
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
r_" R N H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW
CLUTCH ENGAGED
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
WARNING
LIGHT
LOCKED
®5[
PARKING BRAKE
(_ _ KEEP AREA CLEAR SLOPE HAZARDS
ATTACHMENT
!
DANGER, KEEPHANDSANDFEETAWAY
FREE WHEEL
(Automatic Models only)
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KNOWYOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference,
Ignition it Switch Switch Position
Ammeter
Attachment
Throttle Control
\
Clutch/Brake
Ch Parking Brake Control
Switch
Lift Lever Plunger
Attachment Lift Lever
Heig
Adjustment
Knob
Gear Shift Lever
e Shift Lever
\
Our tractors conform to the safety standards of the American National Standards
ATTACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other
attachments mounted to your tractor. LIGHT SWITCH: Turns the headlights on
and off. THROTTLE CONTROL: Used to control
engine speed. CLUTCH/BRAKE PEDAL: Used for
declutching and braking the tractor and
starling the engine. CHOKE CONTROL: Used when starting
a cold engine.
HEIGHT ADJUSTMENT KNOB: Used to adjust the mower cutting height.
GEARSHIFT LEVER: Selects the speed and direction of the tractor.
Institute.
RANGESHIFT LEVER: Allows high (H) and low (L) speed for all forward and
reverse gears. ATTACHMENT LIFT LEVER: Used to
raise and lower the mower deck or other attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its position.
IGNITION SWITCH: Used for starting and
stopping the engine. AMMETER: Indicates battery charging
(+) or discharging (-). PARKING BRAKE: Locks clutch/brake
into the brake position.
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Page 15
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask
over spectacles or standard safety glasses.
I
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sensing switch. When engine
is running, any attempt by the operator to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal into full "BRAKE" position and hold.
2. Place parking brake lever in "EN- GAGED" position and release pres- sure from clutch/brake pedal. Pedal
should remain in "BRAKE" position. Make sure parking brake will hold tractor secure.
Choke "Disengaged" Switch PullOut To Control\ _-'____. _ "Engage'L.
Push-in to Attachment Clutch
Z
"Brake'L
_m_nt"__l_ r
Cldtcll/Brake _- I _ _-_' Pedal "Drive" "Disengaged"
Position Position STOPPING
MOWER BLADES -
To stop mower blades,move attach- ment clutch switch to "DISENGAGED"
position.
GROUND DRIVE -
To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position.
Move gearshift lever to neutral (N) position.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and allowing engine to idle
before stopping may cause engine to "backfire".
Turn ignition key to "OFF" position and
remove key. Always remove key when leaving tractor to prevent unauthorized use.
Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch in any position other than "OFF" will
cause the battery to be discharged,
(dead). NOTE: Under certain conditions when
tractor is standing idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
A_,CAUTION: Alway.s s!op.tractor . completely, as aescneeo aeove, eelore
leaving the operatoCs position; to empty grass catcher, etc.
THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full throttle reduces the battery charging rate.
Full throttle offers the best bagging and mower performance.
CHOKE CONTROL
Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.
To engage choke control, pull knob
out. Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD The direction and speed of movement is
controlled by the gearshift lever, 1, Start tractor with clutch/brake pedal
depressed and gearshift lever in neutral (N) position.
2. Move gearshift and range shift levers
to desired position.
3. Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlted by turning
the height adjustment knob in desired
direction.
Turn knob clockwise (_',i) to raise cutting height.
Turn knob counterclockwise (If_) to lower cutting height.
The cutting height range is approximately
15
Page 16
1-1/2" to 4-1/2". The heights are measured
from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending
upon soil conditions, height of grass and
types of grass being mowed.
The average lawn should be cut to approximately 2-1/2 inches during the
cool season and to over 3 inches during hot months• For healthier and better
looking lawns, mow often and after moderate growth.
For best cutting performance, grass over
6 inches in height should be mowed twice• Make the first cut relatively high;
the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted when they are slightly off the ground when
mower is at the desired cutting height in operating position. Gauge wheels then
keep the deck in proper position to help prevent scalping in most terrain condi-
tions. NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. AdjusPmower to desired cutting height
(See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of
this manual).
2. With mower in desired height of cut
position, gauge wheels should be assembled so they are slightly off the
ground• Install gauge wheel in appro- priate hole with shoulder bolt, 3/8
washer, and 3/8-16 Iocknut and tighten securely.
3. Repeat for opposite side installing
gauge wheel in same adjustment hole•
/
Locknut
3/8 Washer
Gauge Wheel
TO OPERATE MOWER
Your tractor is equipped with an
operator presence sensing switch• Any
attempt by the operator to leave the seat with the engine running and the
attachment clutch engaged will shut off
the engine• t. Select desired height of cut.
2. Lower mower with attachment lift control.
3. Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES - disengage attachment clutch control•
,_CAUTION: Do not operate the mower
without either the entire grass catcher, on mowers so equipped, or the discharge guard in place•
Attachment Clutch Attachment Lift Lever Switch PullOutTo High Position -
,, . _ LOW
Engag_l _;_,_Z; _ _'_Position
I-L,Det,eotor
"Disengage" _ ", _'_, ,/_
..!iJ
TO OPERATE ON HILL
_CAUTION: Do not drive up or down
hills with slopes greater than 15° and
do not drive across any slope.
Choosethe slowestspeed before
startingup or down hills.
Avoidstoppingor changingspeed on hills.
If slowingis necessary,movethrottle
controllever toslowerposition.
If stoppingis absolutelynecessary, pushclutch/brakepedal quicklyto
brake positionand engage parking brake.
Movegearshiftlever to1stgear and rangeshiftleverto low(L) position. Be
sureyou have allowedroomfor tractor torollslightlyas yourestartmovement.
To restartmovement,slowlyrelease
parkingbrake and clutch/brakepedal.
Make all turnsslowly.
TO TRANSPORT
Raise attachment lift to highest position ....
with attachment liftcontrol.
When pushing or towing your tractor, be sure gearshift lever is in neutral (N)
position.
Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord.
etc.).
16
Page 17
TOWINGCARTSANDOTHERAT- TACHMENTS
Towonlytheattachments that are recom-
mended by and comply with specifications
of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while ona slope, isdangerous. Tiros
can lose traction withthe ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and push it
all the way down into the tube, wait for
a few seconds, remove and road oil level. If necessary, add oil until
"FULL" mark on dipstick is reached. Do not overfill.
For cold weather operation you should
change oil for easier starting (See "OIL VISCOSITY CHART' in the Mainte-
nance section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87
octane. (Use of leaded gasoline will
increase carbon and lead oxide depos- its and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quanti- ties that can be used within 30 days to
assure fuel freshness.
IMPORTANT: When operating in tempera-
turos below 32°F(O°C), use fresh, clean
winter grade gasoline to help insure good
,_weather starting.
ARNING: Experience indicates that
alcohol blended fuels (called gasohol or using ethanol or methanol) can attract
moisture which leads to separation and formation of acids during storage. Acidic
gas can damage the fuel system of an engine while in storage. To avoid engine
problems, the fuel system should be emp- tied before storage of 30 days or longer.
Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instructionsfor additional informa-
tion. Never use engine orcarburotorcleaner products in the fuel tank or permanent
damage may occur.
_CAUTION: Fillto bottom of gas tank filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
TOSTARTENGINE
When startingthe engineforthe firsttime orif the enginehas run out offuel,it w_lltake extra crankingtimeto movefuelfromthe tankto the engtne. 1, Sit on seat in operating position,
depress clutch/brake pedal and set parking brake.
2. Place gear shift lever in neutral (N) position.
3. Move attachment clutch to "DISEN-
GAGED" position.
4. Move throttle control to fast position
5. Pull choke control out for a cold
engine start attempt. For a warm engine start attempt the choke control
may not be needed. NOTE: Before starting, read the warm and cold starting procedures below.
6. Insert key into ignition and turn key
clockwise to "START" position and
release key as soon as engine starts.
Do not run starter continuously for
more than fifteen seconds per minute.
If the engine does not start after
several attempts, push choke control
in, wait a few minutes and try again. If
engine still does not start, pull the
choke control out and retry.
WARM WEATHER STARTING (50° F and above)
7. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine
starts to run roughly, pull the choke control out slightly for a few seconds
and then continue to push the control in slowly.
The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and allow it to warm up for one minute
using the choke as described above.
COLD WEATHER STARTING (50° F and below)
7. When engine starts, slowly push
choke control in until the engine begins to run smoothly. Continue to
push the choke control in small steps allowing the engine to accept small
changes in speed and load, until the choke control is fully in. If the engine
starts to run roughly, pull the choke control out slightly for a few seconds
and then continue to push the control in slowly..
17
Page 18
This may require an engine warm-up
period from several seconds to several minutes, depending on the temperature.
The attachments can be used during the engine warm-up period and may
require the choke control be pulled out slightly.
NOTE: If at a highaltitude(above3000 feet) or in cold temperatures (below 32 F) the carburetorfuel mixture may need to be
adjustedfor best engine performance.See "TO ADJUST CARBURETOR" inthe Service
and Adjustments sectionof thismanual.
MOWING TIPS
Tire chains cannot be used when the
mower housing is attached to tractor.
Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged onto the area that has been cut. Have
the cut area to the right of the tractor. This will result in a more even distribu-
tion of clippings and more uniform cutting.
When mowing large areas, start by turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two rounds, mow in the opposite direction
making left hand turns until finished (See Fig. X1 ).
if grass is extremely tall, it should be
mowed twice to reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry
before mowing.
Always operate engine at full throttle
when mowing to assure better mowing performance and proper discharge of
material. Regulate ground speed by selecting a low enough gear to give the
mower cutting performance as well as the quality of cut desired,
When operating attachments, select a ground speed that will suit the terrain
and give best performance of the attachment being used.
f
MULCHING MOWING TIPS IMPORTANT: For best performance,
keep mower housing free of built-up grass and trash. Clean after each use.
The special mulching blade will recut
the grass clippings many times and reduce them in size so that as they fall
onto the lawn they will disperse into the grass and not be noticed. Also, the
mulched grass will biodegrede quickly to provide nutrients for the lawn. Always mulch with your highest engine
(blade) speed as this will provide the
best recutting action of the blades.
Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and
interferes with the mulching action. The best time to mow your lawn is the
early afternoon. At this time the grass has dried and the newly cut area will
not be exposed to the direct sun.
For best results, adjust the mower
cutting height so that the mower cuts off only the top one-third of the grass
blades (See Fig. X2). For extremely
heavy mulching, reduce your width of
cut on each pass and mow slowly.
Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely hide the clippings. When doing a
second cut, mow across or perpendicu- lar to the first cut path.
Change your cutting pattern from week
to week. Mow northto south one week
then change to east to west the next week. This will help prevent matting
and graining of the lawn.
MAX 1/3
18
Page 19
MAINTENANCE SCHEDULE ..,__ =_.._o_ _o_'_"_o_ /
FILL IN DATES
Check Brake Operation _1_ _1_ Check Tire Pressure _ ql_ Ch_:k Operator Presence and
T Interlock Systems
R CheckforLooseFasleners it_ V_7 _1
SharpenlReplacs Mower Blades 11_4
T Lubrication Chart It_ I1#
0 Check Sattew Level I_e
R Clean Batteryand Terminals Ik/ I_
Check Transaxle Cooling I_ Adjust Blade Belt(s) Tension I_s Adjust Motion Drive Belt(s) Tension _s
Check Engine Oil Level _t_ _1_ Change Engine Oil _1_12: I_ #
E Clear= Air Fillet VJ2
N ; Clean Air Screen _J#2
G Inspect Muffler/Spark Arrester
NI Replace Oil Filter (If equipped) I_t E Clean Engine Cooling Fins 1_12
Replace Spark Plug _ Replace Air Filter Paper Cartridge _2 Replace Fuel Filter
1. Change more often when operating under a heavy load or in high ambienl temperatures 5. If oqu_oped wilh adjustable system
2 Service more oiler when operating in dirty or dusty com_itions 3 If equipped with o$1filter change oil every 50 hours
4. Replace b_a_t,es more oftett when mowing in _ndy =oil
GENERAL RECOMMENDATIONS The warranty on this tractor does notcover
2
6 . Not required _f equipped w_l_ maintenance.f_ee battery 7 Tighten f,ont _xle pwot bolt to 35 I1 .Ibs m,_x_nun_
DO r_ overtighten
LUBRICATION CHART
® Tie Rod BallJoints
items that have been subjected to operator abuse or negligence. To receive full value
Zerk Zerk
from the warranty, operator must maintain tractor as instructed in this manual. Some
adjustments will need to be made periodi- cally to properly maintain your tractor. All adjustments in the Service and Adjust-
®Front Wheel
Bearing
Zerk
ments section of this manual should be checked at least once each season.
Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts forwear. A new
spark plug and clean air filter assure proper air-fuel mixture and help your
engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and interlock systems for proper operation.
5. Check for loose fasteners.
Gear
Teeth
{_Check/
Transaxle
Fluid
SAE30 or 10w30motor oil
General PurposeGrease Referto Maintenance "ENGINE" Section
_ Spraysiliconelubriant (Move Bootsto
Lubricate)
bearings. Viscous lubricants will attract dust and dirt that will shorten the life of
the self-lubricating bearings. If you feel
they must be lubricated, use only a dry. IMPORTANT: Do not oil or grease the pivot points which have special nylon
powdered graphite type lubricant
19 sparingly.
@ Spindle
Bearing Zerk
Page 20
TRACTOR
Alwaysobservesafetyruleswhen performinganymaintenance. BRAKEOPERATION
Iftractorrequiresmorethansix(6)feet stoppingdistanceathighspeedin
highestgear,thenbrakemustbead-
justed. (See "TO ADJUST BRAKE" in the
Service and Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
Keep tires free of gasoline, oil, or insect control chemicals which can harm
rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant
may be purchased from your local parts dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock
systems are working properly. If your tractor does not function as described,
repair the problem immediately.
The engine should not start unless the clutch/brake pedal is fully depressed
and attachement clutch control is in the disengaged position.
When the engine is running, any attempt by the operator to leave the
seat without first setting the parking brake should shut off the engine.
When the engine is running and the attachment clutch is engaged, any
attempt by the operator to leave the seat should shut off the engine.
The attachment clutch should never operate unless operator is in the seal
BLADE CARE For best results mower blades must be
kept sharp. Replace bent or damaged blades.
BLADE REMOVAL
1. Raise mower to highest position to allow access to blades.
2. Remove hex bolt, lock washer and flat washer securing blade.
3. Install new or resharpened blade with trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper asse_n- bly, center hole in blade must align with star on mandrel assembly.
4. Reassemble hex bolt, lock washer
and flat washer in exact order as shown.
5, Tighten bolt securely (27-35 Ft, Lbs.
torque).
IMPORTANT: Blade bolt is grade 8 heat treated.
MandrelAssembly
Trailing'_dgeBlUaPdeCenter _ F_
,at
Lock Wa:.,_. _. _._,_. _Star
_---Hex Bolt (Grade)*_J
*A Grade 8 heat treatedboltcan be identified
by sixlines onthe bolthead.
TO SHARPEN BLADE
NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the
blade is balanced. Care should be taken to keep the blade
balanced. An unbalanced blade will cause excessive vibration and eventual
damage to mower and engine.
The blade can be sharpened with a
file or on a grinding wheel. Do not
attempt to sharpen while on the mower.
To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a
cone balancer. (When using a cone
balancer, follow the instructions supplied with balancer.)
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.
Slide blade on to an unthreaded
portion of the steel bolt or pin and hold
the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal position. If either end of
the blade moves downward, sharpen the heavy end until the blade is
balanced.
Blade
2O
Center Hole
Page 21
BATTERY
Your tractor has a battery charging sys- tem which is sufficient for normal use.
However, periodic charging of the battery
with an automotive charger will extend its
life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers. Adding or checking level of electrolyte is
not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
1. Remove terminal guard.
2. Disconnect BLACK battery cable first then RED battery cable and remove
battery from tractor.
3. Rinse battery with plain water and dry.
4. Clean terminals and battery cable
ends with wire brush until bright.
5. Coat terminals with grease or petro-
leum jelly.
6. Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND ADJUSTMENTS section of this
manual).
V-BELTS
Check V-belts for deterioration and wear after 100 hours of operation and replace
if necessary. The belts are not adjustable. Replace belts if they begin to slip from
wear. TRANSAXLE COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
CHECK TRANSAXLE OIL LEVEL
1. Block up rear axle securely.
2. Remove left rear wheel by removing hub bolts.
3, Remove filler plug from transaxle. Oil
level must be even with plug threads.
If necessary, fill with SAE 30 motor oil, API SF, SG or SH. Replace filler plug.
4. Reassemble wheel to hub.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service classification SF, SG. or
SH. Select the oil's SAE viscosity grade
according to your expected operating
temperature.
Change the oil after every 50 hours of operation or at least once a year if the
tractor is not used for 50 hours in one
year. Check the crankcase oil level before
starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/
dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected before oil change. All oil must meet API service classification SF, SG, or SH.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine
when changing oil.
2. Remove drain plug.
3. After oil has drained completely, replace oil drain plug and tighten
securely.
4. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not
overfill. For approximate capacity see "PRODUCT SPECIFICATIONS"
section of this manual.
5. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the
tube and rest the oil fill cap on the tulse. Do not thread the cap onto the
tube when taking reading. Keep oil
at "FULL" line on dipstick. Tighten cap onto the tube securely when finished.
Air S_e,_'_"_
FTransaxle Filler
P,ug
21
_Oil Fill Cap/
Dipstick
Page 22
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from overheating. Clean with a wire brush or
compressed air to remove did and stubborn dried gum fibers.
CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the
grass screen, cooling fins, and other external surfaces of the engine are kept
clean at all times. Every 100 hours of operation (more often
under extremely dusty, dirty conditions), remove the blower housing and other
cooling shrouds. Clean cooling fins and external surfaces as necessary. Make
sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating.
AIR FILTER Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season, whichever occurs first. Service air cleaner
more often under dusty conditions.
1. Loosen knob and remove cover.
TO SERVICE PRE-CLEANER
2. Slide foam pre-cleaner off cartridge.
3. Wash it in liquid detergent and water.
4. Squeeze it dry in a clean cloth. Allow it to dry.
5. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to
remove excess oil.
TO SERVICE CARTRIDGE
Replace a dirty, bent, or damaged
cartridge. NOTE: Do not wash the paper cartridge or use pressurized air, as this will
damage the cartridge.
6. Remove nut and cartridge plate.
7. Reinstall the pre-cleanar (cleaned and oiled) over the paper cartridge.
8. Check rubber seal for damage and
proper position around stud. Replace if necessary.
9. Reassemble air cleaner, cartridge plate, and nut.
10. Reinstall air cleaner cover and secure
by tightening knob.
Foam Cartridge Pre-Cleaner
Cartridge
Knob
Plate ___,,
Nut
Rubber
Seal
ENGINE OIL FILTER
Replace the engine oil filter every
season or every other oil change if the tractor is used more than 100 hours in
one year. MUFFLER
Inspect and replace corroded muffler
and spark arrester (if equipped) as it
could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing season or after every 100
hours of operation, whichever occurs first. Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS" section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once each season. If fuel filter becomes
clogged, obstructing fuel flow to carbure- tor, replacement is required.
1. With engine cool, remove filter and plug fuel line sections.
2. Place new fuel filter in position in fuel
line with arrow pointing towards
carburetor.
3. Be sure there are no fuel line leaks and clamps are properly positioned.
4. Immediately wipe up any spilled gasoline.
Fuel Filter_ / _),_-)
CLEANING
Clean engine, battery, seat, finish, etc, of all foreign matter.
Keep finished surfaces and wheels free of all gasoline, oil, etc.
Protect painted surfaces with automo-
tive type wax.
We do not recommend using a garden
hose to clean your tractor unless the
electrical system, muffler, air filter and carburetor are covered to keep water out.
Water inengine can result in a short-
ened engine life.
22
Page 23
_ CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
1, Depress clutch/brake pedal fully and set parking brake, 2, Place gearshift lever in neutral (N) position,
3. Place attachment clutch in =DISENGAGED" position.
4. Turn ignition key "OFF" and remove key.
5. Make sure the blades and all moving parts have completely stopped,
6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug_
_A_OR
TO REMOVE MOWER
1. Place attachment clutch in "DISEN-
GAGED" position.
2. Turn height adjustment knob to lowest
setting.
3. Lower mower to its lowest position.
4. Remove retainer spring holding anti-
swaybar to chassis bracket and disengage anti-swaybar from bracket.
5. Remove retainer springs from suspension arms at deck and disen-
gage arms from deck.
6. Raise attachment lift to its highest
position.
7. Remove two retainer springs from each front link and remove links.
8. Slide mower forward and remove belt
from electric clutch pulley.
9. Slide mower out from under right side
oftractor.
IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links.
TO INSTALL MOWER
Follow procedure described in "INSTALL
MOWER AND DRIVE BELT" in the Assembly section of this manual.
TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked
on level ground or driveway. Make sure tires are properly inflated (See "PROD-
UCT SPECIFICATIONS" section of this
manual). It tires are over or underinflated, you will not properly
adjust your mower.
SIDE-TO-SIDE ADJUSTMENT
Raise mower to its highest position.
Measure height from bottom of deck
curl to ground level at front corners of
mower. Distance "A" on both sides of mower should be the same.
If adjustment is necessary, make adjustment on one side of mower only.
To raise one side of mower, tighten lift link adjustment nut on that side.
To lower one side of mower, loosen lift link adjustment nut on that side.
NOTE: Each full turn of adjustment nut will change mower height about 3/16".
Adjustment Nuts
Lift Links
Recheck measurements after adjust- ing.
Front Mower Bracket
Chassis Arms
Bracket
,/
Retainer"
Spring
Anti-Sway Bar
Retainer
Springs
Front Mower
Bracket
'\, iL /
Retainer
Springs
23
Page 24
Bottom Bottomedge of
edoeof I1- wer
m to
gwe_ t4 l_I Inround
FRONT-TO-BACK ADJUSTMENT IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. If the following front-to-
back adjustment is necessary, be sure to adjust both front links equally so mower
will stay level side-to-side. To obtain the best cutting results, the
mower housing should be adjusted so the front is approximately 1/8" to 1/2" lower than the rear when the mower is in
its highest position. Check adjustment on right side of tractor.
Measure distance "F" directly in front of and behind the mandrel at bottom edge
of mower housing as shown.
Before making any necessary adjust- ments, check that both front links are
equal in length.
If links are not equal in length, adjust
one link to same length as other link.
To lower front of mower housing, loosen nut "G" on both front links an
equal number of turns.
When distance "F" is 1/8" to 1/2" lower at front than rear, tighten nut "H" against trunnion on both front links.
To raise front of mower housing, loosen nut "R" from trunnion on both
front links. Tighten nut "G" on both front links an equal number of turns.
When distance "F" is 1/8" to 1/2" lower at front than rear, tighten nut "H"
against trunnion on both front links.
NOTE: Each full turn of nut "G" will change dim. "F" by approximately 3/8".
Recheck side-to-side adjustment.
BothFrontLinks Should be Equalin Ler_gth
Nut "H_ Nut "G"
Trunni°n .__i _
Front Links
TO REPLACE MOWER DRIVE BELT
MOWER DRIVE BELT REMOVAL
1. Park tractor on a level surface. Engage parking brake.
2. Remove screws from L.H. mandrel
cover and remove cover.
3. Roll belt over the top of L.H, mandrel pulley.
4. Remove belt from electric clutch pulley.
5. Remove belt from idler pulleys.
6. Remove any dirt or grass clippings
which may have accumulated around
mandrels and entire upper deck surface.
7. Check primary idler arm and two idlers to see that they rotate freely.
8. Be sure spring is securely hooked to primary idler arm and bolt in mower
housing.
MOWER DRIVE BELT INSTALLATION
9. Install belt in both idlers. Make sure belt is in both belt keepers at the
idlers as shown.
10, Install new belt onto electric clutch
puiley.
11. Roll belt into upper groove of L.H. mandrel pulley.
12.Carefully check belt routing making sure belt is in the grooves correctly and inside belt keepers.
13.Reassemble L.H. mandrel cover.
24
Page 25
Left Hand
Cover
Left Hand
Mandrel
Mower.
Drive Belt
Screws
Keepers
Idler Pulleys Electric
Clutch
Mower
\\
Drive
\_ Belt
TO REPLACE MOWER BLADE DRIVE
BELT Park the tractor on level surface. Engage
parking broke.
1. Remove mower drive belt (See "TO
REPLACE MOWER DRIVE BELT" in t_is section of this manual).
2. Remove mower (See "TO REMOVE
MOWER" in this section of this manual).
3. Remove screws from R.H. mandrel
cover and remove cover. Unhook spring from bolt on mower housing.
4. Carefully roll belt off R.H. mandrel pulley.
5. Remove belt from center mandrel pulley, idler pulley, and L.H. mandrel pulley.
6. Remove any dirt or grass which may have accumulated around mandrels
and entire upper deck surface.
Left
Mower Blade
Hand
Belt
7. Check secondary idler arm and idler to see that they rotate freely.
8. Be sure spring is hooked in secondary
idler arm and sway-bar bracket.
9. Install new belt in lower groove of L.H.
mandrel pulley, idler pulley, and
center mandrel pulley as shown.
10. Roll belt over R.H. mandrel pulley. Make sure belt is in all grooves properly.
11.Reconnect spring to bolt in mower housing and reinstall R.H. mandrel cover.
12. Reinstall mower to tractor (See "INSTALL MOWER AND DRIVE
BELT" in the Assembly section of this manual).
Reassemble mower drive belt (See "TO REPLACE MOWER DRIVE BELT"
in this section of this manual).
Center Mandrel
RightHand Mandrel Cover
Spimg-
Sway Bar Bracket
Screw
25
Page 26
TO ADJUST ATTACHMENT CLUTCH The electric clutch should provide years
of service. The clutch has a built-in brake that stops the pulley within 5 seconds.
Eventually, the internal brake will wear
which may cause the mower blades to
not engage, or, to not stop as required.
Adjustments should be made by your nearest authorized service center/
deparlment.
1. Make sure attachment clutch and ignition switches are in "OFF" position•
2. Adjust the three nylon Iocknuts until space between clutch plate and rotor
measures .012" at all three slot locations cut in the side of brake plate•
NOTE: After installing a new electric clutch, run tractor at full throttle and
engage and disengage electric clutch 10 cycles to wear in clutch plate•
R°tor _ Clutch Plate '_J.012 .
N ,ion_/'_ Slot (3)._--..-._===_. _ _cknut (3_"_ "_ I 'B'_rake
TO ADJUST BRAKE Your tractor is equipped with an adjustable
brake system which is mounted on the left
side of the transaxle.
If tractor requires more than six (6) feet stopping distance at high speed in highest
gear, then brake must be adjusted.
1. Depress clutch/brake pedal and
2. Measure distance between brake
3. If distance is other than 1-3/4", loosen
4. Road test tractor for proper stopping
lib
engage parking brake• operating arm and nut "A" on brake rod. jam nut and turn nut "A" until distance
becomes 1o3/4". Retighten jam nut
against nut "A".
distance as stated above. Readjust if
necessary. If stopping distance is still
greater than six (6) feet in highest gear,
further maintenance is necessary.
Contact your nearest authorized
service center/deDartrnent.
_ Plate
IL22,../,ot-A.
WithParking ,,'_,_ ' J
Brake Engaged _ _,,_ Jam Nut
'-_Operating
;_'_ _ ",_. Arm
TO REPLACE MOTION DRIVE BELT Park the tractor on level surface, Engage
parking brake. For ease of service there is a belt installation guide decal on bottom of left footrest. It is not necessary
to remove mower,
BELT REMOVAL-
1. Engage parking brake (creates slack in belt).
2. Remove mower drive belt from electric clutch pulley only (See "TO
REPLACE MOWER DRIVE BELT" in this section of this manual).
3. Roll motion drive belt off transaxle pulley.
4. Roll belt off clutching idler pulleys, then off engine pulley and front V-
id|er pulley.
5. Pull belt out of all belt keepers.
BELT INSTALLATION -
1. Place V part of belt into grooves on engine pulley and front V-idler, making sure to route belt inside of
belt keepers.
2. Put belt coming from V-idler above midspan belt keeper, then onto clutching idler pulleys as shown.
3. Make sure V part of belt engages V- idler.
4. Place belt around transaxle pulley, beginning at top.
V part of belt should engage transaxle pulley.
5. Piece long lower section of belt through loop in midspan belt keeper•
6. Check to be sure belt is on proper side of all belt keepers•
7. Reinstall mower drive belt onto
electric clutch pulley.
IMPORTANT: Check Brake Adjustment
Clutching Flat Idler.
Engine
Belt
n Keeper I Belt Transa_le
_--'_ EngineI Twists Belt Pulley _'l"J .,LPuIIey I Keeper
_-_As Viewed from Bottom
,,;,_r,_._/_. ,
26
Page 27
TO ADJUST STEERING WHEEL
ALIGNMENT If steering wheel crossbara are not
horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per
instructions in the Assembly section of
this manual.
FRONT WHEEL TOE-IN ADJUSTMENT
Front wheel toe-in is required for proper
steering operation. Toe-in was set at the factory and adjustment should not be
necessary. If parts in the front axle or steering mechanism have been replaced
or damaged, check toe-in and adjust if necessary.
TO CHECK TOE-IN -
1. Position front wheels straight ahead.
2. Measure distance between wheels at front and rear of tires (dimensions "A" and "B").
Front dimension "A"should be 1/8" to
1/4" less than rear dimension "B".
TO ADJUST TOE-IN -
1. Loosen jam nuts at adjustment sleeves on tie rod.
2. Adjust tie rod until dimension "A"is 1/8" to 1/4" less than dimension "B".
3. Tighten jam nuts securely.
TO REMOVE WHEEL FOR REPAIRS
FRONT WHEEL-
1. Block up axle securely.
2. Remove axle cover, retaining ring and
washers to allow wheel removal.
3. Repair tire and reassemble.
4. Replace washers and snap retaining ring securely in axle groove.
5. Replace axle cover.
REAR WHEEL -
1. Block rear axle securely.
2. Remove five (5) hub bolts to allow
wheel removal.
3. Repair tire and reassemble. Replace
and tighten hub bolts securely.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant
may be purchased from your local pads dealer. Tire sealant also prevents tire dry
rot and corrosion.
Washers
Retaining
Ring Axle Cover
TOSTARTENGINEWITHAWEAK BA'I'rERY
_B_
FRONT WHEEL CAMBER
The front wheel camber is not adjustable on your tractor. If damage has occurred
to affect the front wheel camber, contact
your nearest authorized service center/ department.
A_.CAUTION: Lead-acid batteriesgenerate explosivegases. Keep sparks, flame and
smokingmaterialsaway from batteries. Alwayswear eye protectionwhen around
batteries. Ifyour battery istoo weak to start the engine,
it should be recharged. (See "BATI'ERY" in the MAINTENANCE section of this manual).
If"jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Yourtractor is equipped with a
12 volt negative grounded system. The other vehical must also be a 12 volt negative
grounded system. Do not use your tractor battery to start other vehicels.
TO ATrACH JUMPER CABLES -
1. Connect each end of the RED cable
to the POSITIVE (+) terminal of each battery, taking care not to short
against chassis.
2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal of fully charged battery,
3. Connect the other end of the BLACK
cable to good CHASSIS GROUND,
27 away from fuel tank and battery.
Page 28
TOREMOVECABLES,REVERSEORDER
1. BLACKcablefirstfromchassisand thenfromthefullychargedbattery.
2. REDcablelastfrombothbatteries• Posdive"_!_1 ' _'_;.'_"Negatrve
, == =_ 'i
REPLACING BATTERY
_kCAUTION: Do not short battery terminals by allowing a wrench or any
other object to contact both terminals at
the same time. Before connecting battery. remove metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected first to prevent sparking from accidental
grounding.
1. Lift h6od to raised position.
2. Remove terminal guard.
3. Disconnect BLACK battery cable then
RED battery cable and carefully remove battery from tractor.
4. Install new battery with terminals in
same position as old battery.
5. Reinstall terminal guard.
6. First connect RED battery cable to
positive (+) battery terminal with hex
bolt and keps nut as shown. Tighten securely.
7. Connect BLACK grounding sable to
negative (-) battery terminal with remaining hex bolt and keps nut.
Tighten securely
8. Close terminal access doors.
9. Close hood.
Terminal Keps N_ .F-----_./Hex Bolt
Access _ Ji_
_ _2___ Positive
J_.l _t_--,,_.Negative (Black)
TI_ _ Cable
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the backside of the grill.
3. Replace bulb in holder and push bulb holder securely back into the hole in
the backside of the grill.
4. Close hood.
i
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to runpoorly, stop running, or
prevent it from starting.
Check wiring. See electrical wiring diagram in the Repair Parts section.
TO REPLACE FUSE Replase with 30 amp automotive-type
plug-in fuse. The fuse holder is lecated behind the dash.
TO ADJUST ATTACHMENT LIFT SPRING
1. While holding spring bushing with wrench, loosen jam nut.
Turn adjustment bolt clockwise to extend spring and reduce lifteffort for
heavier attachments.
Turn adjustment bolt counterclockwise for lighter attachments.
2. Retighten jam nut against spring
bushing.
IMPORTANT: Do not adjust for maximum spring tension when using light attach-
ments such as a mower. Adjust liftlever spring to aid in liftingattachment. Do not overpower spring. When removing
attachment, always adjust spring tension to its lowest position.
Adjustment Bolt Spring
Attachment Lift
Spring
°/
TO REMOVE HOOD AND GRILL
ASSEMBL_"
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off'of
tractor.
4. To replace, reverse above procedure.
'_ Hood
\\\
HeadlightWire
Connector
28
Page 29
Maintenance, repair, or replacement of
the'emission control devices and sys-
tems, which are being done at the customers expense, may be performed by any non-road engine repair establish-
ment or individual. Warranty repairs must
be performed by an authorized engine manufacturer's service outlet.
ENGINE
TO ADJUST THROTTLE CONTROL
CABLE The throttle control has been preset at the
factory and adjustment should not be necessary, Check adjustment as de-
scribed below before loosening cable, If adjustment is necessary, proceed as follows:
1. With engine not running, move throttle
control lever to fast position.
2. Check that speed control lever is
against stop screw. If it is not, loosen casing clamp screw and pull throttle
c_ble until lever is against screw. Tighten clamp screw securely.
Idle Fuel Adjusting Idle
Throttle
Control
Cable
Choke Control
Cable
ScreV_lam F
TO ADJUST CHOKE CONTROL The choke control has been preset at the
factory and adjustment should not be necessary, check adjustment as de- scribed below before loosening cable. If
adjustment is necessary, proceed as
follows:
1. With engine not running, move choke
control (located on dash panel) to full choke position.
2. Remove air cleaner cover, filter and
cartridge plate to expose carburetor choke (See "AIR FILTER" inthe
Customer Responsibilities section of this manual).
3. Choke should be closed. If it is not,
loosen casing clamp screw and move choke cable until choke is completely
closed. Tighten casing clamp screw securely.
4. Reassemble air cleaner.
Closed for Full Choke
TO ADJUST CARBURETOR
The carburetor has been present at the factory and adjustment should not be
necessary. However, minor adjustment may be required to compensate for
differences in fuel, temperature, altitude or load. If the carburetor does need
adjustment, proceed as follows:
In general, turning the adjusting needles In (clockwise) decreases the supply of
fuel to the engine giving a leaner fuel/air mixture. Turning the adjusting needles oul (counterclockwise) increases the supply
of fuel to the engine giving a richer fuel/ air mixture.
IMPORTANT: Damage to the needles and the seats in carburetor may result if screw is turned in too tight,
PRELIMINARY SETTING -
1. Be sure you have a clean air filter, an€
the throttle control cable is adjusted properly (see "TO ADJUST
THROTTLE CONTROL CABLE" in the
Service and Adjustments section of
this manual).
2. With engine off turn idle fuel adjusting needle In (clockwise) closing it finger
tight and then tum out (counterclock- wise) 1tum.
FINAL SETTING -
1. Start engine and allow to warm for five minutes. Make final adjustments with
engine running and shift/motion control lever in neutral (N) position.
NOTE: The high idle is set at the factory and cannot be adjusted.
2. Idle speed settina - With throttle
control lever in slow position, engine
should idle at 1200 RPM. Ifengine idles too slow or fast, turn idle speed
adjusting screw in or out until correct idle is attained.
29
Page 30
3. Idle fuel needle setting - With throttle
control lever in slow position, turn idle fuel adjusting needle in (clockwise)
until engine speed decreases and then turn out (counterclockwise)
approximately 3/4 turn to obtain the best low speed performance.
4. Recheck idle speed, Readjust if necessary.
ACCELERATION TEST-
5. Move throttle control lever from slow to
fast position. If engine hesitates or dies, turn idle fuel adjusting needle
out (counterclockwise) 1/8 turn.
Repeat test and continue to adjust, if necessary, until engine accelerates
smoothly.
High speed stop is factory adjusted, Do not adjust-damage may result.
IMPORTANT: Never tamper with the engine governor, which is factory set for
proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the
engine-govemed high speed needs adjusting, contact your nearest autho-
rized service center/department, which has proper equipment and experience to
make any necessary adjustments.
3O
Page 31
Immediately prepare your tractor for storage at end of season or if tractor will
not be used for 30 days or more. _. CAUTION: Never store the tractor
with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. When mower is to be stored for a period of time, clean it thoroughly,
remove all dirt, grease, leaves, etc. Store
in a clean, dry area.
1. Clean entire tractor (See "CLEANING"
in the Maintenance section of this manual).
2. Inspect and replace belts, if necessary
(See belt replacement instructions in the Service and Adjustments section
of this manual).
3. Lubricate as shown in the Mainte- naf_ce section of this manual.
4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
5. Touch up all rusted or chipped paint surfaces; sand lightly before painting.
BATTERY
Fully charge the battery for storage.
After a period of time in storage, battery
may require recharging.
To help prevent corrosion and power
leakage during long periods of storage, battery cables should be disconnected
and battery cleaned thoroughly (see =TO CLEAN BATTERY AND TERMI-
NALS" in the Maintenance section of
this manual).
After cleaning, leave cables discon-
nected and place cables where they
cannot come in contact with battery terminals.
If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.
ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent
gum deposites from forming in essential fuel system parts such as carburetor, fuel
hose, or tank during storage. Also, experience indicates that alcohol
blendedfuels (calledgasoholor using ethanolor methanol)can attractmoisture
whichleads to separationand formation of acidsduringstorage.Acidicgas can
damagethe fuel systemof and engine whileinstorage.
1. Drainthefuel tank.
2. Startthe engineand let itrununtilthe
fuel linesandcarburetorare empty.
Never useengine or carburetorcleaner
productsinthefuel tank orpermanent damage may occur.
Use fresh fuel nextseason. NOTE: Fuel stabilizeris anacceptable
alternativein minimizingthe formation of fuel gum depositsduringstorage. Add stabilizertogasolinein fuel tank or storage
container,Alwaysfollow themixratio found on stabilizercontainer, Run engine
at least 10 minutesafteraddingstabilizer to allowthe stabilizerto reachthe carbure-
tor. Do notdrainthegas tankand carbure-:: tor ifusingfuel stabilizer.
ENGINE OIL
Drain oil(withenginewarm) and replace
with cleanengineoil. (See "ENGINE"in the Maintenancesectionofthis manual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark plug hole(s) into cylinder(s).
3. Turn ignition key to =START" position
for a few seconds to distribute oil.
4. Replace with new spark plug(s).
OTHER
Do not store gasoline from one season
to another.
Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.
If possible, store your tractor indoors and cover it to give protection from dust and
dirt.
Cover your tractor with a suitable
protective cover that does not r_tain moisture. Do not use plastic. Plastic
cannot breathe which allows condensa- tion to form and will cause your tractor to
rust.
IMPORTANT: Never cover tractor while engine and exhaust areas are still warm.
31
Page 32
TROUBLESHOOTING CHART
PROBLEM CAUSE CORRECTION
Will not start
1. Out offuel.
2. Engine not"CHOKED"
properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
6. Dirty fuel filter. 7 Water in fuel.
8. Loose or damaged wiring.
9. Carburetor out of adjustment.
10.Engine valves out of adjustment,
1. Fill fuel tank.
2. See "TO START ENGINE" in Operation section.
3. Wait several minutes
before attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Replace fuel filter.
7. Drain fuel tank and
carburetor, refill tank with fresh gasoline and replace
fuel filter.
8. Check all wiring.
9. See "To Adjust Carburetor"
in Service Adjustments
section.
10.Contact a qualified service center.
Hard to start
Enginewill not
turn over
Engine clicks but will not start
1. Dirty air filter.
2. Bad spark plug.
3. Weak or dead battery,
4. Dirty fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
8. Engine valves out of adjustment.
1. Clutch/brake pedal not depressed.
2. Attachment clutch is engaged.
3. Weak or dead battery.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operatorpresence
switch(es).
1. Weak or dead battery.
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
1. Clean/replace air filter.
2. Replace spark plug,
3. Recharge or replace battery.
4. Replace fuel filter.
5. Drain fuel tank and refill with fresh gasoline.
6. Check all wiring.
7. See "To Adjust Carburetor"
in Service Adjustments section.
8. Contact a qualifiied
service center.
1. Depress clutch/brake pedal.
2. Disengage attachment
clutch.
3. Recharge or replace battery
4. Replace fuse.
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition switch.
8. Check/replace solenoid or
starter.
9. Contact a qualified service center.
1. Recharge or replace battery
2. Clean battery terminals.
3. Check all wiring.
4. Check/replace solenoid or starter.
32
Page 33
TROUBLESHOOTING CHART
PROBLEM
Loss of power
CAUSE
1. Cutting too much grass/too fast.
2. Throttle in "CHOKE" position.
3. Build-up of grass, leaves and trash under mower.
4. Dirty air filter.
5. Low oil level/didy oil.
6. Faulty spark plug.
7. Dirty fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
10.Sparkplugwire loose.
11.Dirty engine air screen/fins,
12.Dirty/clogged muffler.
13.Loose or damaged wiring, 14,Carburetor out of
adjustment.
15.Enginevalves out of adjustment.
CORRECTION
1. Set in "Higher Cut" position/
reduce speed.
2. Adjust throttle control.
3. Clean underside of mower
housing.
4. Clean/replace air filter.
5. Check oil level/change oil.
6. Clean and regap or change spark plug.
7. Replace fuel filter.
8. Drain fuel tank and refill with fresh gasoline.
9. Drain fuel tank and carbure tor, refill tank with fresh
gasoline and replace fuel
filter.
10.Connect and tighten spark plug wire.
11.Clean engine air screen/fins
12.Clean/replace muffler.
13.Chesk all wiring.
14.See "To Adjust Carburetor"
in Service Adjustments section.
15.Contact a qualified service center.
Excessive
vibration
Enginecontlnues to run
when operator leaves seat
wlth attachment clutchengaged
Poorcut-uneven
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damagedpart(s).
1. Faultyoperator-safety presencecontrolsystem.
1. Worn, bent or loose blade.
2. Mower deck not level.
3. Buildup of grass, leaves,
and trash under mower.
4. Bent blade mandrel.
5. Clogged mower deck vent
holes from buildup of grass, leaves, and trash
around mandrels.
33
1. Replace blade.
Tighten blade bolt.
2. Replace blade mandrel.
3. Tighten loose part(s).
Replace damaged parts.
1. Check wiring, switches and connections. If not
corrected, contact a qualified service center.
1. Replace blade. Tighten blade bolt.
2. Level mower desk.
3. Clean underside of mower
housing.
4. Replace blade mandrel.
5. Clean around mar_drels to
open vent holes.
Page 34
TROUBLESHOOTING CHART
PROBLEM
Mower blades will 1, Obstruction in clutch not rotate mechanism,
CAUSE
12. Worn/damaged mower
drive belt.
3. Frozen idler pulley.
4. Frozen blade mandrel.
CORRECTION
1. Remove obstruction.
2. Replace mower drive belt.
3. Replace idler pulley.
4. Replace blade mandrel.
Poor grass 1. Engine speed too slow. discharge
2. Travel speed too fast.
3. Wet grass.
4. Mower deck not level.
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade.
7. Buildup of grass, leaves and trash under mower,
8. Mower drive belt worn.
9. Blades improperly installed.
10.Improper blades used.
11.Clogged mower deck vent
holes from buildup of grass, leaves, and trash around mandrels.
Headlight(s) not 1. Switch is "OFF". working 2. Bulb(s) burned out. {if so equipped) 3. Faulty light switch.
Battery will not 1. charge 2.
4. Loose or damaged wiring.
5.
Blown fuse.
Bad batterycell(s). Poorcableconnections,
3.
Faulty regulator (if so equipped).
4.
Faulty alternator.
1. Place throttle control in "FAST" position.
2. Shift to slower speed.
3. Allow grass to dry before mowing.
4. Level mower deck.
5. Check tires for proper air pressure.
6. Replace/sharpen blade. Tighten blade bolt.
7. Clean underside of mower housing.
8. Replace mower drive belt.
9. Reinstall blades sharpedge down.
lO.Replace with blades listed
in this manual,
11.Clean around mandrels to open vent holes.
1. Turn switch "ON".
2. Replace bulb(s).
3. Check/replace light switch.
4. Check wiring and connec tions,
5, Replace fuse.
1. Replace battery.
2. Check/clean all connec- tions.
3. Replace regulator.
4. Replace alternator.
Engine "backfires" 1.
whenturning engine "OFF"
Engine throttle control not set at "SLOW" position for 30 seconds before
stopping engine.
34
1, Move throttle control to
"SLOW" position and allow to idle for 30 seconds
before stopping engine.
Page 35
SCHEMATIC
AMMETER
(OPTtONAL)
3MTIOF 3W_TCH
TRACTOR - - MODEL NUMBER 917.273070
s,
olJ(lll
BATTERY SOLENOID
FUSE , Wl_,,_'v_ STARTER
_C G' e_AC;- I i
i , i V,_lT_ , b
m ', FH t_ _ ELECTRIC CLUTCH
_, 21 CLUTCH/BRAKE
, ! ,- :_ L (PEDAtUP) .........
i
L __D_ I,
PTO (OISENGAGED) _._K
185 86 r _l _ e_ACK
G)B S f I
/
IGNITION SWITCH
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING
I i
SEAT SWITCH
(NOT OCCUPIED)
: I IGNITION GAP !__1{ -- S_PARK PLUGS
_LFUEsL_-EUTiOF_FUEL SHUT'OFF J ON TWIN CYL ENDINES)
_ n_9
POSITION _, CIRcUiT
PTO SWITCH HEADLIGHTS
OFF C+G B÷H
ON C+FIB_,E.A+D
RELAY
REMOVABLE NON-REMOVABLE
CONNECTIONS CONNECTIONS H B
UNIT (2 PLUGS --
PRESENCE
oj Op ERATOR
( ELAY #1
GFC
L*CK
DA
35
Page 36
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.273070
22
°
°
33
, _ 29 .
i _ _/
q i
,28 f _---, .......................... T....
36
Page 37
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.273070
KEY PART NO. NO. DESCRIPTION
1 144927 Battery 2 74760412 Bolt Hex Head 1/4-20 x 3/4
8 7603J Tray, Battery 18 145211 Bolt 1/4-20 x 7.5 Zinc
1t 150109 Hold down Battery Dash Mount
12 145769 Nut Push Nylon 1/4' 16 153664 Switch Interlock Push-In
21 166184 Harness Socket Light W/4152J
22 4152J Bulb Light 24 4Ot4J Cable, Battery
25 146686 Cable, Battery 26 108824X Fuse
27 73510400 Nut Keps Hex t/4-20 Unc 28 170697 Cable, Ground
29 160784 Switch, Plunger 30 163968 Switch, Ign
33 140403 Key, Ignition 40 178238 Harness Ign,
41 17720408 Screw 1/4-28 x 1/2 42 131563 Cover, Terminal
43 145673 Solenoid 45 122822X Ammeter
50 169416 Switch, PTO 52 141948 Protection Wire Loop
79 163996 Bulbhelder Asm. Incan descent
81 109748X Relay Asm.
NOTE: All component dimensions given in U,S. inches
1 inch = 25.4 mm
37
Page 38
TRACTOR- - MODEL NUMBER 917.273070
CHASSIS AND ENCLOSURES
21
28
i i
19
17
42
56
91-
86
38
Page 39
TRACTOR - - MODEL NUMBER 917.273070
CHASSIS AND ENCLOSURES
KEY PART NO. NO. DESCRIPTION
1 150253 Rail, Frame RH 2 1405G6 Drawbar, Gt 4 73680700 Nut, Crown Lock 7/16-14 Unc
8 163976 Dash YTGT2 Cyl 6 157882 Dash, Lower Vgt One Piece
7 17720408 Screw, Thd Cut 1/4-20 x 1/2 8 145166 Support, Battery
14 161023X588 Hood Asm., Pnt Stealth YTGT 15 160568 Lens Asm Headlight Bar
16 121794X Cover. Access 17 170(_612 Screw
18 160564X588 Grille 19 19131312 Washer 13/32 x 13/16 x 12 Ca.
20 $TO523710 Bolt, Fin Hex 3/8-16 x 1 21 STD541437 Nut Lock Hex w/Ins 3/8-16 Une
23 17060616 Screw 3/8-16 x 1.5
24 145243X858 Footrest, RH
28 145244X558 Footrest, LH
30 145051X014 Saddle, Slkscr Vgt 31 161419 Brace. Supt 1-pc VGT Steering 32 16132.7 Bracket, Pivot Chassis Lh
33 161326 Bracket, Pivot Chassis Rh 34 142131 Bracket, Engine Support Rear
35 19111116 Washer 11/32 x 11/16 x 16 Ca. 36 74780512 Bolt, Fin Hex 5/16-18 x 3/4
37 167286X558 Feoder Pnt YTGT w/Fuel/Cph 39 136961 Bracket, Axle Front 40 156111 Bracket, Support Axle/Engine 42 72140608 Bolt, Carriage 3/8-16 x 1
43 136939 Bracket, Spnsn Front Lh 44 136940 Bracket, Spnsn Front Rh
45 154913 Bracket Asm., Susp Chassis Rh 47 17496608 Screw Thdrol. 3/8-16 x 1/2
50 152728 Bracket, Chassis Front 52 STD541431 Nut, Crownlock 5/16-18 Unc 56 154914 Bracket Asm,, Susp Chassis Lh
58 137113 Bracket Asm., Fender
60 17490620 Screw Thdrol, 3/8-16 x 1-1/4 63 19131614 Washer 13/32 x 1 x 14 Ga. 67 156973 Guide, Belt Gear Ddve
68 17490508 Screw Thdrol 5/16-18 x 1/2 70 137159 Guide, Belt Mid Span
84 142992 Stop, Over Center Mower 85 144911 Bracket, Support Transaxle
86 74760716 Bolt Fin Hex 7/16-14 UNC x 1 88 STD551143 Washer, Lock Hvy Hlcl Spr 7/16
90 STD551237 Washer, Lock External TOoth 3/8 81 170755 Rail, Frame Lh 106 138776 Screw, Thdrol Hex Head Zinc Mwr
122 161464 Screw Hex Wshd 8-18 x 7/8 130 164863 Screw HWHD Hi-Lo #13-16 x 3/4
137 74780716 Bolt Fin Hex 7/16-14 x 1 Gr 5 138 163975X428 Cupholder YTGT
139 161330 Bolt Shoulder 5/16-18 TF
140 163806 Magnet YTGT 141 163805 Stdker Plate YTGT
142 161897 Bracket DashRh 144 161900 Bracket Dash Lh
145 19131414 Washer Flat 13/32 x 7/8 x 7 Ga. 147 162967 Fastener Nut Pal
148 164655 Extrusion Bumper 150 161237 Duct Heat HOOd
151 17060512 Screw 5/16-18 x 3/4 NOTE: All compohent dimensions given in U.S. inches
1 inch = 25.4 mm
39
Page 40
GROUND DRIVE
TRACTOR - - MODEL NUMBER 917.273070
i", 37 6 /
36
47
48
7
69
12
62
4O
Page 41
GROUND DRIVE
TRACTOR - - MODEL NUMBER 917.273070
KEY PART
NO. NO. DESCRIPTION
1 9858Mt Key, Woodruff
3 7563R Washer, Tbrust, Axle 4 17490508 Screw Thdrol 5/16-16 x 3/4
5 STD541437 Nut, Crownlock 3/6-16 6 STD561210 Pin, Cotter 7 149176 Wheel, Hub Assembly 8 1200(_34 Klip, Ring
9 140080 Boll, Hub 10 142509 Disc, Brake 11 136927 Yoke, Brake Disc
12 73760860 Nutlock 1/2-20 Unf
13 139419 Washer, Special 14 138_01 Bushing
15 STD561CG7 Washer 13/32 x 13/16 x 16 Ga,
16 1430t2 Set, Screw 1/4-28 x 3/4
17 126909X Spring
18 137104 Lever, Brake
19 136926 Cam, Brake Disc 21 23260412 Screw, Flat Read 1/4-28 x 3/4 22 633A109 Gearshift, Lever Assembly
23 106932X Knob 24 136925 Support, Puck Brake 25 136923 Puck, Brake Top 26 137552 Spring, Return
27 17490528 Screw, Hex Wsh Thd.5/16-18 x 1-3/4 28 73350600 Nut, Hex Jam 3/8-16
29 137213 Brake, Rod 30 19131616 Washer 13/32 x 1 x 16 Ga,
34 71673 Cap, Plunger 35 t37648 Rod, Parking Brake
36 149412 Spring, Drive Ground 37 121749X Washer 25/32 x 1-1/4 x 16 Ga.
38 180035 Nyiiner 39 74321016 Screw, Fin, #10-24 x 1
40 5304J Actuator, Integock Switch 41 73661000 Locknut a16-24
42 8883R Cover, Pedal 46 145176 Retainer, Spdng
47 138228 Clutch Rod
48 72110612 Bolt, Cardage 3/8-16 x 1-1/2 Gr. 5 50 131494 Pulley, Idler, Flat
51 BTD541437 Nut, Lock Hex w/Ins. 3/8-16 UNC
52 139123 Pulley, Idler, Grooved
53 207J Washer, Hardened 54 161590 Clutch, Arm Assembly
65 105706X Beahng, Idler 56 137153 V-Belt
57 141756 Bracket, Shift Rod, Hi-Lo 59 122253X Shift Rod, Hi-Lo
60 1222.68X Spring Clip, Connecting Link 61 137524 Pulley, Transaxle
62 STD551143 Washer, Lock 7/16 63 74760720 Bolt, Fin Hex 7/16-14 x 1-1/4
64 154752 Shaft, Clutch/Brake Pedal 65 67609 Bolt, Shoulder
66 140296 Washer, Hardened 67 19131312 Washer, Flat 68 51421-1 Pin, Roll
69 136327 Hub, Cover
117 73g00600 Nut, LOck Fig. 3/8-t 6 Une NOTE: All component dimensions given in U,S. inches
1 inch = 25.4 mm
41
Page 42
TRACTOR - - MODEL NUMBER 917.273070
STEERING ASSEMBLY
3 10
2O
34
32
27
42
19
27 /
6
/
i
23
22
/
/
35
42
Page 43
TRACTOR - - MODEL NUMBER 917.273070
STEERING ASSEMBLY
KEY PART
NO, NO, DESCRIPTION
1 159944X428 Wheel, Steedng 2 137094 Axle Asm., Front
3 6855M Fitting, Grease 4 161849 Spindle Asm, LH 5 161848 Spindle Asm,, RH
6 6266H Bearing, Race Thrust Harden
7 121748X Washer 25/32 x 1-5/8 x 16 Ga. 8 1260(_29 Ring, Klip#T5304-75 9 121232X Cap, Spindle
10 74781044 Bolt, Fin Hex 5/8-11 x 2-5/4 11 136519 Spacer Bearing Axle Front
12 73901000 Nut, Lock Flange 5/8-11 Unc 13 121749X Washer 25/32 x 1-1/4 x 16 Ga.
14 STD551137 Washer. Lock Hvy HIcl Spr 3/8
15 STD541537 Nut, Lock Center 3/8-24 UNF
16 145108 Sha8 Asm., Steering 17 137347 Rod Asm., Tie Ball J Ball Vgt (Inc. Key No. 36-40)
18 137155 Draglink, Ball Joint Solid Vgt 19 156011 Support Asm., Steering Vgt
20 163887 Boot, Steering 21 159945 Adapter, Wheel Steering
22 155108 Bushing, Strg. BIk 23 152927 Screw 25 S'_)523710 Bolt, Fin Hex 3/8-16 x 1 Gr. 5
26 159946)(428 Cap, Wheel Steering 27 3366R Bearing, Col. Strg.
28 17000612 Screw Hex Wsh Thdrol 3/8-16 29 104239X Bearing, Flange
30 12000034 Ring, KlipTruarc #5304-75 31 138136 Bushing, Nyliner Snap
32 19111510 Washer 11/32x 1 x 10 Ga. 33 STD551131 Washer, Lock Hvy Hlcl Spr 5/16
34 STD523107 Bolt, Hex Hd 5/16-18 x 5/4 35 138059 Gear, Sector Steering
36 137156 TieRod
37 73360600 Jam Nut RH Thread 38 109850X Joint Asm. Ball RH Thread
99 73700600 Jam Nut LH Thread
40 109851X Joint Asm. Ball LH Thread 41 155248 Bracket Switch Interlock VGT 97 42 17490508 Screw Thdrol 5/16-18 x 1/2 Tyt 44 160135 Extension, Steedng
45 19132411 Washer 13/32 x 1-1/20 x 11 Ga. NOTE: All component dimensions given inU.S. inches
1 inch = 25.4 mm
43
Page 44
SEAT ASSEMBLY
TRACTOR - - MODEL NUMBER 917.273070
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 140124 Seat 15 121249X
2 140551 Bracket, Pivot Seat 16 123740X 3 14G675 Strap, Fender 17 123976X 4 127018X Bolt, Shoulder 5/16-18 x ,62 18 19171912 5 145006 Clip, Push In, Hinged 19 166369
6 S'1D541437 Nut, Crownlock 3/8-16 Unc 20 124238X 7 124181X Spdng, Seat Cprsn 21 171852
8 171877 Bolt 5/16-18 Unc x 3/4 w/Sems 22 STD541431
10 155825 Pan, Seat 12 121246X Bracket, Mounting Switch
13 121248X Bushing, Snap 14 72050412 Bolt, Cardage 1/4-20 X 1-1/2
NOTE: All component dimensions given in U.S. inches
Spacer, Split Spdng,Cprsn
Nut,Lock t/4 Lge Fig Gr. 5
Washer 17/32 x 1-3/16 x 12Ga. Knob,Seat
Cap, SpringSeat
BoLt,Shoulder 5/16-18 Unc-2A Nut,Cmwnlock5/16-18 Uric
1 inch = 25.4 mm
44
Page 45
DECALS
TRACTOR - oMODEL NUMBER 917.273070
18
2 6 3 15 4 1 10
21
1
19
KEY PART
NO. NO,
t 163266
2 164065 3 171702
4 171703 6 149516
6 133644
7 163210
6 164760 9 163204
10 156439 11 4900J
12 146047
WHEELS & TIRES
16
KEY PART
DESCRIPTION NO. NO.
Decal, Dash Panel 13 164884 Decal, Dash 14 160397 Decal, Hood, RH 15 171811
Decal, Hood, LH 16 171705 Decal, Battery DNG PJPSN ENG 18 164065
Asm 19 138047 Decal, Maintenance 21 133179
Decal, Fender 23 106202X
Decal, Engine - - 138311
Decal, Fender, Craftsman Decal, Fender Danger - - 157199X428
Decal, Clutch/Brake * - 171651 Decal, V-Belt Drive Schematic - - 171652
KEY PART NO. NO. DESCRIPTION
1 59'192 Cap, Valve, Tire 2 65139 Stem, Valve 3 106228X427 Rim Assembly, Front 4 8134H Tube, FrOnt (Service Item Only)
5 106230X Tire, Front
a
6 279H Fitting, Grease (Front Wheel
Only)
a
7 904OH Bearing, Flange (Front Wheel
Only)
8 104757X Gap, Axle (Front Wheel Only) 9 105588X Tire, Rear
10 7154,.I Tube, Rear (Service Item Only) 11 106277X427 Rim Assembly, Rear 12 0656M Fitting, Grease
- - 144334 Sealant, Tire (10 oz. Tube) NOTE: All component dimensions given in U.S. inches
1 inch = 26.4 rom
12 16
DESCRIPTION
Decal,BlowerHousing Decal,V-BeltSchematic
Decal,ReplParts Decal,Side Panel Decal,InsertStrg
Decal,Battery Decal,Mower
Reflector,Taillight Decal,HandleL9HeightAdjust
(LiftHandle) Pad,Footrest
Manual,Owner's(Eng) Manual,Owner's(Span)
45
Page 46
ENGINE
TRACTOR - - MODEL NUMBER 917.273070
_........_ 69 69
j74
KEY PART NO, NO.
1 ......
2 161063 5 13200300
7 1513_6 8 121361X 9 150_8
10 105€32X 11 140923
12 1_
15 151346 16 109227X
17 1060_2X
18 161493 19 13290300
20 164067 21 164863
22 164415 24 STD551237 25 73920600
18 15
16
DESCRIPTION NO. NO. Engine (See Breakdown) 26 3645J
Kohler ModelNo. CV22S- 27 139277 75534 28 7834R
Muffler Side 29 132920 Elbow STD 90 Degree 3/8 - 18 35 10010500
NPT 37 123487X Muffler Asm Guard 38 17060620 Pu,ey V-Idler 39 17490636
Keeper Asm. Belt Engine 40 17490664
Bushing 41 126197X
Clutch Electde
Pulley Engine VGT Elect 42 STD551143
Clutch 43 150280 Tank Fuel Rear 3,50 Yt/Gt 96 45 73510400
Pad Spacer 47 142040 Pad Spacer 48 19132007
Cap Asm FuelW/Gauge 51 161231 Plug Oil Drain (Order From 55 13280_36
Engine Manufacturer) 64 17000612 ControlThrotUe 65 19131614
ScrewHWHD Hi-Lo 69 24-041-02 #13-16 x 3/4 74 162295 ControlChoke 78 164323
Washer Ext Tooth 3/8 80 M730_0600 Nut Keps 3/8 - 24 UNF
46
5_19
411 _
7
\
I SPARK ARRESTER KIT I
KEY PART
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
DESCRIP11ON Bushing
Stem Tank Fuel FuelUne
Spark Arrester Kit WasherSpflt
ClampHose Screw 3/8-16 x 1-1/4 Screw TT 3/8-16 x 2-1/4 UNC Screw TT 3/8-16 x4 UNC
Washer 1-1/20D x15/32 ID x .250
Washer Lock 7/16 Bolt Hex 7/16- 20 X 4-1/4Ga 5
Nut Keps Hex 1/4-20 Unc Spacer Engine
Washer 13/32 x 1:1/4 x 7 Ga Manifold PipeVGT Nipple Pipe 4-1/2
Screw Hex Wsh Thdrol 3/8-16 Washer 13/32 x 1 x 14 Ga. Gasket
Elbow Street Brass Shield Muffler Stealth CV VGT Nut Flange
Page 47
LIFT ASSEMBLY
TRACTOR - - MODEL NUMBER 917.273070
43
38
5
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 121CO6X Rod Asm., Lever 24 73350800 Nut, Jam Hex 1/2-13 Un¢
2 159187 Shaft Asm., Lift Vgt 25 130171 Trunnion
3 159189 Lever Asm., Lift Rh 26 73680800 Nut, Crownlock 1/2-13 Une 4 12000022 E-RingTruarc#9133-67 29 150233 Trunnion, Infin Height
5 19292016 Washe_ 29/32 x 1-1/4 x16 Ga, 30 110807X Nut, Special 6 71110624 Bolt, Fin Hex 3/8-16 x 1-1/2 31 19131016 Washer 13/32 x 5/8 x 16 Ga. 7 125631X Grip, Handle Fluted 32 137150 Spdng, Compression Inf Hgt
9 122365)( Button, Plunger 33 STD560907 Pin, Cotter 3/32 x 1/2
9 122364X Plunger, Bulon 34 137167 Rod, Adj Lift
10 2876H Spring 2-118 35 138057 Knob, Inf 3/8-16 Unc
11 146704 Link Lift 38 155097 Pointer, Height Indicator
12 163592 Retainer, Spdng 39 123935X Plug, Hole
13 139868 Arm, SuSpension Vgt 40 17060516 Screw 5/16-18 x 1
14 140302 Bearing 41 73540600 Nut, Crownfock 3/6-24
15 STD541437 Nut, Crownlock 3/6-16Unc 42 19112410 Washer 11/32xl-1/2x10Ga.
16 674A247 Spring Asm., ASSist Lift 43 123934X Scale, Indicator Height
17 STD541237 Nut, Hex Jam 3/8-16 Unc 70 145212 Nut Hex Flange Lock
18 143363 Bracket, Spdng Assist 72 110452X Nut Push Phos & Oil
19 STD5910G7 Washer 13/32 x13/16 x16 Ga,
20 5329J Bolt, Adjust Spdng Assist NOTE: Allcomponent dimensions given in U,S. inches
21 STD523710 Bolt, Fin Hex 3/8-16 x 1 1 inch = 25.4 nlm
22 127218 Link, Front
23 STD624008 Retainer, Spring
47
Page 48
MOWER DECK
TRACTOR - - MODEL NUMBER 917.273070
116
117
46
49 41 36
49
37
46
47
21
21 22
24
25
./
1
19
117
48
16
12 "51
103102 105
Page 49
TRACTOR - - MODEL NUMBER 917.273070
MOWER DECK
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 156948 DeckWeldment 34 144945
3 138457 Bracket Asm., Sway Bar 35 17490628
5 STiTo24008 Retainer Spring 36 STD551(_7
6 130832 Arm, Suspension, Rear (Sway
8 850857 Bolt, Patched 3/8-24 x 1-1/4 38 156086
9 STD551137 Washer, LoCk Hvy,, Unpiated 40 137273
10 140296 Washer, Hard Blade, Mower 41 17060620
11 1570.33 Blade, High performance 43 144949
152443 Blade, Mulching 44 133943
12 129895 Bearing, Ball, Mandrel #8204 45 145059
13 137553 Shaft Asm. w/Lower Bea ring 46 137729
14 137152 Housing, Mandrel 48 148763 15 110485X Bearing, Bali, Mandrel 49 STD541437
16 140329 Stripper, Mower Round 50 72110612 18 STD533106 Bolt, Carriage 5/18-18 x 5/8
19 132827 Bolt, Hex Head, Shoulder 51 153390
20 145055 Baffle, Vortex Mower 46" 72 19131616 21 STD541431 Nut, Crownlock 5/16-18 UNC 101 145579 22 134753 Stiffener, Bracket 102 71161010
23 131267 Bracket, Deflector 103 STD551110 24 105304X Cep, Sleeve 104 19061218 25 149287 Spring, Torsion, Deflector 105 160793
26 110452X Nut, Push 106 2029J 27 166883 Shield, Deflector Mower 116 137644 28 1911t016 Washer 11/32 x 5/8 x 16 Ca. 117 133957
29 131491 Rod, Hinge 113 73930600
30 157722 Screw, Thd Rolling Washer 119 19121414
31 129963 Washer, Spacer Mower Vented 127 146763
32 153531 Pulley, Mandrel
33 137266 Nut, Fig. Top LOck Cntr. 9/16 -- 166209
Bar) 37 191494 Gr. 8 39 144917
3/8
Vented 42 165723
(includes Key NO. 12) 47 144959
5/16-18 52 156493
Head 126 144948
- - 143651
NOTE: _ll component dimensions given in U,S. inches
I inch = 25,4 rnm
Anchor, Spdng Deck 46"
Screw, Thdroll 3/8-16 x 1-5/4 Washer 13/32 x 13/16 x 16 Ga.
Pulley, Idler, Flat
Keeper, Belt, Idler
Pulley, Idler, Driven Spring, Secondary 44/46/50
Vent Screw 3/8-16 x 1-1/4
Spacer, Retainer Arm, Idler Secondary
Washer, Hardened Cover, Mandrel Deck Screw, Thdroll. 1/4-20 x 5/8
V-Belt, Mower, Secondary V-Belt, Mower, Primary Nut, Crownlock 3/8-16 UNC
Bolt, Carriage 3/8-16 x 1-t/2 Gr. 5
Washer Felt Pulley Idler 46" Prim. Drive
Washer 13/32 x 1 x 16 Ca. Cover, Mulching
Screw
Washer, Lock #10
Washer Latch Asm. Bagger
Nut, Weld Bolt, Shoulder
Gauge Wheel Nut, Centerlock 3/8-16 UNC
Washer 3/8 x 7/8 x 14 Ga. Arm, Idler, Primary Deck 46"
Pulley, idler, V-Groove Dim,
4.25 Mower Service 46" (Standard
Deck - Order separately mulching components Key NOS,
101-106}
Mandrel Asm 44/50 Service (Includes Key Nos. 8-10, 12-15,
31 and 33)
49
Page 50
TRANSAXLE
TRACTOR - - MODEL NUMBER 917.273070
| 2
6
2
I
73
72
41
50
Page 51
TRACTOR - - MODEL NUMBER 917.273070
TRANSAXLE
KEY PART K_m{ pART NO. NO. DESCRIPTION NO, NO. DESCRIPTION
1 4197R
g 12C0CO34
3 41_9R 4 4216R
5 4215R
6 4217R
7 6256H 8 74020652
9 7392M
10 137261 11 4965R
12 6966H 13 4212R
14 137125 15 6276H
16 833A63 17 8118M
18 8740H1
19 122238X
20 4218R
21 6252H1
22 7610H
23 6262H
24 739_R
25 992R1
26 139111 27 4986R
26 122254X
29 6269H 30 5855H
31 139538
32 6277H 33 4225R
34 7396H 35 4198R
36 42(30R 37 7395H
38 160769 39 139536
40 13320400 41 17580520
45 6271H 46 1306O2OO
49 4895H
50 4222R
51 1529R
Axle Shaft 52 8119M Relaining Ring 53 4220R
Final Drive Gear 54 4209R Differentia]Gear 55 4213R
Differential Pinion 56 4442R
DifferengalCarrier 57 4195R
Axle ThrUSt Washer 58 4214R Bolt, Hex Head 3/9-24 x 3-1/4 59 4194R
(1" Thread Length) 60 752-8R Steel Ball 61 4208R
Spring Shift Fork Detent 62 4207R Shift Fork, High-Low Range 63 7398H
Thrust Bearing Race 64 4203R 4th Reduction Pinion
Shaft, Brake 65 4204R
Snap Ring, Crescent Type 66 2898.1 High-Low Range Gears 67 12000033
Needle Bearing 68 4205R
Sintered Iron Beadng 69 4206R Shift Fork Shaft, High-Low 70 1370H
Range 71 633A69
Differential Pinion Spacer Differential Pinion Bushing 72 139120
Gdpoo Centedock Nut 3/8-24 73 4201R Shift Fork, R.H, 74 120(XX)08
Oil Seal 75 1153R Sintered Iron Bearing 77 6803J
Shift Fork Shaft 79 1167R Shift Fork, LH. 80 73360700 Shift Shaft, High-Low Range 81 6270H
Oil Seal 82 136984 Pressure Relief Valve 84 5384J Gearcase, Reverse fdler Shaft 85 2978J and Bearings, R.H. (Includes 86 633A65 Key No.'s 17,18, 25, 33, 50, 87 8739H1 63, 77 and 82) 88 4924H
Dowel Pin 89 19151516 Needle Beanng 90 110542X
Thrust Bearing Race 91 19181511 4th Reduction Gear Shaft 92 75J
4th Reduction Gear Spacer Thrust Bearing Race 93 6274H
Gate, Lower, Shift 94 76020412
Gearcase and Bearings, L.H. 96 159783 (Includes Key Numbers 18, 25, 97 633A109
49, 50 (2), 51 and 52) 98 161823 Pipe Plug 1/2-14 N,P.T, Bolt, Hex 5/16-16 UNC x 1-1/4 Oil Seal
Pipe Plug 1/4-19 NP.T. Needle Beadng
Needle Beadng NeedleBeedng
NOTB: Allcomponent dimensions given in U.S. inches
1 inch = 25.4 mm
Needle Beadng Thrust Bearing Race
3rd Reduction Pinion, Low 4th Reduction Gear
3rd Reduction Pinion Spacer 2nd Reduction Gear Shaft Final Drive Pinion
1st Reduotion Gear Shaft 1st Reduction Shaft Spacer
3rd Repootion Pinion High
2rid Reduction Gear Needle Bearing
Low Speed Gear and 2nd Reduction Pinion Cluster
ReverseGear
Key, Hi-Pro 1/8 x 17/32 Klip Ring
Intermediate Speed Gear High Speed Gear
Thrust Bearing Race Intermediate and High Speed
Cluster Pinions Input Shaft
Low Speed Pinion E-Ring
Reverse Idler Gear Needle Bearing
Sealing Washer Nut, Hex, Jam 7/16-20 Oil Seal
Reverse Idler Shaft Gearshift Lever, Bent
Gearshift Cap Gearshift Ball Cover and Pin Shift Lever Guide Ball, Keyed Spring
Washer 15/32 x 15/16 x 16 Ga. Shift Mechanism Seal Washer 9/16 x 15/16 x 12 Ga.
Gearshift Gate and
Reinforcement Shift Ball Cover Gasket
Cotter Pin 1/9 x 3/4 Screw, Hex, Washer, HB.
Gearshift Lever Assembly
Transaxle, 6 Speed, Complete Assembly
51
Page 52
TRACTOR - - MODEL NUMBER 917.273070
KOHLER ENGINE-MODEL NUMBER CV22S, TYPE NUMBER 75534
CRANKCASE
_m13
P _
_]
ll-- _7.
52
Page 53
TRACTOR - - MODEL NUMBER 917.273070
KOHLER ENGINE-MODEL NUMBER CV22S, TYPE NUMBER 75534
HEADNALVF_/BREATHER
KEY pART KEY PART NO. NO. DF.SCRIPTION NO. NO. DESCRIPllON
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
12.
"_ 13.
14.
20,
21.
22.
23. 25,
28.
24-033-03-S Kit, breather cover w/gasket 1. 24-032-01-S Seal, oil front
24.041-23-S Gasket, breather 3. 24-294-13-S Fitting 24-096_59-S Cover, breather 4. 12-380-f 7-S Pin, dowel locating (6)
M-645020-S Screw, hex. flange M6xl .Ox20 5. 24-067-13-S Connecting Rod (Std.) (2)
X-75-23-S Plug, allen hd. f/8" 6. 24-874-09-S Piston w/Ring Set (Std. 2
25-351-01-S Lifter, valve (4) (Includes 7,8) 24-755-66-S Kit, valve train (Includes 24-874-10-S Piston w/Ring Set (.25) (2)
24-411.05-S Rod, push (4) 24-874-15-S Kit, piston w/ring set (.08)
24-041.40-S Gasket, cylinder head (2) 7, 24-108.08-S Ring Set (Std.) (2) 24-318-12-S Head assembly, #2 cylinder 24-108-09-S Ring Set (.25) (2)
11.
25-186-0t-S Arm. rocker (4) 24-108-t0-S Ring Set (,50) (2) 24-599-01-S Pivot, rocker arm (4) 8 24-O18_1-S Retainer, ptston pin (4)
M-640034-S Screw, hex. flange M6x1.0x34 9. 12-422.09-S Shim, camshaft (A.R.)
24-086-44-S Screw, hax. flange M1Ox1.5x90 12-422-07-S Shim. camshaft (A.R.)
24-755-74-S Kit, valve cover - plain 12-422.-10-S Shim, Camshaft
15.
24-153-16-S O-Ring 12-422-12-S Shim, camshaft (A,R.)
16.
24-086-32-S Screw. shoulder (4) 10. 24-010.06-S Camshaft (Includes 11,12)
17.
24-445-01 -S Strap, lifting 11, 24-089-35-S Spring, ACR (Heavy)
18.
19.
24-016.01-S Valve, exhaust (Std.) (2) 12. 24-089-34-S Spring, ACR (Light) 24K)16-02-S Valve, exhaust (.25) (2) 13. 52-139-09-S Plug, cup
24-017-8f-S Valve, intake (Std.) (2) 14. M-0545010-S Screw. hex. flange M5x0.Sxl0
24-017.02-S Valve, intake (.28) (2) (2)
24.032.05-S Seal, valve stem (2) 15. 24-018-04-S Retainer, reed (2) 235011-S Retainer, spring (4) 16, 24-402-O5-S Reed, breather (2)
24-089-O2-S Spring, valve (4) 17. 12-153-01-S O-Ring, lower oil fill tube 12-173-01-S Cap, valve spdng (4) 18. 24-126-19-S Bracket, oil fiIJtube
24.
12-755-03-S Kit, retainer (4) 19. 12-123-04-S Tube, oil fill
24-318-11-S Head assembly, #1 cylinder 20. M-545016-S Screw, hex. 8ange M5x0.Sx16
24-755-76-S Kit, valve cover - breather 21. 12-153-02-S O-Ring, upper oil fill tube
27.
25-313-02-S Grommet, rubber 23,24)
28.
24-755-57-S Kit, breather separator 23. 24-755-46-S Kit, oil filJ cap (Includes 24)
29.
M-545016-S Screw, hex, flange M5x0.8xt6 25. 12-380-04-S Pin, hitch
30.
24-445-02.-S Strap, breather 27. 12-032-01-S Seal, governor cross shaft
31.
32.
24-126-44-S Bracket, breather separator 28, X-25-102-S Washer. plain 1/4" 24-112-12-S Spacer 29. 24-t44-01-S Shaft, governor cross
33.
34.
24-294-06-S Fitting
24-326-13-S Hose, breather NOTE: All'component dimensions given in U.S, inches
35.
24-328-14-S Hose, breather 1 inch = 25.4 mm
36.
37.
X-426-9-S Clamp, hose (2)
(Jncludes 2,3) 2 CrankCase (USE: Miniblock )
(4) 24-067-f 4-S Connecting Rod (.25) (2)
8,11,12) 24-874-11-S Piston w/Ring Set (.50) (2)
(4) 12-422-13-S Shim, camshaft (A.R.)
(8) 12-422-08-S Shim, camshaft (AR.)
(Includes 16,17) 12-422-1 t-S Shim. camshaft (A.R.)
(Incl.16,t7,28) 22. 24-038-04-S Dipstick assembly (InCludes
(Includes 28,30-33) 24. 12-153-03-S O-Ring, dipstick
(2) 26. M_3t005-S Washer, plain 8 mm
53
Page 54
TRACTOR- - MODEL NUMBER 917.273070
KOHLER ENGINE-MODEL NUMBER CV22S, TYPE NUMBER 75534
IGNITION / ELECTRICAL I
_,(R INTAKE J
_LOWER HOUSING AND BAFFLES I
t-
p'
1o e
'7
$
%--0
8
14
13
54
Page 55
TRACTOR - - MODEL NUMBER 917.273070
KOHLER ENGINE-MODEL NUMBER CV22S, TYPE NUMBER 75534
IGNrrlONiCHARGING
I<]EY PARr
NO. NO,
1. 54-755-15-S
2. M-403025-S
3. X-25-92-S
4. 24-112-04-S
5. 25-086-47-S
6. 24-157-03-S
7. 12-O86-14-S
8. 12-468-03-S
9. X"12-15-S
10. 24-025-04-S
11. 25-403-03-S
12. X-25-92-S
13. 24-086-18-S
14, 236602-S 15 54-755-09-S
16. 12-132-G6-S
17. M-548025-S
18. 48-154_2-S
19. X-25-63-S 20, 24-584-01 -S
21. M-545020-S
24. 2-351-73-S
HOTILLUSTRATED
24-126-71-S
X-22-11 -S
24-176-79-S
25-518-28-S
24-113-18-S
12-454-03-S
BLOWER HOUSING & BAFFLES
DESCRIPTK)N KEY PART
Kit, grass screen (Includes 2-4,and 24 113 18) 1 24-027-20.S
Screw, hex cap M4x0.7x25 (4) Washer, plain 5/16' (4) 2. 24-100_1-S
Spacer, grass screen (4) 3. 24-100_2-S
Bolt, shoulder (4) 4, 25-139-16-S Fan 5. M-545020-S
Screw, bax. flange M10x1.5x46 Washer, plain 3/8". 6. M-0545016-S
Key Flywheel 7. M-0551016-S
Rectifier-regulator 8. M_3645016-S Washer, plain 3/t6' (2)
Screw. phillips hd. 11-16x7/8 9. 24-146-16-S (2) 10. 24-146-20-S
Connector (3 contact) 11 24-063-20-S
Kit, 15 amp stator 12. 24-063-14-S
(Includes 24 126 71) 13. 24-063-30-S Spark Plug (2) 14. 24-063-23-S
Screw, bax. cap M5x0.8x25 (2) 15. M-545010-S
Clip, cable Washer, plain 1/4"
Module, ignition (2) NOTILLBSl"RATED Screw, bax flange 24-096-66-S
M5x0.Sx20 (4) 24-086-06-S
Clip, cable
Bracket, stator wire Washer, lock 1/4"
Hamess, wiring Lead, black (rect.-rag. 5' - 12 gauge
insulated grip barrel eyelets) Decal, grass screen Tie, wire
NO. NO. DESCRIPTION
AIR INTAKE./FILTRATIO N
KEY PART NO. NO. DESCRIPllON
1, 24-164-06-S Manifold, intake
2. M-651055-S Screw, hex, flange M6xl.0x55
3. 24-041-O1-S Gaskel, intake manifold (2)
4. 24-041-14-S Gasket, air cleaner base 5, 24-094-18-S Base, air cleaner
6. 24-041-13-S Gasket, fuel spitback cup
7. 24-109-09-S Cup, fuel spitback
8. 24_83-05-S Precleaner, element
9. 24-083-0_-S Element, air cleaner
10. 231032-S Seal, breather
11. 24-096-01-S Cover, inner air cleener
12. 12-100-01-S Wing Nut 13, 24-096-73-S Cover, air cleaner
14. 54-755-01-S Kit, knob with seal
15. 25-341-03-S Knob, cover
16. 24-153-15-S O-Ring
NOTE: All componentdimensionsgiveninU.S. inches
1inch= 25.4 mm
Housing, blower (Includes 2-4) (Incl. M-0545010 & 24 063 36)
Nut, plastic (3) Nut, plastic (2)
Plug, button 9/16"
Screw, hex. flange MSx0,8x20
(4)
Screw, hex. flange M5x0.Sx16
(3)
Screw, hex. flange M5x0,8x16 Screw, hex. flange M6x1.0x16
(6)
Plate, backing - # 2 side
Plate, backing - # t side Baffle, cylinder barrel*# 2 side
Baffle, valley - #2 side Baffle, cylinder barrel-# 1 side
Baffle, valley - #1 side Screw, hex. flange M5X0,8xl0
(2)
Cover, control Screw, phillips hd. 11-16x3/4"
(2)
(4)
(Inclubae 15 & 16)
55
Page 56
TRACTOR - - MODEL NUMBER 917.273070
KOHLER ENGINE-MODEL NUMBER CV22S, TYPE NUMBER 75534
STARTING SYSTEIaJ
7-Q_)
1
S
!
1!--
ENGINE CONTROLS I
!!
1/_ _
li\ t$ 13
S
I
--6
OIL PAN LU BRICATION I
80_7
O_1 6_P _4 3
12
/
B
,1, /
Page 57
TRACTOR - - MODEL NUMBER 917.273970
KOHLER ENGINEoMODELNUMBER CV22S, TYPE NUMBER 75534
STARTINGSYSTEM
K]EY PARr NO. NO.
1 M-839070-S 2 24-096_5-S
3. M_83908_S 4 12_168-01-S
5 25-098_5-S 6 12_221-01-S
7 12_227-13-S 8 12-211-01-S
9 12-755-54-S
10 12-227-06-S 11 12-170-05-S
ENGINE CONTROLS
KEY PART NO. NO.
1. M-642025-S
2. 24-090-14-S
3. M_41060"S
4. 24-089-O1 -S
5. 25-158_8"S
6. 24-079-04-S 7, 25-158-11 -S
8. M-547050-S
9. 24-089-03-S
10, 24-126-56-S
11. M-645016-S
12. 12-237-01-S
13. 24-086-43-S
14. 24-G90-07*S
15. 24-468-0f -S
16. 24-089-18oS 17, M-446030-S
18. 24-090-13-S
19. M-545020-S
20, 24-089-51 -S
21. 24-090-05-S
22. 41-468-03-S
23. M_03025-S
24. 24-07g-05-S
NOTILLUSTRATEO
M-54501_S
OIL pAN/LUBRICA'nON
DESCRIPTION KEY PARr
Screw, hex. flange M8x1.25x70 Cover, pinion 1. M-645025-S
Screw, hex. flange M8xl 25x80 Washer, plain 11/32" (3) 2. M-531005-S
Stader, (Includes 6-11) 3. 24-199-07-S
Kit, brush
Cap 4. 24-393-O8-S Bolt, Ihru (2) 5. 24-123-05-S Kit, drive 6. 24-t62-26-S
Cap, drive end 7. 24-043-12-S
Armature
DESCRIPTIO_
Screw, hex. flange M6x1.0x25 Lever, governor
Nut, hex. flange M6xl.0 Spring, linkage
Bushing, linkage retaining Linkage, throttle
Bushing, throttle linkage Nut, hex. lock M5xO.8
Spring, choke return
Bracket, control
Screw, hex. flange M6x1.0x16
NO, NO, DESCl_P13ON
8, 12-380-01-S
9. 52-448-02-S
10. 12-144-02-S
11. 24-153-08-S
12. X-75-32-S
13. 24-136-01-S
14. 52-050-O2-S
15. 52o032-08-S
16. 24-086-17-S 17, 24-086-16-S
18. X-75-10-S
NOTE: All component dimensions given in U.S. inches
(4)
Clamp, cable (2) Screw, hex. flange M5x0.8x16
(2)
Lever, thortde actuator Washer, plain 5.5 mm (3)
Spring, governor
Nut, hex M4x0.7
Lever, throttle control
Screw, hex. flange MSx0.8x20
Spdng, throttle limiter Lever, choke
Washer, spring 1/4" Screw, hex. cap M4xO.7x25
Linkage, choke
Screw, hex. flange M5X0.8X16 (Goes into 24-126-56 as a positive throttle stop)
Screw, hex. flange M6xt.0x25
(2)
Washer, plain 6 mm (2) Pan, oil assembly
(includes 1,2,&4-10) Oil pump assembly (Includes 5) Tube, oil pickup Screen, oiJ
Kit, governor gear w/pin (Includes 8)
Pin, governor regulating Tab, locking Shaft, governor gear
O-Ring Plug, hex. ctsk, 3/8"
Nipple, oil filter Filter, oil
Seal, oil (PTO end) Screw, hex. flange MeX1.25x45 Screw, hox. flange Mext .25x45
(9)
Plug, sq. hal. solid 3/8" N.P.T,F.
1 inch = 25.4 mm
57
Page 58
TRACTOR - - MODEL NUMBER 917.273070
KOHLER ENGINE-MODEL NUMBER CV22S, TYPE NUMBER 75534
CRANKSHAFT I
ml
,-¢
FUELSYSTEM I
!
1
EXHAUST J
8 g
/g
7
11
8
2
/.g
KEY PART NO. NO. DESCRIPIX_
1. 24-014-72-S Crankshaft(Includes2)
2. 52-139-09-S Ping, cup
E)04AUST I_'Y PART
NO. NO. DESCRIPTION
1. 24-041-02-S Gasket, exhaust (2)
2. 25-072-04-S Stud, MSx1,25x33 (4)
- 24 755 103-S Gasket Set
10
15
FUELSYS'nEM KEY PART
NO, NO, DESCRIPTION
1,
24-853-61-S Kit, carburetor w/gaskets
2,
24-041-15-S Gasket, carburetor _
3.
24-853-61-S Carburetor assembly (For
8,
M-629095-S Stud, M6x1.0x95 (2)
6.
M_41060-S Nut, hex. flange M6xt ,0 (2)
7.
47-154-01-S Clip, cable
8,
52-353/22-S Line, fuel 12" (2)
9.
X-426-9-S Clamp, hose (6)
10.
24-086-12-S Screw, hex. cap. M6x1,7x18 (2)
11,
24-393-16-S Pump, fuel - pulse
12.
24-100-01-S Nut, plastic (2)
13,
24-353-03-S Line, Fuel 10 5/8"
14.
15-353-04-S Line, fuel 11-1/2"
15.
24-050-02-S Filter, fuel
NOTE: AllcomponentdimensionsgiveninU.S. inches
58 1 inch= 25.4 mm
(Includes 2-4)
information only not available separately)
Page 59
ol G_
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL
,% Operate your Tractor up and down the face of slopes (not J
! _ greater than 15°), never across the face. Make turns gradu- U _ ally to prevent tipping or loss of control. Exercise extreme
J
Page 60
Get it fixed, at your home or ours!
For repair of major brand appliances in your own home...
no matter who made it, no matter who sold it!
1-800-4-MY-HOME sM Anytime,day or night
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To bring in products such as vacuums,
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For the replacement parts, accessories and owner's manuals
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To purchase or inquire about a Sears Service Agreement:
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Para pedirservicio de reparaci6n a domicilio,
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(1-877-533-6937)
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